Fisher FIELDVUE DVC6200f Instruction Manual

Download

Page 1

Instruction Manual

D103412X012

DVC6200f Digital Valve Controller

Fisherr FIELDVUE™ DVC6200f Digital Valve

July 2013

Controller for F

This manual applies to:

Device Type 4602 Device Revision 2 Hardware Revision 8 Firmware Revision 2.0 DD Revision 2 and 3 Instrument Level FD, PD, AD

OUNDATION™ fieldbus

www.Fisher.com

Page 2

The FIELDVUE DVC6200f Digital Valve Controller is a core component of the PlantWeb™ digital plant architecture. The digital valve controller powers PlantWeb by capturing and delivering valve diagnostic data. Coupled with ValveLink™ software, the DVC6200 provides users with an accurate picture of valve performance, including actual stem position, instrument input signal, and pneumatic pressure to the actuator. Using this information, the digital valve controller diagnoses not only itself, but also the valve and actuator to which it is mounted.

Page 3

Instruction Manual

D103412X012

DVC6200f Digital Valve Controller

July 2013

Contents

Section 1 Introduction and

Specifications 3......................

Scope of Manual 3..............................

Instrument Description 3........................

Using this Manual 4.............................

Specifications 6................................

Related Information 10..........................

Educational Services 10..........................

Section 2 Installation 11.................

Installation 11.................................

Mounting 11...................................

DVC6200f Digital Valve Controller 11.............

DVC6205f Base Unit 14........................

DVC6215 Feedback Unit 16.....................

Sliding‐Stem Linear Actuators up to

210 mm (8.25 Inches) Travel 18...........

Fisher Rotary Actuators and Sliding‐Stem

Linear Actuators over 210 mm

(8.25 Inches) Travel 20...................

GX Actuators 22...........................

Quarter‐Turn Rotary Actuators 25............

Fisher 67CFR Filter Regulator 26.................

Pneumatic Connections 26.......................

Pressure 26...................................

Supply 27....................................

Output Connection 28......................

Special Construction to Support

Solenoid Valve Testing 29................

Vent 30..................................

Wiring and Electrical Connections 31..............

Connecting Fieldbus Wiring 31..................

Twisted‐Shielded Pair 32....................

Quick Connect Cable Entry 33...............

Remote Travel Sensor Connections 34............

Communication Connections 36.................

Simulate Enable Jumper 36.......................

Commissioning Tag 27..........................

Section 3 Basic Setup 39.................

Basic Setup 39.................................

Transducer Block Mode 39......................

Protection 39.................................

Device Setup 40...............................

Performance Tuner 44.........................

Section 4 Detailed Setup 45..............

Resource Block 45..............................

Transducer Block 62............................

Analog Output Function Block 113................

Proportional/Integral/Derivative

Function Block 126.............................

Figure 1‐1. FIELDVUE DVC6200f Digital Valve Controller

W9713_fieldbus

Input Selector Function Block 145.................

Output Splitter Function Block 160................

Analog Input Function Block 171..................

Mulitple Analog Input Function Block 183..........

Discrete Output Function Block 189...............

Discrete Input Function Block 201.................

Section 5 Calibration 213................

Calibration Overview 213........................

Calibration 213.................................

Auto 214.....................................

Manual 214..................................

Relay 215....................................

Supply Pressure Sensor 216.....................

Pressure A or B Sensor 217......................

Section 6 Viewing Device

Variables and Diagnostics 219..........

View Lists 219..................................

Resource Block 219.............................

Device Diagnostics 220.........................

Device Variables 222...........................

Transducer Block 223...........................

Device Diagnostics 224.........................

Device Variables 229...........................

Section 7 Maintenance and

Troubleshooting 233..................

Replacing the Magnetic Feedback Assembly 234.....

Module Base Maintenance 234....................

Tools Required 234............................

Page 4

DVC6200f Digital Valve Controller

July 2013

Instruction Manual

D103412X012

Component Replacement 235...................

Removing the Module Base 235.................

Replacing the Module Base 236..................

Submodule Maintenance 237.....................

I/P Converter 237..............................

Printed Wiring Board (PWB) Assembly 239.........

Pneumatic Relay 240...........................

Gauges, Pipe Plugs or Tire Valves 241.............

Terminal Box 241...............................

Removing the Terminal Box 241.................

Replacing the Terminal Box 242..................

Stroking the Digital Valve Controller Output 242.....

DVC6215 Feedback Unit 242.....................

Instrument Troubleshooting 243..................

Section 8 Parts 249.....................

Parts Ordering 249..............................

Parts Kits 249..................................

Parts List 250..................................

Housing 250..................................

Common Parts 250............................

Module Base 251..............................

I/P Converter Assembly 251.....................

Relay 251....................................

Terminal Box 251..............................

PWB Assembly 252............................

Pressure Gauges, Pipe Plugs, or

Tire Valve Assemblies 252....................

Appendix A Principle of Operation 259.....

Digital Valve Controller Operation 259.............

Appendix B Field Communicator

Menu Tree 261.......................

Appendix C PlantWeb Alerts 275..........

Alert Conditions 275............................

PlantWeb Alerts 275............................

Alert Handling 275............................

Alert Reporting 277............................

PlantWeb Alerts Set Block Status 277.............

Setting PlantWeb Alerts 277......................

Using PlantWeb Alerts 277.......................

Appendix D FOUNDATION Fieldbus

Communication 287..................

Function Block Overview 287.....................

Function Blocks 287...........................

Instrument Specific Blocks 288..................

Resource Blocks 288...........................

Transducer Blocks 288.........................

Block Modes 289...............................

Explanation of Modes 290......................

Examples of Modes for Various

Operation Statuses 291......................

Device Descriptions 291.........................

Transducer Block Status and Limit Propagation 291..

Status Propagation 292........................

Limit Propagation 292..........................

Network Communication 293....................

Device Addressing 293.........................

Link Active Scheduler 293.......................

Device Communications 294....................

Scheduled Transfers 294....................

Unscheduled Transfers 295..................

Function Block Scheduling 296..................

Network Management 296.......................

Appendix E Device Description

Installation 297......................

Overview 297..................................

Device Descriptions and Methods 298.............

Installing DD on a DeltaV

ProfessionalPLUS Workstation 298................

Installing DDs on Other Fieldbus Host Systems 300...

Displaying the Device Description Revision 301......

Appendix F Operating with a

DeltaV System 303...................

Getting Started 303.............................

Transducer Block Parameter -

Configuration Index 304.......................

Resource Block Parameter - Configuration Index 309.

Introduction 310...............................

Software Functionality/System Requirements 310...

Using AMS Device Manager 310...................

Methods 312..................................

Accessing Parameters 312.......................

Bringing the Device On‐Line 315..................

PlantWeb Alerts 315............................

Setting up PlantWeb Alerts 315..................

Glossary 321...........................

Index 325.............................

Page 5

Instruction Manual

D103412X012

Introduction and Specifications

July 2013

Section 1 Introduction and Specifications

Scope of Manual

This instruction manual is a supplement to the DVC6200 Series Quick Start Guide (D103556X012) that ships with every instrument. This instruction manual includes product specifications, installation information, reference materials, custom setup information, maintenance procedures, and replacement part details for the FIELDVUE DVC6200f digital valve controller.

Note

All references to the DVC6200f digital valve controller include the DVC6205f base unit unless otherwise indicated.

This manual describes device setup using the 475 or 375 Field Communicator. For information on using Fisher ValveLink software with the instrument, refer to the appropriate user guide or help.

Do not install, operate, or maintain a DVC6200f digital valve controller without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,

it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales

office before proceeding.

Instrument Description

DVC6200f digital valve controllers for FOUNDATION fieldbus are communicating, microprocessor‐based instruments. In addition to the traditional function of converting a digital signal to a pneumatic output pressure, the DVC6200f digital valve controller, using F process operation as well as process control. This can be done using a DeltaV console, another F system console, or with ValveLink software version 10.2 or later.

Using a compatible fieldbus configuration device, you can obtain information about the health of the instrument, the actuator, and the valve. You can also obtain asset information about the actuator or valve manufacturer, model, and serial number. You can set input and output configuration parameters and calibrate the instrument.

Using the F

DVC6200f digital valve controllers can be mounted on single or double‐acting sliding‐stem actuators, as shown in figure 1‐2, or on rotary actuators. It can also be integrally mounted to the Fisher GX control valve and actuator system, as shown in figure 1‐3. The DVC6200f mounts on most Fisher and other manufacturers' rotary and sliding‐stem actuators.

OUNDATION fieldbus protocol, information from the instrument can be integrated into control systems.

OUNDATION fieldbus communications protocol, gives easy access to information critical to

OUNDATION fieldbus

Page 6

Introduction and Specifications

July 2013

Instruction Manual

D103412X012

Figure 1‐2 FIELDVUE DVC6200f Digital Valve Controller Mounted on a Fisher Sliding‐Stem Valve Actuator

W9643_fieldbus

Figure 1‐3. FIELDVUE DVC6200f Digital Valve Controller Integrally Mounted to a Fisher GX Control Valve and Actuator System

W9616_fieldbus

DVC6200f digital valve controllers are available with several selections of control and diagnostic capability. Control selections include:

 Standard Control (SC)— Digital valve controllers with Standard Control have the AO, PID, ISEL, OS, AI, MAI, DO, and

four DI function blocks in addition to the resource and transducer blocks.

 Fieldbus Control (FC)—Digital valve controllers with Fieldbus Control have the AO function block in addition to the

resource and transducer blocks.

 Fieldbus Logic (FL)—Digital valve controllers with Fieldbus Logic have the DO, and four DI function blocks, in

addition to the resource and transducer block.

The diagnostic capabilities include:

 Performance Diagnostics (PD)

 Advanced Diagnostics (AD)

 Fieldbus Diagnostics (FD)

Performance and Advanced Diagnostics are available with ValveLink software. They provide visibility to instrument alerts. Fieldbus Diagnostics can be viewed with any host system.

Page 7

Instruction Manual

D103412X012

Introduction and Specifications

July 2013

Instrument Blocks

The digital valve controller is a block‐based device. For detailed information on the blocks within the digital valve controller, see the Detailed Setup section of this manual.

The DVC6200f digital valve controller includes the resource and transducer block:

 Resource Block—The resource block contains the hardware specific characteristics associated with a device; it has

no input or output parameters. The resource block monitors and controls the general operation of other blocks within the device. For example, when the mode of the resource block is Out of Service, it impacts all function blocks.

 Transducer Block—The transducer block connects the analog output function block to the I/P converter, relay, and

travel sensor hardware within the digital valve controller.

Function Blocks

In addition to the resource and transducer block, the digital valve controller may contain the following function blocks. For additional information on function blocks, refer to Appendix D, F

OUNDATION fieldbus Communication.

 Analog Output (AO) Function Block—The analog output function block accepts the output from another function

block (such as a PID block) and transfers it as an actuator control signal to the transducer block. If the DO block is selected, the AO block is not functional.

 Proportional‐Integral‐Derivative (PID) Function Block—The PID function block performs

proportional‐plus‐integral‐plus‐derivative control.

 Input Selector (ISEL) Function Block—The input selector function block selects from up to four inputs and may

provide the selected signal as input to the PID block. The input selection can be configured to select the first good input signal; a maximum, minimum or average value; or a hot spare.

 Output Splitter (OS) Function Block—The output splitter function block accepts the output from another function

block (such as a PID block) and creates two outputs that are scaled or split, according to the user configuration. This block is typically used for split ranging of two control valves.

 Analog Input (AI) Function Block—The analog input function block monitors the signal from a DVC6200f sensor or

internal measurement and provides it to another block.

 Multiple Analog Input (MAI) Function Block—The Multiple Analog Input (MAI) function block has the ability to

process up to eight DVC6200f measurements and make them available to other function blocks.

 Discrete Output (DO) Function Block—The discrete output function block processes a discrete set point and sends it

to a specified output channel, which can be transferred to the transducer block for actuator control. In the digital valve controller, the discrete output block provides both normal open/closed control and the ability to position the valve in 5% increments for course throttling applications. If the AO block is selected, the DO block is not functional.

 Discrete Input (DI) Function Block—The discrete input function block processes a single discrete input from a

DVC6200f and makes it available to other function blocks. In the digital valve controller, the discrete input function block can provide limit switch functionality and valve position proximity detection.

Page 8

Introduction and Specifications

July 2013

Instruction Manual

D103412X012

Using This Manual

Navigation paths and fast‐key sequences are included for procedures and parameters that can be accessed using the Field Communicator.

For example, to access Resource Block Mode:

Field Communicator RB > Configure/Setup > Setup > Resource Block Mode

An overview of the resource and transducer block menu structures are shown in Appendix B. Menu structures for the function blocks are included with each function block section in Detailed Setup.

Throughout this document, parameters are typically referred to by their common name or label, followed by the parameter name and index number; for example, Write Priority (WRITE_PRI [39]). However, not all interface systems support the use of the parameter label and instead use only the Parameter Name, followed by the index number, when referring to the block parameters.

Specifications

Specifications for the DVC6200f digital valve controller are shown in table 1‐1.

Page 9

Instruction Manual

D103412X012

Table 1‐1. Specifications

Introduction and Specifications

July 2013

Available Mounting

DVC6200f digital valve controller and DVC6215 feedback unit:

Control Valve and Actuator System mounting to Fisher rotary actuators, linear applications

 Integral mounting to the Fisher GX

 Integral

 Sliding‐stem

 Quarter‐turn rotary applications

DVC6205f base unit for 2 inch pipestand or wall mounting (for remote-mount)

The DVC6200f digital valve controller or DVC6215 feedback unit can also be mounted on other actuators that comply with IEC 60534-6-1, IEC 60534-6-2, VDI/VDE 3845 and NAMUR mounting standards.

Function Block Suites

 Standard Control (throttling control)  Includes AO, PID, ISEL, OS, AI, MAI, DO,  and four DI function block  Fieldbus Control (throttling control)  Contains the AO function block  Fieldbus Logic [discrete (on/off) connectivity]  Includes DO, and four DI function blocks

Block Execution Times

AO Block: 15 ms AI Block: 15 ms PID Block: 20 ms MAI BLock: 35 ms ISEL Block: 20 ms DO Block: 15 ms OS Block: 20 ms DI Block: 15 ms

Fieldbus Device Capabilities

Backup Link Master capable

Supply Pressure

(1)

Minimum Recommended: 0.3 bar (5 psig) higher than maximum actuator requirements

Maximum: 10.0 bar (145 psig) or maximum pressure rating of the actuator, whichever is lower

Supply Medium

Air or natural gas Air: Supply pressure must be clean, dry air that meets

the requirements of ISA Standard 7.0.01. Natural Gas: Natural gas must be clean, dry, oil‐free,

and noncorrosive. H

S content should not exceed 20

ppm. A maximum 40 micrometer particle size in the air

system is acceptable. Further filtration down to 5 micrometer particle size is recommended. Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v) basis. Condensation in the air supply should be minimized.

Output Signal

Pneumatic signal, up to full supply pressure

Minimum Span: 0.4 bar (6 psig) Maximum Span: 9.5 bar (140 psig) Action:

 Double,  Single Direct or  Reverse

Electrical Input

Voltage Level: 9 to 32 volts Maximum Current: 19 mA Reverse Polarity Protection: Unit is not polarity

sensitive Termination: Bus must be properly terminated per ISA SP50 guidelines

Digital Communication Protocol

OUNDATION fieldbus registered device

Physical Layer Type(s):

121—Low-power signaling, bus‐powered, Entity Model I.S.

511—Low-power signaling, bus‐powered, FISCO I.S.

-continued-

Steady-State Air Consumption

Standard Relay: At 1.4 bar (20 psig) supply pressure:

Less than 0.38 normal m At 5.5 bar (80 psig) supply pressure: Less than 1.3 normal m

/hr (49 scfh)

Low Bleed Relay: At 1.4 bar (20 psig) supply pressure:

Average value 0.056 normal m

(2)(3)

/hr (14 scfh)

/hr (2.1 scfh) At 5.5 bar (80 psig) supply pressure: Average value

0.184 normal m

Maximum Output Capacity

/hr (6.9 scfh)

(2)(3)

At 1.4 bar (20 psig) supply pressure: 10.0 normal m3/hr (375 scfh) At 5.5 bar (80 psig) supply pressure: 29.5 normal m (1100 scfh)

/hr

Page 10

Introduction and Specifications

July 2013

Table 1‐1. Specifications (continued)

Instruction Manual

D103412X012

Operating Ambient Temperature Limits

(1)(4)

-40 to 85C (-40 to 185F)

-52 to 85C (-62 to 185F) for instruments utilizing the Extreme Temperature option (fluorosilicone elastomers)

-52 to 125C (-62 to 257F) for remote‐mount feedback unit

Independent Linearity

(5)

Typical Value: ±0.50% of output span

Electromagnetic Compatibility

Meets EN 61326-1 (First Edition) Immunity—Industrial locations per Table 2 of the EN 61326-1 standard. Performance is shown in table 1‐2 below. Emissions—Class A ISM equipment rating: Group 1, Class A

Lightning and Surge Protection—The degree of immunity to lightning is specified as Surge immunity in table 1‐2. For additional surge protection commercially available transient protection devices can be used.

IECEx— IP66

Other Classifications/Certifications

Natural Gas Certified, Single Seal Device— CSA, FM, ATEX, and IECEx

FSETAN—Federal Service of Technological, Ecological and Nuclear Inspectorate (Russia)

GOST-R— Russian GOST-R

INMETRO— National Institute of Metrology, Quality

and Technology (Brazil)

KGS— Korea Gas Safety Corporation (South Korea)

NEPSI— National Supervision and Inspection Centre

for Explosion Protection and Safety of Instrumentation (China)

PESO CCOE— Petroleum and Explosives Safety Organisation - Chief Controller of Explosives (India)

TIIS— Technology Institution of Industrial Safety (Japan)

Contact your Emerson Process Management sales office for classification/certification specific information

Vibration Testing Method

Tested per ANSI/ISA‐75.13.01 Section 5.3.5. A resonant frequency search is performed on all three axes. The instrument is subjected to the ISA specified 1/2 hour endurance test at each major resonance.

Humidity Testing Method

Tested per IEC 61514-2

Electrical Classification

Hazardous Area Approvals

CSA— Intrinsically Safe, FISCO, Explosion‐proof,

Division 2, Dust Ignition‐proof

FM— Intrinsically Safe, FISCO, Explosion‐proof, Non‐Incendive, Dust Ignition‐proof

ATEX— Intrinsically Safe, FISCO, Flameproof, Type n

IECEx— Intrinsically Safe, FISCO, Flameproof, Type n

Electrical Housing

CSA— Type 4X, IP66

FM— Type 4X, IP66

ATEX— IP66

Connections

Supply Pressure: 1/4 NPT internal and integral pad for mounting 67CFR regulator

Output Pressure: 1/4 NPT internal Tubing: 3/8‐inch recommended Vent: 3/8 NPT internal Electrical: 1/2 NPT internal, M20 adapter optional

Actuator Compatibility

Stem Travel (Sliding‐Stem Linear)

Minimum: 6.35 mm (0.25 inch) Maximum: 606 mm (23‐7/8 inches)

Shaft Rotation (Quarter‐Turn Rotary)

Minimum: 45 Maximum: 90

Weight

DVC6200f

Aluminum: 3.5 kg (7.7 lbs) Stainless Steel: 8.6 kg (19 lbs)

DVC6205f: 4.1 kg (9 lbs) DVC6215: 1.4 kg (3.1 lbs)

-continued-

Page 11

Instruction Manual

D103412X012

Table 1‐1. Specifications (continued)

Introduction and Specifications

July 2013

Construction Materials

Housing, module base and terminal box: A03600 low copper aluminum alloy (standard) Stainless steel (optional)

Cover: Thermoplastic polyester Elastomers: Nitrile (standard)

Fluorosilicone (extreme temperature)

Contact your Emerson Process Management sales office or go to www.FIELDVUE.com for additional information.

Declaration of SEP

Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Directive (PED) 97 / 23 /

Options

 Supply and output pressure gauges or  Tire

valves

 Integral mounted filter regulator  Low‐Bleed Relay  Extreme Temperature  Natural Gas Certified, Single Seal Device  Remote

(6)

Mount

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.

1. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.

2. Normal m

3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.

4. Temperature limits vary based on hazardous area approval.

5. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also not applicable for digital valve controllers in long-stroke applications.

