Fisher HC-100 User manual

International

ii

Office:

Fisher &
PO
Auckland
New

Telephone:
Facsimile:

Part
Revision F December

Technical

Fisher & Paykel

without

Australian

Fisher & Paykel

36-40

Victoria
Australia

Telephone

Facsimile

Paykel

Box

14348

Zealand.

Number

Manual

notice

New

3134

Healthcare

Panmure,

+64-9-574
+64-9-574

185

Office:

St

Ringwood.

0100
0158

040 735

1998

for

HC100

Healthcare

Healthcare

+61-3-9879

+61-3-9879

Pty

Respiratory

have a policy

Ltd.

5022
5232

Humidifier.

of

continued

product

improvement

UK

and

Ireland:

Fisher &
Unit
Clivemont
Maidenhead,
United

Telephone
Facsimile

Paykel

16,

Cordwallis

Kingdom

and

(EU

Authorised

Healthcare

Park

Road

SL6

7BU

[phone]
[phone]

reserve

Ltd.

the

right

to

alter

т

Representative)

specifications

USA

Office:

Fisher &
22982

Suite

Laguna

USA

Telephone

Facsimile

Changes

Anodise

Paykel

Alcalde

101

Hills,

Remove

Remove

Healthcare

Drive

Ca

92653

[phone]
[phone]

to

technical

ion

of

change

standoffs

A

from

late

ix B Maintance

Inc.

manual

heaterplate

since

Schedule

last

version

France/Benelux:

Fisher & Paykel

10

Avenue

SILIC

91946
France

Telephone

Facsimile

du

S12-Villebon

Courtaboeuf-Cedex

Healthcare

Quebec

_+33-164-46-52-01

[phone]

SAS.

HC100

.

Technical

Manual

“

Revision F Issued

December

1998

iii

1.0

11

12

13

2.0

2.1

2.2

3.0

3.1
32

4.0

4.1
42

GENERALINFORMATION

Application...

HC100

Standards

CIRCUIT

Temperature
Overheat

PERFORMANCE

Performance
СаНбтаНоп

SERVICING

Printed

Heaterplate..….....................

Electrical

and

Protection...

Specifications...

Approvals

OPERATION

Control

CHECK....vsscererizionieeezzresizre

Check

Procedure

..........

Circuit

ле

иоииизиииииолиинииининониозпипиикилиииинивииниши

INEORMATION

Board

μμ

...

Removal

μα,

eee

i...

Table

eee

eee

μμ

μμ

of

Contents

nee

REA

iii

erener

HR RR

RAKA

PRK

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reiezione

page

sanan

À

1

1

2
2

1.0

1.1

1.2 | HC100

GENERAL

This
HC100

The

Modifications
long

APPLICATION

The
breathing

venseriensvenzerinienenioninionezeonenenceosacenientonsenseenioenÌ

iii

eee

нити

интиилиининтивнишониинциниильннизьвтиотитиивтививльвлитшинчия

irene

Re

ee

iene

einen

3
3

4
4

section

operating

release

screw.

HC100

systems.

ELECTRICAL

INFORMATION

describes

of

this

include

The

is

a

the

manual

revision

to

surface

general

SPECIFICATIONS

removal

of

purpose

Supply

application

for

detailed

of

the

the

Supply

Supply

and
operating

technical

of

the

heaterplate

respiratory

Voltage:

Frequency:

Current:

specifications

instructions.

manual

stainless

has

is

to

steel

standoff

also

been

humidifier

.230+25

115
100

50

0.4 A maximum

0.8 A maximum

0.9 A maximum

V
+

or

10

60

V

Hz

of

the

General

coincide

on

anodised.

designed

V

at

at

at

Purpose

with

a

variety

the

heaterplate.

to

warm

230

V

115

V

100

V

and

HC100

of

moisten

humidifier.

modifications

These

gases

г

have

from

to

the

been

replaced

positive

Refer

HC100.

to

the

by

a

pressure

，

43

4.4
45

4.6

4.7

4,8

4.9

4.9.1

4.9.2

4.10

4.10.1

5.0

APPENDIX A PRODUCT

A1
A2

Electrical
Thermistor
HC100
HC100
HC100

Electrical

Mechanical

Heaterplate

PRODUCT

Model

Serial

component
Circuit
Circuit

HC100
HC100

HC100

Number

Number

Safety

.........cesssssssssssscsssssenssnsecssevenceronsssnseenececssensensssonenscsesonsesonsvecsecuessesaesuasssosissecsueassassssseneaanessanesee

Parts...

