Fisher Paykel CG305DNGX1N, CG365DLPX1N, CG305DLPX1N, CG244DNGX1N, CG244DLPX1N Installation Manual

GAS COOKTOP

CG244D, CG05D & CG65D models

INSTALLATION GUIDE

US CA

590486G 08.17

1 SAFETY AND WARNINGS

WARNING!

Electrical Shock Hazard Disconnect product from the mains power supply before servicing. This appliance is equipped with a three-prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded power outlet. Do not under any circumstances cut or remove the grounding prong from this plug. Failure to follow this advice may result in electrical shock or death.

WARNING!

Cut Hazard Take care - panel edges are sharp. Failure to use caution could result in injury or cuts.

IMPORTANT SAFETY INSTRUCTIONS

●

This appliance shall be installed in accordance with the installation requirements of the local gas authority or the appropriate installation code or in the absence of local codes with the latest National Fuel Gas Code NFPA 54/ANSI Z223.1 or CAN/CSA B149.1,2 (Canada). Local building and electrical codes must be adhered to.

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Electrical installation must be in accordance with the National Electrical Code, ANSI/ NFPA70 - latest edition or CSA C22.1 (Canada) and/or local codes.

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Installation in manufactured (mobile) home: installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 [formerly the Federal Standard for Mobile Home Construction and Safety, Title 24, HUD (Part

280)] or, when such standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NFPA 225, or with local codes where applicable.

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Installation in Recreational Park Trailers: installation must conform with state or other codes or, in the absence of such codes, with the Standard for Recreational Park Trailers, ANSI A119.5.

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Do not remove permanently affixed labels, warnings, or plates from the product. This may void the warranty.

●

Flexible appliance connectors shall meet the requirements of ANSI Z21.24 and State Boards. They shall not exceed 35 1/2 inches (900 mm) in length. In order to avoid hazard, these appliances must be installed according to these instructions.

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This appliance must be installed by an authorized person (Warning: this appliance must be installed by a licensed plumber or gas fitter when within the Commonwealth of Massachusetts).

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Please make this information available to the person installing the appliance as it could reduce your installation costs.

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Please leave these instructions with the appliance. Inform the customer to retain for future reference and for the local inspectors’ use.

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Failure to install the appliance correctly could invalidate any warranty or liability claims.

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Leak testing of the appliance shall be conducted according to the manufacturer’s instructions. Only genuine replacement parts may be used for servicing the appliance. These are available from your nearest Fisher & Paykel Service Center.

Before you install the appliance, please make sure that

●

the local distribution conditions (nature of gas and pressure) and the adjustment of the appliance are compatible. For adjustment conditions for this appliance, see ‘Gas rate summary’ under step 3.

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a suitable isolating switch is incorporated in the fixed wiring in an acceptable position.

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the appliance is connected to a power outlet that is electrically grounded in accordance with local codes or in the absence of local codes, with the National Electric Code ANSI/ NFPA 70 or CSA C22.2 (Canada).

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there is a power outlet (110-120V 60Hz) within reach of the appliance cable (35 1/2” (900 mm) from the center rear of the appliance). This must be accessible after installation. The mains power supply cable should not touch any metal parts.

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the countertop is square and level and no structural members interfere with space requirements

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the countertop is made of heat-resistant material.

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you take note of the following recommended non-combustible materials: 1/4” (6 mm) flame retardant millboard covered with not less than No. 28 MSG sheet steel, 1/32” (0.4 mm) stainless steel, 1/32” (0.6 mm) aluminum or 1/32” (0.5 mm) copper.

●

the gas shut-off valve is accessible after installation.

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if the power supply cable is damaged, it is replaced only by the special cable: Part no. 531954 FLEX TERMINAL BLOCK ASSY US, obtainable from authorized Fisher & Paykel Service Agents.

IMPORTANT!

SAVE THESE INSTRUCTIONS

The models shown in this installation guide may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please go to our website www.fisherpaykel.com or contact your local Fisher & Paykel dealer.

2 PARTS SUPPLIED

Wok stand (1)

SEMI-RAPID SEMI-RAPID

MINI WOK AUX

Small pan support (1)

(CG305D & CG365D models only)

SEMI-RAPID SEMI-RAPID

RAPID

CG305D & CG365DCG244D

Fibre washers (1)

DUAL WOK

Elbow 1/2“ NPT external thread (1)

3 GAS RATE SUMMARY

AUX

Clamping

Regulator (1)

Foam tape (1) brackets (4) and screws (4)

High Altitude Installations - CG30D & CG365D models

For installations above 3000’ conversion kits are required: 3,000-6,000’ 534695 KIT HI ALT NG 534697 KIT HI ALT LP

6000’+ 534696 KIT HI ALT NG 534698 KIT HI ALT LP

High Altitude Installations - CG244D models

For installations above 3000’ conversion kits are required: 3,000-6,000’ 535432 KIT HI ALT 3000-6000 NG GOS244 535434 KIT HI ALT 3000-6000 LG GOS244

6000’+ 535433 KIT HI ALT 6000+ NG GOS244 535435 KIT HI ALT 6000+ LG GOS244

Contact your authorized dealer, customer care or refer to the website listed at the back of this document.