6. 4‐conductor shielded cable, 18 to 22 AWG minimum wire size, in rigid or flexible metal conduit, is required for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator has been tested to 91 meters (300 feet). At 15 meters (50 feet) there was no performance degradation. At 91 meters there was minimal pneumatic lag.

 Stainless Steel

/hour - Normal cubic meters per hour at 0C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60F and 14.7 psia.

EC. It was designed and manufactured in accordance with Sound Engineering Practice (SEP) and cannot bear the CE marking related to PED compliance.

However, the product may bear the CE marking to indicate compliance with other applicable European Community Directives.

Table 1‐2. EMC Summary Results—Immunity

Port Phenomenon Basic Standard Test Level

Electrostatic discharge (ESD) IEC 61000‐4‐2

Enclosure

I/O signal/control

Performance criteria: +/- 1% effect.

1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.

2. Excluding Simulate function, which meets Performance Criteria B.

Radiated EM field IEC 61000‐4‐3

Rated power frequency magnetic field

Burst IEC 61000‐4‐4 Surge IEC 61000‐4‐5 Conducted RF IEC 61000‐4‐6

IEC 61000‐4‐8

4 kV contact 8 kV air

80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

30 A/m at 50/60 Hz

1 kV

150 kHz to 80 MHz at 3 Vrms

Performance

Criteria

(2)

B A

(1)

Page 12

Introduction and Specifications

July 2013

Instruction Manual

D103412X012

Related Information

Fieldbus Installation and Wiring Guidelines

This manual describes how to connect the fieldbus to the digital valve controller. For a technical description, planning, and installation information for a F from the Fieldbus Foundation and Fieldbus Installations in a DeltaV System available from your Emerson Process Management sales office.

Related Documents

Other documents containing information related to the DVC6200f digital valve controller include:

 Bulletin 62.1:DVC6200f—Fisher FIELDVUE DVC6200f Digital Valve Controller (D103399X012)

 Bulletin 62.1:DVC6200f FD—Fisher FIELDVUE DVC6200f Digital Valve Controller (D103422X012)

 Bulletin 62.1:DVC6200(S1)—Fisher FIELDVUE DVC6200 Digital Valve Controller Dimensions (D103543X012)

OUNDATION fieldbus, refer to the FOUNDATION fieldbus Technical Overview available

 Fisher FIELDVUE DVC6200 Series Quick Start Guide (D103556X012)

 475 Field Communicator User's Manual

 ValveLink Software Help or Documentation

All documents are available from your Emerson Process Management sales office. Also visit our website at www.FIELDVUE.com.

Educational Services

For information on available courses for the DVC6200f digital valve controller, as well as a variety of other products, contact:

Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 50158-2823 Phone: 800-338-8158 or Phone: 641-754-3771 FAX: 641-754-3431 e‐mail: education@emerson.com

Page 13

Instruction Manual

D103412X012

Installation

July 2013

Section 2 Installation2-2-

Installation

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before proceeding with any Installation procedures:

 Always wear protective clothing, gloves, and eyewear to prevent personal injury or property damage.  If installing into an existing application, also refer to the WARNINGS at the beginning of the Maintenance section of this

instruction manual.

 Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

WARNING

To avoid static discharge from the plastic cover when flammable gases or dust are present, do not rub or clean the cover with solvents. To do so could result in a spark that may cause the flammable gases or dust to explode, resulting in personal injury or property damage. Clean with a mild detergent and water only.

Refer to the quick start guide that ships with the instrument (D103556X012) for Hazardous Area Approvals and Special Instructions for “Safe Use” and Installations in Hazardous Locations.

Mounting

DVC6200f Digital Valve Controller

The DVC6200f housing is available in two different configurations, depending on the actuator mounting method. Figure 2‐1 shows the available configurations.

Figure 2‐1. Housing Configurations

LINEAR AND ROTARY ACTUATORS

W9703

HOUSING FOR

LINEAR, M8

INTEGRAL OUTPUT PRESSURE PORT

ROTARY NAMUR, M6

W9704

HOUSING FOR

FISHER GX ACTUATORS

SLOTS FOR MOUNTING BOLTS

HOLE FOR MOUNTING BOLT

Page 14

Installation

July 2013

Instruction Manual

D103412X012

The feedback system for the DVC6200f digital valve controller utilizes a magnetic assembly for linkage‐less, non‐contacting position measurement. In order to prevent inadvertent stem movement while the instrument is in operation, magnetic tools (such as a magnetic‐tipped screwdriver) should not be used.

Note

The magnet assembly may be referred to as a magnetic array in user interface tools.

CAUTION

The magnet assembly material has been specifically chosen to provide a long‐term stable magnetic field.

However, as with any magnet, care must be taken when handling the magnet assembly. Another high powered magnet placed in close proximity (less than 25 mm) can cause permanent damage. Potential sources of damaging equipment include, but are not limited to: transformers, DC motors, stacking magnet assemblies.

CAUTION

General Guidelines for use of High Power Magnets with Positioners

Use of high power magnets in close proximity to any positioner which is operating a process should be avoided. Regardless of the positioner model, high power magnets can affect the positioner’s ability to control the valve. Technicians should avoid the use of high power magnets in close proximity with any positioner.

Use of Magnetic Tools with the DVC6200f

 Magnetic Tip Screw Drivers – Magnetic tip screw drivers can be used to work on the DVC6200f. However, they should

not be brought in close proximity to the magnet Assembly (located at the back of the instrument) during process operations.

 Calibrator Strap Magnets

Normally, these calibrators would not be used while an instrument is controlling the process. High power magnets should be kept at least 15 cm (6 inches) from the DVC6200f.

Note

As a general rule, do not use less than 60% of the magnet assembly travel range for full travel measurement. Performance will decrease as the assembly is increasingly subranged.

The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the hall sensor (on the back of the DVC6200f housing) has to remain within this range throughout the entire valve travel. See figure 2‐2. The linear magnet assemblies are symmetrical. Either end may be up.

– These are high power magnets used to hold 4-20 ma calibrators.

Page 15

Instruction Manual

D103412X012

Installation

July 2013

Figure 2‐2. Travel Range

VALID TRAVEL RANGE 50 mm (2 INCH) SHOWN

MAGNET ASSEMBLY (ATTACHED TO VALVE STEM)

W9706

Note

Mounting the instrument vertically, with the vent at the bottom of the assembly, or horizontally, with the vent pointing down, is recommended to allow drainage of moisture that may be introduced via the instrument air supply.

INDEX MARK

There are a variety of mounting brackets and kits that are used to mount the DVC6200f to different actuators. Depending on the actuator, there will be differences in fasteners, brackets, and connecting linkages.

Each mounting kit will include one of the magnet assemblies illustrated in figure 2‐3.

Figure 2‐3. Magnet Assemblies

RSHAFT END ASSEMBLY 90 DEG

AVAILABLE CONSTRUCTIONS: SSTEM #7 ASSEMBLY (7 mm / 1/4 INCH) SSTEM #19 ASSEMBLY (19 mm / 3/4 INCH) SSTEM #25 ASSEMBLY (25 mm / 1 INCH)

AVAILABLE CONSTRUCTIONS: SSTEM #38 ASSEMBLY (38 mm / 1‐1/2 INCH) SSTEM #50 ASSEMBLY (50 mm / 2 INCH) SSTEM #100 ASSEMBLY (100 mm / 4 INCH) SSTEM #210 ASSEMBLY (210 mm / 8-1/4 INCH)

AVAILABLE CONSTRUCTIONS: SSTEM #1 ROLLER ASSEMBLY RSHAFT #1 WINDOW ASSEMBLY (FISHER 2052 SIZE 2 & 3, 1051/1052 SIZE 40‐70, 1061 SIZE 30‐100, SLIDING‐STEM > 210 mm (8.25 INCHES) RSHAFT #2 WINDOW ASSEMBLY (2052 SIZE 1, 1051/1052 SIZE 20-33)

If ordered as part of a control valve assembly, the factory will mount the digital valve controller on the actuator and calibrate the instrument. If purchased separately, you will need a mounting kit to mount the digital valve controller on the actuator. Each mounting kit includes detailed information on mounting the digital valve controller to a specific actuator. Refer to table 2‐1 for the more common Fisher actuator mounting instructions, available at www.fisher.com or your Emerson Process Management sales office.

Page 16

Installation

July 2013

Instruction Manual

D103412X012

For general mounting guidelines, refer to the DVC6200 Series quick start guide (D103556X012), available at www.fisher.com or your Emerson Process Management sales office.

Table 2‐1. FIELDVUE DVC6200f Mounting Instructions

Instructions for Mounting: Part Number

585C/585CR Size 25 Actuator with or without Handjack D103439X012

585C/585CR Size 50 Actuator with or without Handjack D103440X012

657 and 667 Size 30-60 Actuators D103441X012

657 and 667 Size 34-60 Actuators with Handwheel D103442X012

657 and 667 Size 70, 76, and 87 Actuators (up to 2 inch travel) D103443X012

657 and 667 Size 70, 76, and 87 Actuators (4 inch travel) D103444X012

657 and 667 Size 80 Actuators (up to 2 inch travel) D103445X012

657 and 667 Size 80 Actuators (4 inch travel) D103446X012

1051 Size 33 and 1052 Size 20 and 33 Actuators (Window Mount) D103447X012

1051 and 1052 Size 33 Actuators (End Mount) D103448X012

1051 and 1052 Size 40-70 Actuators (Window Mount) D103449X012

1051 and 1052 Size 40-70 Actuators (End Mount) D103450X012

1052 Size 20 Actuator (End Mount) D103451X012

1061 Size 30-68 Actuator (Window Mount) D103453X012

1061 Size 80-100 Actuator (Window Mount) D103452X012

2052 Size 1, 2, 3 Actuator (End Mount) D103454X012

2052 Size 1, 2, 3 Actuator with Spacer (Window Mount) D103455X012

Baumann Sliding‐Stem Actuators D103456X012

GX Control Valve and Actuator System D103457X012

IEC60534‐6‐1 (NAMUR) Sliding-Stem Actuators D103458X012

IEC60534‐6‐2 (NAMUR) Rotary Actuators D103459X012

DVC6205f Base Unit

For remote‐mounted digital valve controllers, the DVC6205f base unit ships separately from the control valve and does not include tubing, fittings or wiring. See the instructions that come with the mounting kit for detailed information on mounting the feedback unit to a specific actuator model.

Mount the DVC6205f base unit on a 50.8 mm (2 inch) pipestand or wall. The included bracket is used for either mounting method.

Wall Mounting

Refer to figures 2‐4 and 2‐5. Drill two holes in the wall using the dimensions shown in figure 2‐4. Attach the mounting bracket to the base unit using four spacers and 25.4 mm (1‐inch) 1/4‐20 hex head screws. Attach the base unit to the wall using suitable screws or bolts.

Pipestand Mounting

Refer to figure 2‐6. Position a standoff on the back of the base unit. Using two 101.6 mm (4‐inch) 1/4‐20 hex head screws loosely attach the base unit to the pipestand with the mounting bracket. Position the second standoff, then using the remaining 101.6 mm (4‐inch) hex head screws, securely fasten the base unit to the pipe stand.

Page 17

Instruction Manual

D103412X012

Figure 2‐4. FIELDVUE DVC6205f Base Unit with Mounting Bracket (Rear View)

10C1796‐A

Installation

July 2013

Figure 2‐5. FIELDVUE DVC6205f Base Unit Wall Mounting

X0428

SPACER

1‐INCH 1/4‐20 HEX HEAD SCREW

MOUNTING BRACKET

Page 18

Installation

July 2013

Figure 2‐6. FIELDVUE DVC6205f Base Unit Pipestand Mounting

STANDOFF

X0437

Instruction Manual

D103412X012

4‐INCH 1/4‐20 HEX HEAD SCREW

MOUNTING BRACKET

DVC6215 Feedback Unit

If ordered as part of a control valve assembly, the factory mounts the feedback unit on the actuator, makes pneumatic connections to the actuator, sets up, and calibrates the instrument. If you purchased the feedback unit separately, you will need a mounting kit to mount the feedback unit on the actuator. See the instructions that come with the mounting kit for detailed information on mounting the feedback unit to a specific actuator model.

The DVC6215 housing is available in two different configurations, depending on the actuator mounting method. Figure 2‐7 shows the available configurations. The feedback system for the DVC6215 feedback unit utilizes a magnetic assembly for true linkage‐less, non‐contacting position measurement. In order to prevent inadvertent stem movement while the instrument is in operation, magnetic tools (such as a magnetic‐tipped screwdriver) should not be used.

Figure 2‐7. Feedback Unit Housing Configurations

LINEAR AND ROTARY ACTUATORS

HOUSING FOR

INTEGRAL OUTPUT PRESSURE PORT

HOUSING FOR

FISHER GX ACTUATORS

X0124

LINEAR, M8

ROTARY NAMUR, M6

X0125

HOLES FOR

MOUNTING BOLT

Page 19

Instruction Manual

D103412X012

Installation

July 2013

CAUTION

The magnet assembly material has been specifically chosen to provide a long‐term stable magnetic field.

CAUTION

General Guidelines for use of High Power Magnets with Positioners

Use of Magnetic Tools with the DVC6215

 Magnetic Tip Screw Drivers – Magnetic tip screw drivers can be used to work on the DVC6215. However, they should

not be brought in close proximity to the magnet assembly (located at the back of the instrument) during process operations.

 Calibrator Strap Magnets

Normally, these calibrators would not be used while an instrument is controlling the process. High power magnets should be kept at least 15 cm (6 inches) from the DVC6215.

– These are high power magnets used to hold 4-20 ma calibrators.

Note

As a general rule, do not use less than 60% of the magnet assembly travel range for full travel measurement. Performance will decrease as the assembly is increasingly subranged.

The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the hall sensor (on the back of the DVC6215 housing) has to remain within this range throughout the entire valve travel. See figure 2‐8. The linear magnet assemblies are symmetrical. Either end may be up.

Figure 2‐8. Travel Range

VALID TRAVEL RANGE 50 mm (2 INCH) SHOWN

MAGNET ASSEMBLY

(ATTACHED TO VALVE STEM)

X0126

INDEX MARK

Page 20

Installation

July 2013

Instruction Manual

D103412X012

There are a variety of mounting brackets and kits that are used to mount the DVC6215 to different actuators.

Note

The DVC6215 feedback unit uses the same mountings as the DVC6200f digital valve controller.

However, despite subtle differences in fasteners, brackets, and connecting linkages, the procedures for mounting can be categorized as follows:

 Sliding‐stem linear actuators

 Fisher rotary actuators

 GX actuator

 Quarter‐turn actuators

See figure 2‐3 for examples of the different travel feedback magnet assemblies.

Sliding‐Stem Linear Actuators up to 210 mm (8.25 Inches) of Travel

The DVC6215 feedback unit has linkage‐less, non‐contact feedback on sliding‐stem actuators with up to 210 mm (8.25 inches) travel. Figure 2‐9 shows a typical mounting on a sliding-stem actuator. For actuators with greater than 210 mm (8.25 inches) travel, see the guidelines on page 20.

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

2. Attach the mounting bracket to the actuator.

Figure 2‐9. Mounting Parts for Sliding‐Stem Actuator with up to 210 mm (8.25 inches) Travel

X0127

Page 21

Instruction Manual

D103412X012

Installation

July 2013

3. Loosely attach the feedback pieces and magnet assembly to the valve stem connector. Do not tighten the fasteners because fine adjustment is required.

CAUTION

Do not install a magnet assembly that is shorter than the physical travel of the actuator. Loss of control will result from the magnet assembly moving outside the range of the index mark in the feedback slot of the DVC6215 housing.

4. Using the alignment template (supplied with the mounting kit), position the magnet assembly inside the retaining slot.

5. Align the magnet assembly as follows:

For air‐to‐open actuators (e.g. Fisher 667) vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the upper magnet assembly should be positioned so that the index mark in the feedback slot of the DVC6215 housing is within the valid range on the magnet assembly throughout the range of travel. See figure 2‐10.

For air‐to‐close actuators (e.g. Fisher 657) vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the lower magnet assembly should be positioned so that the index mark in the feedback slot of the DVC6215 housing is within the valid range on the magnet assembly throughout the range of travel. See figure 2‐11.

extreme of the valid travel range on the magnet assembly. The

Figure 2‐10. Air‐to‐Open Magnet Assembly Alignment

RETAINING SLOT

INDEX MARK

W9718

ALIGNMENT TEMPLATE

Figure 2‐11. Air‐to‐Close Magnet Assembly Alignment

RETAINING SLOT

INDEX MARK

W9719

ALIGNMENT TEMPLATE

6. Tighten the fasteners and remove the alignment template.

7. Mount the feedback unit to the mounting bracket, using the mounting bolts.

Page 22

Installation

July 2013

Instruction Manual

D103412X012

8. Check for clearance between the magnet assembly and the DVC6215 feedback slot.

Note

Ensure that there is clearance between the magnet assembly and the DVC6215 housing slot throughout the full range of travel.

Fisher Rotary Actuators and Sliding‐Stem Linear Actuators over 210 mm (8.25 Inches) Travel

The DVC6215 feedback unit uses a cam (designed for linear response) and roller as the feedback mechanism. See figures 2‐12 and 2‐13.

Figure 2‐12. Mounting on Rotary Actuators

ROTARY MOUNTING KIT (DVC6215 NOT SHOWN)

W9708

Figure 2‐13. Mounting on Sliding‐Stem (Linear) Actuators over 210 mm (8.25 Inches) Travel

MOUNTING ADAPTOR

LONG STROKE MOUNTING KIT (DVC6215 NOT SHOWN)

W9709

Note

All cams supplied with FIELDVUE mounting kits are characterized to provide a linear response.

There are three different mounting adaptions, based on the actuator design (see figure 2‐14).

Fisher Rotary Actuators

Refer to the following guidelines when mounting on rotary actuators.

1. Isolate the control valve from the process line pressure and release pressure from both sides of the valve body. Shut off all pressure lines to the pneumatic actuator, releasing all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in effect while working on the equipment.

Page 23

Instruction Manual

D103412X012

Installation

2. Verify that the appropriate cam is installed on the actuator as described in the instructions included with the mounting kit.

3. Mount the DVC6215 on the actuator as follows:

 If required, a mounting adaptor is included in the mounting kit. Attach the adaptor to the feedback unit, then

attach the feedback unit assembly to the actuator. The roller on the feedback arm will contact the actuator cam as it is being attached.

 If no mounting adaptor is required, attach the feedback unit and mounting kit assembly to the actuator. The

roller on the feedback arm will contact the actuator cam as it is being attached.

Figure 2‐14. Mounting Variations

July 2013

ROLLER ARM

VARIATION A

ACTUATORVARIATION

2052 Size 2 and 3

NOTE THE DIFFERENCE IN THE SHAPE AND LENGTH OF THE ROLLER ARM

E1229

1051/1052 size 40-70

1061 Size 30-100

Sliding‐Stem > 210 mm (8.25 inches)

2052 Size 1

1052 Size 20-33

1051 Size 33

VARIATION B

ROLLER ARM

VARIATION C

ROLLER ARM

Page 24

Installation

July 2013

Instruction Manual

D103412X012

Sliding‐Stem Linear Actuators over 210 mm (8.25 Inches) Travel

Refer to the following guidelines when mounting on sliding‐stem linear actuators over 210 mm (8.25 inches) travel (see figure 2‐13).

2. Install the cam to the valve stem connector as described in the instructions included with the mounting kit.

3. Install the mounting adaptor to the actuator.

4. Attach the feedback unit and mounting kit assembly to the mounting adaptor. The roller on the feedback arm will contact the actuator cam as it is being attached.

GX Actuators

The DVC6215 feedback unit mounts directly on the GX actuator without the need for a mounting bracket.

Identify the yoke side to mount the DVC6215 feedback unit based on the actuator fail mode. Refer to the GX Control Valve and Actuator System instruction manual (D103175X012).

2. Loosely attach the feedback pieces and magnet assembly to the valve stem connector. Do not tighten the fasteners because fine adjustment is required.

CAUTION

3. Using the alignment template (supplied with the mounting kit), position the feedback assembly inside the retaining slot.

4. Align the magnet assembly as follows:

For air‐to‐open GX actuators vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the upper assembly should be positioned so that the index mark in the feedback slot of the DVC6215 housing is within the valid range on the magnet assembly throughout the range of travel. See figure 2‐15.

