Fisher Paykel CG301D Installation Manual

INSTALLATION INSTRUCTIONS

Gas-on-glass cooktop

CG301D, CG302D, CG451D, CG603D,

CG604D, CG752D, CG903D & CG905D

models

GB IE IN PH

www.fi sherpaykel.com

590657C 08.16

1 SAFETY AND WARNINGS

!

WARNING!

Electrical shock hazard
Disconnect the appliance from
the mains electricity supply
before carrying out any work or
maintenance on it.
Connection to a good earth wiring
system is essential and mandatory.
Alterations to the domestic wiring
system must only be made by a
qualified electrician.
Failure to follow this advice may
result in electrical shock or death.

!

WARNING!

Cut Hazard
Take care - panel edges are sharp.
Failure to use caution could result
in injury or cuts.

IMPORTANT SAFETY INSTRUCTIONS

●

Particular attention shall be given to
the relevant requirements regarding
ventilation.

●

Read these instructions carefully before
installing this product.

●

Please make this information available
to the person installing the appliance
as it could reduce your installation
costs.

●

This appliance must be installed and
serviced only by a suitably qualified
and registered person, and in
accordance with the current editions of
the following standards and regulations
or other locally applicable regulations:

-Gas Safety (Installation and Use
Regulations

-Building Regulations

-British Standards

-Regulations for Electrical Installation

●

Incorrect installation, for which the
manufacturer accepts no responsibility,
may cause personal injury or damage
and could invalidate any warranty or
liability claims.

IMPORTANT!

SAVE THESE INSTRUCTIONS

The models shown in this installation guide may not be available in all markets and are subject to change at any time. For current details about model and specification availability in your country, please go to our
website www.fisherpaykel.com or contact your local Fisher & Paykel dealer.

2

1 SAFETY AND WARNINGS

IMPORTANT SAFETY INSTRUCTIONS

●

This gas appliance is suitable for
connection only to the gas type for
which it was set at the factory, as
declared on the appliance data label. It
is not convertible for use on any other
gas type. If in doubt, refer to the local
gas network operator or gas supplier to
confirm gas type at installation site.

●

Do not modify this appliance.

●

Do not use or store flammable
materials on or near this appliance.

●

Do not spray aerosols in the vicinity of
this appliance while it is in operation.

●

Packing elements (eg plastic bags,
polystyrene foam, staples, packing
straps etc) and tools should not be left
around during and after installation,
especially if they are within easy reach
of children, as these may cause serious
injuries.

●

You must remove the transit screws
before installing the cooktop. See step
8 of installation instructions.

Ventilation requirements

●

The appliance should be installed in
a room or space with an air supply in
accordance with BS 5440:2 2009.

●

For rooms with a volume of less than
5 m3, permanent ventilation through
a free area of at least 100 cm2 will be
required.

●

For rooms with a volume between
5 m3 and 10m3, permanent ventilation
through a free area of at least 50 cm2
will be required, unless the room has
a door which opens directly to the
outside air, in which case no permanent
ventilation is required.

●

For rooms with a volume greater than
10 m3, no permanent ventilation is
required.

IMPORTANT!

Regardless of room size, all rooms
containing the appliance must have
direct access to the outside air via an
openable window or equivalent.

●

Where there are other fuel-burning
appliances in the same room, BS
5440-2: 2009 should be consulted to
determine the correct amount of free
area ventilation requirements.

●

The above requirements also allow for
use of a gas oven and grill, but you
need to consult a qualified engineer if
there are other gas-burning appliances
in the same room.

3

1 SAFETY AND WARNINGS

Before you install the appliance, please
make sure that

●

the local distribution conditions (nature
of gas and pressure) and the adjustment
of the appliance are compatible. For
adjustment conditions for this appliance
see ‘Gas rate summary’.

