Fisher Guide: ControlWave Quick Setup Guide Manuals & Guides

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Part Number D301415X012

Document Number D5084

August 2015

ControlWave® Process Automation Controller Quick Setup Guide

Remote Automa tio n Solution

www.EmersonProcess.com/Remote

Be sure that these instructions are carefully read and understood before any operation is attempted. Improper use of this device in some applications may result in damage or injury. The user is urged to keep this book filed in a convenient location for future reference.

These instructions may not cover all details or variations in equipment or cover every possible situation to be met in connection with installation, operation or maintenance. Should problems arise that are not covered sufficiently in the text, the purchaser is advised to contact Emerson Process Management, Remote Automation Solutions for further information.

IMPORTANT! READ INSTRUCTIONS BEFORE STARTING!

EQUIPMENT APPLICATION WARNING

The customer should note that a failure of this instrument or system, for whatever reason, may leave an operating process without protection. Depending upon the application, this could result in possible damage to property or injury to persons. It is suggested that the purchaser review the need for additional backup equipment or provide alternate means of protection such as alarm devices, output limiting, fail-safe valves, relief valves, emergency shutoffs, emergency switches, etc. If additional information is required, the purchaser is advised to contact Remote Automation Solutions.

RETURNED EQUIPMENT WARNING

When returning any equipment to Remote Automation Solutions for repairs or evaluation, please note the following: The party sending such materials is responsible to ensure that the materials returned to Remote Automation Solutions are clean to safe levels, as such levels are defined and/or determined by applicable federal, state and/or local law regulations or codes. Such party agrees to indemnify Remote Automation Solutions and save Remote Automation Solutions harmless from any liability or damage which Remote Automation Solutions may incur or suffer due to such party's failure to so act.

ELECTRICAL GROUNDING

Metal enclosures and exposed metal parts of electrical instruments must be gr ounded in accordance with OSHA rules and regulations pertaining to "Design Safety Standards for Electrical Systems," 29 CFR, Part 1910, Subpart S, dated: April 16, 1981 (OSHA rulings are in agreement with the National Electrical Code).

The grounding requirement is also applicable to mechanical or pneumatic instruments that include electrically operated devices such as lights, switches, relays, alarms, or chart drives.

EQUIPMENT DAMAGE FROM ELECTROSTATIC DISCHARGE VOLTAGE

This product contains sensitive electronic components that can be damaged by exposure to an electrostatic discharge (ESD) voltage. Depending on the magnitude and duration of the ESD, this can result in erratic operation or complete failure of the equipment. Read supplemental document S14006 for proper care and handling of ESD-sensitive components.

Before You Begin

Thank you for choosing ControlWave!

We hope you will find ControlWave to be the best solution for your process automation needs.

From the start, we designed this unit to merge the simplicity and modularity of a programmable logic controller, with the full communication and programming capabilities of a remote process controller. The result - the ControlWave Process Automation Controller, is a true PLC/RTU hybrid, incorporating the best features of both types of devices.

ControlWave features a low-power, modular design, which supports all five IEC 61131-3 programming languages: ladder logic (LD), sequential flow chart (SFC), function block diagram (FBD), structured text (ST), and instruction list (IL). A full suite of PC-based configuration wizards and programming tools is provided.

ControlWave Quick Setup Guide

Stay Safe!

WARNING –

SHOCK HAZARD

WARNING – EXPLOSION HAZARD

Throughout your configuration activities, please be aware of the following items:

Always follow accepted safety guidelines. As with all electronic devices, improper installation, grounding, or usage can cause an electrical shock. If you have any doubts about how to install, ground, and use this product safely, please consult a qualified electrician.

To ensure safe use of this product, please review and follow the instructions in the following supplemental documentation:

 Supplement Guide - ControlWave Site Considerations for

Equipment Installation, Grounding, and Wiring (S1400CW)

 ESDS Manual – Care and Handling of PC Boards and ESD

Sensitive Components (S14006)

Because ControlWave is sometimes used in Class I Division 2 hazardous locations, where there could be explosive vapors or other dangerous substances, you MUST observe and follow all regulations and warnings about proper installation, use, and repair in these environments. Failure to follow these instructions could result in an explosion, injury, or death.

Carefully review ALL warnings in the CI-ControlWave hardware manual, especially those from Underwriter’s Laboratories (se e Appendix A of CI-ControlWave).

Revised Aug-2015 Before You Begin iii

ControlWave Quick Setup Guide

How to use this guide

This guide is intended to help you get “up-and-running” with a minimal amount of effort. Chapter 1 talks about setting up the hardware, and the remaining chapters talk about installing and using ControlWave Designer software, and about how to configure certain parameters.

See this: For information on:

Chapter 1 Chapter 2 Chapter 3

Chapter 4

This guide does NOT, however, tell you everything you need to know about setting up and configuring a ControlWave. We have included references throughout this book to other places in the documentation set, where you can get more details on a particular subject.

If you need help…

If you're having problems setting up and configuring your ControlWave, please call our technical support team.

The technical support phone number in the U.S. is: 1-800-5379313; for international numbers use this link:

http://www2.emersonprocess.com/enUS/brands/remote/systems_and_software/supportnet/support_contacts/Pa ges/support_contacts.aspx

Setting up the hardware. Software installation. Creating a ControlWave project in

ControlWave Designer. Setting up RTU parameters.

Alternatively, log into SupportNet at this link:

http://www3.emersonprocess.com/remote/support/support_login.html

iv Before You Begin Revised Aug-2015

Contents

ControlWave Quick Setup Guide

Chapter 1 – Setting up the Hardware 1-1

Chapter 2 – Installing ControlWave Designer Software on the PC 2-1

2.1 Recommended Requirements for the OpenBSI Workstation: .................................................. 2-1

2.2 Before You Begin the Software Installation .............................................................................. 2-2

2.3 Installing the ControlWave Designer Software ......................................................................... 2-2

Chapter 3 – Creating a Simple Project in Ladder Language (LD) 3-1

3.1 Connect the PC Workstation to the ControlWave ..................................................................... 3-1

3.2 Start ControlWave Designer: .................................................................................................... 3-1

3.3 Open a New Project .................................................................................................................. 3-2

3.4 Insert a new logical program organization unit (POU). ............................................................. 3-2

3.5 Name the POU, and specify it as a program in ladder (LD). .................................................... 3-3

3.6 Create a Contact Network ......................................................................................................... 3-4

3.7 Define the “WATER_LOW” variable. ........................................................................................ 3-5

3.8 Insert a parallel contact below, and define the “DRAIN_OPEN” variable ................................. 3-6

3.9 Define the START_PUMP variable: .......................................................................................... 3-7

3.10 Create a task, and associate the program with that task: ......................................................... 3-8

3.11 Compile the program: .............................................................................................................. 3-11

3.12 Download the project into the ControlWave ............................................................................ 3-11

3.13 Test the logic of the program in Debug Mode ......................................................................... 3-17

Chapter 4 – Configuring RTU Parameters 4-1

4.1 Starting the Flash Configuration Utility ...................................................................................... 4-1

4.1.1 Method 1: Starting from within LocalView ..................................................................... 4-1

4.1.2 Method 2: Starting from within NetView (ControlWave Already in a Network) ............. 4-3

4.1.3 Method 3: Starting from within TechView ..................................................................... 4-4

4.2 Using the Flash Configuration Utility ......................................................................................... 4-7

4.2.1 Flash Configuration Utility Buttons ................................................................................ 4-9

4.3 Setting Soft Switches .............................................................................................................. 4-14

4.3.1 Saving Changes When You Finish ............................................................................. 4-15

4.4 Setting Up a BSAP Slave Port ................................................................................................ 4-15

4.4.1 Saving Changes When You Finish ............................................................................. 4-17

4.5 Setting Up an Ethernet Port .................................................................................................... 4-17

4.5.1 Recommended Ranges for IP Addresses ................................................................... 4-18

4.5.2 Other Port Types: ........................................................................................................ 4-19

4.5.3 Saving Changes When You Finish ............................................................................. 4-19

4.6 Setting IP Parameters ............................................................................................................. 4-20

4.6.1 Saving Changes When You Finish ............................................................................. 4-21

4.7 Configuring Usernames and Passwords ................................................................................. 4-22

4.7.1 Adding a New User ..................................................................................................... 4-22

4.7.2 Modifying the Privileges of an Existing User ............................................................... 4-25

4.7.3 Deleting an Existing User ............................................................................................ 4-25

4.7.4 Saving Changes When You Finish ............................................................................. 4-25

4.8 What’s Next? ........................................................................................................................... 4-26

Appendix A – Troubleshooting Tips A-1

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Chapter 1 – Setting up the Hardware

)

Note: Depending upon how you order it, your ControlWave may

ship from the factory already assembled, or as a separate housing and modules you must install yourself. If you order it pre-assembled, you can omit those portions of this chapter that discuss installation of individual modules.