For air‐to‐close GX actuators vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the lower assembly should be positioned so that the index mark on the pole pieces (back of the DVC6215 housing) is within the valid range on the magnet assembly throughout the range of travel. See figure 2‐16.

extreme of the valid travel range on the magnet assembly. The magnet

Page 25

Instruction Manual

D103412X012

Installation

July 2013

Figure 2‐15. Air‐to‐Open Fisher GX Magnet Assembly Alignment

ALIGNMENT TEMPLATE

RETAINING SLOT

INDEX MARK

W9218

Figure 2‐16. Air‐to‐Close Fisher GX Magnet Assembly Alignment

ALIGNMENT TEMPLATE

RETAINING SLOT

INDEX MARK

W9219

5. Tighten the fasteners and remove the alignment template. Continue on with the appropriate step 6 below.

Air‐to‐Open GX Actuators

6. The pneumatic output port on the DVC6215 lines up with the integral GX actuator pneumatic port. See figure 2‐17.

7. Using a 5 mm hex wrench, attach the feedback unit to the GX actuator mounting pad on the side that has the open pneumatic port. Be sure to place the O‐ring between the feedback units pneumatic output and the actuator mounting pad. Pneumatic tubing between the feedback unit and the actuator is not required because the air passages are internal to the actuator.

8. Connect the pneumatic tubing from the DVC6205f to the feedback units pneumatic port provided on the front of the DVC6215 as shown in figure 2‐17.

9. Check for clearance between the magnet assembly and the DVC6215 feedback slot.

10. If not already installed, install a vent in the port on the upper diaphragm casing's air supply connection on the actuator yoke leg.

Page 26

Installation

July 2013

Figure 2‐17. Modifications for Fisher GX Actuator; Air‐to‐Open Construction Only

PNEUMATIC TUBING

PNEUMATIC PORT

INSTALL O‐RING

X0128

FROM THE DVC6205f

Instruction Manual

D103412X012

Air‐to‐Close GX Actuators

6. Using a 5 mm hex wrench, attach the feedback unit to the GX actuator mounting pad.

7. Check for clearance between the magnet assembly and the DVC6215 feedback slot.

8. Install tubing between the actuator casing and the appropriate DVC6215 pneumatic output port.

9. If not already installed, install a vent in the port on the lower diaphragm casing.

Note



To convert to air-to-open, install an O‐ring between the feedback units pneumatic output and the actuator mounting pad.

Connect pneumatic tubing from the DVC6205f to the DVC6215. Refer to figure 2‐17.

To convert to air-to-close, remove the O‐ring between the feedback units pneumatic output and the actuator mounting pad.



Disconnect the pneumatic tubing from the DVC6205f to the DVC6215. Install tubing between the pneumatic output connection of the DVC6205f to the pneumatic port on top of the actuator casing.

Page 27

Instruction Manual

D103412X012

Installation

July 2013

Quarter‐Turn Rotary Actuators

The DVC6215 feedback unit can be mounted to any quarter‐turn rotary actuator, as well as those that comply with the NAMUR guidelines. A mounting bracket and associated hardware are required. Refer to figure 2‐18.

2. Attach the magnet assembly to the actuator shaft. At mid‐travel, the flats on the magnet assembly must be parallel to the channel on the back of the DVC6215 housing, as shown in figure 2‐19.

3. Install the mounting bracket on the actuator.

4. Attach the feedback unit to the mounting bracket using the 4 mounting bolts, as shown in figure 2‐18.

5. Check for clearance between the magnet assembly and the DVC6215 feedback slot.

6. Install tubing between the actuator casing and the appropriate DVC6215 pneumatic output port.

Figure 2‐18. Mounting on Quarter‐Turn Actuators

M6 MOUNTING

X0129

BOLTS (4)

Figure 2‐19. Magnet Assembly Orientation on Quarter‐Turn Actuators

ORIENTATION AT ONE TRAVEL EXTREME

ORIENTATION AT MID‐TRAVEL (FLATS PARALLEL TO DVC6215 CHANNEL)

ORIENTATION AT THE OTHER TRAVEL EXTREME

Page 28

Installation

July 2013

Instruction Manual

D103412X012

Fisher 67CFR Filter Regulator

A 67CFR filter regulator, when used with a DVC6200f digital valve controller, can be mounted one of three ways.

Integral‐Mounted Regulator

Refer to figure 2‐20. Lubricate an O‐ring and insert it in the recess around the SUPPLY connection on the digital valve controller. Attach the 67CFR filter regulator to the side of the digital valve controller. Thread a 1/4‐inch socket‐head pipe plug into the unused outlet on the filter regulator. This is the standard method of mounting the filter regulator.

Figure 2‐20. Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6200f Digital Valve Controller

67CFR

CAP SCREWS

NOTE: 1 APPLY LUBRICANT

W9702-fieldbus

O‐RING

SUPPLY CONNECTION

Yoke‐Mounted Regulator

Mount the filter regulator with two cap screws to the pre‐drilled and tapped holes in the actuator yoke. Thread a 1/4‐inch socket‐head pipe plug into the unused outlet on the filter regulator. No O‐ring is required.

Casing‐Mounted Regulator

Use the separate 67CFR filter regulator casing mounting bracket provided with the filter regulator. Attach the mounting bracket to the 67CFR and then attach this assembly to the actuator casing. Thread a 1/4‐inch socket‐head pipe plug into the unused outlet on the filter regulator. No O‐ring is required.

Pneumatic Connections

Pressure

Pressure connections are shown in figure 2‐21. All pressure connections on the digital valve controller are 1/4 NPT internal connections. Use at least10 mm (3/8‐inch) tubing for all pressure connections. If remote venting is required a minimum of 12.7 mm (1/2‐inch) tubing should be used. Refer to the vent subsection for remote venting information.

Page 29

Instruction Manual

D103412X012

Figure 2‐21. Pressure Connections

Installation

July 2013

LOOP CONNECTIONS TERMINAL BOX

1/2 NPT CONDUIT CONNECTION

X0379-fieldbus

Supply

WARNING

FEEDBACK CONNECTIONS TERMINAL BOX

DVC6205f BASE UNIT VALVE MOUNTED UNIT

WIRING TERMINAL BOX

W9615-fieldbus

OUTPUT A CONNECTION

SUPPLY CONNECTION

OUTPUT B CONNECTION

To avoid personal injury or property damage resulting from bursting or parts, do not exceed maximum supply pressure.

Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: Remote venting of the unit, re‐evaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources. For information on remote venting of this controller, refer to page 30.

Severe personal injury or property damage may occur from an uncontrolled process if the instrument supply medium is not clean, dry, oil‐free, and noncorrosive. While use and regular maintenance of a filter that removes particles larger than 40 micrometers in diameter will suffice in most applications, check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or filter maintenance.

WARNING

When using natural gas as the supply medium, or for explosion proof applications, the following warnings also apply:

 Remove electrical power before removing the housing cap. Personal injury or property damage from fire or explosion

may result if power is not disconnected before removing the cap.

 Remove electrical power before disconnecting any of the pneumatic connections.

 When disconnecting any of the pneumatic connections or any pressure retaining part, natural gas will seep from the

unit and any connected equipment into the surrounding atmosphere. Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: ensuring adequate ventilation and the removal of any ignition sources.

Page 30

Installation

July 2013

 Ensure that the cover is correctly installed before putting this unit back into service. Failure to do so could result in

personal injury or property damage from fire or explosion.

Instruction Manual

D103412X012

The DVC6200f can be used with air or natural as as the supply medium. If using natural gas as the pneumatic supply medium, natural gas will be used in the pneumatic output connections of the DVC6200f to any connected equipment. In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented.

Natural Gas Certified, Single Seal instruments can be identified by the natural gas approval label shown in figure 2‐22. The Natural Gas Certified, Single Seal device option simplifies conduit sealing requirements. Read and follow all local, regional, and federal wiring requirements for natural gas installations. Contact your Emerson Process Management sales office for information on obtaining a Natural Gas Certified, Single Seal DVC6200f digital valve controller.

Figure 2‐22. Label for Natural Gas Certified Terminal Box

LABEL LOCATED ON TOP OF TERMINAL BOX

Supply pressure must be clean, dry air that meets the requirements of ISA Standard 7.0.01.

Alternatively, natural gas must be clean, dry, oil‐free, and noncorrosive. H

S content should not exceed 20 ppm.

A maximum 40 micrometer particle size in the air system is acceptable. Further filtration down to 5 micrometer particle size is recommended. Lubricant content is not to exceed 1 ppm weight (w/w) or volume (v/v) basis. Condensation in the air supply should be minimized.

If you are using a 67CFR filter regulator with standard 5 micrometer filter, connect the supply line to the 1/4 NPT IN connection and attach tubing from the output connection on the filter regulator to the SUPPLY connection on the instrument. If you are using an integral mounted 67CFR filter regulator, connect the supply to the IN connection on the regulator.

Output Connection

A factory mounted digital valve controller has its output piped to the supply connection on the actuator. If mounting the digital valve controller in the field, connect the 1/4 NPT digital valve controller output connection to the pneumatic actuator input connection.

Single‐Acting Actuators

When using a single‐acting direct digital valve controller (relay A or C) on a single‐acting actuator, connect OUTPUT A to the actuator pneumatic input. When using a single‐acting reverse digital valve controller (relay B) on a single‐acting actuator, connect OUTPUT B to the actuator diaphragm casing.

Page 31

Instruction Manual

D103412X012

Installation

July 2013

Double‐Acting Actuators

DVC6200f digital valve controllers on double‐acting actuators always use relay A. With no instrument Fieldbus power (Zero Power Condition) OUTPUT A is at 0 pressure and OUTPUT B is at full supply pressure when the relay is properly adjusted. To have the actuator stem extend from the cylinder with increasing input signal, connect OUTPUT A to the upper actuator cylinder connection. Connect OUTPUT B to the lower cylinder connection. To have the actuator stem retract into the cylinder with increasing input signal, connect OUTPUT A to the lower actuator cylinder connection. Connect OUTPUT B to the upper cylinder connection.

Special Construction to Support Solenoid Valve Testing

Note

Solenoid valve testing is only available for instrument level PD.

In single‐acting actuator applications with a solenoid valve installed, the DVC6200f can be configured to monitor the health of the solenoid valve test, which is initiated by the Logic Solver. This is accomplished by connecting the unused output port B from the DVC6200f to the pneumatic monitoring line between the solenoid valve and the actuator, as shown in figure 2‐23. When single‐acting, direct relay C is installed, the “unused” output port is port B. When single‐acting, reverse relay B is used, the unused port is port A.

Figure 2‐23. Pneumatic Hookup for Solenoid Testing (Instrument Level PD only)

24/48 VDC FOUNDATION FIELDBUS H1 SEGMENT

CONTROL LINE

Port A

Port B

DVC6200f DIGITAL VALVE

CONTROLLER WITH RELAY C

NOTES:

1/4‐18 NPT X 3/8 OD TUBING ELECTRICAL WIRING

MONITORING LINE

SUPPLY PRESSURE

Note

This application is called “special application” in the Setup Wizard relay selection.

This configuration is not possible with a double‐acting actuator or when using relay A in single‐acting mode.

110/220 VAC, etc.

SPRING RETURN ACTUATOR

Page 32

Installation

July 2013

Instruction Manual

D103412X012

Vent

WARNING

Personal injury or property damage can occur from cover failure due to overpressure. Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover.

WARNING

This unit vents the supply medium into the surrounding atmosphere. When installing this unit in a non‐hazardous (non‐classified) location in a confined area, with natural gas as the supply medium, you must remotely vent this unit to a safe location. Failure to do so could result in personal injury or property damage from fire or explosion, and area re‐classification.

When installing this unit in a hazardous (classified) location remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations. Failure to do so when necessary could result in personal injury or property damage from fire or explosion, and area re‐classification.

Vent line piping should comply with local and regional codes, should be as short as possible with a minimum inside diameter of 12.7 mm (1/2‐inch), and few bends to reduce case pressure buildup.

In addition to remote venting of the unit, ensure that all caps and covers are correctly installed. Failure to do so could result in personal injury or property damage from fire or explosion, and area re‐classification.

The relay constantly bleeds a small amount of supply medium into the area under the cover. The vent opening, located below the wiring terminal box on the side of the housing, should be left open to prevent pressure buildup under the cover. If a remote vent is required, the vent lines must be as short as possible with a minimum number of bends and elbows.

To connect a remote vent, remove the plastic vent. The vent connection is 3/8 NPT. At a minimum, 12.7 mm (1/2‐inch) tubing should be used when installing a remote vent to prevent excessive pressure from building up under the cover.

Page 33

Instruction Manual

D103412X012

Installation

July 2013

Wiring and Electrical Connections

Connecting Fieldbus Wiring

The digital valve controller is normally powered over the bus from a fieldbus power supply. Refer to the site planning guide for proper wire types, termination, length, etc. for a fieldbus loop.

Note

As shipped from the factory, the DVC6200f digital valve controller will not move the valve when power is applied to the instrument. To avoid the valve going to an unknown position when power is applied, the unit is shipped from the factory with the transducer block mode Out of Service. See the Basic Setup section for information on setup and calibration and placing the instrument in service.

WARNING

To avoid personal injury resulting from electrical shock, do not exceed the maximum input voltage specified in table 1‐1 of this quick start guide, or on the product nameplate. If the input voltage specified differs, do not exceed the lowest specified maximum input voltage.

WARNING

Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage from fire or explosion.

Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval. Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or explosion

Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous. Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cover before proceeding.

Page 34

Installation

July 2013

Twisted Shielded Pair

Refer to figure 8‐2 for identification of parts.

Wire the digital valve controller as follows, refer to figure 2‐24:

Figure 2‐24. Loop Connections Terminal Box

SAFETY GROUND

TALK

Instruction Manual

D103412X012

EARTH GROUND

LOOP

GE41456-A

LOOP

1. Remove the wiring terminal box cap.

2. Bring the field wiring into the terminal box. When applicable, install conduit using local and national electrical codes which apply to the application.

3. The instrument is not polarity sensitive. Connect one wire from the H1 card output to one of the LOOP screw terminals on the pwb/terminal strip assembly in the terminal box shown in figure 2‐24. Connect the other wire from the H1 card output to the other LOOP screw terminal in the terminal box.

WARNING

Personal injury or property damage can result from the discharge of static electricity. Connect a 14 AWG (2.08 mm2) ground strap between the digital valve controller and earth ground when flammable or hazardous gases are present. Refer to national and local codes and standards for grounding requirements.

4. As shown in figure 2‐24, two ground terminals are available for connecting a safety ground, earth ground, or drain wire. The safety ground terminal is electrically identical to the earth ground. Make connections to these terminals following national and local codes and plant standards.

WARNING

Page 35

Instruction Manual

D103412X012

Installation

July 2013

5. Replace and hand tighten the cover on the terminal box. To secure the terminal box cap engage the lock screw. When the loop is ready for startup, apply power to the H1 card output.

Quick Connect Cable Entry

The DVC6200f is offered with a quick connect cable entry option, shown in figure 2‐25, for the FOUNDATION fieldbus signal. The quick connect cable entry provides an easier and more reliable interface to fieldbus devices and support modules by providing a standard connection.

Figure 2‐25. Quick Connect Connector

1 (BLUE)

3 (NC)

4 (GREEN/YELLOW)

NOTES:

1. COLORS ARE WIRE COLORS.

2. NC=NO CONNECTION.

18B9424‐A

2 (BROWN)

1/2‐14 NPT

Note

The quick connect cable entry option is only available for intrinsically safe and non‐incendive installations.

Refer to figure 8‐2 for identification of parts.

WARNING

Personal injury or property damage, caused by fire or explosion, can result from the discharge of static electricity. Connect a 14 AWG (2.08 mm gases are present. Refer to national and local codes and standards for grounding requirements.

To avoid static discharge from the plastic cover, do not rub or clean the cover with solvents. Clean with a mild detergent and water only.

To avoid personal injury or property damage, do not use the Quick Connect option on instruments in explosion‐proof or flameproof installations.

) ground strap between the digital valve controller and earth ground when flammable or hazardous

1. The quick connect cable entry should be installed on the digital valve controller at the factory. If it is, proceed to step 3. If not continue with step 2.

2. To install the Quick Connect:

a. Remove the terminal box cap (key 4) from the terminal box (key 3).

b. Apply sealant to the threads of the quick connector.

c. Insert the wire pigtail into the desired conduit opening on the terminal box. Tighten the quick connector in the

conduit opening.

d. Cut and trim the wire ends.

Page 36

Installation

July 2013

Instruction Manual

D103412X012

e. The instrument is not polarity sensitive. Refer to figure 2‐24. Connect the blue wire to one of the LOOP terminals

in the terminal box. Connect the brown wire to the other LOOP terminal. Cut the green/yellow wire off inside of the DVC6200f, and ensure that the shield is totally isolated at the instrument end.

Note

The green/yellow wire is cut off inside the DVC6200f to help prevent ground loop issues. The only wires that should be installed and left on the connector are the two signal wires.

f. Replace the terminal box cap on the terminal box. To secure the terminal box cap engage the lock screw.

3. Connect the field wiring connector to the installed quick connector.

Remote Travel Sensor Connections

The DVC6205f base unit is designed to receive travel information via the Emerson Process Management supplied DVC6215 feedback unit.

WARNING

Personal injury or property damage, caused by wiring failure, can result if the feedback wiring connecting the base unit with the remote feedback unit shares a conduit with any other power or signal wiring.

Do not place feedback wiring in the same conduit as other power or signal wiring.

Note

4‐conductor shielded cable, 18 to 22 AWG minimum wire size, in rigid or flexible metal conduit, is required for connection between base unit and feedback unit. Pneumatic tubing between base unit output connection and actuator has been tested to 15 meters (50 feet) maximum without performance degradation.

1. On the feedback unit, remove the housing cap.

2. On the base unit, remove the feedback connections terminal box cap (see figure 2‐21).

3. Install conduit between the feedback unit and the base unit following applicable local and national electrical codes. Route the 4‐conductor shielded cable between the two units (refer to figure 2‐26).

4. Connect one wire of the 4‐conductor shielded cable between terminal 1 on the feedback unit and terminal 1 on the base unit.

5. Connect the second wire of the 4‐conductor shielded cable between terminal 2 on the feedback unit and terminal 2 on the base unit.

6. Connect the third wire of the 4‐conductor shielded cable between terminal 3 on the feedback unit and terminal 3 on the base unit.

7. Connect the fourth wire of the 4‐conductor shielded cable between terminal 4 on the feedback unit and terminal 4 on the base unit.

Page 37

Instruction Manual

D103412X012

Installation

July 2013

Figure 2‐26. Terminal Details for Connecting the Base Unit and Feedback Unit for Remote‐Mounted Digital Valve Controllers

FEEDBACK CONNECTIONS TERMINAL BOX

X0131-FF

FEEDBACK UNIT

GROUND SCREW

FEEDBACK CONNECTIONS

TERMINAL BOX

BASE UNIT

TO FEEDBACK UNIT TERMINAL 1

TO FEEDBACK UNIT TERMINAL 2

TO FEEDBACK UNIT TERMINAL 3

TO FEEDBACK UNIT TERMINAL 4

TO FEEDBACK UNIT TERMINAL S USING CABLE SHIELD

TERMINAL 1

TERMINAL 2

TERMINAL S

TERMINAL 4

TERMINAL 3

FEEDBACK UNIT

WARNING

The cable shield is typically not insulated. It is required that you insulate the cable shield prior to installation.

When connecting the cable shield in step 8 ensure that the uninsulated shield wiring does not contact the DVC6215 housing. Failure to do so can result in ground loop issues.

8. Connect the cable shield between terminal S on the feedback unit and terminal S on the base unit.

CAUTION

Failure to secure the cable wires in the support clips in step 9 can cause wires to break in applications with high levels of vibration.

9. Secure the cable wires, using the support clips in the DVC6215 feedback unit (as shown in figure 2‐27), to help prevent shifting and movement of the wires.

10. Replace and hand‐tighten all covers.

Page 38

Installation

July 2013

Figure 2‐27. Secure Wires in Clips

Communication Connections

WARNING

Instruction Manual

D103412X012

CLIP TO SUPPORT THE WIRES OF THE 4-CONDUCTOR SHIELDED CABLE

CLIP TO SUPPORT THE INSULATED SHIELD WIRE

A FOUNDATION fieldbus communicating device, such as a Field Communicator or a personal computer running ValveLink software, interfaces with the DVC6200f digital valve controller from any wiring termination point in the segment. If you choose to connect the fieldbus communicating device directly to the instrument, attach the device to the LOCAL connections inside the terminal box to provide local communications with the instrument.