●

a suitable disconnection switch is
incorporated in the permanent wiring,
mounted and positioned to comply with
the local wiring rules and regulations.
A means of disconnection with at least
a 3 mm air gap contact separation in
all poles must be incorporated into the
fixed wiring in accordance with the
wiring rules, unless the local wiring rules
allow for alternative means.

●

the appliance is connected to a 220V ­240V 50HZ - 60HZ (10 A) power supply
only and earthed via the power supply
cable.

●

there is a power outlet within reach of
the power supply cable (900 mm from
the centre rear of the product). This
must be accessible after installation. The
power supply cable should not touch
any metal parts.

●

if the power supply cable is damaged,
it is replaced only by the special cable.
obtainable from authorised Fisher &
Paykel Service Agents: Part no. 534994
KIT SPARES TRMNL BLK-FLEX 11 (GB/
IE/IN), or Part no. 534987 KIT SPARES
TRMNL BLK-FLEX 4 (PH).

●

the supply connection point (gas shut­off valve) is accessible after installation.

●

the benchtop is made of a heat resistant
material.

●

the installation complies with all the
requirements of all current local codes
and regulations.

4

1 SAFETY AND WARNINGS

When you install the appliance

●

We do not recommend you flush mount
or seal this appliance into the bench
with silicone or glue. Doing so will
make future servicing difficult. Fisher &
Paykel will not be liable for any costs
associated with removing or replacing a
sealed-in appliance, nor for repairing any
damage that may be incurred by doing
this.

●

If installed with an approved flexible
hose, the hose should not come
in contact with the bottom of the
appliance or any sharp edges. Flexible
hose assemblies should be BS 699.1
certified.

●

Seal exposed bare edges of the cutout
with an oil-based paint or moisture­proof polyurethane to prevent possible
moisture creeping between the cooktop
trim and the benchtop.

●

Take extreme care not to chip, crack,
or break the top glass surfaces during
installation. A heavy metal tool or part
accidentally dropped on the glass could
damage it.

●

If, after following the instructions
given, correct performance cannot be
achieved, please contact your nearest
Fisher & Paykel Authorised Service
Centre, Customer Care, or contact us
through our website listed at the end of
this document.

5

2 PARTS SUPPLIED

Dual Wok Pan support

(Models with a Dual Wok only)

Elbow 1/2“ BSP
external thread (1)

Installing multiple products

Note: We recommend installing multiple products in separate cutouts, with a minimum 5mm space between the glass edges of the adjacent products.
If installing multiple products adjacent to each other within the same cutout, a separate joining strip kit is required for installation.

Pan support

(not supplied with
Dual Wok only models)

Clamping
brackets (4)
and screws (4)

Mini wok Pan
support (1)

(CG604D only)

LPG test point
adaptor (1)

(LPG models only)

Small pan support (1)

(some models only)

Wok stand (1)

Fibre washer (1)

The kit is available from the nearest Fisher & Paykel Authorised Service Centre or our website listed at the end of this document.

If installing different products adjacent to each other (eg a wok burner next to an induction cooktop), the minimum clearance measurements for the different
products may vary. Always use the greater distance

6

3 GAS RATE SUMMARY-MODELS

SEMI-RAPID

MINI WOK

CG604D

SEMI-RAPID

DUAL WOKDUAL WOK

AUX

CG302DCG301D CG451D

SEMI-RAPID

AUX

DUAL WOK

CG752D

SEMI-RAPID

DUAL WOK

SEMI-RAPID

CG603D

DUAL WOK

SEMI-RAPID

DUAL WOK

DUAL WOK

7

SEMI-RAPID

DUAL WOK

RAPID

CG905DCG903D

SEMI-RAPID

AUX

3 GAS RATE SUMMARY

All appliances are factory set for either Natural Gas or LPG and are not convertible.
Check the ‘Gas type’ sticker on the base of the appliance.

CG301D

GAS TYPE

Jet size

(mm)

NG (20 mbar)* 1.25

LPG (29 mbar)*

Nominal rating (g/h)

*Nominal pressure with at least one large burner on High.