Parts
Exploded
Exploded

Assembly

Heaterplate

........нньллиилинниольнитиионииолициинити

layout...
Diagram
Diagram

Diagram
Diagram

Parts...

CHANGE

NUMBERS

Explanation

линии

тининнитииолонитинипонивуиилнииинивтиилинонивтлииитивтиванечии

Re
(Rev F and
(Rev

res

rr

Assembly

HISTORY...

AN

inner

earlier)

GC)...

errare

rrrereererenreresererrercasearareacrsicre

(Rev E PCB
(Rev D PCB

Exploded

rene

inner

and

later)

and

earlier)

Diagram

sacra

asas

...

cerros

(Inverted

eee

iara

na

cas

none

View)

e.

carente

rear teen e ease

ee

recrerreca

ninar

eentasaas

4
4
5
7
8

9

ll

.13

17
17

1.3

STANDARDS

Classification

under

Class

Type
Drip

Continuous

AND

1

B

Proof

Water

APPROVALS

UL

1431,

CAN/CSA-C22.2

Operation.

Heater:

85

W

No

125,

IEC601-1,

AS3200.1

HC100

Technical

Manual

RevisionF

Issued

December

1998

HC100

Technical

Manual

Révision

F

Issued

December

1998

2.0

2.1

2.2

CIRCUIT

TEMPERATURE

(Component

Operating
serves

The

precision

resistor
R10

by

switching

provides a fast
switching

voltage

OVERHEAT

An

overheat

failure

OPERATION

references

power

aS 2 power-on

temperature

network

Uld,

connected

level

on

and

as

the

gate

PROTECTION

protector

that

may

CONTROL

are

for the

indicator.

of

RS, R7,

as a voltage

for

the

comparator

switching

off.

Lastly,

current

(93 + 5

cause

uncontrolled

to

the

circuit

electronic

sensing

R4,

output

to

circuits

thermistor

R6

and

to

the

U1b

acts

Q1

is

°C)

is

and

switched

heating,

diagrams

is

provided

(TH),

VR]

completes

comparator.

the

remaining

gate

of

triac

as a shunt

on

and

mounted

on

the

in

§4.6

and

by

the

in

series

the

The

output

active

Q1

to

control

voltage

the

protector

regulator

off.

heaterplate

will

§4.7)

network

with

R8,

bridge

of

VR1

circuit

the

assembly.

open

R15,

R16,

D3,

forms

one

arm

circuit.

The

bridge

buffered

components.

heaterplate.

to

maintain a relatively

and

by

the

Ule,

LED2

If

there

is

disconnect

all

follower

and

C1, A green

of a wheatstone

output

is

monitored

stage,

Ulc,

another

an

power

comparator

indicates

electronic

heaterplate

constant

to

the

component

circuit

heater

LED

(LED1)

bridge.

The

through

sets

stage,

operating

base.

the

3.0

3.1

PERFORMANCE

The

performance

used

to

check

the

When

stability

base

and

heaterplate

on

and

off

remains

PERFORMANCE

1

Fill

an

HC300

2

Place a 300

3
4

5

6
7

resting
Turn
Allow

Read

The

on

the

60

the

temperature

Check

that

heater

thermometer.