Simulate Enable Jumper

WARNING

Install a jumper across the SIMULATE ENABLE terminals to enable the instrument to accept a simulate command. (These terminals are marked AUX on the terminal board, see figure 2‐24). With the jumper in place and the simulate parameter in the AO or DO block set to enabled, the transducer block ignores the output of the AO or DO block. The simulate value and status become the readback value and status to the AO or DO block and the transducer block is ignored. For more information on running simulations, see the Detailed Setup section of this manual, the fieldbus specifications, and the host documentation.

FOUNDATION

WARNING

Removing the jumper will disable the simulate, which may cause the valve to move. To avoid personal injury and property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.

Page 39

Instruction Manual

D103412X012

Installation

July 2013

Commissioning Tag

The DVC6200f digital valve controller is supplied with a removable paper commissioning tag, shown in figure 2‐28. This tag contains both the device ID and a space to record the device's tag number. The device ID is a unique code that identifies a particular device in the absence of a device tag. The device tag is used as an operational identification for the device and is usually defined by the piping and instrumentation diagram (P&ID).

Figure 2‐28. Paper Commissioning Tag

18B9406‐G

When commissioning more than one device on a fieldbus segment, identifying which device is at a particular location can be tedious without tags. The removable tag provided with the digital valve controller can be used to link the device ID and the physical installation location. The installer should note the physical location in both places on the removable commissioning tag and tear off the bottom portion. This should be done for each device on the segment. The bottom portion of the tags can be used for commissioning the segment in the control system.

Prior to commissioning, the device ID is displayed by the host system if no device tag is configured in the digital valve controller electronics. Typically the placeholder displays the device tag. The information on the paper tag enables the engineer to match the device ID to the correct placeholder.

As an ordering option, the factory can enter a device tag into the digital valve controller electronics during the manufacturing process. If this option is specified, the device tag is displayed at the host system prior to commissioning rather than the device ID. This makes the job of commissioning the device easier.

Page 40

Installation

July 2013

Instruction Manual

D103412X012

Page 41

Instruction Manual

D103412X012

Basic Setup

July 2013

Section 3 Basic Setup3-3-

Basic Setup

Field Communicator TB > Configure/Setup > Basic Setup

WARNING

Changes to the instrument setup may cause changes in the output pressure or valve travel. Depending on the application, these changes may upset process control, which may result in personal injury or property damage.

When the DVC6200f digital valve controller is ordered as part of a control valve assembly, the factory mounts the digital valve controller and sets up the instrument as specified on the order. When mounting to a valve in the field, the instrument needs to be setup to match the instrument to the valve and actuator.

Before beginning basic setup, be sure the instrument is correctly mounted as described in the Installation section.

Basic Setup includes the following procedures:

 Device Setup

 Auto Travel Calibrate

 Performance Tuner (Optional)

Note

The DVC6200f may keep the Transducer Block Mode Out‐of‐Service if the instrument is not properly mounted.

To setup and calibrate the instrument, the Transducer Block Mode must be Manual, and the Protection must be None.

When using DD methods the method will request that you change the mode, but make changes in Protection automatically. If you have a host system that overrides transducer block parameters ensure that the Protection setting is not result in transducer block parameters being overwritten.

left as None. Doing so will

Transducer Block Mode

Field Communicator TB > Configure/Setup > Detailed Setup > Transducer Block Mode

To setup and calibrate the instrument, the transducer block mode must be in Manual. For more information about transducer block mode, refer to page 62.

Protection

Field Communicator TB > Configure/Setup > Detailed Setup > Protection

To setup and calibrate the instrument, the protection must be set to None with the Field Communicator. For more information about configuration protection refer to page 62.

Page 42

Basic Setup

July 2013

Instruction Manual

D103412X012

Device Setup

Field Communicator TB > Configure/Setup > Basic Setup > Device Setup

Follow the prompts on the Field Communicator display to automatically setup the instrument using specified actuator information. Table 3‐2 provides the actuator information required to setup and calibrate the instrument.

Note

If reverse‐acting relay B is used, you must manually set the Relay Type (BASIC_SETUP.RELAY_TYPE [42.5]) to B. This will not be set during Device Setup.

1. Select whether Travel, Travel with Pressure fallback (auto recovery or manual recovery) or Pressure Control is desired. Refer to page 66 for additional information.

2. Enter the pressure units:kPa, bar, psi, inHg, inH

3. Enter the maximum instrument supply pressure and output pressure range (if required).

4. Enter the manufacturer of the actuator on which the instrument is mounted. If the actuator manufacturer is not listed, select Other.

5. Enter the actuator model or type. If the actuator model is not listed, select Other.

6. Enter the actuator size.

7. Indicate whether a Volume Booster is being used.

8. Specify if factory defaults should be used for basic setup. If you select YES for factory default, the Field Communicator sets the setup parameters to the values listed in table 3‐1. If you select NO for the factory defaults, the setup parameters listed in the table remain at their previous settings.

O, or kg/cm2.

Table 3‐1. Factory Default Settings

Setup Parameter Default Setting

Travel Cutoff Hi Travel Cutoff Lo Travel Integral Gain Travel Calibration Trigger

Travel Integral Enable Travel Integral Limit Hi Travel Integral Limit Lo Travel Integral Deadzone

Pressure Cutoff Hi Pressure Cutoff Lo Pressure Integral Deadzone Pressure Integral Hi Limit Pressure Integral Lo Limit

Input Characterization Shutdown Trigger Shutdown Recovery Output Block Timeout

99.5%

0.5%

9.4 repeats/min No

On 30%

-30%

0.25%

99.5%

-0.5%

0.25%

50.0%

-50.0% Linear

All Off All Auto Recovery 600 sec

Page 43

Instruction Manual

D103412X012

Basic Setup

July 2013

Table 3‐2. Actuator Information for Initial Setup

Actuator

Manufacturer

Fisher

Baumann

NOTE: Refer to figure 2‐3 and table 4‐10 for feedback connection (magnet assembly) information.

1. X = Expert Tuning. Proportional Gain = 4.2; Velocity Gain = 3.0; Minor Loop Feedback Gain = 18.0

2. Travel Sensor Motion in this instance refers to the motion of the magnet assembly.

3. Values shown are for Relay A and C. Reverse for Relay B.

Actuator Model Actuator Size Actuator Style

Piston Dbl w/ or w/o Spring. See actuator

instruction manual and

nameplate.

585C & 585CR

25 50 60

68, 80

100, 130

34, 40

657

45, 50

Spring & Diaphragm

46, 60, 70, 76, &

80‐100

34, 40

667

45, 50

Spring & Diaphragm

46, 60, 70, 76, &

80‐100

20, 30

1051 & 1052

33 40

Spring & Diaphragm

(Window-mount)

60, 70

1061

40 60

Piston Dbl w/o Spring

68, 80, 100, 130

1066SR

2052

27, 75

1 2 3

Piston Sgl w/Spring

Spring & Diaphragm

(Window-mount)

30, 30E

3024

34, 34E, 40, 40E

Spring & Diaphragm

45, 45E

225

750 K

Spring & Diaphragm

1200 M

Air to Extend

Air to Retract Away from the top of the instrument

Rotary

16 32 54

10 25

Spring & Diaphragm

Starting

Tuning Set

I J

H K

M H

I K M

J K

H K M

E H K

(1)

E H

Travel Sensor Motion

Relay A or C

(2)

(3)

User Specified

Away from the top of the instrument

Towards the top of the instrument

Away from the top of the instrument

Depends upon pneumatic connections. See

description for Travel Sensor Motion

Mounting Style Travel Sensor Motion

Away from the top of the

instrument

Towards the top of the

instrument

Towards the top of the

instrument

Away from the top of the

instrument

Away from the top of the instrument

For Po operating mode (air opens):

Towards the top of the instrument

For P

operating mode (air closes):

Away from the top of the instrument

Air to Open

Towards the top

of the instrument

Air to Close

Away from the top of the

instrument

Towards the top of the instrument

Specify

Page 44

Basic Setup

July 2013

Instruction Manual

D103412X012

Typically Device Setup determines the required setup information based upon the actuator manufacturer and model specified. However, if you enter OTHER for the actuator manufacturer or the actuator model, then you will be prompted for setup parameters such as:

 Actuator Style—Select spring & diaphragm, piston double‐acting without spring, piston single‐acting with spring,

piston double‐acting with spring.

 Valve Style—Select the valve style, rotary or sliding‐stem.

 Zero Power Condition—this identifies whether the valve is fully open or fully closed when the input is 0%. If you are

unsure how to set this parameter, disconnect the instrument from the segment. (With double‐acting and single‐acting direct digital valve controllers, disconnecting the instrument from the segment is the same as setting the output A pressure to zero. For single‐acting reverse digital valve controllers, disconnecting the instrument from the segment is the same as setting the output B pressure to supply.)

WARNING

If you answer YES to the prompt for permission to move the valve when setting the Travel Sensor Motion, the instrument will move the valve through its full travel range. To avoid personal injury and property damage caused by the release of pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid.

 Travel Sensor Motion—Device Setup asks if it can move the valve to determine travel sensor motion. If you answer

Yes, the instrument will stroke the valve the full travel span to determine travel sensor motion. If you answer No, then you must specify the direction of travel movement. For quarter‐turn actuators determine rotation by viewing the rotation of the magnet assembly from the back of the instrument.

Note

Travel Sensor Motion in this instance refers to the motion of the magnet assembly. Note that the magnet assembly may be referred to as a magnetic array in user interface tools.

For instruments with relay A or C If increasing air pressure at output A causes the magnet assembly to move up, or the actuator shaft to rotate counterclockwise, enter “Towards Top of Instrument/CCW.” If it causes the magnet assembly to move down, or the actuator shaft to rotate clockwise, enter “Away From Top of Instrument/CW.” For instruments with relay B.

For instruments with relay B If decreasing air pressure at output B causes the magnet assembly to move up, or the actuator shaft to rotate counterclockwise, enter “Towards Top of Instrument/CCW.” If it causes the magnet assembly to move down, or the actuator shaft to rotate clockwise, enter “Away From Top of Instrument/CW.”

Note

Relay A adjustment may be required before Device Setup can determine travel sensor motion. Follow the prompts on the Field Communicator display if relay adjustment is necessary.

Table 3‐2 lists the required Travel Sensor Motion selections for Fisher and Baumann actuators.

Page 45

Instruction Manual

D103412X012

Basic Setup

July 2013

 Tuning Set—There are twelve tuning sets to choose from. Each tuning set provides a preselected value for the digital

valve controller gain settings. Tuning set C provides the slowest response and M provides the fastest response. For smaller actuators use tuning set C or D. For larger actuators using tuning set F or G. Table 3‐3 lists the values for preselected tuning sets.

Note

Tuning set B is only available in Pressure Control Mode.

Table 3‐3. Gain Values for Preselected Tuning Sets

Travel Pressure

Tuning Set

B C

E F

G H

J K L

X (Expert) User Adjusted User Adjusted User Adjusted User Adjusted User Adjusted User Adjusted

Proportional Gain Velocity Gain

‐ ‐ ‐

4.4

4.8

5.5

6.2

7.2

8.4

9.7

11.3

13.1

15.5

18.0

‐ ‐ ‐

3.0

3.1

3.6

4.2

4.8

5.6

6.0

Minor Loop

Feedback Gain

‐ ‐ ‐

35 35 35 35 34

31 27 23 18 12 12

Proportional Gain Integrator Gain

0.5

2.2

2.4

2.8

3.1

3.6

4.2

4.8

5.6

6.6

7.8

9.0

0.3

0.1

Minor Loop

Feedback Gain

35 35 35 35 35 34

31 27 23 18 12 12

WARNING

Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury or property damage caused by moving parts, keep hands, tools, and other objects away from the valve/actuator assembly.

In addition, you can select Expert, which allows you to individually set the proportional gain, velocity gain, and minor loop feedback gain for travel tuning and pressure proportional gain, pressure integrator gain, and pressure minor loop feedback gain for pressure tuning. Refer to page 63 for additional information on travel tuning and page 65 for pressure tuning.

Note

Use Expert tuning only if standard tuning has not achieved the desired results.

Stabilize/Optimize or Performance Tuner may be used to achieve the desired results more rapidly than expert tuning.

Table 3‐2 provides tuning set selection guidelines for Fisher and Baumann actuators. These tuning sets are only recommended starting points. After you finish setting up and calibrating the instrument, use Stabilize/Optimize to adjust the tuning set to get the desired response.

Page 46

Basic Setup

July 2013

Instruction Manual

D103412X012

When Device Setup is complete you are asked if you wish to run Auto Calibration now. Select yes to automatically calibrate instrument travel at this time. Follow the prompts on the Field Communicator display. The calibration procedure uses the valve and actuator stops as the 0% and 100% calibration points. For additional information, refer to Auto Calibration in the Calibration section.

Note

Single‐acting relay B and C are not user‐adjustable. However, it is recommended that you check the relay adjustment for double‐acting relay A in new installations before proceeding with travel calibration.

Refer to page 215 for relay adjustment instructions.

If after completing setup and calibration the valve cycles or overshoots (unstable), or is unresponsive (sluggish), you can improve operation by running Performance Tuner or Stabilize/Optimize.

Performance Tuner

Field Communicator TB > Configure/Setup > Basic Setup > Performance Tuner

WARNING

During performance tuning the valve may move, causing process fluid or pressure to be released. To avoid personal injury and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid.

The Performance Tuner is used to determine digital valve controller tuning. It will move the valve slightly and monitor the effects of small tuning changes until an optimum control response is achieved. Because the Performance Tuner can detect internal instabilities before they become apparent in the travel response, it can generally optimize tuning more effectively than manual tuning. Typically, the Performance Tuner takes 3 to 5 minutes to tune an instrument, although tuning instruments mounted on larger actuators may take longer.

Page 47

Instruction Manual

D103412X012

Detailed Setup—Resource Block

July 2013

Section 4 Detailed Setup 4-4-

Resource Block

Overview

The resource block contains the hardware specific characteristics associated with a device; it has no input or output parameters. The resource block monitors and controls the general operation of other blocks within the device. Most of the resource block parameters are operational parameters that provide information about the instrument such as identification, hardware information, available options, etc. and are read only. Configuration of the resource block involves selecting features from those that are available, setting the mode, setting write lock, and setting up alert reporting details.

The following procedures address only the key resource block parameters; however, all resource block parameters are listed in table 4‐3.

Configure/Setup

Setup

Resource Block Mode

Field Communicator RB > Configure/Setup > Setup > Resource Block Mode

Modes

The resource block can be in one of two modes (MODE_BLK [5]):

 Automatic (Auto)—This is the operational mode for this block. When the resource block is in the Auto mode, all

other function blocks are allowed to function normally.

 Out of Service (OOS)—Placing the resource block in Out of Service mode stops all function block execution, by

setting their modes to Out of Service as well. The actual mode of the function blocks is changed to Out of Service, but the function block target modes are retained. Placing the resource block in the Out of Service mode does not affect the mode of the transducer block.

Write Lock

Field Communicator RB > Configure/Setup > Write Lock

 Write Lock

Write Lock (WRITE_LOCK [34]) determines if writes are permissible to other device parameters. The Firmware Write Lock feature must be selected to be able to use Write Lock (see Features). When Write Lock is set to Locked, no writes are permitted to any parameters within the device except to set Write Lock to Not Locked. When locked, the device functions normally, updating inputs and outputs and executing algorithms. When Write Lock is set to Not Locked, the Write Alarm (WRITE_ALM [40]) alert is active.

Page 48

Detailed Setup—Resource Block

July 2013

Instruction Manual

D103412X012

 Write Priority

Write Priority (WRITE_PRI [39]) sets the priority for Write Alarm. The lowest priority is 0. The highest is 15.

Communication Time Out

Field Communicator RB > Configure/Setup > Communication Time Out

 Shed Remote Cascade

Note

Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory. Perform this procedure only if a remote computer is sending setpoints from your “advanced” control.

Default value for RCas Timeout is 20 seconds.

Shed Remote Cascade (SHED_RCAS [26]) determines how long function blocks in the DVC6200f should wait before giving up on remote computer writes to RCas parameters. When the timeout is exceeded, the block sheds to the next mode as defined by the block shed options. If Shed Remote Cascade is set to 0, the block will not shed from RCas. Enter a positive value in the Shed Remote Cascade field. Time duration is in 1/32 milliseconds (640000

= 20 secs).

 Shed Remote Out

Note

Default value for Shed Remote Out is 20 seconds.

Shed Remote Out (SHED_ROUT [27]) determine how long function blocks in the DVC6200f should wait before giving up on computer writes to ROut parameters. When the timeout is exceeded, the block sheds to the next mode as defined by the block shed options. If Shed Remote Out is set to 0, the block will not shed from ROut. Enter a positive value in the Shed Remote Out field. Time duration is in 1/32 milliseconds (640000

= 20 secs).

Options

Field Communicator RB > Configure/Setup > Options

 Diagnostic Options

Diagnostic Options (DIAG_OPTIONS [45]) shows the diagnostic options available in the instrument.

 Function Block Options

Function Block Options (FB_OPTIONS [44]) shows which function blocks are available in the instrument.

Page 49

Instruction Manual

D103412X012

Detailed Setup—Resource Block

 Miscellaneous Options

Miscellaneous Options (MISC_OPTIONS [46]) indicates which miscellaneous licensing options are enabled.

 Features Available

Features Available (FEATURES [17]) indicates which Resource Block Options features are available.

 Reports—Reports enables alert and event reporting. Reporting of specific alerts may be suppressed. See Alerts on page 69.

 Fault State—Fault state enables the ability of the output block to react to various abnormal conditions by shedding mode. See parameter descriptions for Set Fault State (SET_FSTATE [29]) and Clear Fault State (CLR_FSTATE [30]) in table 4‐3 and “Action on Fault Detection”.

 Soft Write Lock—Soft Write lock permits using Write Lock (WRITE_LOCK [34]) to prevent any external change to parameter values. Block connections and calculation results will proceed normally, but the configuration is locked. Also see Write Lock, on page 45.

 Multi‐bit Alarm (Bit‐Alarm) Support— Multi‐bit Alarm (Bit‐Alarm) Support permits the instrument to treat each

PlantWeb alert separately when broadcast to the Host. Without Multi‐Bit Alarm Support, an individual PlantWeb alert must be acknowledged before another PlantWeb alert can be broadcast to the Host

July 2013

 Features Selected

Note

Typically this parameter does not need to be changed. The unit will be operational using the default values assigned by the factory.

Fault State, Software Write Lock, and Output Readback are set by default.

Features Selected (FEATURE_SEL [18]) indicates which Resource Block Options features have been selected and is used to select the desired features.

 Reports—Selecting reports enables alert and event reporting. Reporting of specific alerts may be suppressed. See Alerts on page 69.

 Fault State—Selecting fault state enables the ability of the output block to react to various abnormal conditions by shedding mode. See parameter descriptions for Set Fault State (SET_FSTATE [29]) and Clear Fault State (CLR_FSTATE [30]) in table 4‐3 and “Action on Fault Detection”.

 Soft Write Lock—When selected, permits using Write Lock (WRITE_LOCK [34]) to prevent any external change to parameter values. Block connections and calculation results will proceed normally, but the configuration is locked. Also see Write Lock, on page 45.

 Multi‐bit Alarm (Bit‐Alarm) Support— When selected, the instrument will allow the instrument to treat each PlantWeb alert separately when broadcast to the Host.

Alarm Handling

Field Communicator RB > Configure/Setup > Alarm Handling

 Alert Key—Alert Key (ALERT_KEY [4]) is a number that permits grouping alerts. This number may be used to indicate

to the operator the source of the alert, such as the instrument, plant unit, etc. Enter a value between 1 and 255.

Page 50

Detailed Setup—Resource Block

July 2013

Instruction Manual

D103412X012

 Confirm Time—Confirm Time (CONFIRM_TIME [33]) determines the time, in 1/32 of a millisecond, the instrument

waits for confirmation of receipt of a report before trying again. If Confirm Time is 0, the instrument does not retry to send the report. Enter 0 or a value between 320000 (10 secs) and 640000 (20 secs).

 Limit Notify—Limit Notify (LIM_NOTIFY [32]) is the number of alert reports that the device can send without getting

a confirmation up to the maximum permitted in Maximum Notify (MAX_NOTIFY [31]). If Limit Notify is set to zero, no alerts are reported. Enter a value between 0 and 3.