Hardware setup involves unpacking the ControlWave hardware, mounting the housing, installing I/O modules, wiring I/O terminations, making proper ground connections, connecting a communication cable to the PC workstation and setting switches.

The figure, below, shows a ControlWave in a ten-slot housing. The housing includes eight I/O slots. The unit has four serial ports and three Ethernet ports. Your unit may have different options. The full hardware installation process is described in detail in Chapter 2 and Chapter 3 of CI-ControlWave. An overview of the steps is included, below:

ControlWave Quick Setup Guide

Bezel

(Plastic bezel covers the power supply sequencer module in slot 1 and CPU module in slot 2.)

Serial Port COM1

Chassis

Serial Port COM2

Ethernet Port 1

Bezel Door

(for access to po wer switch and PSSM LEDs

Port Display

RUN/REMOTE/LOCAL Key switch

Serial Port COM3 (Optional)

Serial Port COM4 (Optional)

Ethernet Port 3 (Optional)

Ethernet Port 2 (Optional)

Chassis

Local I/O Modules

(install in chassis slots 3 to 10)

Figure 1-1. ControlWave with Eight I/O Modules

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ControlWave Quick Setup Guide

1. Remove the housing from its carton and install it at its assigned

2. Remove the Power Supply Sequencer Module (PSSM) from its

3. Remove the CPU module from its carton and configure CPU

work site. (See Section 2.2.1 and 2.2.3 of CI-ControlWave.)

carton and install it into slot 1, which is the first slot from the left end of the installed unit. (See Section 2.3.2 of CI- ControlWave.)

module DIP switches. (See Section 2.4 and 2.4.1 of CI- ControlWave.)

Reset

Switch

Comm.

Port 1 (J2)

Lithium Battery

3.6V

950mA-hr

½ AA Cell

Comm.

Port 2 (J3)

Ethernet

Port 1 (J4)

Enlarged detail of CPU switch banks

(CAPITALIZED entry indicates ON position)

Bootproject ENABLE / disable

Redundancy DISABLE / enable

static memory RETAIN / initialize

Updump DISABLE / enable

Soft switches USE / ignore

Soft switches write UNLOCK / lock

Watchdog circuit ENABLE/disable

UNIT A / unit B

Port 80 Display

Run/

Remote/

Local

Key Switch

SW1

SW3

Leave all SW3 CPU switches in default 'OFF' position, excep for #4.

ENABLE/disable battery backup

recovery mode ENABLE/disable

Unused Unused

(CAPITALIZED entry indicates ON position)

default, SW1

switches should

ll be 'ON'

Figure 1-2. Configuring CPU Module DIP Switches

1-2 Setting Up the Hardware Revised Aug-2015

ControlWave Quick Setup Guide

Notes:

 For the initial configuration activities described in this manual,

we recommend you leave most of the CPU switch settings in their default positions, as set at the factory:

o Switch bank SW1: all switches in the ON position. o Switch bank SW3: all switches in the OFF position, except

for SW3-4, which you should set ON to enable the backup battery when the ControlWave is ready to be put into service. If the ControlWave not going to be installed for an extended period of time, you can leave this off to avoid draining the battery.

4. Install the CPU module into slot 2 of the housing, which is the

second slot from the left end of the installed unit.

5. For the configuration activities, described in this manual, we

will use RS-232 serial communication port 2 (Comm Port 2) on the ControlWave, which is configured by default for 9600 baud. (For more information on RS-232 serial communication ports see Section 2.4.2 of CI-ControlWave).

Plug RS-232 null modem cable into COM2

Figure 1-3. Plugging a Cable into COM2

6. Plug one end of an RS-232 null modem cable into one of your

PC communication ports.

Note: See Figure 2-15 in CI-ControlWave for a wiring diagram

of an RS-232 null modem cable.

7. Plug the other end of the RS-232 null modem cable into serial

communication port 2 (Comm Port 2) of the ControlWave.

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ControlWave Quick Setup Guide

8. Remove any I/O modules from their cartons and install them

Note: In ControlWave Designer’s I/O Configurator, you must

9. Install a ground wire between the housing ground lug and a

10. Install Watchdog relay/MOSFET switch wiring (see Section

into the appropriate housing slots. I/O modules reside in slots 3 through 6, or 3 through 10 for units supporting 4, or 8 I/O modules respectively. Install I/O wiring to each I/O module. (See Section 3.3 of CI-ControlWave.)

enter the I/O slot number for each I/O module and configure the module. The I/O slot number is not the same as the housing slot number. The housing slots which hold the power supply and CPU boards are not considered to be I/O slots, so the first I/O slot (I/O slot 1) is typically the third housing slot (housing slot 3).

known good Earth ground (See Section 2.2.4 of CI-

ControlWave.)

2.3.7 of CI-ControlWave). (OPTIONAL - perform this step

only if you want to use this feature.)

11. Connect bulk DC power and field power to the ControlWave’s

PSSM module. (See Section 2.3.5 of CI-ControlWave.)

Figure 1-4. Wiring for Bulk DC Power (TB1) and Field Power (TB2)

1-4 Setting Up the Hardware Revised Aug-2015

ControlWave Quick Setup Guide

12. Turn the RUN/REMOTE/LOCAL key switch to the LOCAL

position.

Turn RUN/RE MOTE/LOCAL key switch to the 'LOCAL' position. (Illustration shows it in 'RUN' position)

Figure 1-5. Setting the RUN/REMOTE/LOCAL Switch

13. Install the bezel so that it covers the PSSM and CPU modules.

(See Section 2.5 of CI-ControlWave.)

14. Open the bezel door, and apply power to the ControlWave

controller by setting the power switch on the PSSM module to the “1” position. When the ControlWave completes its poweron sequence, the code “00” shows on the Port 80 display. The “00” code indicates the ControlWave does not have any application program loaded. A list of possible status codes is included in Table 5-3 and Table 5-4 of CI-ControlWave.

Note: One code you may encounter is “86” which indicates the

unit is set for recovery mode (switch SW3-3 is ON) which allows a field upgrade of system firmware.

You hardware is ready! Now you can install ControlWave Designer software on the PC to create a project which you can download into the ControlWave.

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ControlWave Quick Setup Guide

Chapter 2 – Installing ControlWave Designer Software

on the PC

Note: This chapter outlines the basic steps in installing

ControlWave Designer software. For more detailed instructions, see Chapter 2 of the OpenBSI Utilities Manual (D5081).

2.1 Recommended Requirements for the OpenBSI Workstation:

To run ControlWave Designer your PC workstation must meet the following minimum system requirements:

 1 GHz processor  at least 200 MB free disk space for use by OpenBSI  512 MB RAM (more recommended)  CD-ROM drive  VGA Monitor (minimum 256 colors 800x600). Optimal screen

resolution for OpenBSI web pages is 1024 x 768.

 Mouse  Communication cable(s) to connect the PC to the

ControlWave.

 Microsoft® Windows® 2003 Server, 2008 Server, XP

Professional, 7.0, or Vista. We recommend you install the latest available service pack for your operating system.

 Note: Emerson only tests OpenBSI and ControlWave Designer

on the following platforms: Windows™ XP Professional, Windows Vista/7.0 and Windows™ 2003/2008 Server including both dual core, and dual-core dual-processor computers.

 Microsoft® Internet Explorer Version 5 or newer (Required for

ControlWave web pages).