CHECK

check

should

operation

has

been

obtained,

from

the

within + 1

CHECK

mm

the

minutes

‘power’

PROCEDURE

humidification

alcohol-in-glass

chamber

control

for

should

and

be

of

the

ideal

°C.

bottom.

knob

the

water

It

should

continue

‘heat

done

after the

HCi00

the

heater base

actual

flat

condition.

chamber

thermometer

fully

clockwise

temperature

be

within

to

cycle

on’

lights

HC100

water

temperature

The

to

the

correct

and

to

the

within

are

operating.

has

been

without

variation

vertically

stabilise.

range

the

dismantling

will

level

through

turn

on

the

of 50

calibration

serviced

depend

of

the

water

with

water

the

power.

to

66

°C.

range

due

to a fault.

the

unit.

slightly

and

outlet

of

on

temperature

slide

port

‘

50

to

66

the

it

onto

of

°C

the

This

procedure

deviation

as

the

heaterplate

the

heaterplate.

chamber

of

the

with

is

to

be

chamber

switches

the

bulb

3.2

CALIBRATION

The

HC100

not

require

The

precise

humidifier

any

calibration.

temperature

is

controlled

and

stability

by a precision

of

the

humidifier

thermistor

can

be

and

close

checked

tolerance

during

the

electronic

performance

components

check

and

does

procedure.

HC100

Technical

Manual

Revision F Issued

December

1998

HC100

Technical

Manual

Révision F Issued

December

1998

4.0

4.1

4.2

SERVICING

This

section

humidifier

circuit.

PRINTED

1

2

3
4 — Ifthe

important:

On

220

HEATERPLATE

case

Note

CIRCUIT

The

HC100

The

case

from

the

Remove

two

the

circuit

reassembly

to

240 V models

INFORMATION

provides

that

the

information

the

performance

no

calibration

BOARD

case

top

assembly

circuit

board.

AC

power

plastic

board

can

with a new

is

retaining

REMOVAL

opened

can

line

be

popped

for

servicing

check

procedure

is

required.

by

removing

now

be

cable

from

latches

up

PCB,

be

the

the 3 fixing

moved

(just

aside

the

terminal

in

front

allowing

sure

to

HC100

in

§3

and

of

the

board

check

humidifier

should

be

screws

the

two

block

on

the

earth

to

be

that

After

carried

from

under

wiring

the

circuit

studs)

are

withdrawn

link

LK1

any

out

to

the

harness

board,

moved

away

has

been

servicing

confirm

humidifier

cable

backwards
from

involving

the

connectors

the

cut

{or

opening

operation

body.

disconnected

slightly,

front

panel.

removed)

of

the

the

of

control

rear

for

the

the

of

4.5

HC100

Revision D and

RIO

00

(Destas

FISHER & PAYKEL
ELECTRONICS

HEALTHCARE

(©

347 040

Ra

RU

COMPONENT

earlier

LAYOUT

(Revision C shown)

e

2

O

LULAS

nesse

οἱ

Ten

e

HOR

06 02 03

er

a

E

ee

ea

1993

LTD.

DIV.

HCÍDO

339

REV

C

347

LK2

7

1

CUT

LINK

ts

Mer

040

8———e

FOR

610

16

339

p

NO

고

230VAC 7 ot

Y

reve

yp

HIGH

пи

i

Y

я

CAUTION

VOLTAGE

A

-

LE02

=

ン

シン

ン

p,

и

Y

4.3

4.4

The

reset

button

the

front

panel

screws

that

secure

slotting

A
Then

ELECTRICAL

After
in

THERMISTOR

them

tip

to

aid the

place

the

the

HC100

accordance

Test

Earth

Resistance

Insulation

Earth

Leakage Measure

for

the

case

assembly.

it

to

into

the

recesses

replacement

spring

over

SAFETY

has

been

with

the

Resistance

93

°C

over
The

the

front

for

of

the

them.

TESTS

serviced

relevant

country

temperature

heaterplate

case.

On

replacing

them

on

the

heaterplate

Then

use

the

the

following

regulations.

Method

Use
on

the

Check

worn.