To have the instrument report alerts without having the host poll the alerts parameters, select the Reports feature (see Feature Select).

 Maximum Notify—Maximum Notify (MAX_NOTIFY [31]) indicates the maximum number of alert reports that the

device can send without getting a confirmation. This limit is determined by the amount of memory available for alert messages. The number can be set lower, to control alert flooding, by adjusting Maximum Alerts Allowed (LIM_NOTIFY [32]).

 Block Alarm Disabled—The Block Alarm (BLOCK_ALM [36]) is used for all configuration, hardware, connection failure

or system problems in the block. Alarm Summary (ALARM_SUM [37]) determines if the Write Alarm (WRITE_ALM [40]) and Block Alarm [BLOCK_ALM [36]) are disabled.

 Block Alarm Auto Acknowledge—Acknowledge Option (ACK_OPTION [38]) determines if the block alarm will be

automatically acknowledged.

 Discrete Alarm Disabled—The Write Alarm (WRITE_ALM [40]) is used to alert when parameters are writeable to the

device. Alarm Summary (ALARM_SUM [37]) determines if the Discrete Alarm is disabled.

 Discrete Alarm Auto Acknowledge—Acknowledge Option (ACK_OPTION [38]) determines if the Write Alarm

associated with the block will be automatically acknowledged.

Identification

Field Communicator RB > Configure/Setup > Identification

 Device ID—The 32 character Device ID (DEVICE_ID [54]).

 Electronics Serial Number—The Electronics Serial Number (ELECTRONICS_SN [49]) set at the factory.

 Factory Serial Number—The Factory Serial Number (FACTORY_SN [50]) is the instrument serial number set at the

factory.

 Field Serial Number——The Field Serial Number (FIELD_SN [51]) is the serial number of instrument assigned in field.

 Tag Description—The Tag Description (TAG_DESC [2]) is used to assign a unique 32 character description to each

block within the digital valve controller to describe the intended application for the block.

 Strategy—Strategy (STRATEGY [3]) permits strategic grouping of blocks so the operator can identify where the

block is located. The blocks may be grouped by plant area, plant equipment, etc. Enter a value between 0 and 65535 in the Strategy field.

 Manufacturer—Manufacturer Identification (MANUFAC_ID [10]) identifies the manufacturer of the instrument. It is

used by the host system to locate the DD file for the device. For Fisher the Manufacturer ID is 0x5100.

 Device Type—Device Type (DEV_TYPE [11]) identifies the type of device. It is used by the host system to locate the

DD file for the device. For a DVC6200f digital valve controller the device type is 0x4602.

Page 51

Instruction Manual

D103412X012

Detailed Setup—Resource Block

July 2013

 Diagnostic Options—Diagnostic Options (DIAG_OPTIONS [45]) shows the diagnostic options available in the

instrument.

Version

Field Communicator RB > Configure/Setup > Version

 Device Revision—The Device Revision (DEV_REV [12]) is the manufacturer's revision number associated with the

resource, used by an interface device to locate the DD file for the resource.

 Firmware Revision—Firmware Revision (FIRMWARE_REVISION [47]) identifies the revision of the firmware that is

currently in use.

 Standby Firmware Revision—Standby Firmware Revision (STBY_FIRMWARE_REVISION [55]) identifies the revision of

the alternative firmware.

 Hardware Revision—Hardware Revision (HARDWARE_REV [48]) identifies the revision of the electronic hardware.

 ITK Version—ITK Version (ITK_VER [41]) identifies the major version of the Interoperability Tester used by the

Fieldbus Foundation in certifying the device as interoperable. This device revision meets the requirements of version 5.

Block Errors

Table 4‐1 lists conditions reported in the BLOCK_ERR [6] parameter. Conditions in italics are not applicable for the Resource block and are provided only for your reference.

Table 4‐1. Resource Block BLOCK_ERR Conditions

Condition Number Condition Name and Description

0 Other ‐ Set if a device initialization error occurred.

1 Block Configuration Error ‐ Set if FEATURE_SEL, CYCLE_SEL, or CYCLE_TYPE is set incorrectly.

2 Link Configuration Error ‐ N/A

4 Local Override ‐ N/A

5 Device Fault State ‐ Indicates the device is in Fault State.

6 Device Needs Maintenance Soon ‐ Indicates a Maintenance or Advisory PlantWeb Alert condition is active.

7 Input failure/process variable had Bad status ‐ N/A

8 Output failure ‐ N/A

9 Memory failure ‐ Indicates a pending Flash or NVM failure.

10 Lost Static Data ‐ Indicates failure of the memory containing static parameters.

11 Lost NV Data ‐ Indicates failure of the memory containing non‐volatile parameters.

12 Readback Check Failed ‐ NA

13 Device Needs Maintenance Now ‐ Indicates a Failed PlantWeb Alert condition is active.

14 Power Up ‐ Indicates the device has been powered up and the Resource Block is not running normally.

15 Out of Service (MSB) ‐ The resource block actual mode is Out of Service.

Simulate Active ‐ Indicates that the simulation jumper is in place on the aux terminals. This is not an indication that the I/O blocks are using simulation data. See AO block parameter SIMULATE [10] and DO block parameter SIMULATE_D [10].

Page 52

Detailed Setup—Resource Block

July 2013

Instruction Manual

D103412X012

Table 4‐2. Parameters Affected by Restart with Defaults

Index

Number

1 2 3 4

5 MODE_BLK

14 18 20

26 27 28

32 33 34 37

38 39

1 2 3 4

8 9

11 PV_SCALE

14 15

18 19 20 21 22

Parameter Name Initial Value

Resource Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

TARGET PERMITTED NORMAL

GRANT_DENY FEATURE_SEL CYCLE_SEL

SHED_RCAS SHED_ROUT FAULT_STATE

LIM_NOTIFY CONFIRM_TIME WRITE_LOCK ALARM_SUM

DISABLED

ACK_OPTION WRITE_PRI

AO Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED

NORMAL SP OUT

EU 100%

EU 0%

Engineering Units

Decimal Places

XD_SCALE

EU 100%

EU 0%

Engineering Units

Decimal Places IO_OPTS STATUS_OPTS

CAS_IN

SP_RATE_DN SP_RATE_UP SP_HI_LIM SP_LO_LIM CHANNEL

-Continued-

0 spaces 0 0

Auto Auto or Out of Service Auto

All bits: 0 Set by mfgr. 0:0

640000 640000 1=Clear

MAX_NOTIFY 640000 1=Unlocked

All bits: 0

Disabled 0

0 spaces 0 0

Out of Service

OOS+MAN+AUTO+CAS+RCAS

Auto Dynamic Dynamic

100 0 % 2

100 0 % 2 All off All off

BAD: NC: const 0

+INF +INF 100 0 1=analog valve input

Table 4‐2. Parameters Affected by Restart with Defaults (Continued)

Index

Number

23 24 26

1 2 3 4

8 9

10 PV_SCALE

13 14

16 17

19 20 21

22 23 24 25 26 27

Parameter Name Initial Value

AO Block (continued)

FSTATE_TIME FSTATE_VAL RCAS_IN

Status

Value

SHED_OPT

PID Block Parameters

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED

NORMAL SP OUT

EU 100%

EU 0%

Engineering Units

Decimal Places

OUT_SCALE

EU 100%

EU 0%

Engineering Units

Decimal Places CONTROL_OPTS STATUS_OPTS

Status

Value PV_FTIME

BYPASS CAS_IN

Status

Value SP_RATE_DN SP_RATE_UP SP_HI_LIM

SP_LO_LIM GAIN RESET BAL_TIME RATE BKCAL_IN

Status

Value

-Continued-

0 0

BAD: NoComm: NoVal: const 0 Trk All off

0 spaces 0 0

Out of Service OOS+MAN+AUTO+CAS+ RCAS+ROUT Auto Dynamic Dynamic

100 0 % 2

100 0 % 2 0: Bypass enable All off

BAD: NC: const 0 0

BAD: NC: const 0 +INF +INF 100

0 1 +INF 0 0

BAD: NC: const 0

Page 53

Instruction Manual

D103412X012

Detailed Setup—Resource Block

July 2013

Table 4‐2. Parameters Affected by Restart with Defaults (Continued)

Index

Number

28 29 30 32

34 37

42 45

47 48 49 50 51

52 53 54 55

56 57 58 59

Parameter Name Initial Value

PID Block (continued)

OUT_HI_LIM OUT_LO_LIM BKCAL_HYS RCAS_IN

Status

Value

ROUT_IN

Status

Value

SHED_OPT TRK_SCALE

EU 100% EU 0% Engineering Units Decimal places

TRK_IN_D

Status

Value

TRK_VAL

Status

Value

FF_VAL

Status

Value

FF_SCALE

EU 100% EU 0% Engineering Units

Decimal Places FF_GAIN ALARM_SUM

DISABLED ACK_OPTION

ALARM_HYS HI_HI_PRI HI_HI_LIM HI_PRI HI_LIM

LO_PRI LO_LIM LO_LO_PRI LO_LO_LIM

DV_HI_PRI DV_HI_LIM DV_LO_PRI DV_LO_LIM

-Continued-

100 0

0.5%

BAD: NoCom: NoVal: const 0 Trk

100 0 % 2

BAD: NC: const 0

100 0 % 2 0

0 Disabled

0.5% 0 +INF 0 +INF

-INF 0

-INF

0 +INF 0

-INF

Table 4‐2. Parameters Affected by Restart with Defaults (Continued)

Index

Number

66 69 70 71 72 73 74

1 2 3 4

8 OUT_RANGE

10 11

Parameter Name Initial Value

PID Block (continued)

BIAS SP_FTIME MATHFORM STRUCTURECONFIG GAMMA BETA IDEABAND

ISEL Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED NORMAL

OUT

EU 100% EU 0% Engineering Units Decimal Places

STATUS_OPTS IN_1

Status

Value

IN_2

Status

Value

IN_3

Status

Value

IN_4

Status

Value

DISABLE_1

Status

Value

DISABLE_2

Status

Value

-Continued-

0 0 0

0 spaces 0 0

Out of Service OOS+MAN+AUTO Auto

100 0 % 2

All off

BAD NC cons 0

Page 54

Detailed Setup—Resource Block

July 2013

Instruction Manual

D103412X012

Table 4‐2. Parameters Affected by Restart with Defaults (Continued)

Index

Number

19 20 22

33 34

35 36 37

Parameter Name Initial Value

ISEL Block (continued)

DISABLE_3

Status

Value DISABLE_4

Status

Value

SELECT_TYPE MIN_GOOD OP_SELECT

Status

Value

IN_5

Status

Value IN_6

Status

Value

IN_7

Status

Value IN_8

Status

Value

DISABLE_5

Status

Value DISABLE_6

Status

Value

DISABLE_7

Status

Value DISABLE_8

Status

Value

AVG_USE ALARM_SUM

DISABLED ACK_OPTION ALARM_HYS HI_HI_PRI

-Continued-

BAD NC cons 0

All off 0

BAD NC constant 0

BAD NC cons 0

0 0

0.5% 0

Table 4‐2. Parameters Affected by Restart with Defaults (Continued)

Index

Number

38 39 40 41 42 43

44 49 50

1 2 3 4

8 10 11 13 14

15 16 20

21 22 23

9 10

11 OUT_2_RANGE

13 14

Parameter Name Initial Value

ISEL Block (continued)

HI_HI_LIM HI_PRI HI_LIM LO_PRI LO_LIM LO_LO_PRI

LO_LO_LIM OUT_D ALM_SEL

DI Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED

NORMAL OUT_D XD_STATE OUT_STATE IO_OPTS STATUS_OPTS

CHANNEL PV_FTIME ALARM_SUM

DISABLED ACK_OPTION DISC_PRI DISC_LIM

OS Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET

PERMITTED

NORMAL SP OUT_1 OUT_2 OUT_1_RANGE

EU 100%

EU 0%

Engineering Units

Decimal Places

EU 100%

EU 0%

Engineering Units

Decimal Places

STATUS_OPTS CAS_IN

Status

Value

-Continued-

0 0 0 0 0 0

All bits: 0

0 spaces 0 0

Out of Service OOS+MAN+AUTO Auto

0 0 All off All off

0 0

0 All off 0 0

0 spaces 0 0

Out of Service OOS+MAN+AUTO AUTO+CAS

100 0 % 2

disabled

BAD NC const 0

Page 55

Instruction Manual

D103412X012

Detailed Setup—Resource Block

July 2013

Table 4‐2. Table Parameters Affected by Restart with Defaults (Continued)

Index

Number

19 BKCAL_1_IN

1 2 3 4

13 14 15 16

17 18 22

23 24

25 26 27 28

29 30 31 32 37 38

1 2 3 4

Parameter Name Initial Value

OS Block (continued)

Status

Value

BKCAL_2_IN

Status

Value

BAL_TIME

AI Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET PERMITTED

NORMAL OUT XD_SCALE

EU at 100%

EU 0%

Units Index

Decimal point

OUT_SCALE

EU 100%

EU 0%

Units Index

Decimal point I/O OPTS STATUS OPTS CHANNEL L_TYPE

LOW_CUT PV_FTIME ALARM_SUM

DISABLED ACK_OPTION ALARM_HYS

HI_HI_PRI HI_HI_LIM HI_PRI HI_LIM

LO_PRI LO_LIM LO_LO_PRI LO_LO_LIM OUT_D ALM_SEL

MAI Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

-Continued-

BAD NC const 0

BAD NC const 0 0

0 spaces 0 0

Out of Service OOS, MAN, AUTO Auto

100 0 % 2

100 0 Trk s/b% 2 disabled disabled 0 0

0 0

0 Disabled

0.5% 0

0 0 0

0 0 0 0

unselected

0 spaces 0 0

Table 4‐2. Parameters Affected by Restart with Defaults (Continued)

Index

Number

7 8

9 10 11 12 13 14 15

11 12 14 15

18 19

20 22

23 27 28

Parameter Name Initial Value

MAI Block (continued)

MODE_BLK

TARGET PERMITTED

NORMAL CHANNEL OUT_1 OUT_2 OUT_3 OUT_4 OUT_5 OUT_6 OUT_7 OUT_8

DO Block

ST_REV TAG_DESC STRATEGY ALERT_KEY

MODE_BLK

TARGET

PERMITTED

NORMAL SP_D OUT_D

PV_STATE XD_STATE IO_OPTS STATUS_OPTS

CAS_IN_D

Status

Value CHANNEL FSTATE_TIME

FSTATE_VAL_D RCAS_IN_D

Status

Value SHED_OPT SP_RATE_UP SP_RATE_DN

Transducer Block

ST_REV TAG_DESC STRATEGY ALERT_KEY MODE_BLK

TARGET

PERMITTED

NORMAL PROTECTION

Out of Service OOS, MAN, AUTO Auto

TB.FINAL_VALUE TB.TRAVEL_TARGET TB.FINAL_POSITION_VALUE TB.TRAVEL TB.SUPPLY_PRESS TB.ACT_PRESS_A TB.ACT_PRESS_B TB.ACT_PRESS_DIFF

0 spaces 0 0

Out of Service OOS+MAN+AUTO+CAS+ RCAS AUTO+CAS

0 0 All off All off

BAD NC const 0 22 0

BAD NoComm NoVal const 0 All off 0 0

N/A NULL 0 1

Out of Service AUTO, MAN, OOS Auto None

Page 56

Detailed Setup—Resource Block

July 2013

Resource Block Parameter List

 Read/Write Capability: RO - Read Only, RW - Read Write  Mode: The block mode(s) required to write to the parameter  Double indentation and shaded Index Number indicates sub‐parameter.

Table 4‐3. Resource Block Parameter Definitions

Label PARAMETER_NAME

Static Revision ST_REV

Tag Description TAG_DESC

Strategy STRATEGY

Alert Key ALERT_KEY

Block Mode MODE_BLK

TARGET_MODE 5.1 RW ALL

ACTUAL_MODE 5.2 RO NA

PERMITTED_MODE 5.3 RW ALL

NORMAL_MODE 5.4 RW ALL 3: Auto 3: Auto

Block Error BLOCK_ERR

Device State RS_STATE

Test Read Write TEST_RW

Index

Number

RO /

Mode Range

1 RO NA 0 to 65535 0

2 RW NA 7 bit ASCII Spaces

3 RW ALL 0 to 65535 0

4 RW ALL 1 to 255 0

3: Auto 7: OOS

3: Auto 6: IMAN (only during initialization 7: OOS

3: Auto 7: OOS

0: Other 1: Block Configuration Error 3: Simulate Active 6: Device needs Maintenance Soon 9: Memory Failure

6 RO N/A

7 RO N/A

8 ALL 0

10: Lost Static Data 11: Lost Non‐Volatile Memory 13: Device needs Maintenance Now 14: Power‐up 15: Out‐of‐ Service (MSB)

2: Initialization, Actual mode=IMAN 4: On‐line, Actual Mode=Auto 5: Standby, Mode=OOS 6: Failure, Actual Mode=OOS

Actual

-Continued-

Initial Value

3: Auto

N/A

3: Auto 7: OOS

Dynamic

5: Standby

Instruction Manual

D103412X012

Description

Data Type: Unsigned16 The revision level of the static data. Increments by one each time a static parameter changes. The value is reset to 0 whenever a Restart with Defaults is performed. See Restarting the Instrument.

Data Type: Octet String The user description of the intended application of the block. Null characters are not allowed in this data type.

Data Type: Unsigned16 Used to identify groupings of blocks. The data is not checked or processed by the block.

Data Type: Unsigned8 The identification number of the plant unit. Devices in a loop or plant section can be assigned with a common alert key to aid the operator in determining location of alerts.

Data Type: DS‐69 The actual, target, permitted, and normal modes. Target: The requested block mode Actual: The current mode of the block Permitted: Allowed modes for Target Normal: Most common mode for Target

Data Type: Bit String 0 = Inactive 1 = Active Error status associated with hardware or software for the resource block. When an error is shown it may be broadcast to the host through BLOCK_ALM.

Data Type: Unsigned8 State of the function block application state machine.

This parameter may be used in interoperability testing to read and write all standard data types supported by the Fieldbus Foundation.

Page 57

Instruction Manual

D103412X012

Table 4‐3. Resource Block Parameter Definitions (Continued)

Label PARAMETER_NAME

DD Resource DD_RESOURCE

Manufacturer Id MANUFAC_ID

Device Type DEV_TYPE

Device Revision DEV_REV

DD Revision DD_REV

Grant Deny GRANT_DENY

GRANT 14.1 RW ALL

DENY 14.2 RW ALL All bits: 0

Hard Types HARD_TYPES

Restart RESTART

Features FEATURES

Index

Number

RO / RW

9 RO N/A Spaces

10 RO N/A 0x5100

11 RO N/A 4602

12 RO N/A

13 RO N/A

15 RO N/A

16 RW ALL

17 RO ALL

RangeMode

Valid Bits: 0: Program 1: Tune 2: Alarm 3: Local

0: Scalar Input 1: Scalar Output 2: Discrete Input 3: Discrete Output

1=Run 2=Restart resource 3=Restart with defaults 4=Restart processor

1: Reports supported 2: Fault State supported 3: Software Write lock supported 10: Reannunciation supported

-Continued-

Initial Value

Varies with

release

Varies with

release

All bits: 0

0: 1 1: 1 2: 1 3: 1

1=Run

1: 1 2: 1 3: 1

10: 1

Detailed Setup—Resource Block

July 2013

Description

Data Type: Visible String String identifying the VFD tag of the resource that contains the Device Description for this resource.

Data Type: Unsigned32 Manufacturer identification number, used by an interface device or host to locate the DD file for the resource. All manufacturer identification numbers are maintained by the Fieldbus Foundation. A host usually will have a base directory for DD files. In this directory is a subdirectory for each manufacturer id. In each manufacturer id subdirectory is a directory for each device type made by that manufacturer. The device type directories contain files named by combining the device revision for the particular device type with the revision of the device description. The manufacturer id for Fisher is 0x005100.

Data Type: Unsigned16 Manufacturer's model number associated with the resource, used by an interface device to locate the DD file for the resource.

Data Type: Unsigned8 Manufacturer's revision number associated with the resource, used by an interface device to locate the DD file for the resource.

Data Type: Unsigned8 The minimum revision of the device description (DD) than can be used with the device revision of the instrument. Used by the interface device to prevent the use of DDs that are incompatible with the firmware in the instrument.