Note: If you use Microsoft® Windows XP Service Pack 2 (or

newer), you must change default operating system settings for certain OpenBSI features to work. Please see the Using OpenBSI with Microsoft® Windows XP Service Pack 2 notes in Chapter 2 of the OpenBSI Utilities Manual (D5081).

Revised Aug-2015 Installing ControlWave Designer 2-1

ControlWave Quick Setup Guide

2.2 Before You Begin the Software Installation

ControlWave Designer software is installed from within Windows. We recommend that all other Windows application programs you have running should be shut down before beginning installation.

Note: You must log in with Windows administrative privileges to

install the software.

2.3 Installing the ControlWave Designer Software

1. Log into the workstation with administrative privileges.

2. Insert the OpenBSI CD-ROM in your CD-ROM drive.

3. If your CD-ROM drive has autorun enabled, skip to the next

step. Otherwise, use Windows™ Explorer to locate the file BROWSER.EXE in the root directory of the CD. Double-click on BROWSER.EXE. When the CD browser screen appears, choose the Install OpenBSI option.

4. A screen reminds you to close all other programs, and warns

you that older OpenBSI versions will be removed. Click Next.

5. A license agreement screen opens. Review the agreement,

using the scroll bar to bring it into view. Click I accept the terms of the license agreement to proceed. Then click Next.

6. Now you must choose the installation directory on your

computer for OpenBSI.. The default directory is \Program Files\Bristol\OpenBSI. Either accept the default or click Browse to specify a new directory. Then click Next.

7. On the next screen, use the check-boxes to select whichever

package(s) you want to install. As a minimum, you must choose ControlWave Designer with ACCOL III.

Figure 2-1. Selecting Software Packages

2-2 Installing ControlWave Designer Revised Aug-2015

ControlWave Quick Setup Guide

8. Once you make your choices, click Next.

9. On the next screen you can specify the user files folder. The

system stores user files such as ControlWave projects, recipes, and network files in sub-folders of this folder. Note: If User Account Control (UAC) is enabled in Windows, you must have write access to this folder. The default is C:\OpenBSI. Use the default or use Browse to specify a different user files folder. When finished click Next.

10. This is your last opportunity to make any changes prior to

starting the installation. If you want to make changes, you can click Back to go back to earlier pages. If you want to read the printed release notes for this version of OpenBSI, check the View the Release Notes box.

11. If you are ready to perform the installation, click Install, and

the installation process starts. Be patient, as it may take several minutes to install all of the different utilities, depending upon which you choose.

12. When the installation completes, re-boot your computer when

prompted. This must be done in order for OpenBSI to function properly. If you choose not to re-boot now, you must do so before running OpenBSI. Click Finish, and the installation will be complete, and re-boot will proceed, if you chose to do it now.

After re-boot, an “OpenBSI Tools” menu selection is added to your Windows Start Programs menu through which you can access the various OpenBSI utilities. If you prefer, you can create Windows shortcuts to the tools to provide access through icons on the desktop. See your Windows documentation for information on how to do this.

a Simple Project in Ladder Lan guage (LD)

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ControlWave Quick Setup Guide

Chapter 3 – Creating a Simple Project in Ladder

Language (LD)

Now, let's create a very simple project to run in your ControlWave. Let's say we have a water tank - when the water level in the tank goes below a certain level, a WATER_LOW signal is turned ON, and as a result, a START_PUMP signal needs to be turned ON to refill the tank. Similarly, we want to issue a START_PUMP signal any time the drain valve for the tank is open. Our project is so simple, we aren't going to handle turning off the pump, or what happens if the tank overflows; we just want to show how either of two conditions cause the pump to be started.

Note: We won't be defining the I/O for this project; we're keeping

it as simple as possible.

3.1 Connect the PC Workstation to the ControlWave

1. Plug one end of a null modem cable into your PC serial port.

2. Plug the other end of the cable into one of the RS-232 serial

communication ports on the ControlWave.

Note: Later in this chapter, you’ll need to know the baud rate of

the ControlWave serial port. See Table 4-1 in CI- ControlWave for details on factory default baud rates for

the ControlWave serial ports.

3.2 Start ControlWave Designer:

Click Start>Programs>OpenBSI Tools> ControlWave Tools>ControlWave Designer

If this is the very first time ControlWave Designer has been started on

Caution

this particular computer, you will be reminded to register the software. Otherwise, the software can only be used for a maximum of 60 days. For more information on the registration process, see

Chapter 2 of the OpenBSI Utilities Manual (D5081).

Revised: Aug-2015 Creating a Simple Project 3-1

ControlWave Quick Setup Guide

3.3 Open a New Project

1. Click File>New Project

2. Double-click on the ControlWave icon to select a

Click File > New Project

Figure 3-1. Create a New Project

ControlWave template.

Double-click on “ControlWave”

Figure 3-2. ControlWave Template

The left window pane of ControlWave Designer fills with a structure called the project tree.

3.4 Insert a new logical program organization unit (POU).

Right click Logical POUs in the project tree, and choose Insert > Program from the pop-up menus.

3-2 Creating a Simple Project Revised: Aug-2015

ControlWave Quick Setup Guide

Right-click on “Logical POUs” in the project tree, then choose “Insert > Program”.

Figure 3-3. Choose Program POU

3.5 Name the POU, and specify it as a program in ladder (LD).

1. Enter the name “SIMPLE”.

2. Choose "Program" as the type. (If not already chosen.)

3. Choose "LD" as the language.

4. Click OK.

Enter a “Name” for the program.

Choose “Program” as the “Type.”

Specify “LD” as the language.

When finished, click “OK.”

Figure 3-4. Insert dialog box

Revised: Aug-2015 Creating a Simple Project 3-3

ControlWave Quick Setup Guide

3.6 Create a Contact Network

1. Double-click on the third SIMPLE item in the project tree (the

code window).

2. Click in the right-most window pane.

Three new items show in the in project tree. Double-click on the third SIMPLE item in the project tree, then click in the right window pane.

Figure 3-5. Project Tree

3. Click the “Network” icon.

Click the “Network” icon and a network of one contact and one coil shows in the right window pane.

Double-click the C000 contact to call up the Contact/Coil Properties dialog box.

Figure 3-6. Creating a Contact Network

3-4 Creating a Simple Project Revised: Aug-2015

Note: You may need to scroll through the right pane to view the

rest of the network.

3.7 Define the “WATER_LOW” variable.

1. Double-click on the “C000” contact to call up the Contact/Coil

Properties dialog box (see Figure 3-6).

2. Enter the variable name “WATER_LOW” in place of “C000”

in the "Name" field, then click OK.

ControlWave Quick Setup Guide

Enter a variable name “WATER_LOW” then click “OK.”

Figure 3-7. Contact/Coil Properties dialog box

New name for the contact

Figure 3-8. Assigning a Name to a Contact

Revised: Aug-2015 Creating a Simple Project 3-5

ControlWave Quick Setup Guide

then click the Paralle

3.8 Insert a parallel contact below, and define the “DRAIN_OPEN” variable

1. Click the WATER_LOW contact, then click the Parallel icon.

This adds a new contact called “C002” below the WATER_LOW contact we defined earlier.

Click the WATER_LOW contact,

l icon

…this adds a parallel branch contact below.

Figure 3-9. Adding a Parallel Branch

2. Double-click on the new contact “C002” to call up the Contact/

Coil Properties dialog box.

Double-click the C002 contact to call up the Contact/Coil Properties dialog box.

Figure 3-10. Calling Up the Contact/Coil Properties dialog box

3. Enter “DRAIN_OPEN” in place of “C002” in the Name field

of the Contact /Coil Properties dialog box, then click OK.

3-6 Creating a Simple Project Revised: Aug-2015

ControlWave Quick Setup Guide

then clic

Enter “DRAIN_OPEN” as the variable name,

k “OK.”

Figure 3-11. Naming the Contact

3.9 Define the START_PUMP variable:

1. Double-click on the coil “C001” to call up the Contact/Coil

Properties dialog box.

Double-click on coil “C001” to call up the Contact/Coil Properties dialog box.

Figure 3-12. Naming the Coil

Revised: Aug-2015 Creating a Simple Project 3-7

ControlWave Quick Setup Guide

2. Enter ‘START_PUMP’ in place of ‘C001’ in the "Name"

Enter “START_PUMP” for the variable name, then click “OK.”

field, then click on [OK].