Use a 500
the

phase

210MQ

heaterplate . Earth

operating

0.5

protector

can

be

detached

the

heaterplate.

is

to

place

drill

blanks

electrical

an

ohmmeter

mains

plug

humidifier

VDC

pin on

earth

leakage

voltage

mA

maximum.

is

accessible

from

the

heaterplate,

@2.2

to

safety

and

to

power

insulation

the

mains

leakage

and

ensure

mm

drill

guide

the

tests

measure

the

heaterplate.

cable

tester

plug

with

the

current

frequency

through a small

front

case

assembly

that

the

three

blanks

in

each

heaterplate

should

the

resistance

for

damage

to

measure

to

the

earth

is

of

power

and

be

performed

from

It

should

be < 0.2

and

the

heaterplate.

probe

of

measured

supply.

hole

under

by

springs

of

the

standoff

the

upper

or

the

earth

Q.

replace

the

at

if

resistance

It

should

tester

normal

It

should

the

heaterplate

removing

are

case

electrical

cut

from

on

the

in

place

screw

together.

safety

pin

or

be

the

be

in

three

by

holes.

tests

、

Revision

FISHER & PAYKEL
ELECTRONICS

HEALTHCARE

©

347

E

9

1995

HC⑩0

040 339

LTD.

DIV,

REVE

010547

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CUT

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ais

eu

re

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RN

Ale

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а

ee

ン

ン

ン

The

type

used

the

the

095428291

of

thermistor

095428156

thermistor

used

on

the

thermistor

HC100

in

with a 680R

Technical

HC100

conjunction

varies

with a 560R

resistor

in

Manual

depending

location

Revision F Issued

on

the

resistor

R6.

age
in

of

the

unit.

location

December

R6.

1998

Older
The

later

Rev F and

Rev G PCB

earlier

units

units

use

HC100

Technical

Manual

ReVisionF

Issued

December

1998

Revision

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DUS

πω

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SURELES

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BRT

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區

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[πε

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ss

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(md

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mou

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HODNOU]

NOR

ав

|

i

i

шы

|

n°

3

аа

Ξ

оз

53

ее

STARTS

PRODUCTION

UUAWITIY

BEFORE

SCHEMATIC

APPROVED
BE

WUST

HC100

SCRPTION

‘SAUPLUS

АВК

ОТ
м
E
=

SCALE
ROT

‘DO

ВЯ
CD

PROTECTED

COPYRKHT

Ht.
LTO

PAYKEL
&

FISHER
OF

PROPERTY

EXCLUSIVE
THE

[5
&

9

À

SM

13

НИТ

CONFOENTOL

Bİ

MCHLY
TS

|

4

BEORMATON

<lmlolaju

à

TS

TAS

4.8

ELECTRICAL

electrical

The
(refer

§4.5)

and

LEDI,LED2

R10,R11,Ri2,Ri3

SW1Switch

PARTS

components

HC100

R15,

Ref.

F1,F2

J2

J2
J3

J4

Qt
U1

RI,R3

R2
R4

RS
R6
Re

R7,R8

R9

#14
RI6

DPDT

SWI

TH

TH

VRi

85

93°C

Circuit

W

been

have

below

listed

Diagram

Part

043040686
043040988

999830001

341040403

341040532
999800059

999800039

361040329

999550009
999600002

325040299
325040309 _ Resistor

325040632
325040352

325040135
325040459
325040136
325040281 | Resisťor
325040284
325040280

3295040041

349040102

349040129

095428156

095428291

327041564

043040898

043040897

043040896

3490400514

.

999840001

No.

(refer

§4.6

Description

HC100
HC100

Fuse

Lock

Lock
Lock
Terminal

LED

Triac4

O

Quad

IC

Resistor

Resistor
Resistor

Resistor
Resistor
Resistor

Resistor

Resistor
Resistor

Switch

Switch

Thermistor

Thermistor

5k

Potentiometer

Element

|

Element

Element

Thermostat

Clip

referenced

&

§4.7).

PCB

Assembly

PCB

Assembly

(20

* 5

mm) I A.

