TABLE
OF
CONTENTS
page
1.0
11
12
13
13.1
1.3.2
1.3.3
14
14.1
1.4.2
1.4.3
15
1.5.1
1.5.2
1.5.3
1.5.4
1.6
1.6.1
1.6.2
1.6.3
17
1.7.1
1.72
1.7.3
HC500
HC500
Standards
SERIES
Electrical
and
Temperature
Temperature
Temperature
Set
Point
Controls
and
Adjustable
Indicator
Push
Switches
Basic
Operating
HC500
Power
HC500
Power
Alarms
in
Up
in
Up
in
Heater Wire
Temperature
Connectors
Audio
Alarm
Alarms
in
Non
Temperature
Connectors
Audio
Alarm
GENERAL
Specifications...
Approvals..................
Control
Sensing
Display.
Temperature..
Indicators
temperature
LEDs..
Modes
Heater
Seguence
Non
Sequence
Alarms
Alarm
Heater
Alarm
…
Wire
Heater
Mode
Wire
Alarm..
Controls
Mode.
Heater
Wire
Non
Heater
...
Mode...
SPECIFICATIONS
erre
iene
Wire
Mode
..
Wire
Mode
.
Mode.......
eee
re
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re
river
eee
are
see
iene
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zeeeee
receive
rece
1
1
re
nerina
neeeeeneenenenicnenzcnne
1
1.8
1.8.1
1.8.2
2.0
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
2.1.7
2.1.8
22
2.3
3.0
3.1
32
Safety
Protection
Temperature
Microprocessor
CIRCUIT
OPERATION
[SI
Control
Input
Analog
Processor
Power
41
Thermistors
Analog
to
Line
°C
Comparator
Heaterplate
Watch
Dog
Power
BOTd
Probe
Temperature
CALIBRATION
Equipment
Calibration
Required
Procedure..
Deviations.
Watch
Switches
Digital
Control
Converter
U3
Interrupt
Over
Temperature.
USb,g
siennes
versus
Dog...
U8
0106.
Thermistor
and
U10
U9
..
b,d,e
..
Resistance...
ss
AAA
. :
néé
„10
.
^
=
-124-2
E
00
00
00
8
9
10
10
4.0
4.1
PERFORMANCE
Performance
Test:
CHECK.
Heater
Wire
Mode
κοκ
ονοσσν
ων
11
11
4.1.1
4.12
Equipment
Test
Procedure
Required...
4.2
4.2.1
422
43
43.1
432
5.0
5.1
5.1.1
512
3.2
5.3
54
5.4
5.5
5.6
5.6.1
5.7
Performance
Equipment
Test
Procedure
Dual
Probe
Temperature
Eguipment
Test
Procedure
SERVICING
Printed
Fault
HC500
Component
Component
Link
Programming
Circuit
Control
Power
PCB
PCB...
Location
Circuit
Layout - Revision H PCB
Layout - Revision J PCB
Pad
Locations
Circuit
Diagrams - Revision H control
Test:
Non
Heater Wire
Required...
Test.
Reguired
NUN
INFORMATION
Board
Removal
.
RR
E
Layout
Control
Block
for
Programming
OptionS
Mode
Diagram
eenennennenesnieenneses
uen
nee
..cocnacacononnorionacionocianonrnconerncinonon
Control
Options - Revision H and J PCB
PCB
canino
ornrncr
nie
reereeeien
ieri
noes
veve
sieve
arc
ran
roca
aaror
zi
rinzenezezioe
se
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rivee
acres
14
sa
ReaReesAmENee
aora
ona
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zine
riva
reni
14
14
16
17
arinnennos
13
ee
19
19
nenenene
21
5.7
5.8
5.8
5.9
5.9.1
5.9.2
5.10
5.10.1
5.11
5.11.1
5.12
5.13
6.0
6.1
6.2
Circuit
Diagrams - Revision H power
Circuit
Сисий
Electrical
Diagrams - Revision J control
Главтапзз - Кеу
Parts
List
Control
Power
Mechanical
Exploded
Heaterplate
Exploded
РСВ
Power
PRODUCT
Model
Serial
Board
Board
Parts
Diagram:
Assembly
Diagram:
14епййсаноп
PCB
Harness
CHANGE
Number
Number
Explanation…...........
Explanation
Components..
ComponentS
List
ПЛаетаиа..........