Figure 3-13. Naming the Coil

3.10 Create a task, and associate the program with that task:

1. Right-click on the “Tasks” under RTU_RESOURCE in the

project tree, then choose Insert > Task from the menu. The Insert dialog box opens.

Figure 3-14. Inserting a Task

2. Choose CYCLIC as the "Task Type".

Under RTU_RESOURCE, right-click on “Tasks” and choose “Insert>Task.”

3-8 Creating a Simple Project Revised: Aug-2015

ControlWave Quick Setup Guide

3. Enter T1 in the "Name" field. (You could name it something

else; this is just the name we chose for this example.)

4. Click OK.

Choose “CYCLIC” as the “Task type.” Enter “T1” as the “Name.” Click OK to exit the dialog box.

Figure 3-15. Defining a Task

5. Accept the defaults in the Task settings dialog box, and click

OK.

Click OK to accept the defaults and exit the dialog box.

Figure 3-16. Task Settings dialog box

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ControlWave Quick Setup Guide

stance,” then clic

6. Right-click on the “T1” folder which is now in the project tree,

and choose Insert>Program Instance from the pop-up menus. The Insert dialog box opens.

Right-click on the “T1” task and choose “Insert>Program Instance” from the pop-up menus.

Figure 3-17. Inserting a Program Instance

7. Enter “P1” as the "Program instance" name, then click OK.

Enter “P1” for the name of the “Program in

k “OK.”

3-10 Creating a Simple Project Revised: Aug-2015

Figure 3-18. Naming the Program Instance

3.11 Compile the program:

To compile the program, click the “Make” icon. You should see a message saying there were “0 Errors” in the ‘Build’ window at the bottom left of the screen. Disregard any warnings you see at this time.

Click the “Make” icon to compile the program.

ControlWave Quick Setup Guide

Figure 3-19. Compiling the Program

3.12 Download the project into the ControlWave

Never attempt to download an untested program into an RTU

Warning

currently running an industrial process or plant. Prior to downloading, isolate the RTU from the process and disconnect I/O. Failure to take such precautions could result in injury to persons or damage to property.

1. Right-click on the RTU_RESOURCE in the project tree, and

choose Settings from the menu. The Resource Settings dialog box opens.

Revised: Aug-2015 Creating a Simple Project 3-11

ControlWave Quick Setup Guide

Right-click on the resource, and choose “Settings” from the menu.

Figure 3-20. Specifying Resource Settings

2. In the Resource settings dialog box, choose DLL for the

“Port.”

3. Choose Serial in the “DLL” list box.

4. In the Parameter field, specify the PC communication port

(e.g. COM1), the baud rate, and the timeout in milliseconds. For this example, we are using COM1, 9600 baud, 2000 millisecond timeout.

5. Click OK.

3-12 Creating a Simple Project Revised: Aug-2015

Choose “DLL.”

Choose “Serial.”

Specify the PC COM port, baud rate, and timeout in msec.

ControlWave Quick Setup Guide

Click “OK” when finished.

Figure 3-21. Resource Settings dialog box

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ControlWave Quick Setup Guide

6. Click the “Project Control Dialog” icon, and the

RTU_RESOURCE dialog box opens.

Click the “Project Control dialog” icon.

Figure 3-22. Calling up the Project Control dialog box

7. Click Download in the RTU_RESOURCE dialog box. The

Download dialog box opens.

Click “Download.”

Figure 3-23. RTU_RESOURCE dialog box

8. Click Download in the Download dialog box.

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ControlWave Quick Setup Guide

Click “Download.”

Figure 3-24. Download dialog box

Note: We could, if we chose to, also download the project into the

bootproject area of memory, by selecting “Include Bootproject”, prior to clicking on Download. That causes

a copy of the project to be stored in FLASH memory, where it would be preserved in case the unit suffers a power failure. Normally, you only do this when a project has been fully tested and debugged.

9. Log into the ControlWave by entering the username

"SYSTEM" and the password "666666" in response to the Login prompt, then click OK. The download proceeds.

Figure 3-25. Sign In dialog box

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ControlWave Quick Setup Guide

Note: SYSTEM is a default security account which is included in

10. Look at the Port 80 status display and at this point, it should

11. Click Cold to start the newly downloaded project; all six status

the ControlWave when it ships from the factory, so that you can access the ControlWave during initial configuration, before any other user accounts have been defined. After you complete your configuration activities, you should change the SYSTEM password, since anyone reading this manual would know it.

show “01” indicating that you downloaded a project but it is not running yet.

LEDs should now be OFF indicating that the project is now running.

Click “Cold.”

Figure 3-26. Cold Start

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ControlWave Quick Setup Guide

3.13 Test the logic of the program in Debug Mode

1. To enter Debug Mode, click the “Debug on/off” icon.

To enter Debug Mode, click the “Debug on/off” icon.

Figure 3-27. Entering Debug Mode

2. Currently, both contacts and the coil should have a value of 0

(FALSE). You can see the value by moving the cursor over the coil / contact. Also, FALSE items are highlighted in BLUE and TRUE items are highlighted in RED.

Currently, all three variables are 0 (FALSE). You can see a variable’s value by moving the cursor over it.

Figure 3-28. Viewing the Value of a Variable

3. Double-click on either one of the contacts (in this case we

chose the WATER_LOW contact). The Debug RTU_Resource dialog box opens.

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ControlWave Quick Setup Guide

To force the value to true, click on TRUE, then click on the “Overwrite” button.

Figure 3-29. RTU_RESOURCE – Overwriting a Value

4. Click on TRUE for the “Value.”

5. Click Overwrite.

6. The START_PUMP coil should automatically turn TRUE

(VALUE of 1) based on the WATER_LOW contact being set to “1” (TRUE). To verify this, move the cursor over the START_PUMP coil. (Another way to verify the change is to look and see that both these items appear highlighted in RED.)

If the logic in the ladder diagram is working correctly, the START_PUMP variable should now have a value of “1” (TRUE).

Figure 3-30. Coil Changes to “1”

Congratulations! You've just created and downloaded your first ControlWave project!

Note: If you encountered problems, and weren't able to get this

far, try to re-trace your steps, and see if you missed something. To help you further isolate problems, we have included some troubleshooting tips in an appendix, at the end of this manual. If, after reviewing the troubleshooting tips, you still encounter problems, call our Technical Support Team for help.

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ControlWave Quick Setup Guide

Chapter 4 – Configuring RTU Parameters

Note: This chapter assumes you already have a communication

cable connected between the OpenBSI workstation and the ControlWave.

Now that you've created a project, and downloaded it successfully, it's time to learn more about configuring the ControlWave. The configuration in this part is performed using the Flash Configuration Utility.

We’re going to talk about using the Flash Configuration Utility to set your ControlWave’s soft switches, configure its communication ports, set IP parameters, and configure security accounts for its users.

4.1 Starting the Flash Configuration Utility

The way you start the Flash Configuration Utility varies depending upon whether you use LocalView, NetView, or TechView to communicate with the ControlWave.

4.1.1 Method 1: Starting from within LocalView

1. Click as follows: Start > Programs > OpenBSI Tools >

LocalView

2. Choose Local for the mode, enter a name for the LocalView

file, and click Create.

First, choose “Local” as the mode.

Next, enter a name for this LocalView file.

Finally, click “Create.”

Figure 4-1. LocalView Local Mode

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ControlWave Quick Setup Guide

3. Choose the communication port on the PC workstation which

you will use to communicate with the ControlWave. Then, specify the baud rate for that port, and click Next.

Choose the communication port on the PC workstation (not on the ControlWave),

Specify the baud rate for the port.

Finally, click “Next.”

Figure 4-2. Communication Setup in LocalView

4. Turn off auto local address detection by answering No to the

question. Then specify 1 as the local address, and ControlWave as the RTU type. Finally, click Finish.

Choose “No” to turn off local address detection.

Use “1” as the local address. (This is the factory default.)

Choose “ControlWave.”

Finally, click “Finish.”