Header

Header
Wafer

green

Block

5

A

Op

1Kk5
180R

270R

8k2
560R
680R

820R
1k

10k
680R
3k9 5 W

Toggle

Rocker

assembly

assembly

assembly

holder

5-way

5-way

3-way

2-way

mA

Amp

0.25 W 5%

0.25 W 5%

0.25

0.25 W 1%

0.25

0.25

0.25

0.25 W 5%

0.25

0.25

(Rev

(Rev

and

and

manual

5mm

according

(rev D and
(rev E and

(Rev E &

(Rev G &

&

E

(Rev

Trigger

LM324

1%

W

0.5%

W

0.5%

W

0.5%

W

5%

W

5%

W

earlier)

&

D

later

&

E

harness

harness

assembly.

assembly.

V

100

115

V

230

V

reset

diameter

HC100

the

to

earlier)

later).

earlier)

later)

earlier)

Film

Metal

Film

Metal

Film

Metal

PCB)

(Rev

(Rev

Component

*

&

F

(Rev

G)

(Rev

earlier)

4

F

G)

Layout

earlier)

diagram

HC100

Technical

Manual

Revision F Issued

December

1998

HC100

Technical

Manual

Révision

Issued

F

December

1998

4.9

MECHANICAL

Reference

Unless

to

otherwise

Ref.

1

2

3

4

5

6
7
8

9
10
10
11

11
12

13
14

15

16

17

18

19

20

PARTS

the

HC100

043040939

043040940

043040941

662040040
662040058
043040829

043040855

043040709
043040851
614040116
336060143
614040117
614040120
622040130
641040723

043040686

043040988
281151303

serial

336060128

095428189

095428193
095428218
095428225
095428245

exploded

stated,

the

Part

No.

349040130

Specify

693040554
693040634
693040517

095428190

095428246
095428247
095428251

693040476
693040477
614040220

full

number

Specifyfull

serial

number

336060126

diagram

reference

Description

Heaterplate
Heaterplate
Heaterplate

Spring
Spring

Chamber

Chamber

Guard
Guard
Screw
Standoff

Screw

Screw
Washer
Plate
PCB
PCB
Boot

Boot

Case

O-Ring

Knob

Knob
Foot

Mains

Mains

Mains

Mains

Mains

Mains

Mains

Mains

Mains

mm2
Clamp

Clamp
Screw

Case

Gasket

in

§4.8.1

numbers

Earth

Assembly

Assembty

Switch

Switch

Lower

Control
Control

HC100

Upper

are

Assembly
Assembly

Assembly
Mounting
Heaterplate

Clamp

Clamp

Chamber
Chamber

M3

x 5

Pan

Heaterpiate
M4 x 8
#8 x 1/2

Cord

Cord
Cord
Cord
Cord
Cord
Cord
Cord
Cord

Cord
Cord

#6 x 3/8

Pan

Lock

M4

HC100

Toggle

Rocker

HC100

HC100

HC100
HC100

2.0 m HC100

2.0 m HC100

2.4 m 3C

2.0 m Schuko

2.4 m USA

2.4m

2.4 m 3C

2.0 m Schuko

2.0 m 3C

Small
Large

HC100

Clamp

MR700/HC100

10

and

§4.8.2.

valid

for

85 W 100
85 W 115
85 W 230

(Standoff

non-standoff

HC100

Kit
Kit

Pan

HC100
HC100

13

Pozi

Charcoal

Charcoal

Phil

Taptite

post

Phil

Taptite

Phil

TY25

(Rev

(Rev E «

AT-428

(Rev E &

mm

ID
Grey
Charcoal

USA

Hospital

USA

Hospital

USA

UK

TY25

fit

both

diagrams.

V
V
V

Heaterplate)

Kit

(Standoff

(Non-Standoff

S/S

D &

earlier

later

(Rev D &

later

7.5 A 240 V Grey

Clr

Plug

Domestic

Plug

3C

Grade

Grade

Domestic

Plug

3C Black

(BS1363)

Zn/St

Heaterplate)

PCB)

PCB)

earlier

PCB)

7.5 A NZ/Aust
Plug

White

Plug

Plug

Plug

Fused

Heaterplate)

PCB)

(no

plug)

Grey

Grey

Black

Black

White

1.0

i

4.9.1

HC100

|

ExpLopen

Diacram

(REv

E

PCB

AND

и

LATER)

© ©

900600

HC100

Technical

Manual

Revision F Issued

December

1998

HC100

Technical

Manual

Revision F Issued

December

1998

12

.