Data Type: DS‐70 Options for controlling access of a host computer and to block parameters. Parameter contains two attributes Grant and Deny each with program, tune, alarm and local permissions. Clearing a grant permission sets the corresponding deny permission, 0 = N/A, 1 = granted. Deny permissions may be cleared through the Deny attribute but not set, 0 = N/A, 1 = denied.

Data Type: Bit String 0 = Inactive 1 = Active The types of hardware available as channel numbers in this resource.

Data Type: Unsigned8 Allows a manual restart to be initiated. For details see Restarting the Instrument in this section.

Data Type: Bit String 0 = Inactive 1 = Active Shows the supported resource block options. Options are turned on and off via FEATURE_SELECT.

Page 58

Detailed Setup—Resource Block

July 2013

Table 4‐3. Resource Block Parameter Definitions (Continued)

Label PARAMETER_NAME

Features Selected FEATURE_SEL

Cycle Type CYCLE_TYPE

Cycle Selection CYCLE_SEL

Minimum Cycle Time MIN_CYCLE_T

Memory Size MEMORY_SIZE

Nonvolatile Cycle Time NV_CYCLE_T

Free Space FREE_SPACE

Free Time FREE_TIME

RCAS Timeout SHED_RCAS

Index

Number

RO / RW

1: Reports Supported 2: Fault State

18 RW ALL

19 RO NA 0: Scheduled 0: 1

20 ALL 0: Scheduled 0: 0

21 RO NA 3200 3200

22 RO NA 45 45

23 RO NA Positive 576,000

24 RO NA 0 to 100% 0

25 RO NA 0 to 100% 0

26 RW ALL Positive 640000

supported 3: Software Write lock supported 10:Reannunciation supported

-Continued-

Instruction Manual

D103412X012

RangeMode

Initial Value

1:0 2:1 3:1

10:0

Data Type: Bit String 0 = Inactive 1 = Active Shows the selected resource block options. For details see Device Features in this section.

Data Type: Bit String 0 = Inactive 1 = Active Identifies the block execution methods available for this resource, may be scheduled, completion of block execution

Data Type: Bit String 0 = Inactive 1 = Active Identifies the block execution method selected for this resource.

Data Type: Unsigned32 Time duration of the shortest cycle interval (in 1/32 millisecond) of which the resource is capable. In the digital valve controller this value is fixed at 3200 (100 milliseconds).

Date Type: Unsigned16 Memory, in kilobytes, available for additional function blocks. Because no additional function blocks may be added to DVC6200f instruments, this parameter value is fixed at 45.

Date Type: Unsigned32 This parameter identifies the minimum time interval (in 1/32 milliseconds) between copies of NV class data to NV memory. NV memory is updated only if there has been a change in the dynamic value. The last value saved in NV memory will be available for the restart procedure or a power cycle. A non‐zero value regulates the frequency of writes, thus protecting the life span of the device. If the value is zero, data will never be automatically copied. Changes made by other than publishing to NV parameters will be copied to non‐volatile memory immediately. For DVC6200f instruments, this parameter value is fixed at 576,000 (18 seconds).

Data Type: Float Percent of memory available for additional function blocks (see also MEMORY_SIZE). Because no additional function blocks may be added to DVC6200f instruments, this parameter value is fixed at 0.

Data Type: Float Percent of block processing time that is free to process additional blocks. Because no additional function blocks may be added to DVC6200f instruments, this parameter value is fixed at 0.

Date Type: Unsigned32 Time duration (in 1/32 millisecond) at which to give up on computer writes to function block RCAS parameters. If this time is exceeded then the function block will change to a mode other than RCAS based on the SHED_OPT parameter setting. Shed from RCAS mode never happens when SHED_RCAS is set to zero.

Description

Page 59

Instruction Manual

D103412X012

Table 4‐3. Resource Block Parameter Definitions (Continued)

Label PARAMETER_NAME

ROUT Timeout SHED_ROUT

Fault State FAULT_STATE

Set Fault State SET_FSTATE

Clear Fault State CLR_FSTATE

Maximum Notify MAX_NOTIFY

Maximum Alerts Allow LIM_NOTIFY

Confirm Time CONFIRM_TIME

Index

Number

RO / RW

27 RW ALL Positive 640000

28 RO N/A

29 RW ALL

30 RW ALL

31 RO N/A 3 3

32 RW ALL 0 to MAX_NOTIFY MAX_NOTIFY

33 RW ALL

1=Clear 2=Active

1=Off 2=Set

1=Off 2= Clear

> 0

Set by FCS

-Continued-

Detailed Setup—Resource Block

July 2013

RangeMode

Initial Value

1=Clear

1=Off

640000

Data Type: Unsigned32 Time duration (in 1/32 millisecond) at which to give up on computer writes to function block ROUT parameters. If this time is exceeded then the function block will change to a mode other than ROUT based on the SHED_OPT parameter setting. Shed from ROUT mode never happens when SHED_ROUT is set to zero.

Data Type: Unsigned8 Forces output function blocks that are not Out of Service to the fault state condition. While this parameter is active the output function blocks will go to an actual mode of Local Override (LO) and will perform their fault state actions (see Action On Fault Detection for the output blocks on pages 118 and 194 of this section). This parameter is used to test the fault state behavior that normally occurs when there is a communication problem between devices. This parameter is changed by the SET_FSTATE and CLR_FSTATE parameters so long as the feature Fault State is selected (see Feature Selection [index number 18] in this table).

Data Type: Unsigned8 Selecting Set changes the parameter FAULT_STATE to Active. This is essentially a “write only” parameter as it will always read OFF because it is defined as momentary. Writing a value of OFF has no affect. To use this parameter the feature Fault State must be selected (see Features Selected on page 47).

Data Type: Unsigned8 Selecting Clear changes the parameter FAULT_STATE to Clear and clears the output function blocks of the FAULT_STATE if the field condition, if any, has cleared. This is essentially a “write only” parameter as it will always read OFF because it is defined as momentary. Writing a value of OFF has no affect. To use this parameter the feature Fault State must be selected (see Features Selected on page 47.

Data Type: Unsigned8 The maximum number of alert reports that this device can send without getting a confirmation. To control alert flooding, the number can be set lower by adjusting the LIM_NOTIFY parameter value. For DVC6200f instruments, this value is fixed at 3.

Data Type: Unsigned8 The number of alert reports that this device can send without getting a confirmation up to the maximum permitted in the parameter MAX_NOTIFY. If set to zero, then no alerts are reported.

Data Type: Unsigned32 The time (in 1/32 millisecond) the device waits for confirmation of receipt of an alert report before trying again.

Description

Page 60

Detailed Setup—Resource Block

July 2013

Table 4‐3. Resource Block Parameter Definitions (Continued)

Label PARAMETER_NAME

Write Lock WRITE_LOCK

Update Event UPDATE_EVT

UNACKNOWLEDGED 35.1 RW ALL

UPDATE_STATE 35.2 RO NA

TIME_STAMP 35.3 RO NA 0

STATIC_REVISION 35.4 RO NA 0

RELATIVE_INDEX 35.5 RO NA 0

Block Alarm BLOCK_ALM

UNACKNOWLEDGED 36.1 RW ALL

ALARM_STATE 36.2 RO NA

TIME_STAMP 36.3 RO NA 0 SUBCODE 36.4 RO NA 0 VALUE 36.5 RO NA 0

Alarm Summary ALARM_SUM

CURRENT 37.1 RO NA

UNACKNOWLEDGED 37.2 RO NA

UNREPORTED 37.3 RO NA

DISABLED 37.4 RW ALL

Acknowledge Option ACK_OPTION

Write Priority WRITE_PRI

Index

Number

RO / RW

34 RW ALL

38 RW ALL

39 RW ALL 0 to 15 0

RangeMode

0=Undefined 1=Unlocked 2=Locked

0=Undefined 1=Acknowledged 2=Unacknowledged

0=Undefined 1=Update reported 2=Update not reported

0=Undefined 1=Acknowledged 2=Unacknowledged

0=Undefined 1=Clear reported 2=Clear not reported 3=Active reported 4=Active not reported

0: Discrete alarm 7: Block Alarm

0: Discrete Alarm (Write Lock off) 7: Block Alarm

-Continued-

Initial Value

1=Unlocked

0=Undefined

All bits: 0

0: 0 7: 0

Instruction Manual

D103412X012

Description

Data Type: Unsigned8 If set to Locked, no writes from anywhere are allowed except to clear WRITE_LOCK by entering Unlocked. Block inputs will continue to be updated if they are subscribers. The feature Soft Write Lock must be selected to enable writing to this parameter (see Device Features in this section).

Data Type: DS‐73 This alert is generated by any change to the static data. To support tracking changes in static parameter values, the blocks static revision parameter will be incremented each time a static parameter value is changed. Also, the blocks static revision parameter may be incremented if a static parameter is written but the value is not changed. If the Actual Mode is not Out of Service and Reports is selected in the Feature Select parameter, then this parameter will be sent to the host system providing the host has set up alert communications. Changes to static data while the block is Out of Service will be reported when the block transitions to another mode.

Data Type: DS‐72 This alarm is generated by a nonzero value in the Block Error. parameter. This alarm has a fixed priority of 2. For a BLOCK_ALM to be broadcast to the host the following conditions must be met:

The feature Reports must be selected Alert communication with the host must be

setup

In the ALARM_SUM parameter, the disable bit

for Block Alarm must be clear.

Data Type: DS‐74 0=clear, acknowledged, reported, enabled Current alert status, unacknowledged states, unreported states, and disabled states of the alarms associated with the function block. The Resource block only has two alarms: Write Alarm and Block Alarm.

Data Type: Bit String 0=Disable 1=Enable Selection of whether alarms associated with the block will be automatically acknowledged.

Data Type: Unsigned8 Priority of the alarm generated by setting WRITE_LOCK to Unlocked.

Page 61

Instruction Manual

D103412X012

Table 4‐3. Resource Block Parameter Definitions (Continued)

Label PARAMETER_NAME

Write Alarm WRITE_ALM

UNACKNOWLEDGED 40.1 RW ALL

ALARM_STATE 40.2 RO NA

TIME_STAMP 40.3 RO NA 0 SUBCODE 40.4 RO NA 0 VALUE 40.5 RO NA 0

ITK Version ITK_VER

Private Label Distributor DISTRIBUTOR

Device String Array DEV_STRING

Function Block Options FB_OPTIONS

Diagnostic Options DIAG_OPTIONS

Miscellaneous Options MISC_OPTIONS

Firmware Revision FIRMWARE_REVISION

FIRMWARE_REV_MAJOR 47.1 RO NA 0-255 * FIRMWARE_REV_MINOR 47.2 RO NA 0-255 * FIRMWARE_REV_BUILD 47.3 RO NA 0-255 * IO_FIRMWARE_REV 47.4 RO NA 0-255 * DIAG_CAL_REV 47.5 RO NA 0-255 *

FIRMWARE_REV_ALL 47.6 RO NA XX.XX.XX *

Hardware Revision HARDWARE_REV

Index

Number

RO / RW

41 RO N/A *

Extended Parameters

42 RO NA 0x5100

43 Unused extended parameter.

44 RO

45 RO NA

46 RO NA

48 RO NA

RangeMode

0=Undefined 1=Acknowledged 2=Unacknowledged

0=Undefined 1=Clear reported 2=Clear not reported 3=Active reported 4=Active not reported

Bits 0: AO 1: DO 2: AI 3: DI 4: PID 5: ISEL 6: OS 7: MAI

1=FD Fieldbus Diagnostics 2=AD Advanced Diagnostics 3=PD Performance Diagnostics

0: Software Download 10: Travel Control Capable 11: Pressure Control Capable 12: Fallback Capable

Hardware revision number

-Continued-

Initial Value

0=Undefined

All options

enabled

0: 1 10: 1 11: 1

AD/PD

0: 1 10: 1 11: 1 12: 1

Factory Set

Detailed Setup—Resource Block

July 2013

Description

Data Type: DS‐72 This alarm is generated when Unlocked in the WRITE_LOCK parameter is set. This alarm has a priority of WRITE_PRI. For a WRITE_ALM to be broadcast to the host the following conditions must be met:

The feature Reports must be selected Alert communication with the host must be

setup

In the ALARM_SUM parameter, the disable bit

for Write Alarm must be clear.

WRITE_PRI must be greater than 1.

Data Type: Unsigned16 Major version of ITK test this device has been tested to. *Initial value depends on the revision of the DVC6200f.

Data Type: Unsigned32 Private label distributor

Data Type: Bit String 0=disabled 1=enabled Indicates which function block licensing options are enabled. One bit for each block type that is supported. Unlicensed blocks cannot be scheduled and the Actual block mode will remain OOS.

Data Type: Enum Indicates which diagnostics licensing options are enabled. *Initial value depends on the licensed DVC6200f options.

Data Type: Bit String 0=Disable 1=Enable Indicates which miscellaneous licensing options are enabled.

Data Type: Uint8 Describes software revision information. This is the revision of the firmware that is currently in use. *Initial value depends on revision of DVC6200f.

Data Type: Visible String Describes software revision information. The range of this parameter consists of 47.1 through 47.5 values, converted to text, and linked together. *Initial value depends on revision of DVC6200f

Data Type: Uint8 Describe electronic hardware revision information.

Page 62

Detailed Setup—Resource Block

July 2013

Table 4‐3. Resource Block Parameter Definitions (Continued)

Label PARAMETER_NAME

Electronics Serial Number ELECTRONICS_SN

Factory Serial Number FACTORY_SN

Field Serial Number FIELD_SN

Detailed Status DETAILED_STATUS

Time Since Reset TIME_SINCE_RESET

Device ID DEVICE ID

STBY_FIRMWARE_REV

STBY_FIRMWARE_REV_MAJOR 55.1 RO NA 0-255 * STBY_FIRMWARE_REV_MINOR 55.2 RO NA 0-255 * STBY_FIRMWARE_REV_BUILD 55.3 RO NA 0-255 *

STBY_IO_FIRMWARE_REV 55.4 RO NA 0-255 *

STBY_DIAG_CAL_REV 55.5 RO NA 0-255 *

STBY_FIRMWARE_REV_ALL 55.6 RO NA XX.XX.XX NA

FB_AVAILABLE



Index

Number

RO /

Mode Range

49 RO NA NA Factory Set

50 RO NA NA spaces

51 RW NA Any String spaces

52 RO NA NA 0

53 RO NA NA 0

54 RO NA NA Device ID

Bits 0: AO 1: DO 2: AI

56 RO NA

3: DI 4: PID 5: ISEL 6: OS 7: MAI

Initial Value

All options

enabled

Instruction Manual

D103412X012

Description

Data Type: Visible String Electronics serial number set by manufacturing.

Data Type: Visible String Instrument serial number set by manufacturing.

Data Type: Visible String Instrument serial number set in the field.

Data Type: Uint32 Not used

Number of seconds since the last time DVC6200f was restarted. Restart due to power up or restart command.

Data Type: Visible String Unique 32 character ID used to identify the device.

Data Type: Uint8 Describes firmware revision information. This is the revision of the alternative firmware. *Initial value depends on revision of firmware in standby.

Data Type: Visible String Describes firmware revision information. *Initial value depends on revision of firmware in standby. The range of this parameter consists of

55.1 through 55.5 values, converted to text, and linked together.

Data Type: Bit String 0=disabled 1=enabled Indicates which function blocks are included in the device.

Page 63

Instruction Manual

D103412X012

Detailed Setup—Resource Block

July 2013

View Lists

View lists allow the values of a set of parameters to be accessed at the same time. Views 1 and 2 contain operating parameters and are defined by the Fieldbus Foundation. View 3 contains dynamic parameters and View 4 contains static parameters with configuration and maintenance information. Views 3 and 4 are defined by the manufacturer.

Table 4‐4. Resource Block, View 1

Index Number Parameter

1 ST_REV

5.1 MODE_BLK.TARGET_MODE

5.2 MODE_BLK.ACTUAL_MODE

5.3 MODE_BLK.PERMITTED_MODE

5.4 MODE_BLK.NORMAL_MODE 6 BLOCK_ERR 7 RS_STATE

25 FREE_TIME 28 FAULT_STATE

37.1 ALARM_SUM.CURRENT

37.2 ALARM_SUM.UNACKNOWLEDGED

37.3 ALARM_SUM.UNREPORTED

37.4 ALARM_SUM.DISABLED

Table 4‐5. Resource Block, View 2

Index Number Parameter

1 ST_REV

14.1 GRANT_DENY.GRANT

14.2 GRANT_DENY.DENY 18 FEATURE_SEL 20 CYCLE_SEL 23 NV_CYCLE_T 24 FREE_SPACE 26 SHED_RCAS 27 SHED_ROUT 32 LIM_NOTIFY 33 CONFIRM_TIME 34 WRITE_LOCK

Table 4‐6. Resource Block, View 3

Index Number Parameter

1 ST_REV

5.1 MODE_BLK.TARGET_MODE

5.2 MODE_BLK.ACTUAL_MODE

5.3 MODE_BLK.PERMITTED_MODE

5.4 MODE_BLK.NORMAL_MODE 6 BLOCK_ERR 7 RS_STATE

25 FREE_TIME 28 FAULT_STATE

37.1 ALARM_SUM.CURRENT

37.2 ALARM_SUM.UNACKNOWLEDGED

37.3 ALARM_SUM.UNREPORTED

-continued-

Table 4‐6. Resource Block, View 3 (continued)

Index Number Parameter

37.4 ALARM_SUM.DISABLED 44 FB_OPTIONS 52 DETAILED_STATUS 53 TIME_SINCE_RESET 54 DEVICE_ID

Table 4‐7. Resource Block, View 4

Index

Number

1 ST_REV 3 STRATEGY

4 ALERT_KEY 10 MANUFAC_ID 11 DEV_TYPE 12 DEV_REV 13 DD_REV 15 HARD_TYPES 17 FEATURES 19 CYCLE_TYPE 21 MIN_CYCLE_T 22 MEMORY_SIZE 31 MAX_NOTIFY 38 ACK_OPTION 39 WRITE_PRI 41 ITK_VER 42 DISTRIBUTOR 43 DEV_STRING 45 DIAG_OPTIONS 46 MISC_OPTIONS

47.1 FIRMWARE_REVISION.FIRMWARE_REV_MAJOR

47.2 FIRMWARE_REVISION.FIRMWARE_REV_MINOR

47.3 FIRMWARE_REVISION.FIRMWARE_REV_BUILD

47.4 FIRMWARE_REVISION.IO_FIRMWARE_REV

47.5 FIRMWARE_REVISION.DIAG_CAL_REV

47.6 FIRMWARE_REVISION.FIRMWARE_REV_ALL 48 HARDWARE_REV 49 ELECTRONICS_SN 50 FACTORY_SN 51 FIELD_SN

55.1 STBY_FIRMWARE_REV.STBY_FIRMWARE_REV_MAJOR

55.2 STBY_FIRMWARE_REV.STBY_FIRMWARE_REV_MINOR

55.3 STBY_FIRMWARE_REV.STBY_FIRMWARE_REV_BUILD

55.4 STBY_FIRMWARE_REV.STBY_IO_FIRMWARE_REV

55.5 STBY_FIRMWARE_REV.STBY_DIAG_CAL_REV

55.6 STBY_FIRMWARE_REV.STBY_FIRMWARE_REV_ALL

Parameter

Page 64

Detailed Setup—Transducer Block

July 2013

Instruction Manual

D103412X012

Transducer Block

Overview

The transducer block accepts a signal from an output block as a set point to position a valve using a pneumatic actuator. Input to the transducer block is in percent. Closed is 0%, and open is 100%. The transducer block contains setup and calibration information and can be tuned to closely match the actuator. Input characterization permits modifying the overall characteristic of the instrument‐actuator‐valve combination in order to modify the installed gain characteristic of the loop. The transducer block can also be used to perform instrument and valve diagnostics and trigger performance alerts.

The following procedures address only the key transducer block parameters; however, all transducer block parameters are listed in table 4‐14.

Detailed Setup

Note

To setup and calibrate the instrument, the transducer block Mode must be Manual and the Protection must be None.

Transducer Block Mode

Field Communicator TB > Configure/Setup > Detailed Setup > Transducer Block Mode

Modes

The transducer block can be in one of three modes (MODE_BLK [5]):

 Automatic (Auto)— This is the normal mode for this block. When the transducer block is in the auto mode, it accepts the output from the AO or DO block as a set point and outputs a drive signal to the I/P converter based upon this set point.