Connection
Parts
APPENDIX A MISCELLANEOUS
PCB
PCB
dires
оп Т ро\’ег
РСВ..................
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ионигиииионииотиитититиииниаититининитиииизитнвиьнииииттитиитиоититурнии
veeererierzceneeeenenienseonieeneree
HC500
Mechanical
parts...
List
Heaterplate
HISTORY
Assembly
еле
Diagram
(Inverted
иионинитииоиоиоининиионинииценотивовютииюншииитирниититинизииншивиянититьлитииитьиииититтит
nent
View).
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22
23
24
nere
nen
verenieoneeceeeiizienneee
32
33
34
34
34
35
Al
A2
A3
A4
A5
А5.1
Calibration
Service
Service
Glossary
Error
Error
Mode
Menu
Display
of
Abbreviations
Codes
Messages
ee
...
Functions
rennes
APPENDIX
B
MAINTENANCE
SCHEDULE
38
Bi
B2
B2.1
Recommended
Recommended
Electrical
APPENDIX C PROBLEMS
,
CI
cil Low
C.12
C.13
C.14
C.1.5
C.1.6
C.1.7
C.1.8
C.1.9
C.1.10
C.1.11
С.1.12
ο
Troubleshooting
Temperature...
High
Temperature...
Temperature
Excessive
Low
Humidity
Connectors
*Power-On"
‘see
manual’
Breathing
Error
Code
Chamber
No
Audible
HC500
Fault
Maintenance
Maintenance
Safety
Tests.
WITH
Guide
For
Fluctuating
Water
In
Circuit
Alarm
Indicator
Indicator
Circuit
Water
Flow
Leak..
Displayed
Leak
Sound
With
Chart
Schedule
Schedule
OPERATION
The
HC500
..
Off.
On....
Alarm
Indicator
For
No
Go
...cooconacacicnconnonenonacinmennarennoraroucronecncarinnararo
rr
onarorncoronras
orar
nor
nrn
rr
rasero
38
Checklist
Respiratory
Condition
Humidifier.
inner
40
asenceé
44
Using
the
mute
button
On
every
initial
e © Service Button.
This
is a
hidden
for
more
information.
+
Heater
Wire
Button.
This
toggles
either
will
light
the
operating
when
this
in
conjunction
push
of
the
mute
button
used
for
accessing
HC500
into
either a Heated
position a single
switch
is
latched.
with
the
Service
button, a momentary
the
service
Wire
or
Non
audio
beep
indicates
button
enables
audio
beep
and
calibration
Heated
successful
entry
to
indicates
function
menu.
Wire
mode.
latching.
The
the
Refer
When
'ON'
service
menu.
operation.
to
appendices
this
switch
LED
next
is
to
Ai
the
and
A2
latched
button
in
1.5
1.5.1
1.5.2
If a connector
attached
non
BASIC
HC500
The
HC500
both
ends
Heaterplate
when
heated
OPERATING
IN
HEATER
humidifier
of
the
and
with a minimum
The
control
fixed
Power
On
power
All
indicator
two
audible
knob
offset
below
Up
SEQUENCE
up
the
LEDs
seconds.
Then
beep.
alarm
immediately
switching
wire
mode.
MODES
WIRE
MODE
in
Heated
delivery
Heater
of
sets
microprocessor
hose,
Wire
are
condensation.
the
control
this
(the
offset
HEATER
(excluding
the
Temperature
to
non
heater
Wire
by
means
regulated
temperature
is
link
WIRE
watchdog
the
See
Control
follows
mode
the
operation
wire
mode
or
expecting
incorporates a temperature
of a dual
to
selectable,
temperature
maintain
at
the
airway
refer
the
desired
§5.6).
and
MODE
is
tested.
The
‘See
Manual
LED)
setting
is
are
illuminated
displayed
of
this
button,
one
sensing
temperature
the
chamber
Manual’
together
for a further
this
may
to
be
attached
controller,
probe
assembly.
and
outlet
LED
will
illuminate
with
one
second,
be
due
to a heater wire
when
switching
which
monitors
In
this
humidity,
temperature
“8.8”
on
the
within
briefly
followed
temperature
way
the
close
is
maintained
if
successful.
digital
display
by a single
being
from
limits,
the
at
for
at
a
1.5.3
1.5.4
HC500
In
sensor
at
maximum
:N
the
Non
at
the
humidification
lowered
The
control
mode
is
POWER
On power
All
indicator
audible
beep.