4.9.2

HC100

ExPLOoDED

DIAGRAM

(Rev

D

pce

AND

B

EARLIER)

HC100

Technical

Manual

Revision

Issued

F

December

1998

:

HC100

Technical

Manual

RevisionF

Issued

December

1998

14

15

4.10

HEATERPLATE

Reference

to

Ref.

PUN-

nu

10

11

12

ASSEMBLY

the

heaterplate

Part

331040154
614040117
641040707
043040898
043040897
043040896
614040116
331040114
095428156

095428291
043040942
095428303
622040130

349040051

095428279

exploded

No,

PARTS

Description

Insulator
Screw

Cover

Element

Element
Element
Screw
Insulator
Thermistor

Thermistor
Heaterplate

Harness
Washer
Thermostat
Hamess

diagram

in

§4.9.1.

Heaterplate

M4 8 Pan

Element

M3 x 5

Lock

Plate

Assembly

Assembly

Assembly

Taptite

Element

and

Harness

and

Hamess

Heaterplate - Earth

M4

93

°C

J7 - Heaterplate

Phil

Taptite

100 V

115 V 85

230 V 85

Pan

Assembly

Assembly

Int

Zn/PI

85

W

W
W

Phil

YChr

(Rev F and

(Rev

G)

earlier)

4.10.1

HC100

HEATERPLATE

ASSEMBLY

ExPLODED

DIAGRAM

(INVERTED

VIEW)

©
©

© ©

OY

OMO

HC100

Technical

Manual

Revision F Issued

December

1998

HC100

Technical

Manual

Révision

F

Issued

December

1998

16

17

5.0

PRODUCT

This

circuit

Date

11

MAY

1

MAY

9-DEC-1996

21-MAY

2-SEP-1998

change

history

diagrams,

1995

1996

1997

CHANGE

§4.6

Change

Number

HISTORY

details

changes

&

$4.7.

2413
2598

3041

3301

3816

which

(The

serial

First

serial

affected

9510XXX13451
9610XXX06459

9610XXX20412

9710XXX28456

9810XXX32690

may

have

number

number

significance

format

is

explained

|

Comments

|

Introduce

|

Introduce

rocker

type.

|

Introduce
thermistor.

680

O.

Alter

|

Revised

|

Use

machined

in

production.

for

servicing.

in

appendix

rev

D

PCB.

rev.

E

PCB.

Change

Rev

Change

J3

heaterplate

PCB

G

PCB.

value

to

a

solder

with

anodised

Refer

also

A).

Change

Change

mains

to

Phenolic

to

of

R6

from

connection.

no

standoffs

heaterplate,

to

change

switch

2

kQ.

at

560

655040111

to

25°C

Q

to

panel

on

APPENDIX

This
serial

the

A1

MoDEL

e.g.

The

First

À

PRODUCT

section

number

product

NUMBER

for

HCLOOAHU:

HC100

Model

first

and

Letter

A

J

G

explains

number.

Type

second

how

individually

EXPLANATION

letters

Voltage

230420

115

V

100 + 10

NUMBERS

the

part

identifies

A

(first

Voltage

represent

Second

V

V

number

is

the

manufactured

letter)

the

following:

Letter

deciphered.

The

item.

H

(second

Language

Front Panel

English

French

German

model

The

model

letter)

number

number

refers

to

and

serial

U

(third

Customer

Side

Panels

ish/German

English/French

ish/French

English/German

a

specific

number

letter)

Specific

Language

variant

while

collectively

the

form

A2

SERIAL

e.g.

for

Year

96

The

three-letter

NUMBER

9610AHU03789:

EXPLANATION

Model

code

(e.g.

Number

AHU)

Abbreviation

10

is

defined

:

above.

Code

1

Ttalian

Spaní

Serial

03789

English/J:

English/S,

Number

HC100

Technical

Manual

Revision

F

Issued

December

1998

“HC100

Technical

Manual

Revision F Issued

December

1998