GAS TYPE

NG (20 mbar)* 0.78 1.10 946 1.14 2.30 1978 1.37 3.50 3010 1.41 3.60 3096 1.12

LPG (29 mbar)*

Nominal rating (g/h)

*Nominal pressure with at least one large burner on High.

1.25

0.71

0.80

0.80

0.50

Jet size

(mm)

0.56 1.20

DUAL WOK

Nominal

rating

(kW)

6.00 5162

5.50

(395 g/h)

AUX SEMI-RAPID RAPID MINI WOK DUAL WOK

Nominal

rating

(kW)

(87 g/h)

Nominal

rating

(kCal/h)

4732

Nominal

rating

(kCal/h)

1032 0.76 2.30

Jet size

(mm)

Nominal

(167 g/h)

CG302D CG451D CG603D CG604D CG752D CG903D CG905D

rating

(kW)

Nominal

rating

(kCal/h)

1978 0.96 3.50

Jet size

(mm)

Nominal

rating

(kW)

(254 g/h)

Nominal

rating

(kCal/h)

3010 0.91 3.20

Jet size

(mm)

Nominal

rating

(kW)

(233 g/h)

Nominal

rating

(kCal/h)

2752 0.69

Jet size

(mm)

1.12

0.72

0.69

0.50

Nominal

rating

(kW)

5.00 4299

4.50

(327 g/h)

Nominal

rating

(kCal/h)

3869

8

A

K

D

B

E

C

G

F

J

H

I

4 PRODUCT & CABINETRY DIMENSIONS

TOP

Note: Gas inlet connection is located in the
rear right corner.

PRODUCT AND CABINETRY DIMENSIONS

Overall height of product (excluding burners, dials and pan supports)

A

Overall width of product

B

Overall depth of product

C

Height of chassis (below top of bench)

D

Width of chassis

E

Depth of chassis

F

Overall width of cutout

G

Overall depth of cutout

H

Corner radius of cutout

I

Distance from top of bench to centre of gas inlet on product

J

Distance from edge of chassis to gas inlet on product

K

TOP

FRONT

SIDEREAR

CG301D CG302D CG451D CG603D CG604D CG752D CG903D CG905D

mm mm mm mm mm mm mm mm

64 64 64 64 64 64 64 64

300 300 450 600 600 750 900 900

530 530 530 530 530 450 450 530

59 59 59 59 59 59 59 59

256 256 406 555 555 706 856 856

486 486 486 486 486 410 410 486

260 260

490 490 490 490 490 410 410 490

max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10

30 30 30 30 30 30 30 30

21 21 21 21 21 21 21 21

415 560 560 715 865 865

9

I

5 CLEARANCE DIMENSIONS

J

E

D

C

F

A

G

125

45

650
800
650
500

70
65

H

min. 800 -

max. 850

125

45

650
800
650
500

70
65

min. 800 -

max. 850

B

FRONT

ISO

CLEARANCE DIMENSIONS

Minimum clearance from left edge of cutout to nearest combustible surface 120 120 60 115 130 115 115 130

A

Minimum clearance from right edge of cutout to nearest combustible surface 120 120 60 115 115 115 115 115

B

Minimum clearance from rear edge of cutout to:

C

Nearest combustible surface
Nearest non-combustible surface

Minimum height of non-combustible material when used on adjacent walls 150 150 150 150 150 150 150 150

D

Minimum clearance from cooktop surface to:

E

Rangehood
Any other overhead exhaust fan
Downward facing combustible surface
Downwards-facing tiled or fire resistant surface

Minimum clearance below top of benchtop to:

F

Combustible surface
Fisher & paykel oven or nearest non-combustible surface

Minimum distance from right edge of cooktop to gas connection point on wall

G

(if using a flexible hose)

Distance from floor to gas connection point on wall (if using a flexible hose)

H

Maximum overall depth of overhead cabinetry 600 600 600 600 600 600 600 600

I

Minimum clearance from cooktop surface to overhead cabinetry 366 366 366 366 366 366 366 366

J

Note: Ensure there is an earthed power outlet within 900 mm of the centre rear of the product. The gas connector on the wall should be 800-850 mm (H) above the floor and to a distance of at least 250 mm (G) outside the width of the product, on the right-hand
side. It should be accessible with the product installed.