 Out of Service (OOS)— Placing the transducer block in Out of Service mode changes the output to the zero power (no I/P drive) condition.

Field Communicator

 Manual (MAN)— Placing the transducer block in Manual will hold the value at the current setpoint (FINAL_VALUE

[13]). The transducer block will not accept changes from the AO or DO blocks. This mode is required to change some parameters and to run some diagnostics.

Protection

Field Communicator TB > Configure/Setup > Detailed Setup > Protection

To configure any parameters in the digital valve controller Write Lock (WRITE_LOCK [34]), in the resource block, must be set to Unlocked (refer to page 45). In addition, protection is provided for various transducer block parameters, as

Page 65

Instruction Manual

D103412X012

Detailed Setup—Transducer Block

July 2013

indicated in the Protect Category column of table 4‐14, to prevent inadvertently overwriting key data by the host system or user.

 All— will protect all transducer block Parameters.

 Setup and Calibration— will protect only Setup and Calibration transducer block parameters.

 Calibration— will protect only Calibration transducer block parameters.

 None— will not protect any transducer block parameters.

Note

The Device Setup Auto Travel and Manual Travel methods automatically change transducer block protection for the user.

See table 4‐14 for individual parameter details.

Response Control

Travel Tuning

Field Communicator TB > Configure/Setup > Detailed Setup > Response Control > Travel Tuning

WARNING

 Travel Tuning Set—There are eleven Travel Tuning Sets (TVL_TUNING_SET [42.10]) to choose from. Each tuning set

provides a preselected value for the digital valve controller gain settings.

Tuning set C provides the slowest response and M provides the fastest response. Table 4‐8 lists the proportional gain, velocity gain and minor loop feedback gain values for preselected tuning sets.

In addition, you can specify Expert tuning and individually set the proportional gain, velocity gain, and minor loop feedback gain. Individually setting or changing any tuning parameter or running the Performance Tuner or Stabilize/Optimize will automatically change the tuning set to X (expert).

Table 4‐8. Gain Values for Preselected Travel Tuning Sets

Tuning Set Travel Proportional Gain Travel Velocity Gain Travel Minor Loop Feedback Gain

C D E F G

J K L

X (Expert) User Adjusted User Adjusted User Adjusted

4.4

4.8

5.5

6.2

7.2

8.4

9.7

11.3

13.1

15.5

18.0

3.0

3.1

3.6

4.2

4.8

5.6

6.0

35 35 35 35 34

31 27 23 18 12 12

Note

Use Expert tuning if standard tuning has not achieved the desired results.

Page 66

Detailed Setup—Transducer Block

July 2013

Stabilize/Optimize may be used to achieve the desired results more rapidly than Expert tuning.

Instruction Manual

D103412X012

Table 3‐2 provides tuning set selection guidelines for Fisher and Baumann actuators. These tuning sets are recommended starting points. After you finish setting up and calibrating the instrument, you may have to select either a higher or lower tuning set to get the desired response.

For an actuator not listed in table 3‐2, you can estimate a starting tuning set by calculating the casing or cylinder volume. Then, find an actuator in table 3‐2 with the closest equivalent volume and use the tuning set suggested for that actuator.

 Travel Proportional Gain—Travel Proportional Gain (SERVO_GAIN [18]) is the proportional gain for the travel control

tuning set. Changing this parameter will also change the tuning set to Expert.

 Travel Velocity Gain—Travel Velocity Gain (SERVO_RATE [20]) is the velocity gain for the travel control tuning set.

Changing this parameter will also change the tuning set to Expert.

 Travel MLFB Gain—Travel MLFB Gain (TVL_MLFB_GAIN [44.5]) is the minor loop feedback gain for the travel control

tuning set. Changing this parameter will also change the tuning set to Expert.

 Travel Integral Enable—Travel Integral Enable (TVL_INTEG_ENABLE [44.1]) is used to enable the integral setting to

improve static performance by correcting for error that exists between the travel target and actual travel.

 Travel Integral Gain—Travel Integral Gain (SERVO_RESET [19]) (also called reset) is the ratio of the change in output

to the change in input, based on the control action in which the output is proportional to the time integral of the input.

 Travel Integral Dead Zone—Travel Integral Dead Zone (TVL_INTEG_DEADZ [44.4]) is a window around the Primary

Setpoint in which the integral action is disabled. The dead band is configurable from 0 to 2%.

 Travel Integral Limit Hi—Travel Integral Limit Hi (TVL_INTEG_LIM_HI [44.2]) provides an upper limit to the integrator

output. The high limit is configurable from 0 to 100% of the I/P drive signal.

 Travel Integral Limit Lo—The Travel Integral Limit Lo (TVL_INTEG_LIM_LO [44.3]) provides a lower limit to the

integrator output. The low limit is configurable from -100 to 0% of the I/P drive signal.

 Performance Tuner

WARNING

Performance Tuner is used to determine digital valve controller tuning. It will move the valve slightly and monitor the effects of small tuning changes until an optimum control response is achieved. Because the Performance Tuner can detect internal instabilities before they become apparent in the travel response, it can generally optimize tuning more effectively than manual tuning.

 Stabilize/Optimize

WARNING

During Stabilize/Optimize the valve may move, causing process fluid or pressure to be released. To avoid personal injury and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid.

Page 67

Instruction Manual

D103412X012

Detailed Setup—Transducer Block

July 2013

If after completing initial setup and calibration the valve cycles or overshoots, or is sluggish, you can improve operation by running Stabilize/Optimize.

Stabilize/Optimize is included with the device description (DD) firmware. Stabilize/Optimize is accessible from the transducer block and permits changing the transducer block set point a small amount to see if the valve is unstable or unresponsive. If valve response is unsatisfactory, the method permits adjusting the digital valve controller tuning to improve response.

If the valve is unstable, select Decrease Response to stabilize valve operation. This selects the next lower tuning set (e.g., F to E). If the valve response is sluggish, select Increase Response to make the valve more responsive. This selects the next higher tuning set (e.g., F to G).

If after selecting Decrease Response or Increase Response the valve travel overshoot is excessive, Increase Damping or

Decrease Damping can be used to select a damping value not represented in a predefined tuning set. Select Decrease Damping to select a damping value that allows more overshoot. Select Increase Damping to select a damping value that

will decrease the overshoot.

When valve operation is satisfactory, select Exit. Before exiting, you are asked if you want to return the transducer block mode to Auto. Select Yes to change the transducer block mode to Auto. Select No to leave the transducer block in its current mode.

Pressure Tuning

Field Communicator TB > Configure/Setup > Detailed Setup > Response Control > Pressure Tuning

WARNING

 Pressure Tuning Set

There are twelve Pressure Tuning Sets (PRESS_TUNING_SET [42.11]) to choose from. Each tuning set provides a preselected value for the digital valve controller gain settings.

Tuning set C provides the slowest response and M provides the fastest response. Tuning set B is appropriate for controlling a pneumatic positioner. Table 4‐9 lists the proportional gain, pressure integrator gain and minor loop feedback gain values for preselected tuning sets.

In addition, you can specify Expert tuning and individually set the pressure proportional gain, pressure integrator gain, and pressure minor loop feedback gain. Individually setting or changing any tuning parameter will automatically change the tuning set to X (expert).

Page 68

Detailed Setup—Transducer Block

July 2013

Table 4‐9. Gain Values for Preselected Pressure Tuning Sets

Tuning Set Pressure Proportional Gain Pressure Integrator Gain Pressure Minor Loop Feedback Gain

B C D

E F

G H

I J

X (Expert) User Adjusted User Adjusted User Adjusted

Note

Use Expert tuning only if standard tuning has not achieved the desired results.

Stabilize/Optimize may be used to achieve the desired results more rapidly than Expert tuning.

0.5

2.2

2.4

2.8

3.1

3.6

4.2

4.8

5.6

6.6

7.8

9.0

0.3

0.1

35 35 35 35 35 34

31 27 23 18 12 12

Instruction Manual

D103412X012

 Pressure Proportional Gain—Pressure Proportional Gain (PRESS_PROP_GAIN [47.3]) is the proportional gain for the

pressure control tuning set. Changing this parameter will also change the tuning set to Expert.

 Pressure MLFB Gain—Pressure MLFB Gain (PRESS_MLFB_GAIN [47.11]) is the minor loop feedback gain for the

pressure control tuning set. Changing this parameter will also change the tuning set to Expert.

 Pressure Integral Gain—Pressure Integral Gain (PRESS_INTEG_GAIN [47.4]) (also called reset) is the ratio of the

change in output to the change in input, based on the control action in which the output is proportional to the time integral of the input. Changing this parameter will also change the tuning set to Expert.

 Pressure Integral Dead Zone—Pressure Integral Dead Zone (PRESS_INTEG_DEADZ [47.6]) is a window around the

Primary Setpoint in which the integral action is disabled. The dead band is configurable from 0 to 2%.

 Pressure Integral Limit Hi—Pressure Integral Limit Hi (PRESS_INTEG_HI_LIM [47.7]) provides an upper limit to the

integrator output. The high limit is configurable from 0 to 100% of the I/P drive signal.

 Pressure Integral Limit Lo—Pressure Integral Limit Lo (PRESS_INTEG_LO_LIM [47.8]) provides a lower limit to the

integrator output. The low limit is configurable from -100 to 0% of the I/P drive signal.

Travel Pressure Control

Field Communicator TB > Configure/Setup > Detailed Setup > Response Control > Travel Pressure Control

 Travel/Pressure State—Travel/Pressure State (TVL_PRESS.STATE [41.2]) indicates if the instrument is being used for

travel control (position control) or as an I/P (pressure control)

 Travel/Pressure Select

CAUTION

When using Pressure Fallback Manual Recovery or Pressure Fallback Auto Recovery, the valve travel has the potential of moving rapidly causing potential process instability when returning to Travel Control.

Page 69

Instruction Manual

D103412X012

Note

Travel / Pressure Select must be set to Travel for double acting actuators.

Detailed Setup—Transducer Block

July 2013

Travel / Pressure Select (TVL_PRESS_SELECT [41.1]) determines if the instrument is setup for position or pressure control. Select Travel, Pressure, Travel with Pressure Fallback/Auto recovery or Travel with Pressure Fallback/Manual Recovery. If the travel sensor fails, and Travel with Pressure Fallback/Auto Recovery is selected, it will return to travel control when the travel sensor starts working again. Travel with Pressure Fallback/Manual recovery will stay in pressure control until Travel Pressure Select is changed to Travel or Travel with Pressure Fallback/Auto recovery. It is not necessary to enable the Travel Sensor Alert for Pressure Fallback to occur.

 Travel Deviation Pressure Fallback—Travel Deviation Pressure Fallback occurs when the instrument detects that the

travel sensor is outside of its normal range of operation or that a gross deviation exists between set point and actual travel. It switches to Pressure Control and no longer uses the travel sensor to position the valve.

 Travel Cutoff Hi—Travel Cutoff Hi (FINAL_VALUE_CUTOFF_HI [15]) defines the high cutoff point for the travel in

percent (%) of pre‐characterized setpoint. Above this cutoff, the travel target is set to 123.0% of the ranged travel. Travel Cutoff Hi is deactivated by setting it to 125.0%.

 Travel Cutoff Lo—Travel Cutoff Lo (FINAL_VALUE_CUTOFF_LO [16]) defines the low cutoff point for the travel in

percent (%) of pre‐characterized setpoint. Below this cutoff, the travel target is set to -23%. A Travel Cutoff Lo of

0.5% is recommended to help ensure maximum shutoff seat loading. Travel Cutoff Lo is deactivated by setting it to

-25.0%

 Pressure Cutoff Open—Pressure Cutoff Open (PRESS_CUTOFF_HI [47.1]) defines the high cutoff point for the

pressure in percent (%) of pre‐characterized setpoint. Above this cutoff, the pressure target is set to 123.0%. A Pressure Cutoff Open of 99.5% is recommended to ensure valve goes fully open. Pressure Cutoff Hi is deactivated by setting it 125%.

 Pressure Cutoff Closed—Pressure Cutoff Closed (PRESS_CUTOFF_LO [47.2]) defines the low cutoff point for the

pressure in percent (%) of pre‐characterized setpoint. Below this cutoff, the pressure target is set to -23%. A Pressure Cutoff Closed of 0.5% is recommended to help ensure maximum shutoff seat loading. Pressure Cutoff Closed is deactivated by setting it to -25.0%

 Pressure Range Hi—Pressure Range Hi (PRESS_RANGE_HI [42.7]) is the high end of output pressure range. Enter the

pressure that corresponds with 100% valve travel when Zero Power Condition is closed, or 0% valve travel when Zero Power Condition is open. This pressure must be greater than the Pressure Range Lo.

 Pressure Range Lo—Pressure Range Lo (PRESS_RANGE_LO [42.8]) is the low end of the output pressure range. Enter

the pressure that corresponds to 0% valve travel when Zero Power Condition is closed, or 100% valve travel when Zero Power Condition is open. The pressure must be less than the Pressure Range Hi.

Input Characterization

Field Communicator TB > Configure/Setup > Detailed Setup > Response Control > Input Characterization

Input Characterization (INPUT_CHAR [50]) defines the relationship between the travel target and the setpoint received from the output block. Travel target is the output from the characterization function.

Page 70

Detailed Setup—Transducer Block

July 2013

Instruction Manual

D103412X012

Custom Characterization Table

Field Communicator TB > Configure/Setup > Detailed Setup > Response Control > Custom Characterization Table

You can select from the three fixed input characteristics shown in figure 4‐1 or you can select a custom characteristic. Figure 4‐1 shows the relationship between the travel target and travel set point for the fixed input characteristics.

You can specify 21 points on a custom characteristic curve. Each point defines a travel target, in % of ranged travel, for a corresponding set point, in % of ranged set point. Set point values range from -25.0% to 125%. Before modification, the custom characteristic is linear. You cannot modify [50]) is set to custom.

Figure 4‐1. Travel Target Versus Ranged Set Point, for Various Input Characteristics (Zero Power Condition = Closed)

the custom points if the Input Characterization (INPUT_CHAR

125

100

Travel Target, %

-25

-25 0 125100

Set Point, %

Input Characteristic Linear

125

100

125

100

Travel Target, %

-25

-25 0 125100

Set Point, %

Input Characteristic Equal Percentage

A6535‐1

Travel Target, %

-25

-25 0 125100

Set Point, %

Input Characteristic Quick Opening

Page 71

Instruction Manual

D103412X012

Detailed Setup—Transducer Block

July 2013

Outblock Selection

Field Communicator TB > Configure/Setup > Detailed Setup > Response Control > Outblock Selection

Outblock Selection (OUTBLOCK_SEL [96]) defines which output function block will control the setpoint of the valve. The output block that is not

selected will shed its mode to reflect that it does not have control of the valve.

Alerts

The DVC6200f provides two levels of alerts; Instrument alerts and PlantWeb alerts.

Instrument Alert Conditions

Instrument Alert Conditions, when enabled, detect many operational and performance issues that may be of interest. To view these alerts, the user must open the appropriate status screen on a host such as DeltaV, ValveLink software or a Field Communicator.

PlantWeb Alerts

Some instrument alert conditions can also be used to trigger PlantWeb alerts that will be reported in Failed, Maintenance or Advisory categories, as configured by the user. PlantWeb alerts, when enabled, can participate in the DeltaV alarm interface tools such as the alarm banner, alarm list and alarm summary.

When a PlantWeb alert occurs, the DVC6200f sends an event notification and waits a specified period of time for an acknowledgment to be received. This occurs even if the condition that caused the alert no longer exists. If the acknowledgment is not received within the pre‐specified time‐out period, the event notification is retransmitted. This reduces the possibility of alert messages getting lost.

PlantWeb alerts are mode‐based. Refer to table C‐1 for details.

Note

Additional details on setting up and using PlantWeb Alerts can be found in Appendix C of this manual.

Electronics Alerts

Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > Elect Alerts

Drive Current

 Drive Current—Drive Current (DRIVE_CURRENT [54]) displays the measured Drive Current actually flowing through

the I/P converter in percent of maximum drive.

 Drive Current Alert—This alert is active when the difference between the expected Drive Current and the actual

Drive Current has exceeded the Drive Current Alert Time.

 Drive Current Alert Enable—When enabled Drive Current Alert Enable activates the Drive Current Alert.

 Drive Current Shutdown—The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self

Test Shutdown for the Drive Current alert. When enabled, and the alert condition is present, the transducer Actual

Page 72

Detailed Setup—Transducer Block

July 2013

Instruction Manual

D103412X012

mode is placed Out of Service. The instrument will attempt to drive the valve to the Zero Power Condition and will no longer execute transducer control function.

 Drive Current Manual Recovery—Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or

disabling Automatic recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when Drive Current Shutdown clears. If not enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.

 Drive Current Alert Point—The Drive Current Alert Point (DRIVE_CURRENT_ALRT_PT [76.4]) is when the absolute

difference between the Drive Current and Drive Signal exceeds the set threshold for greater than the Drive Current Alert Time.

 Drive Current Alert Time—The Drive Current Alert Time (DRIVE_CURRENT_TIME [76.5]) is the maximum time that

the Drive Current Alert Point can be exceeded before the Drive Current Alert is active.

Drive Signal

 Drive Signal—The Drive Signal (DRIVE_SIGNAL [53]) displays the commanded Drive Signal being sent to the I/P

converter as a percentage of the maximum drive.

 Drive Signal Alert

The Drive Signal Alert is active if one of the following conditions exist:

Where Zero Power Condition is defined as closed:

Drive Signal < 10% and Calibrated Travel > 3%

Drive Signal > 90% and Calibrated Travel < 97%

Where Zero Power Condition is defined as open:

Drive Signal < 10% and Calibrated Travel < 97%

Drive Signal > 90% and Calibrated Travel > 3%

 Drive Signal Alert Enable—When enabled Drive Signal Alert Enable activates the Drive Signal Alert.

Processor Impaired

 Program Memory Alert—This alert is active if a pending Flash or NVM failure is present.

 Program Memory Alert Enable—When enabled Program Memory Alert Enable activates the Program Memory Alert.

 Program Memory Shutdown—The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling

Self Test Shutdown. When enabled, and the Program Memory Alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.

 Program Memory Manual Recovery—Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or

disabling Automatic recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when the condition that caused Program Memory Shutdown clears. If not enabled, the transducer block will

Page 73

Instruction Manual

D103412X012

Detailed Setup—Transducer Block

July 2013

remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.

 Static Memory Alert—This alert is active if a failure occurs in the FRAM memory where the static parameters are

stored.

 Static Memory Alert Enable—When enabled Static Memory Alert Enable activates the Static Memory Alert.

 Static Memory Shutdown—The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self

Test Shutdown. When enabled, and the Static Memory Alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.

 Static Memory Manual Recovery—Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or

disabling Automatic recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when the condition that caused Static Memory Shutdown clears. If not enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.

 Processor Alert—This alert is active if a failure occurs in the main processor.

 Processor Alert Enable—When enabled Processor Alert Enable activates the Processor Alert.

 I/O Processor Alert—This alert is active if a failure occurs in the I/O processor.

 I/O Processor Shutdown—The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self

Test Shutdown. When enabled, and the I/O Processor Alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.

 I/O Processor Man Recovery—Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or disabling

Automatic recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when the condition that caused I/O Processor Shutdown clears. If not enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.

Configuration Alerts

Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > Configuration Alerts

Output Block Timeout

 Output Block Timeout Alert—This alert is active if the analog or discrete output block has not executed for longer

than the configured timeout.

 Output Block Timeout Alert Enable—When enabled Output Block Timeout Alert Enable activates the Output Block

Timeout Alert.

 Output Block Timeout Shutdown—The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or

disabling Self Test Shutdown. When enabled, and the Output Block Timeout Alert is active, the transducer Actual

Page 74

Detailed Setup—Transducer Block

July 2013

Instruction Manual

D103412X012

mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.

 Output Block Timeout Manual Recovery—Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or

disabling Manual recovery from Self Test Shutdown. When enabled, the transducer block will return to Target mode when the condition that caused Output Block Timeout Shutdown clears. If not enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service if the condition that caused the shutdown remains or until the shutdown trigger is disabled.

 Output Block Timeout—The Output Block Timeout (OUTPUT_BLK_TIMEOUT [76.3]) is the maximum time between

updates from the AO or DO block to the transducer block setpoint.

Blocks Set to Default

 Blocks Set to Defaults Alert—This alert is active if the resource block has undergone Restart with Defaults. This will

stay active until the transducer block is changed from Out of Service.