US CA

INJECTOR ORIFICE (MM)

NG 4” H2O (0.15 psi) LP 11” H2O (0.39 psi)

CG244D 0.9 3500 0.55 3500 1.40 8500 0.75 6700 na na na na 1.55 11100 0.94 11100 na na na na

CG305D 0.9 3500 0.55 3500 1.40 8500 0.75 6700 1.65 11500 0.98 11500 na na na na

CG365D 0.9 3500 0.55 3500 1.40 8500 0.75 6700 1.65 11500 0.98 11500 na na na na

NOMINAL RATING (BTU/HR)

NG LP NG LP NG LP NG LP NG LP

INJECTOR ORIFICE (MM)

AUX SEMI-RAPID RAPID MINI WOK DUAL WOK

NOMINAL RATING (BTU/HR)

INJECTOR ORIFICE (MM)

NOMINAL RATING (BTU/HR)

INJECTOR ORIFICE (MM)

NOMINAL RATING (BTU/HR)

INJECTOR ORIFICE (MM)

NOMINAL RATING (BTU/HR)

INJECTOR ORIFICE (MM)

NOMINAL RATING (BTU/HR)

INJECTOR ORIFICE (MM)

NOMINAL RATING (BTU/HR)

INJECTOR ORIFICE (MM)

NOMINAL RATING (BTU/HR)

INJECTOR ORIFICE (MM)

1.50

0.70

1.50

0.70

NOMINAL RATING (BTU/HR)

19000

0.83

0.50

0.83

0.50

INJECTOR ORIFICE (MM)

19000

NOMINAL RATING (BTU/HR)

4 PRODUCT & CABINETRY DIMENSIONS

TOP

Note: Gas inlet connection is located in the rear right corner.

REAR

PRODUCT DIMENSIONS inches (mm) inches (mm) inches (mm)

Overall height of product (excluding burners, dials and pan supports) 2 1/2” (64) 2 1/2” (64) 2 1/2” (64)

Overall width of product

Overall depth of product

Height of chassis (below top of counter)

Width of chassis

Depth of chassis

Overall width of cutout

Overall depth of cutout

Corner radius of cutout

Distance from top of counter to center of gas inlet on product

Distance from edge of chassis to gas inlet on product

SIDE

CG244D CG305D CG365D

23 5/8” (600) 29 1/2” (749)

20 7/8” (530) 20 7/8” (530)

2 5/16” (59) 2 5/16” (59)

21 7/8” (555) 27 1/2” (698)

19 1/8” (486) 19 5/16” (490)

22 1/16” (560) 27 3/4” (705)

19 5/16” (490) 19 1/2” (495)

max. 3/8” (10) max. 3/8” (10)

1 1/4” (32)

13/16” (21)

1 1/4” (32) 1 1/4” (32)

13/16” (21) 13/16” (21)

35 1/2” (900)

20 7/8” (530)

33 11/16” (856)

34 1/16” (865)

19 5/16” (490)

max. 3/8” (10)

TOP

FRONT

2 5/16” (59)

19 1/8” (486)

5 CLEARANCE DIMENSIONS

CLEARANCE DIMENSIONS inches (mm) inches (mm) inches (mm)

Minimum clearance from left edge of product to nearest vertical surface 12” (294) 12” (294) 12” (294)

Minimum clearance from right edge of product to nearest vertical surface 12” (294) 12” (294) 12” (294)

Minimum clearance from rear edge of product to:

nearest combustible surface nearest non-combustible surface*

Minimum clearance from front edge of counter to front edge of product 1 1/4” (32) 1 1/4” (32) 1 1/4” (32)

Minimum clearance from cooking surface to combustible surface centered above the cooking surface 30” (762) 30” (762) 30” (762)

Maximum overall depth of overhead cabinetry 13” (330) 13” (330) 13” (330)

Minimum distance between overhead cabinets installed to either side of product 24” (588) 30” (762) 36” (915)

Minimum vertical distance between counter and cabinet extending above the counter 18” (457) 18” (457) 18” (457)

Minimum clearance below top of countertop to:

nearest combustible surface F&P oven or nearest non-combustible surface

Maximum distance from the center of the product to the nearest grounded power outlet.

The power supply cable must not touch any hot metal surfaces.