CG301D CG302D CG451D CG603D CG604D CG752D CG903D CG905D

mm mm mm mm mm mm mm mm

85
45

650
800
650
500

70
65

250 250 250 250 250 250 250 250

min. 800 -

max. 850

160

45

650
800
650
500

70

65

min. 800 -

max. 850

85
45

650
800
650
500

70
65

min. 800 -

max. 850

160

45

650
800
650
500

70
65

min. 800 -

max. 850

160

45

650
800
650
500

70
65

min. 800 -

max. 850

min. 800 -

max. 850

160

45

650
800
650
500

70
65

10

A

K

D

B

E

C

F

J

TOP

6 FLUSH MOUNTING INSTALLATION (OPTIONAL)

WARNING!

!

We do not recommend flush mounting and
sealing as servicing requires the cooktop to
be removed from the benchtop. The owner
carries all risk for flush mounting the cooktop.
The owner must ensure the cooktop has been
cut out from the benchtop before servicing
can be carried out. Fisher & Paykel will not be
liable for any costs associated with removing
or replacing a flush-mounted and/or sealed-in
product, nor for repairing any damage that
may be incurred by doing this.

HH

G
G

IJ

Note: Gas inlet connection is located in the
rear right corner.

M

PRODUCT AND CABINETRY DIMENSIONS

Overall height of product (excluding burners, dials and pan supports)

A

Overall width of product

B

Overall depth of product

C

Height of chassis (below top of bench)

D

Width of chassis

E

Depth of chassis

F

Overall width of routered recess

G

I

Width of cutout

G

Overall depth of routered recess

H

I

Depth of cutout

H

Corner radius of cutout

I

Corner radius of routered recess

J

Height of routered recess

K

Distance from top of bench to centre of gas inlet on product

L

Distance from edge of chassis to gas inlet on product

M

Minimum clearance below top of benchtop to:

N

rear top of oven* installed below cooktop or cabinetry

11

thermal protection barrier

REAR

TOP

SIDE

L

CG301D CG302D CG451D CG603D CG604D CG752D CG903D CG905D

mm mm mm mm mm mm mm mm

64 64 64 64 64 64 64 64

300 300 450 600 600 750 900 900

530 530 530 530 530 450 450 530

64 64 64 64 64 64 64 64

256 256 406 555 555 706 856 856

486 486 486 486 486 410 410 486

305 305 455 605 605 755 905 905

260 260 415 560 560 715 865 865

535 535 535 535 535 455 455 535

490 490 490 490 490 410 410 490

max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10 max. 10

max. 2 max. 2 max. 2 max. 2 max. 2 max. 2 max. 2 max. 2

55 55 55 55

35 35 35 35 35 35 35 35

21 21 21 21 21 21 21 21

75

70

75

70

75
70

75

70

75

70

K

75

70

FRONT

75

70

L

N

75

70

6 FLUSH MOUNTING INSTALLATION (OPTIONAL)

A ROUTER THE BENCHTOP TO THE SPECIFIED DEPTH

3 mm

5 mm

D APPLY SILICONE

B FIT THE CLAMPING BRACKETS

x 4

view from below

Choose most
appropriate slot
for benchtop

E WIPE OFF EXCESS SILICONE

16 - 50mm

C MASK OFF THE AREA TO BE SILICONED

1

3

F IF REMOVING PRODUCT, CUT

AROUND THE SILICONE

2

min. 150 OC rated

Ensure silicone does not leak underneath the glass.