NON
HEATER
Heater
the
delivery
of
66
°C.
flow
performance.
knob
sets
80
°C.
UP
SEQUENCE
up
the
microprocessor
LEDs
WIRE
Wire
mode
end
(airway
chamber
In
this
the
control
NON
are
illuminated
MODE
the
HC500
outlet
way,
safety
temperature
HEATER
watchdog
delivery
end)
monitors
is
employed
at
low
WIRE
together
delivery
in a backup
flow
at
the
MODE
is
tested,
with
‘8.8’
temperature
rates
heaterplate,
the
on
is
maintained
temperature
safety
(below 5 litre/minute)
the
‘See
Manual’
the
digital
to
prevent
mode,
to
maximum
LED
display
by
Heaterplate
any
rise
limit
the
chamber
is
improved
heaterplate
will
illuminate
for
two
seconds,
control
above
at
41
outlet
the
expense
only.
°C.
temperature
briefly
if
followed
The
The
sensor
to
a
of
in
this
successful.
by a single
2.1.5
Power
A
buffered
to
frequency
switching.
this
LINE
sample
ground
source.
of
by
when
facilitating
The
INTERRUPT
the
power
Schmitt
the
trigger
diodes
ADC
supply
USf,
D13
the
generation
is
also
phase
frequency
and
fed
to
D16
are
of a real
synchronised
is
derived
to
the
RST7.5
not
conducting. The
time
with
from
interrupt
clock
the
the
power
and
also
line
frequency
transformer
of
U3.
Resistor
operating
software
enabling a zero
thus
eliminating
secondary
R68
pulls
determines
crossing
detector
any
via
R56
the
secondary
the
common
and
Q1,
winding
supply
for triac
error
from
2.1.6
2.1.7
41
°C
COMPARATOR
Operational
input
adjustable
low
above
D19,
pin
R55
amplifier
5 is
divider
an
and
temperature
A
watchdog
to
the
non
inverting
of a processor
HEATERPLATE
Thermistor
during
Under
HP
normal
certain
Programming
protection
transformer
mechanical
module.
should
primary
cut-out
connected
network
input
temperature
D20,
R61
greater
than
failure,
which
input
crash.
OVER
senses
operation,
operating
Control
the
and
must
U10c
U10c
is a
protection
directly
R33,
(via
VR4,
of
to
clamp
41
°C
causes
is a high
of
U10c.
TEMPERATURE
the
heaterplate
power
to
conditions
Options.)
electronic
thus
causes
be
manually
Also
control
circuit
connector
R32.
VR4
41
°C.
This
the
bases
of
both
heaters
output
from
This
also
temperature.
the
heaterplate
different
maximum
mounted
system
complete
reset
by
to
sense
J4-1)
is
set
low
output
switching
to
U5g,
ensures
Should
is
discontinued
on
the
fail.
This
shut
down
means
excessive
to
the
airway
during
calibration
(OVHT)
transistors
be
shut
down.
is
communicated
that
both heater
the
heaterplate
heaterplate
heaterplate
mechanical
of
the
humidifier
of
the
reset
delivery
temperature
thermistor.
to
ensure
is
fed
via
the
Q10
and
Q12.
via
isolating
control
circuits
exceed a preset
until
it
cools
temperatures
is a
mechanical
cut
out
is
should a serious
button
located
The
inverting
that
the
isolating
In
this
diode
are
below
this
can
be
selected.
thermal
connected
on
the
underside
rise.
The
input
output
diode
resistor
way,
an
D11
and
clamped
maximum
limiting
cut out
in
series
fault
non
inverting
goes
to
an
pin 7 of
UlOc
networks
airway
resistor
off
in
the
R31
event
temperature
temperature.
(See
§5.6,
which
will
give
with
the
power
develop.
of
The
the
heaterplate
is
2.1.8
WATCH
During
output
fed
this
which
or
should
humidifier
To
LED10,
POWER
A
protected
from
The
U12,
triac,
Doc
operation
port
to
the
charge
square
wave
drives
may
not
fail,
is
indicate
and
BOARD
bridge
rectifier
by a 1
the
voltage
heaterplate
which
and
with
U5B,G
the
PB7
of
U4
pump
be
the
trap
be
successful
and
is
unable
tumed
that
the
also
turns
(D13
Amp
doubling
is
switched
in
tum
C33,
processor
every
circuitry
interrupted
interrupt
is
16.6
C16,
for
input
depending
to
re-initialise,
on
by
deliberately
processor
fuse
off
to
has
the
display
D16)
(F1)
supplies
mounted
network
by a port
switches
form a snubber
triac
continually
or
20ms
D4,
monitored
(power
D5
and
any reason,
of
U3.