Figure 4-3. Specifying Local Address and RTU Type

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ControlWave Quick Setup Guide

U Co

eters

5. At this point, LocalView creates a temporary network with a

single ControlWave controller called, generically, “RTU.”

Right-click on the icon, then choose RTU> RTU Configuration Parameters from the pop-up menus.

Right-click on “RTU” then choose RTU > RT

nfiguration Param

Figure 4-4. Calling Up the Flash Configuration Utility

6. The Flash Configuration Utility opens. See Using the Flash

Configuration Utility later in this chapter.

4.1.2 Method 2: Starting from within NetView (ControlWave Already in a Network)

Note: This method assumes that the ControlWave already exists

in an OpenBSI network within the NetView program, and that it is configured to communicate over that network's communication line as described in the OpenBSI Utilities Manual (D5081).

1. Click as follows: Start > Programs > OpenBSI Tools >

NetView.

2. Right-click on the ControlWave icon, in the NetView network

tree, and choose RTU > RTU Configuration Parameters from the pop-up menus.

3. The Flash Configuration Utility opens. See Using the Flash

Configuration Utility later in this chapter.

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ControlWave Quick Setup Guide

choose

Right-click on the controller name then

RTU > RTU Configuration

Figure 4-5. Calling Up the Flash Configuration Utility

4.1.3 Method 3: Starting from within TechView

1. Click as follows: Start > Programs > OpenBSI Tools >

TechView.

2. Specify a name for the session file. The default, if you have no

session files is temp.tvs. Click Save.

Specify a session file name, then click “Save.”

Figure 4-6. Create Session File dialog box in TechView

3. In the Communication Setup dialog box, choose BSAP as the

communication protocol, and use the default local address of 1. Specify the COM port on the PC workstation, and the baud rate used to communicate with the ControlWave serial port. When you finish, click Next.

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ControlWave Quick Setup Guide

Specify the baud rate.

Choose “BSAP.”

Use the factory default local address of “1.”

Choose the communication port on the PC workstation (not on the ControlWave),

Specify the baud rate.

Click “Next.”

Figure 4-7. Communication Setup in TechView

4. Choose ControlWave as the “Node Type” then click Next.

Choose “ControlWave.”

Click “Next.”

Figure 4-8. TechView Node Setup dialog box

5. In the Calibration Setup dialog box, specify “1” for the number

of transmitters (TechView assumes you have at least one transmitter). Then click Finish.

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ControlWave Quick Setup Guide

First specify “1” for the number of transmitters.

Click “Finish.”

Figure 4-9. Calling Up the Flash Configuration Utility

6. Now log into the ControlWave with your Username and

Password.

Figure 4-10. Logging onto the ControlWave

7. Within TechView, click the “Access Flash” icon to start

the Flash Configuration Utility.

Click the “Access Flash” icon.

Figure 4-11. Access Flash

8. The Flash Configuration Utility opens. See Using the Flash

Configuration Utility.

ng the Flash Configuration Utility

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ControlWave Quick Setup Guide

4.2 Using the Flash Configuration Utility

You can start the Flash Configuration Utility through NetView, LocalView, or TechView. It allows you to specify all the major configuration parameters for the ControlWave. As part of this manual, we will only discuss those parts of the Flash Configuration Utility which are important for a first-time ControlWave user to know in order to get a ControlWave “up and running.” The OpenBSI Utilities Manual (D5081) includes more detailed instructions for using the Flash Configuration Utility.

Certain options in the Flash Configuration utility don’t require you to establish communications with the RTU, for example, writing flash data to the NETDEF file. If while the utility begins to establish communications you decide you want to use the utility offline, you can click Cancel Initialization and Continue to do that. If, for some reason, the utility cannot establish communications, you can shut down the utility if you click on

Cancel Initialization and Abort.

Figure 4-12. Cancel Initialization dialog box

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ControlWave Quick Setup Guide

Once the Flash Configuration utility establishes communication with the RTU, you can optionally specify the source for the initial parameters displayed in the utility Figure 4-13).

This prompts you to log into the RTU. The utility then loads the current parameters from the RTU into the Flash Configuration utility pages.

This prompts you to specify the location and filename of a Flash Configuration Profile (FCP) file. FCP files are files you can use to store flash parameters on the OpenBSI workstation. This simplifies your configuration because once you store these parameters in an FCP file you can optionally re-use the FCP file to load the same flash parameters into a different RTU. That way, you don’t have to re-enter everything for each RTU.

This choice causes the utility to load flash parameters from the current NETDEF file into the pages of the utility. Note: Only choose this option if you start the Flash Configuration utility from within NetView or TechView, or LocalView in Configure mode with a specific NDF – don’t choose this if you are running LocalView in other modes (Local, IP Comm, Flash) because LocalView uses its own temporary NETDEF file in those modes which only exists during the LocalView session.

This choice causes the utility to copy some basic flash parameters into the pages of the Flash Configuration utility. These basic parameters are based on default settings for the type of RTU.

Figure 4-13. Flash Configuration Loading Options dialog box

After you click OK, the utility loads initial parameters from your chosen source.

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ControlWave Quick Setup Guide

The Flash Configuration utility includes different pages for different types of parameters. To access them, click on the tab for a particular page.

Click on any of these tabs to bring up other pages of the Flash Configuration utility.

This is only useful when using NetView. It allows you to close the session with the current controller, while still leaving the current values on the various pages of the utility. This allows you to configure a different controller, without having to re-enter values in all the fields.

You must click here to sign-on with a username and password in order to access any flash parameters.

This button reads the current configuration from the controller into the utility.

This button saves ALL changes to the controller.

This button reads the current configuration from the Flash Configuration (FCP) file.

This button shuts down the Flash Confi

uration utility.

Figure 4-14. Flash Configuration Utility - ControlWave

4.2.1 Flash Configuration Utility Buttons

The Flash Configuration utility contains several buttons, primarily for read/write file operations. Some of these operations prompt you to sign on to the ControlWave before you can proceed. The Flash Configuration utility buttons include:

Button Description Apply New Node Use this button only when you start the Flash

Configuration utility from within NetView (since you cannot access other nodes in the Select New Node dialog box within LocalView or TechView).

This button saves ALL changes to the FCP file.

This button reads the current configuration from the NETDEF files into the utility.

This button saves ALL changes to the NETDEF files.

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ControlWave Quick Setup Guide

Button Description

Sign On

This option allows you to close the session with th e current controller, and then select a different controller f or configuration, in the Select New Node dialog box, without reinitializing the values in the pages of the utility. A definition for the new controller must exist within the NETDEF files.

One application of this is for you to open a session with a new node, and then load configuration information from the NETDEF file(s) for a different node (via Read From NDF). This is useful if you want multiple nodes to share similar configurations; you can load the common configuration into the utility, and then you only need to modify the portions unique to each individual controller.

You must use this to sign-on to the controller with a username and password prior to reading or writing flash parameters.

Note: If you do NOT sign on, the first time you attempt a read/write operation with the controller, the system prompts you to sign on.

Set Password

Read From RTU

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(Ignore – does not apply to ControlWave series)

Click here to read the current configuration characteristics directly from the controller, and copy them into the pages of the Flash Configuration Utility. You can subsequently store these in the NET DEF u sing t he Write To NDF button, to avoid the need to re-enter the same configuration details inside NetView.

ControlWave Quick Setup Guide

Button Description

Note: LocalView prompts you to sign on when you click

this button, if you did not sign on prev iousl y.

Write To RTU Click here to save all entries in all pages of the Flash

Configuration Utility to the controller. The utility prompts you to confirm you want to wri te t o the f lash m emory.

Warning

The Flash Configuration Utility displays the progress of the save operation.

After the write operation to the ControlWave completes, the Flash Configuration Utility assesses whether or not the changes require you to reset the ControlWave. If the utility determines that you must reset it prompts you to do so.

During the reset process, your controller performs no measurement or control of your process. Ensure you have backup control mechanisms in place during the reset process. Failure to take such precautions could result in injury to persons or damage to property

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ControlWave Quick Setup Guide

Read From FCP Click here to read the current configuration of this

Click Yes for OpenBSI to stop any currently running project and reboot the ControlWave unit immediately; changes then take effect. Click No if you want to manually reboot the unit later; changes do not take effect until the reboot.

controller, as specified in a Flash Configuration Profile file (*.FCP), and copy it into the pages of the Flash Configuration Utility. You can then subsequently copy the configuration into the controller using the Write To

RTU button.

