Fisher Minute Mount, Minute Mount 2 Installation Instructions Manual

Page 1
Fisher Engineering
®
7170
P.O. Box 529 Rockland, Maine 04841
SYSTEM
September 1, 2005
Lit. No. 64061, Rev. 00
Attachment Kit
Installation Instructions
Dodge Ram 2500, 3500 2003
(Kit only fits vehicles with gasoline engines.)
CAUTION
CAUTION
See your FISHER® outlet for application recommendations. The Kit Selection Guide has specific vehicle and snowplow requirements.
A DIVISION OF DOUGLAS DYNAMICS, L.L.C.
Page 2
7170
SAFETY INFORMATION
WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious personal injury.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to product or property.
NOTE: Identifies tips, helpful hints, and maintenance information the owner/operator should know.
SAFETY PRECAUTIONS
Improper installation and operation could cause personal injury, and/or equipment and property damage. Read and understand labels and the Owner’s Manual before installing, operating, or making adjustments.
WARNING
Keep hands and feet clear of the blade and A-frame when mounting or removing the snowplow. Moving or falling assemblies could cause personal injury.
WARNING
Do not exceed GVWR or GAWR including blade and ballast. The rating label is found on driver-side vehicle door cornerpost.
CAUTION
Refer to the Kit Selection Guide for minimum vehicle recommendations and ballast requirements.
CAUTION
To prevent accidental movement of the blade, always turn the ON/OFF switch to OFF whenever the snowplow is not in use. The control indicator light will turn off.
WARNING
Lower blade when vehicle is parked. Temperature changes could change hydraulic pressure, causing the blade to drop unexpectedly or damaging hydraulic components. Failure to do this can result in serious personal injury.
WARNING
Remove blade assembly before placing vehicle on hoist.
WARNING
The driver shall keep bystanders clear of the blade when it is being raised, lowered or angled. Do not stand between the vehicle and the blade or within 8 feet of a moving blade. A moving or falling blade could cause personal injury.
PERSONAL SAFETY
Wear only snug-fitting clothing while working on your vehicle or snowplow.
Do not wear jewelry or a necktie, and secure long hair.
Wear safety goggles to protect your eyes from battery acid, gasoline, dirt and dust.
Avoid touching hot surfaces such as the engine, radiator, hoses and exhaust pipes.
Always have a fire extinguisher rated BC handy, for flammable liquids and electrical fires.
September 1, 2005 2 Lit. No. 64061, Rev. 00
Page 3
7170
FIRE AND EXPLOSION
WARNING
Gasoline is highly flammable and gasoline vapor is explosive. Never smoke while working on a vehicle. Keep all open flames away from gasoline tanks and lines. Wipe up any spilled gasoline immediately.
Be careful when using gasoline. Do not use gasoline to clean parts. Store only in approved containers away from sources of heat or flame.
VENTILATION
WARNING
Vehicle exhaust contains deadly carbon monoxide (CO) gas. Breathing this gas, even in low concentrations, could cause death. Never operate a vehicle in an enclosed area without venting exhaust to the outside.
TORQUE CHART
CAUTION
Read instructions before assembling. Fasteners should be finger tight until instructed to tighten according to the torque chart. Use standard methods and practices when attaching snowplow including wearing proper safety equipment.
Recommended Fastener Torque
Chart (Ft.-Lb.)
Size
1/4-20 5/16-18 3/8-16 3/8-24 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 1-8
SAE
Grade 2
6 11 19 24 30 45 66 93 150 150 220
Metric Grade 8.8 (Ft.-Lb.)
Size TorqueSize
M 6 M 8 M 10
Torque
7 17 35
These torque values apply to fasteners
except those noted in the instruction.
M 12 M 14 M 16
SAE
Grade 5
9 18 31 46 50 75 110 150 250 378 583
Grade 8
13 28 46 68 75 115 165 225 370 591 893
60 95 155
SAE
Lit. No. 64061, Rev. 00 3 September 1, 2005
Page 4
7170
INSTALLATION INSTRUCTIONS
1. Remove license plate bracket and retain for vehicle owner. Remove bumper and brackets by unbolting at frame. Retain fasteners.
2. Install pushplate by holding front portion of pushplate in place using previously removed bolt assembly. Clamp rear portion of pushplate into position on truck frame, making sure the pushplate is tight against the bottom of the frame.
4. Install other pushplate as described in steps 1–3.
5. Install the cross bar using four 1/2" x 1-1/2" cap screws and 1/2" locknuts. Hand tighten fasteners. Measure the distance between the connecting pin doublers. The distance should be 29-1/8" ± 1/8" from center to center. Take a second measurement farther back on the pushplate to ensure they are parallel.
6. Remove or notch air dam to allow sufficient clearance for pushplates and mounting of blade assembly. Suggested modification is shown below.
10"
25-3/4", trimmed
10"
to 1-3/8" high
7. Remove bolt assembly from front of pushplate. Reattach bumper again using the bolt assembly,
3. Use three holes in pushplates as guides to drill three 17/32" diameter holes, one through the bottom and two through the inner wall of the truck
but be sure to install assembly from the inside of the frame. Verify that the bumper brackets are
between the frame and the pushplate tabs. frame. Pull up and forward on the bottom tab of the frame spacer, allowing enough room to install
8. Tighten all fasteners. the bolts with handles. Insert three 1/2" x 1-1/4" bolts with handles and two 1/2" hardened flat washers past the opening in the front frame spacer and into the truck frame (do not put a
NOTE: After five to ten hours of snowplow usage, retorque all pushplate assembly fasteners.
washer on the bolt that goes through the bottom of the frame). Fasten with three 1/2" locknuts. Hand tighten fasteners. Bend or cut off the handles on the bolts to prevent contact with the bumper bracket.
Fisher Engineering reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used herein. Fisher Engineering and the vehicle manufacturer may require and/or recommend optional equipment for snow removal. Fisher engineering offers a limited warranty on the snowplows and accessories. See separately printed page for this important information. The following are registered (®) trademarks of Douglas Dynamics, L.L.C.: FISHER®, Minute Mount®, Minute Mount® 2 .
Printed in USA
September 1, 2005 4 Lit. No. 64061, Rev. 00
Loading...