* Recommended non-combustible materials are: 1/4” (6 mm) flame retardant millboard covered with not less than No. 28 MSG sheet steel, 0.015” (0.4 mm) stainless steel,

0.024” (0.6 mm) aluminum or 0.020” (0.5 mm) copper.

ISO

FRONT

CG244D CG305D CG365D

3” (74)

1 1/2” (38)

2 3/4” (70)

2 9/16” (65)

35 1/2” (900) 35 1/2” (900) 35 1/2” (900)

7” (178)

1 1/2” (38)

2 3/4” (70)

2 9/16” (65)

7” (178)

1 1/2” (38)

2 3/4” (70)

2 9/16” (65)

6 DISCARD PACKAGING

Model may vary from illustrations shown

7 FIT THE ELBOW AND WASHER

Recycle responsibly

8 APPLY ADHESIVE FOAM TAPE AROUND EDGE

Foam Tape

1 Turn the cooktop upside down and

Adhesive side

Ensure edge of tape lines up with outer edge of cooktop

place it on a soft surface.

2 Spread the seal around the edges,

with the adhesive side facing down to form a continuous seal around the cooktop.

3 Using a sharp cutter or trimmer

knife, trim the excess sealing material around the edge of the cooktop. Take care not to damage the countertop.

Floating nut Fibre washer

Elbow (1/2 “ NPT external thread)

9 LOWER GENTLY INTO THE CUTOUT

x 4

!0 FIT CLAMPING BRACKETS BASED ON THE COUNTERTOP THICKNESS & SECURE TO COUNTERTOP

view from below

x 4

”- ¾” ¾”- 1 ”

(16-20mm) (20-30mm)

”- 1½”

(30-40mm)

½” +

(40mm+)

!1 GAS CONNECTION

●

Make sure the connection point will be accessible with the cooktop installed.

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To enable the gas supply to be readily shut off by the customer, make sure the connection is fitted with an isolating valve close to the cooktop.

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The appliance must be isolated from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply piping system at test pressures at or less than 1/2 p.s.i. (3.5 kPa).

●

Maximum inlet gas supply pressure 20” W.C. (5 kPa). Minimum gas supply pressure for regulator testing 5” W.C. Natural Gas / 12” W.C LP gas.

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A manual shut-off valve must be installed in an accessible location in the gas line external to the appliance for the purpose of turning on or shutting off gas to the appliance. (In Massachusetts, such shut-off devices should be approved by the Board of State Examiners of Plumbers & Gas Fitters).

●

Gas connection to the product must use the nipple supplied with a 1/2” NPT external thread. The supplied gas pressure regulator must be installed where it will be accessible for adjustment. The metal flexible hose used must be new, CSA or UL-approved, and must have a 1/2” NPT external thread on one end and a 1/2” NPT one on the other

If connecting the gas with a flexible hose

●

Ensure the hose is long enough to allow for removal of cooktop for servicing.

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Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.

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The hose assembly must be with an Rp 1/2” (ISO 7-1) female thread connection.

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The hose assembly must be as short as practicable and comply with the relevant requirements.

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The hose must not be kinked, subjected to abrasion or permanently deformed.

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The hose must not be near or in contact with any hot surfaces (e.g. base of metal hotlplate, flue, or chassis of undercounter oven etc.)

Repeat on all the other sides

!2 CONNECT TO THE GAS SUPPLY

This appliance is factory set for use with Natural Gas at 4” W.C.P. or LP Gas at 11” W.C.P. Check the label on the underside of the appliance.

Gas regulator

●

For use with a gas pressure regulator as shown.

Pressure Regulator shows Direction of Gas Flow

!3 LEAK TESTING

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Leak testing of the appliance shall be conducted according to the manufacturer’s instructions.

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The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system in excess of 1/2 psi (3.5kPa).

●

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures at or less than 1/2 psi (3.5 kPa).

●

Maximum inlet gas supply pressure 20” W.C. (5 kPa)

●

Minimum gas supply pressure for regulator testing 5” W.C. Natural Gas, 12” W.C. LP Gas.

To Cooktop

Regulator

Solid or Flexible Connector

Shut-Off Valve

Pipe Stub from House supply

Cooktop

GAS

After installing the gas supply and making all connections, check thoroughly for possible leaks:

1 Turn all control dials on unit to “OFF” position. 2 Open the valve on the gas supply. 3 Using a leak detection fluid (eg Rocol leak detection spray), check each gas connection one at a time by spraying

or brushing the solution over the connection. The presence of bubbles will indicate a leak.

4 If necessary, tighten the fitting and recheck for leaks. 5 Turn on burner valve and light each burner. 6 Check for a clear blue flame without yellow tipping. If burners show any abnormalities, check that they are

located properly and in line with the injector orifice.

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