The Flash Configuration utility does not perform any validation

Caution

checks on an FCP file when it opens it. Therefore, we recommend you do NOT attempt to edit the FCP file manually with a text editor, because you could corrupt the profile file. Recommended best practice is to edit the FCP only through the Flash Configuration utility.

Write To FCP Click here to copy all entries made in the Flash

Configuration Utility for the current controller into the Flash Configuration Profile f ile (*. FCP).

Read From NDF If you click here, the utility reads the current configuration

of this controller as specified in NetView's NETDEF files, and copies it into the pages of the Flash Configuration Utility. This can be particularly u seful in a si tuatio n where the CPU board of a controller fails, and you need to configure a replacement board. This option allows you to call up the configuration from the NET DEF, an d subsequently copy it into the controller using the Write To

RTU button. Note: Only choose this option if you start the Flash

Configuration utility from within NetView or TechView, or if you specify an NDF file in LocalView Configure mode Don’t choose this if you are running LocalView in other modes (Flash, IP Comm, Local) because LocalView uses its own temporary NETDEF file whi ch only ex ists durin g the LocalView session and disappears on program exit.

Write To NDF

If you click here, the utility copies all entries you made in the Flash Configuration Uti lity for the cu rrent control ler into

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ControlWave Quick Setup Guide

the current NETDEF file. This avoids the need to re-enter the same configuration information in NetView.

Note: Only choose this option if you start the Flash Configuration utility from within NetView or TechView, or if you specify an NDF file in LocalView Configure mode. Don’t choose this if you are running LocalView in other modes (Flash, IP Comm, Local) because LocalView uses its own temporary NETDEF file whi ch only ex ists durin g the LocalView session and disappears on program exit.

Click here to shut down t he Fl ash Co nfig uratio n Utility .

The various configuration settings are separated into different pages of the utility. You can access them by clicking on the tab for a particular page. The different pages include:

 Soft Switches - the most important of these is the BSAP local

address of the controller.

 Ports - this includes all communication ports on the

ControlWave - up to four serial ports (COM1 through COM4), and up to three Ethernet IP ports. Note:The number of ports varies depending upon the type of CPU module you purchased for your ControlWave.

 IP Parameters - if this controller performs IP

communications, certain parameters such as the IP address of the Network Host PC (NHP), UDP socket numbers, and the address of the default gateway must be configured. Some of the parameters on this page are outside the scope of this manual.

 Application Parameters - Most of these are “tuning”

parameters which govern how the ControlWave executes its application (project). A discussion of application parameters is outside the scope of this manual.

 Archive - Archive data is one portion of the historical

capabilities of the ControlWave controller. It allows ‘snapshots’ of many variables to be saved at the same instant, to provide a detailed historical record of process variables at a particular moment in time. The archive data is saved at the controller, in structures called archive files and is configured, in part, using the ARCHIVE function block in your ControlWave project. Archive files may be collected by OpenBSI Utilities such as DataView, or the Harvester. A discussion of archive configuration is outside the scope of this manual.

 Audit - Audit data is one portion of the historical capabilities

of the ControlWave controller. It allows records to be kept of when certain variables change value, as well as recording all

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ControlWave Quick Setup Guide

alarms in the system. The Audit page specifies various parameters used to set up the Audit system. Configuration is also performed, in part, using the AUDIT function block in your ControlWave project. A discussion of audit configuration is outside the scope of this manual.

 IP Routes - Dynamic IP routes allow messages which cannot

successfully reach a particular destination address, to be rerouted through a different path in the IP network. A discussion of this subject is outside the scope of this manual.

 Security - This page allows configuration of user accounts and

privileges.

4.3 Setting Soft Switches

The ControlWave controller, unlike earlier Network 3000 controller models, does not have physical DIP switches for setting the BSAP local address or EBSAP group number. Instead, you configure these from the Soft Switches tab of the Flash Configuration Utility.

Local Address The default "Local Address" for a ControlWave, when it

ships from the factory, is 1. Local addresses are integer values from 1 to 127, and OpenBSI uses them to identify the location of a controller in a network. The local address of a particular controller must be unique within the network. The local address you enter here must match the local address you define in NetView.

Note: If you change the local address, be sure to make

note of the new address because you will need to know it to communicate with this ControlWave in subsequent communication sessions, and if you want to include this ControlWave in a BSAP network. If you’re just setting up a single ControlWave to experiment with, you should leave the local address at the default of 1.

EBSAP Group Leave the "EBSAP Group" number at 0, unless your

network is configured for Expanded Node Addressing (EBSAP). EBSAP adds a level of complexity to network configuration, and is only necessary in very large networks where more than 127 slave controllers are defined underneath a given master controller, and for whatever reason, BSAP communication is required, instead of IP communication. For more information about Expanded Node Addressing, see the ControlWave Designer Programmer’s Handbook (D5125).

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ControlWave Quick Setup Guide

You can specify the BSAP local address here. It must range from 1 to 127. The factory default is “1.”

If you’re not using EBSAP, you must leave this at “0.”

Figure 4-15. Soft Switches tab

4.3.1 Saving Changes When You Finish

Click Write To RTU, and the utility sends the new configuration parameter values to FLASH memory in the ControlWave. Depending upon which parameters you change, you may need to reset the unit for the changes to take effect.

4.4 Setting Up a BSAP Slave Port

You can configure any of the ControlWave’s serial COM ports as a BSAP Slave port. BSAP stands for Bristol Synchronous / Asynchronous Protocol. It is a protocol used for communication by ControlWave and Network 3000 controllers.

You can use a BSAP Slave Port to:  communicate with OpenBSI software on the PC (such as.

NetView, LocalView, DataView, and other programs)

 communicate with ControlWave Designer software on the PC  communicate with another controller on a higher level of the

BSAP network, which has a BSAP Master Port that addresses this controller

To configure the BSAP slave port, follow these steps.

1. Click the Ports tab, if you haven't already.

2. Click the icon for the ControlWave port you want to configure

as a BSAP Slave Port. Depending upon how many serial ports your ControlWave has, a valid choice could range from COM1 through COM4.

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ControlWave Quick Setup Guide

First, choose the serial port (COM1 to COM11) you want to configure as a BSAP slave.

Figure 4-16. Configuring a BSAP Slave Port

Choose “BSAP Slave.”

Choose the baud rate here; it must match the baud rate used at the other end of the communication line.

3. Choose BSAP Slave from the "Mode" list box.

4. Choose the desired baud rate from the "Baud Rate" field. This

must match the baud rate configured in whichever other software is communicating with this controller, for example, the BSAP communication line in OpenBSI, the serial DLL in ControlWave Designer, or the BSAP Master Port in another controller.

5. At this point, you can proceed to configure other ports, or go to

other pages of the Flash Configuration Utility.

Note: In a multi-level BSAP network, if you define more than one

BSAP Slave Port, or one or more BSAP Slave Ports and one or more Ethernet Ports (described later), you should remember than only one of those ports is considered to be the network slave port. The Network Slave Port is the only port, among all the serial Slave Ports and Ethernet ports. that serves as the upward route for message traffic to the Network Master. To designate a port as the network slave port, you must specify the proper port number in the _SLAVE_PORT system variable using the System Variable Wizard. This subject is discussed in the ControlWave Designer Programmer’s Handbook (D5125).

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ControlWave Quick Setup Guide

4.4.1 Saving Changes When You Finish

4.5 Setting Up an Ethernet Port

A ControlWave can contain one or three Ethernet Ports, depending upon which communication options you purchase.

1. Click the Ports tab, if you haven't already.

2. Choose the Ethernet port (ENET1).

3. Specify an "IP ADDR A" and "IP MASK" for this port. IP

addresses must be unique within your network. Conversely, IP masks are typically the same for all devices in the same portion of a network. Together, the IP Address and IP Mask define a range of addresses to which this port can send messages. (See

4.5.1 Recommended Ranges for IP Addresses.) Basically, a non-zero value in any of the "IP MASK" fields indicates that the corresponding "IP ADDR A" field is specifying a portion of the IP address which must be identically matched with every destination IP address to which this port will send messages. A zero value in any of the "IP MASK" fields means that this communication port can send messages to addresses in which any integer from (0 to 255) is considered valid for that corresponding portion of the destination IP address.