TO REMOVE PRODUCT

2

1

12

7 DISCARD PACKAGING

Model may vary from illustrations shown

8 REMOVE THE TWO TRANSIT SCREWS

Recycle responsibly

9 FIT THE ELBOW AND WASHER

Repeat on the other side

!0 LOWER GENTLY INTO THE CUTOUT

13

Floating nut

Fibre washer

Elbow (1/2” BSP external thread)

x 4

NG Models

ALL Models

Make sure the connection point will be accessible with the cooktop installed.
To enable the gas supply to be readily shut o by the customer, make sure the connection
is tted with an isolating valve close to the cooktop.

Adjust to obtain a test point
pressure of 20 mbar with all
burners operating at
highest setting.

Ensure the hose is long enough to allow for removal of cooktop for servicing.
Make sure the connector is located as shown in step 5 CLEARANCE DIMENSIONS.
The hose assembly must be BS 699.1 certied, with an Rp ½” (ISO 7‐1) female thread connection.
The hose assembly must be no longer than 1.2 m in length with minimum internal
diameter of 10 mm and comply with local codes and standards requirements.
The hose must not be kinked, subjected to abrasion or permanently deformed.
The hose must not be near or in contact with any hot surfaces
(e.g. base of metal hotlplate, ue, or chassis of underbench oven etc.)

If connecting the gas with a exible hose:

LPG Models

Make sure to t the supplied
test point adaptor.
Make sure the supply pressure
is regulated to 29 mbar, with all
burners operating at highest
setting.

!1 FIT CLAMPING BRACKETS BASED ON THE

BENCHTOP THICKNESS

view from below

!2 SECURE TO BENCHTOP

x 4

16-20mm

20-30mm

30-40mm

!3 CONNECT TO GAS SUPPLY !4 CHECK ALL CONNECTIONS FOR GAS LEAKS

40mm+

ON

ON

GAS

GAS

Repeat on all the other sides

14

!4 AFFIX DUPLICATE DATA LABEL SOMEWHERE

INSTALLATION INSTRUCTIONS

ACCESSIBLE & PLUG COOKTOP IN

!5 FIT PAN SUPPORTS

Ensure the pan supports are located securely
and in the correct orientation (refer to User guide)

Duplicate data label

!6 TEST OPERATION

●

To check that the ignition system operates correctly, light each burner by itself, then all burners in combination.

●

Check for a well-defined blue flame without any yellow tipping.

●

If any abnormality is evident, check that the components of the burner assembly are located properly

●

If proper operation cannot be obtained, contact Customer Care or your nearest F&P Authorized Service Center.

●

The cooktop must not be used by the customer until proper operation has been achieved.

Lifting off

Yellow tip

Model may vary

Good flame

15

!7 FINAL CHECKLIST

TO BE COMPLETED BY THE INSTALLER

Have you installed the clamping brackets?

Have you verified that the type of model (factory-set for NG or LP) matches the type of gas at the site of installation?

Have you used the fibre washer supplied?

Have you sealed all connections with gas tape?

Have you leak-tested all connections?

Is the cooktop set to the correct working pressure?

Have you affixed the supplied duplicate data plate label on an adjacent
surface accessible to the customer?

Is the cooktop earthed?

Check that the power supply cord is NOT touching the cooktop.

OPERATION:

Do all burners ignite both individually and in combination?

Are the flames consistent and appropriately sized?

Have you demonstrated the basic operation to the customer?

Complete and keep for safe reference:

Model

Serial No.

Purchase Date

Purchaser

Dealer Address

Installer’s Name

Installer’s Signature

Installation Company

Installation Date

16

17

18

www.fi sherpaykel.com

Copyright © Fisher & Paykel Appliances 2016. All rights reserved.
The product specifications in this booklet apply to the specific products
and models described at the date of issue. Under our policy of continuous
product improvement, these specifications may change at any time. You
should therefore check with your Dealer to ensure this booklet correctly

describes the product currently available.

GB IE IN PH

590657 C 08.16