This
on
the
nature
it
fails
halting
failed,
the
high
I-C
U7
to
power
on
the
D17,
D18,
pin,
PC4,
Q11
(mounted
network
for
line
C15,
C15
will
high
trap
of
the
in a safe
program
output
blank
the digital
to
the 5 V
circuit
C25.
of
U4
on
on
the
both
the
for
correct
frequency
which
interrupt).
ensures
discharge
input
forces
fault.
The
mode.
The
execution
of
U5g
also
display.
regulator,
board.
The 5 V
the
control
heatsink).
triac
and
function.
through
that
This
This
square
pin
13
R3
giving a high
re-initialisation
purpose
and
Resistors
optoisolator.
of
watchdog
waiting
turns
on
Q7
mounted
negative
board
(HPC)
R57,
this
circuit
for
Q3
which
supply
R64
is
done
by
changing
wave
buffered
of
U5g
is
held
hard
output
of
the
processor
is
to
ensure
that
is
tested
every
initialisation
on
the
stabilised
and
controls
limit
lights
heat
sink.
the
via
the
humidifier
This
by
the
gate
the
state
by
USb
up.
Should
from
pin
12,
which
may
if
the
processor
time
the
the
watchdog.
fault
circuit
08,
is
derived
optoisolator
current
to
the
of
is
is
4
This
i
Temperature
Run
for a further
is
the
end
of
the
Control
30
setting:
minutes,
performance
then
check
check,
80.0
again
record
the
+0.2
the
test
°С
heaterplate
results
(ЗЕТ)
on
the
temperature,
maintenance
it
should
chart , see
now
appendix
read
80 + 1
B2.
°C.
4.3
431
4.3.2
DUAL
PROBE
This
test
is
recommended
as
to
the
accuracy
both
probes
(chamber
verification
manner,
depending
thermometer
EQUIPMENT
‧
e
e
‧
TEST
of
any
probes
on
REQUIRED
Dual
Temperature
Mercury
Cup
(250
Heater
wire
PROCEDURE
reading
TEMPERATURE
to
be
performed
of
the
temperature
and
airway)
temperature,
exhibiting a temperature
the
accuracy
filled
ml)
of
if
using
if
of
would
also
probe
glass
thermometer.
warm
water ( 20
HC500
so
desired.
the
be
to
be
TEST
probe. This
firstly
to
In
mercury
suspect.
tested.
to
in
heater
on
temperature
test
one
another,
the
first
difference
in
the
glass
40
°C).
wire
mode.
probes
allows
the
and
secondly
case,
assuming
of
more
thermometer
at
least
every
operator
than
to
to a glass
that
both
0.7
°C
any
probes
six
months,
compare
thermometer
probes
would
be
not
agreeing
or
the
temperature
have
not
suspect.
within + 1.5
if
there
for
absolute
failed
in a similar
In
the
is
any
doubt
readings
second
°C
of
case,
of
the
1 . Plug
connected.
2
Turn
3
Insert
40°C.
with a rubber
4
Place
5
Enter
alternate
points
6
Check
not
7
Check
the
dual
on
the
both
temperature
As
temperature
the
thermometer
the
Service
between
showing).
the
temperature
exceed
that
probe
HC500
band
menu
the
0.7 °C.
the
chamber
into
the
mains
power.
sensor
gradients
during
this
in
the
(refer
airway
difference
and
HC500
probes
can
test.
water
appendix
and
chamber
airway
Humidifier.
into a container
be
quite
large
alongside
between
probes
the
A2)
and
temperatures
chamber
read
If in
Heater
filled
it
is
recommended
probes
select
and
within
Wire
mode,
with
water
and
allow a minute
‘CP’
(compare
(chamber
temperature
airway probes
1.5
°C
of
the
ensure a heater wire
at a temperature
that
the
two
probes
for the
temperatures
probes)
mercury
option.
as
indicated
thermometer.
is
displayed
by
between
be
held
The
display
with
the
display.
assembly
20
and
together
to
stabilise.
will
all
decimal
It
should
is