Scroll down and select the ENET1 port.

Specify the IP address and the IP mask.

Figure 4-17. Setting the IP Address and Mask for the Ethernet Port

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ControlWave Quick Setup Guide

In Figure 4-17, the "IP ADDR A" for the port is 10.23.19.1 and the "IP MASK" is 255.255.0.0. This means that this port can send to any address in the format 10.23.y.z where y and z are any integer from 0 to 255. So, 10.23.127.76 and 10.23.35.93 would be valid destinations, but 24.1.1.1 would not because the 255 in the "IP

MASK" indicates that the corresponding portion of the "IP ADDR A" MUST be 10.

Notes:

 Leave the IP ADDR B field blank. It is reserved for redundant

 There are other restrictions, for example, the non-zero mask

 In newer ControlWave units, all Ethernet ports are pre-

operations which we will not discuss in this manual.

entries must be all be in contiguous fields, and must begin in the left-most portion of the address. More details on these subjects are included in the OpenBSI Utilities Manual (D5081).

programmed at the factory with initial IP addresses and masks. The default IP addresses and masks for these are:

 ETH1 IP Address: 10.0.1.1 IP Mask: 255.255.255.0  ETH2 IP Address: 10.0.2.1 IP Mask: 255.255.255.0  ETH3 IP Address: 10.0.3.1 IP Mask: 255.255.255.0

Because each unit shipping from the factory has these initially pre-programmed, you should only use these addresses for “bench” testing and configuration. You must change these

addresses before putting the ControlWave unit on an actual network, since an address conflict would exist as soon you place the second ControlWave unit online.

4. At this point, you can proceed to configure other ports, or go to

other pages of the Flash Configuration Utility.

4.5.1 Recommended Ranges for IP Addresses

If you are intend to connect your controller network directly to the global world-wide Internet, you must obtain a range of IP addresses from your Internet service provider (ISP) or from an Internet governing body such as the Internet Assigned Numbers Authority (IANA).

If you have no plans to connect your network to the global Internet, there is no restriction on your choice of IP addresses, however, the Internet Engineering Task Force recommends that IP addresses for private networks should be assigned from the following ranges:

 10.0.0.0 to 10.255.255.255  172.16.0.0 to 172.31.255.255

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ControlWave Quick Setup Guide

 192.168.0.0 to 192.168.255.255

Note:

For information on the Internet Engineering Task Force

recommendation see Rekhter, et al, Best Current Practice memo - "Address Allocation for Private Internets", Internet Engineering Task Force, RFC 1918, February, 1996. The full text of this memo is available at http://www.ietf.org.

These particular ranges of Internet addresses are reserved for private networks. Most Internet Service Providers (ISP) recognize any messages coming from these addresses as coming from private networks, and filter these messages out. This helps avoid addressing conflicts should an accidental connection occur between a private network, and the global Internet.

Devices (e.g. controllers, workstations) in our controller networks always use fixed IP addresses. This causes certain complexities if you choose to use Dynamic Host Configuration Protocol (DHCP) in your network. Because DHCP assigns IP addresses dynamically, as they are needed, you must examine your DHCP server to determine the addresses which have been assigned for each controller or workstation, and then manually enter those addresses in NetView. You should then specify the longest possible lease time for the addresses, to help prevent the loss of a given address through a device failure.

It is also strongly recommended that you configure the DHCP server so that the addresses reserved for the controllers are permanently reserved (by tying them to the RTU MAC addresses within the DHCP configuration or by having them in a totally different address range). You should do the same when you configure RAS servers or other machines capable of providing dynamic addressing information. Otherwise, you could accidentally have duplicate IP addresses on your network.

4.5.2 Other Port Types:

There are several other possible port types which can be configured: “PPP,” “BSAP Master,” and others. These subjects are beyond the scope of this manual. See the online help in ControlWave Designer as well as Chapter 5 of the OpenBSI Utilities Manual (D5081) for more information.

4.5.3 Saving Changes When You Finish

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ControlWave Quick Setup Guide

Configuring IP Parameters

4.6 Setting IP Parameters

IP parameters determine how the ControlWave communicates over an IP (Internet Protocol) network.

Enter the primary IP address for this controller’s Network Host PC (NHP)

If the same NHP has a second IP address, or you have a redundant backup NHP, enter the address here. If neither of these situations apply, leave this at all zeroes.

These are socket numbers used for IP communications. All controllers and OpenBSI workstations on the network which are to communicate with one another must share the same IBP and Time Synch numbers. This is a security feature, so we recommend you alter the defaults shown here.

Any messages with destination IP addresses not reachable within this network are automatically sent to the default gateway address.

Figure 4-18. Specifying IP Parameters

NHPs The Network Host PC (NHP) is any PC workstation

running OpenBSI (Version 3.0 or newer) which has a network of one or more controllers. A controller on an IP network will only accept time synchronization messages, node routing tables (NRT), and alarm destinations, from its NHP's IP addresses.

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ControlWave Quick Setup Guide

IP ADDR A This is the primary IP address of the Network Host PC

(NHP) which has the network which includes this controller.

IP ADDR B If the NHP identified above (in IP ADDR A) has a second

IP address, that address may be entered here, in case the primary connection is broken. Alternatively, if there is a redundant backup NHP, its address should be entered here. If neither of these cases apply, "IP ADDR B" should be left at all zeroes.

UDP Ports

IBP IBP is the UDP port used by the IP driver software. Every

Time Synch This is the UDP port used to send time synchronization

Gateway

Default G/W

UDP ports (sometimes referred to as sockets) have nothing to do with physical communication port hardware. They actually refer to entry points within the UDP communication protocol software (which is an industry standard Internet Protocol). The underlying details of UDP are beyond the scope of this document, but the parameters are included here as a security feature.

OpenBSI Workstation and controller in a given network, which need to communicate via IP, MUST share the same IBP UDP socket number. For security purposes, we recommend you change the IBP port number to something other than the default value shown. This is particularly important if your network has a connection to the world-wide Internet.

messages to controllers. Every OpenBSI Workstation and controller in a given network, which needs to communicate via IP, must share the same time synch UDP socket number. For security purposes, it is recommended that you change the IBP port number to something other than the default value shown. This is particularly important if your network has a connection to the world-wide Internet.

If this controller receives any messages for which it cannot locate a direct route to a destination address, it sends them to the default gateway's IP address, as specified in this field. A default gateway is a device (PC workstation, remote process controller, router) which receives these messages, and attempts to route them to their destination.

SNMP, RIP Protocol, Dynamic IP Routing Ping, Challenge Protocol:

These IP parameters are used in more complicated network configurations, and to meet certain special IP security requirements. Explanations are beyond the scope of this document.

4.6.1 Saving Changes When You Finish

Click Write To RTU, and the utility sends the new configuration parameter values to FLASH memory in the ControlWave.

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ControlWave Quick Setup Guide

Depending upon which parameters you change, you may need to reset the unit for the changes to take effect.

4.7 Configuring Usernames and Passwords

The Security page of the Flash Configuration Utility allows you to create usernames and passwords for ControlWave users, and to define privileges for the users. This allows you to restrict who has access to various features and functions of the ControlWave.

To access the Security page, click the Security tab.

Figure 4-19. Security Tab

4.7.1 Adding a New User

A ControlWave controller can support up to 240 different users. To add a user, enter the user’s name (up to 16 characters long) in the “Username” field, and enter a password (up to 16 characters long) for the user in the “Password” and “Verify” fields. The password will not appear as you type it.

Note: Some OpenBSI programs such as DataView, Downloader,

and others, which communicate with the ControlWave only support shorter usernames and passwords (ten characters or less for the username, six characters or less for the password) so you may want to reduce the length of each username and password to conform to these limits. Also, to communicate with this ControlWave using these programs, passwords must be UPPERCASE.

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Next, select the privileges for this user by clicking “Custom” and then select the individual privileges in the “Privileges” list box, so they are highlighted. Alternatively, you can choose "Operator," "Engineer" or "Administrator" for a particular user, which automatically highlights privileges associated with those user categories. The tables, on the next page, show the privileges associated with these user categories, and list what all the various privileges mean.

When you have selected all desired privileges, click the Add button to add the user to the system.

Note: Every ControlWave has a special user called RDB_Max.

This user account defines the maximum privileges allowed for RDB protocol messages coming into the ControlWave. (Programs such as DataView, the Harvester, and others use RDB messages to communicate.) You cannot delete the RDB_Max user, or rename it, but you can change its privileges.

The table below shows the privileges associated with the Operator, Engineer, and Administrator categories:

The table, below, shows the privileges associated with the Operator, Engineer, and Administrator categories:

Table 5-2. Standard User Privileges

Privilege Operator Engineer Administrator Read Data Value

Update Data Value Read Flash Files via FTP

Change/Del Flash Files via FTP

Read Historical Data

Change Last Read Pointers in Audit Info

Change/Delete Historic al Definitions

Add / Change / Del User Security Info

Modify Soft Switches

     

   

  

 



 

Run Diag to read Memory Run Diag to write Memory

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 

ControlWave Quick Setup Guide

Privilege Operator Engineer Administrator Read Stat / Diag Info

  

Read Stat / Crash Blocks Read Application Values

Write Application Values Full Application Access Add New Historical Definitions

  

       

The table, below, describes the meaning of each privilege:

Table 5-3. User Privileges

Privilege Description Read Data Value

Update Data Value

Read Flash Files via FTP

llows this user to read data values from

this controller.

lows this user to change data values in

this controller. Allows this user read access (using File

Transfer Protocol) to files stored in this ControlWave's flash memory. This includes the ControlWave boot project, source files (*.ZWT), etc.

Change/Del Flash Files via FTP

Read Historical Data

Change Last Read Pointers in Audit Info

Add New Historical Definitions

Change/Delete Historic al Definitions

Add / Change / Del User Security Info

Modify Soft Switches

llows this user (using File Transfe Protocol) to change or delete files stored in the ControlWave's flash memory. This could include the ControlWave boo project, source files (*.ZWT), etc.

llows this user to view historical data (Audit / Archive information) from the controller, using either web pages, o DataView.

Allows this user to delete audit records from the controller.

llows this user to create new archive file definitions, and / or to set up the alarm and event buffers for audit configuration using the Flash Configuration Utility.

llows this user to change or delete historical definitions via the Flash Configuration Utility.

llows this user to add, change, or delete security configuration information via the Flash Configuration Utility se curity pag e.

Allows this user to change soft switch

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ControlWave Quick Setup Guide

Privilege Description

values in the soft switches page of the Flash Configuration Utility.

Run Diag to read Memory

Run Diag to write Memory

Read Stat / Diag Info

Read Stat / Crash Blocks

Read Application Values

Write Application Values

Full Application Access

llows this user to run diagnostics to read memory at the controller.

llows this user to run diagnostics to write to memory at the controller.

Allows this user to view communication statistics and other information on the Statistics web pages.

llows this user to reset statistics and crash block areas on the Statistics web pages.

Allows this user to read values using the ControlWave Designer OPC Server.

llows this user to modify values using the ControlWave Designer OPC Server.

llows this user full privileges to perform debugging operations in ControlWave Designer.

4.7.2 Modifying the Privileges of an Existing User

To change the privileges of an existing user:

1. Select the user’s name from the list of "Usernames."

2. Select / de-select privileges for that user in the “Privileges” list

box.

3. When you finish making selections, click Modify to store the

modified privileges for that user.

4.7.3 Deleting an Existing User

To delete a user from the system, select the user's name from the "Usernames" list and click Delete.

Note: You cannot delete the RDB_Max user. You also cannot

delete any user who is currently signed into the ControlWave.

4.7.4 Saving Changes When You Finish

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ControlWave Quick Setup Guide

Unlike many of the other pages in the Flash Configuration Utility, once you click Write To RTU the changes take effect immediately.

Note: When you have finished configuring all of your user

What's Next?

4.8 What’s Next?

Now that you have completed your initial configuration, you can begin developing a real ControlWave project for your particular industrial automation/control application, configure historical data parameters, etc. The table, below, lists other places in the documentation set where you can find more information:

For more information on: Please refer to:

Installation of other kits, such as OpenBSI Network Edition, OpenBSI Harvester

Creating a project in ControlWave.

ControlWave Designer, IEC 61131 terminology

ACCOL3 Function Blocks

I/O Configurator

OpenBSI OpenBSI Utilities Manual (D5081) Flash Configuration Utility

Historical System (audit/archive)

Web page controls Web_BSI Manual (D5087) ControlWave hardware

accounts, you should make sure the default switch (SW2-3) is turned ON; otherwise the special default security account (SYSTEM) remains active.

Chapter 2 of the OpenBSI Utilities Manual (D5081)

Example in the Getting Started with ControlWave Designer Manual

(D5085) Online help in ControlWave

Designer Online help in ControlWave

Designer

Getting Started with ControlWave Designer Manual (D5085) and the ControlWave Designer Programmer’s Handbook (D5125)

Chapter 5 of the OpenBSI Utilities Manual (D5081)

ControlWave Designer Programmer’s Handbook (D125)

CI-ControlWave

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ControlWave Quick Setup Guide

Appendix A – Troubleshooting Tips

Here are some common questions that arise when first using the ControlWave:

I made changes to configuration parameters in the ControlWave (such as the port type or the local address) but the old settings are still in effect. How come?

For certain new settings to take effect, you must first reset the unit (turn the unit off, then turn it back on). The other reason this can occur is if you still have the default switch (SW1-3) in the OFF position. Changes to soft switches are ignored when SW1-3 is OFF. If you're not sure whether SW1-3 is in the ON or OFF position, you can find out by resetting the unit, and looking at the Port 80 display; if you see the code "FA" momentarily appear (for factory), this means SW1-3 is OFF.

When I try to download a project to the ControlWave, I get an “Access locked by Switch” message in the Sign On dialog box. What does that mean?

This typically refers to the key switch which is just above COM port 1 on the ControlWave. In order to download a project, you must set this switch to either the “REMOTE” or “LOCAL” position, depending upon whether you are communicating serially, or using TCP/IP. (Serial communications from ControlWave Designer require the switch be in the “LOCAL” position; TCP/IP communications support either “REMOTE” or “LOCAL”.) OpenBSI downloads can occur with the switch in either the “REMOTE” or “LOCAL” position.

If you see this message, check to see if the key switch is in the “RUN” position. If it is, you need to turn it to either “LOCAL” or “REMOTE.”

I am able to connect to the ControlWave, but Internet Explorer returns a “-404 File Not Found” error when I try to call up a web page.

Make sure you have the correct path and filename configured for the web page.

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ControlWave Quick Setup Guide

I tried to start ControlWave Designer to communicate with the ControlWave, but I got the message “Could not attach to serial port.” What causes that?

This can occur if some other program is already using the serial port on the PC. For example, while you run NetView to communicate with the ControlWave, you cannot use the same PC port simultaneously to communicate directly, using ControlWave Designer. You can, however, start ControlWave Designer from within NetView; and let OpenBSI handle communications.

A-2 Troubleshooting Tips Revised: Aug-2015

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ControlWave Quick Setup Guide

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ement

Remote Automation Solutions

Fisher Guide: ControlWave Quick Setup Guide Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

Before You Begin

newer), you must change default operating system settings for certain OpenBSI features to work. Please see the Using OpenBSI with Microsoft® Windows XP Service Pack 2 notes in Chapter 2 of the OpenBSI Utilities Manual (D5081).

2.2 Before You Begin the Software Installation

2.3 Installing the ControlWave Designer Software

3.1 Connect the PC Workstation to the ControlWave

3.3 Open a New Project

3.6 Create a Contact Network

4.1 Starting the Flash Configuration Utility

4.3 Setting Soft Switches

4.4 Setting Up a BSAP Slave Port

4.5 Setting Up an Ethernet Port

4.6 Setting IP Parameters

4.7 Configuring Usernames and Passwords

What's Next?