 Blocks Set to Defaults Alert Enable—When enabled Blocks Set to Defaults Alert Enable activates the Blocks Set to

Default Alert.

Alert Key

The Alert Key (ALERT_KEY [4]) is the identification number of the plant unit. Devices in a loop or plant section can be assigned with a common alert key to aid the operator in determining location of alerts.

Sensor Alerts

Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > Sensor Alerts

Travel Sensor

 Travel Sensor Alert—This alert is active if the Travel Sensor reading is outside the functional range, or the sensor

becomes disconnected.

 Travel Sensor Alert Enable—When enabled Travel Sensor Alert Enable activates the Travel Sensor Alert.

 Travel Sensor Shutdown—The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling Self

Test Shutdown. When enabled, and the Travel Sensor alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.

 Travel Sensor Manual Recovery—Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or

disabling Manual recovery from Self Test Shutdown. When not enabled, the transducer block will return to Target mode when Travel Sensor Shutdown clears. If enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.

Pressure Sensors

 Pressure A Sensor Alert—This alert is active if the Port A Pressure Sensor reading is outside the functional range.

 Pressure A Sensor Alert Enable—When enabled Pressure A Sensor Alert Enable activates the Pressure A Sensor Alert.

Page 75

Instruction Manual

D103412X012

Detailed Setup—Transducer Block

July 2013

 Pressure A Sensor Shutdown—The Shutdown Trigger (SHUTDOWN_TRIGGER [76.1]) permits enabling or disabling

Self Test Shutdown. When enabled, and the Port A Pressure Sensor Alert is active, the transducer Actual mode is placed out of service. The instrument will attempt to drive the valve to the zero power condition and will no longer execute transducer control function.

 Pressure A Sensor Manual Recovery—Shutdown Recovery (SHUTDOWN_RECOVERY [76.2]) permits enabling or

disabling Manual recovery from Self Test Shutdown. When not enabled, the transducer block will return to Target mode when Pressure A Sensor Shutdown clears. If enabled, the transducer block will remain Out of Service until power is removed and restored or the user changes the transducer block target mode to Manual or Auto. In any case, the target mode will remain Out of Service, if the condition that caused the shutdown remains or until the shutdown trigger is disabled.

 Pressure B Sensor Alert—This alert is active if the Port B Pressure Sensor reading is outside the functional range.

 Pressure B Sensor Alert Enable—When enabled Pressure B Sensor Alert Enable activates Pressure B Sensor Alert.

 Supply Pressure Sensor Alert—This alert is active if the Supply Pressure Sensor reading is outside the functional

range.

 Supply Pressure Sensor Alert Enable—When enabled Supply Pressure Sensor Alert Enable activates the Supply

Pressure Sensor Alert.

Pressure Fallback

 Pressure Fallback Alert—This alert is active if a travel sensor failure or a gross travel deviation has resulted in fallback

to pressure control.

 Pressure Fallback Alert Enable—When enabled Pressure Fallback Alert Enable activates the Pressure Fallback Alert.

Temperature Sensor

 Temperature Sensor Alert—This alert is active if the Temperature Sensor reading is outside the functional range.

 Temperature Sensor Alert Enable—When enabled Temperature Sensor Alert Enable activates the Temperature

Sensor Alert.

Environment Alerts

Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > Environment Alerts

Supply Pressure

 Supply—Supply (SUPPLY_PRESSURE.VALUE [35.2]) displays the instrument supply pressure in kPa, bar, or psi.

 Supply Pressure Hi Alert—This alert is active when the supply pressure exceeds the Supply Pressure Hi Alert Point.

 Supply Pressure Hi Alert Enable—When enabled Supply Pressure Hi Alert Enable activates Supply Pressure Hi Alert.

 Supply Pressure Hi Alert Point—The Supply Pressure Hi Alert is active when supply pressure exceeds the Supply

Pressure Hi Alert Point (SUP_PRES_HI_ALRT_PT [76.8]).

 Supply Pressure Lo Alert—This alert is active when the supply pressure is lower than the Supply Pressure Lo Alert

Point.

Page 76

Detailed Setup—Transducer Block

July 2013

Instruction Manual

D103412X012

 Supply Pressure Lo Alert Enable—When enabled Supply Pressure Lo Alert Enable activates Supply Pressure Lo Alert.

 Supply Pressure Lo Alert Point—Supply Pressure Lo Alert Point (SUP_PRES_LO_ALRT_PT [76.9]). When the supply

pressure falls below the supply pressure alert point, the supply pressure alert is active. To disable the supply pressure alert, set Supply Pressure Alert Point to zero.

Temperature Limit

 Temperature—Degrees Fahrenheit or Celsius. The temperature (TEMPERATURE [48]) is measured from a sensor

mounted on the digital valve controller's printed wiring board.

 Temperature Hi Alert—This alert is active if the temperature is greater than the Temperature Hi Alert Point.

 Temperature Hi Alert Enable—When enabled Temperature Hi Alert Enable activates the Temperature Hi Alert.

 Temperature Hi Alert Point—The Temperature Hi Alert is active when the instrument temperature exceeds the

Temperature Hi Alert Point (TEMP_HI_ALRT_PT [76.6]).

 Temperature Lo Alert—This alert is active if the temperature is lower than the Temperature Lo Alert Point.

 Temperature Lo Alert Enable—When enabled Temperature Lo Alert Enable activates the Temperature Lo Alert.

 Temperature Lo Alert Point—The Temperature Lo Alert is active when the instrument temperature is lower than the

Temperature Lo Alert Point (TEMP_LO_ALRT_PT [76.7]).

Travel Alerts

Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > Travel Alerts

Note

The alerts contained in this section are valid for both travel and pressure control.

Travel Target

Travel target is the output from the characterization function.

Travel

Travel (TRAVEL.VALUE [34.2]) displays the actual position of the valve in percent (%) of calibrated travel.

Travel Deviation

 Travel Deviation—Travel Deviation (TRAVEL_DEVIATION [52]) displays the absolute difference in percent between

Travel Target and Actual Travel.

 Travel Deviation Alert—This alert is active if the Travel deviation exceeds the Travel Deviation Alert Point by more

than the Travel Deviation Time.

 Travel Deviation Alert Enable—When enabled Travel Deviation Alert Enable actives the Travel Deviation Alert.

Page 77

Instruction Manual

D103412X012

Detailed Setup—Transducer Block

July 2013

 Travel Deviation Alert Point—The Travel Deviation Alert Point (TVL_DEV_ALRT_PT [77.1]) is the alert point for the

difference, expressed in percent (%), between the travel target and the actual travel. When the difference exceeds the alert point for more than the Travel Deviation Time, the Travel Deviation Alert is set.

 Travel Deviation Time—Travel Deviation Time (TVL_DEV_TIME [77.2]) is the time, in seconds, that the travel

deviation must exceed the Travel Deviation Alert Point before the alert is set.

 Travel Deviation Deadband—Travel Deviation Deadband (TVL_DEV_DB [77.3]) is the travel in percent threshold (%)

of ranged travel required to clear a Travel Deviation alert, once it has been set. See figure 4‐2.

Figure 4‐2. Travel Hi Alert Deadband

ALERT IS SET

TRAVEL ALERT HIGH POINT

TRAVEL ALERT DEADBAND

ALERT IS CLEARED

A6532

Travel Limit

 Travel Hi Hi Alert—This alert is active if the Travel exceeds the Travel Hi Hi Alert point.

 Travel Hi Hi Alert Enable—When enabled Travel Hi Hi Alert Enable activates the Travel Hi Hi Alert.

 Travel Hi Hi Alert Point—Travel Hi Hi Alert Point (TVL_HI_HI_ALRT_PT [77.18]) is the value of the travel, in percent

(%) of ranged travel, which, when exceeded, sets the Travel Alert Hi Hi alert.

 Travel Hi Hi Deadband—Travel Hi Hi Deadband (TVL_HI_HI_DB [77.19]) is the travel, in percent (%) of ranged travel,

required to clear a Travel Hi Hi alert, once it has been set. See figure 4‐2.

 Travel Lo Lo Alert—This alert is active if the Travel is lower than the Travel Lo Lo Alert point.

 Travel Lo Lo Alert Enable—When enabled Travel Lo Lo Alert Enable activates the Travel Lo Lo Alert.

 Travel Lo Lo Alert Point—The Travel Lo Lo alert is set when the value of the travel, in percent (%) of ranged travel,

goes below the Travel Lo Lo Alert Point (TVL_LO_LO_ALRT_PT [77.12]).

 Travel Lo Lo Deadband—Travel Lo Lo Deadband (TVL_LO_LO_DB [77.13]) is the travel, in percent (%) of ranged

travel, required to clear a Travel Lo Lo alert once it has been set. See figure 4‐3.

Page 78

Detailed Setup—Transducer Block

July 2013

Figure 4‐3. Travel Lo Alert Deadband

ALERT IS CLEARED

TRAVEL ALERT DEADBAND

TRAVEL ALERT

ALERT IS SET

A6532‐1

LO POINT

Travel Hi/Lo

 Travel Hi Alert—This alert is active if the Travel exceeds the Travel Hi Alert point.

 Travel Hi Alert Enable—When enabled Travel Hi Alert Enable activates the Travel Hi Alert.

Instruction Manual

D103412X012

 Travel Hi Alert Point—Travel Hi Alert is set if the ranged travel rises above the Travel Hi Alert Point (TVL_HI_ALRT_PT

[77.16]). Once the alert is set, the ranged travel must fall below the alert high point set by the Travel Hi Deadband before the alert is cleared. See figure 4‐2.

 Travel Hi Deadband—Travel Hi Deadband (TVL_HI_DB [77.17]) is the travel, in percent (%) of ranged travel, required

to clear a Travel Hi Alert, once it has been set. See figure 4‐2.

 Travel Lo Alert—This alert is active if the Travel is lower than the Travel Lo Alert point.

 Travel Lo Alert Enable—When enabled Travel Lo Alert Enable activates the Travel Lo alert.

 Travel Lo Alert Point—The Travel Alert Lo alert is set when the value of the travel, in percent (%) of ranged travel,

goes below the Travel Lo Alert Point (TVL_LO_ALRT_PT [77.14]).

 Travel Lo Deadband—Travel Lo Deadband (TVL_LO_DB [77.15]) is the travel, in percent (%) of ranged travel,

required to clear a travel lo alert, once it has been set. See figure 4‐3.

Proximity Alerts

Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > Prox Alerts

Note

See page 203 for additional details on using Proximity detection.

Travel

Travel displays the actual position of the valve in percent (%) of calibrated travel.

Page 79

Instruction Manual

D103412X012

Detailed Setup—Transducer Block

July 2013

Travel Open

 Travel Open Alert—This alert is active if the Travel is greater than the Travel Open Alert Point.

 Travel Open Alert Enable—When enabled Travel Open Alert Enable activates the Travel Open Alert.

 Travel Open Alert Point—Travel Open Alert Point (TVL_OPEN_ALRT_PT [77.8]) is the value of the travel in percent

(%) or ranged travel, which, when exceeded, sets the Travel Open Alert.

 Travel Open Deadband—Travel Open Deadband (TVL_OPEN_DB [77.9]) is the travel in percent (%) of ranged travel

required to clear a Travel Open alert, once it has been set.

Travel Closed

This alert is active if the Travel is lower than the Travel Closed Alert Point.

 Travel Closed Alert—This alert is active is the Travel goes below the Travel Closed Alert Point.

 Travel Closed Alert Enable—When enabled Travel Closed Alert Enable activates the Travel Closed Alert.

 Travel Closed Alert Point—The Travel Closed Alert is set when the value of the travel, in percent (%) of ranged travel,

goes below the Travel Closed Alert Point (TVL_CLOSED_ALRT_PT [77.10]).

 Travel Closed Deadband—Travel Closed Deadband (TVL_CLOSED_DB [77.11]) is the travel in percent (%) of ranged

travel required to clear a Travel Closed alert, once it has been set.

Proximity

 Proximity Hi Hi Alert—This alert is active if the Travel is within the detection band set by the Travel Hi Hi Alert Point

and the Travel Hi Hi Deadband.

 Proximity Hi Hi Alert Enable—When enabled Proximity Hi Hi Alert Enable activates the Proximity Hi Hi Alert.

 Proximity Hi Alert—This alert is active if the Travel is within the detection band set by the Travel Hi Alert Point and

the Travel Hi Deadband.

 Proximity Hi Alert Enable—When enabled Proximity Hi Alert Enable activates the Proximity Hi Alert.

 Proximity Lo Alert—This alert is active if the Travel is within the detection band set by the Travel Lo Alert Point and

the Travel Lo Deadband.

 Proximity Lo Alert Enable—When enabled Proximity Lo Alert Enable activates the Proximity Lo Alert.

 Proximity Lo Lo Alert—This alert is active if the Travel is within the detection band set by the Travel Lo Lo Alert Point

and the Travel Lo Lo Deadband.

 Proximity Lo Lo Alert Enable—When enabled Proximity Lo Lo Alert Enable activates the Proximity Lo Lo Alert.

Page 80

Detailed Setup—Transducer Block

July 2013

Instruction Manual

D103412X012

Travel History Alerts

Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > Travel History Alerts

Cycle Counter

 Cycle Counter—The Cycle Counter (CYCLE_COUNT [73]) records the number of times the travel changes direction.

The change in direction must occur after the deadband has been exceeded before it can be counted as a cycle. See figure 4‐4. You can reset the Cycle Counter by configuring it as zero.

Figure 4‐4. Cycle Counter Deadband (set at 10%)

Deadband exceeded, and direction changed, new Reference Point established

Point at which

Deadband Reference Point

A6533‐1

Deadband (+/- 5%)

cycle is counted

 Cycle Counter Alert—This alert is active if the Cycle Counter exceeds the Cycle Counter Alert Point. It is cleared after

you reset the Cycle Counter to a value less than the alert point.

 Cycle Counter Alert Enable—When enabled Cycle Counter Alert Enable activates checking of the difference between

the Cycle Counter and the Cycle Counter Alert point.

 Cycle Counter Alert Point—Cycle Counter Alert Point (CYCLE_COUNT_ALRT_PT [77.6]) is the value of the Cycle

Counter, in cycles, which, when exceeded, sets the Cycle Counter Alert.

 Cycle Counter Deadband—Cycle Counter Deadband (CYCLE_COUNT_DB [77.7]) is the area around the travel

reference point, in percent (%) of ranged travel, that was established at the last increment of the Cycle Counter. This area must be exceeded before a change in travel direction can be counted as a cycle. See figure 4‐4.

Travel Accumulator

 Travel Accumulator—Travel Accumulator (TRAVEL_ACCUM [72]) records the total change in travel, in percent (%) of

ranged travel, since the accumulator was last cleared. The value of the Travel Accumulator increments when the magnitude of the change exceeds the Travel Accumulator Dead‐band. See figure 4‐5. You can reset the Travel Accumulator by configuring it to zero.

Page 81

Instruction Manual

D103412X012

Figure 4‐5. Travel Accumulator Deadband (set at 10%)

Deadband exceeded, new Reference Point established

Detailed Setup—Transducer Block

July 2013

Deadband Reference Point

A6534

Deadband (+/- 5%)

This amount of change is added to the Travel Accumulator

 Travel Accumulator Alert—This alert is active if the Travel Accumulator exceeds the Travel Accumulator Alert Point.

The Travel Accumulator Alert is set when the Travel Accumulator value exceeds the Travel Accumulator Alert Point. It is cleared after you reset the Travel Accumulation to a value less than the alert point.

 Travel Accumulator Alert Enable—When enabled Travel Accumulator Alert Enable activates checking of the

difference between the Travel Accumulator value and the Travel Accumulator Alert Point.

 Travel Accumulator Alert Point—Travel Accumulator Alert Point (TVL_ACCUM_ALRT_PT [77.4]) is the value of the

Travel Accumulator, in percent (%) of ranged travel, which, when exceeded, sets the Travel Accumulator Alert.

 Travel Accumulator Deadband—Travel Accumulator Deadband (TVL_ACCUM_DB [77.5]) is the area around the

travel reference point, in percent (%) of ranged travel, that was established at the last increment of the accumulator. This area must be exceeded before a change in travel can be accumulated. See figure 4‐5.

Performance Alerts

Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > Performance Alerts

Note

Performance Alerts are only available with a PD tier instrument. Additionally, for the PD alerts to function properly:



The transducer block mode must not be out of service.



The travel/pressure control state must be in travel control mode, and



Bench Set Hi, Bench Set Lo, and Nominal Supply Pressure must be set in the Spec Sheets, then enable the Performance

Information instrument alert (PERF_ENABLE [75.7]).

PD Inside Status

PD Inside Status shows the status of Performance Diagnostics.

Page 82

Detailed Setup—Transducer Block

July 2013

Instruction Manual

D103412X012

PD Run

PD Run enables or disables Performance Diagnostics in the instrument (PD Inside). Selecting PD Off disables PD Inside. Selecting PD On enables PD Inside.

Performance Critical

 Performance Critical Alert—This alert is active if the instrument is no longer able to control the valve or performance

has been dramatically reduced.

 Performance Critical Alert Enable—When enabled Performance Critical Alert Enable activates the Performance

Critical Alert.

Performance Reduced

 Performance Reduced Alert—This alert is active if the instrument has detected a reduction in performance.

 Performance Reduced Alert Enable—When enabled Performance Reduced Alert Enable activates the Performance

Reduced Alert.

Performance Information

 Performance Information Alert—This alert is active if the instrument has detected a condition that may pertain to

control performance.

 Performance Information Alert Enable—When enabled Performance Information Alert Enable activates the

Performance Information Alert.

PlantWeb Alert Enable

Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Enable

 Failed Enable—Failed Enable (FAILED_ENABLE [62]) enables or disables conditions that can cause a failed alert. A

failed alert indicates a failure within the device that will make the device or some part of the device non‐operational. Table C‐2 lists the available PlantWeb alerts.

 Maintenance Enable—Maintenance Enable (MAINT_ENABLE [63]) enables or disables conditions that can cause a

maintenance alert. A maintenance alert indicates the device or some part of the device needs maintenance soon. Table C‐2 lists the available PlantWeb alerts.

 Advise Enable—Advise Enable (ADVISE_ENABLE [64]) enables or disables conditions that can cause an advisory alert.

An advisory alert indicates informative conditions that do not have a direct impact on the device's primary functions. Table C‐2 lists the available PlantWeb alerts.

PlantWeb Alert Reporting

Field Communicator TB > Configure/Setup > Detailed Setup > Alerts > PlantWeb Alert Reporting

 Failed Suppress—Failed Suppress (FAILED_MASK [65]) determines which of the failed alert conditions are

suppressed so that they are not reported. Even if reporting is suppressed, the bit in Failed Active (FAILED_ACTIVE [59]) is still set.

 Maintenance Suppress—Maintenance Suppress (MAINT_MASK [66]) determines which of the maintenance alert

conditions are suppressed so that they are not reported. Even if reporting is suppressed, the bit in Maintenance Active (MAINT_ACTIVE [60]) is still set.

Page 83

Instruction Manual

D103412X012

Detailed Setup—Transducer Block

July 2013

 Advise Suppress—Advise Suppress (ADVISE_MASK [67]) determines which of the advise alert conditions are

suppressed so that they are not reported. Even if reporting is suppressed, the bit in Advise Active (ADVISE_ACTIVE [61]) is still set.

Instrument

Field Communicator TB > Configure/Setup > Detailed Setup > Instrument

 Tag Description—The Tag Description (TAG_DESC [2]) is a 32 character description used to assign a unique

description to each block within the digital valve controller to describe the intended application for the block.

 Pressure Units—Define the output and supply pressure units (PRESSURE_UNITS [90]) in either psi, bar, or kPa.

 Temperature Units—Enter the temperature units (TEMPERATURE_UNITS [89]) in degrees Fahrenheit or Celsius. The

temperature is measured from a sensor mounted on the digital valve controller's printed wiring board.

 Travel Units—Define the units for valve travel (TVL_UNITS [91]) in inches, centimeters, millimeters or degrees.

 Length Units—Define the units for valve dimensions (LENGTH_UNITS [92]) in inches, centimeters, or millimeters.

 Area Units—Define the units for actuator area (AREA_UNITS [93]) in inches

 Spring Rate Units—Define the units for actuator spring rate (SPRING_RATE_UNITS [94]) in lbs/in

, centimeter2 or millimeter2.

or N/M.

 Relay Type—Enter the Relay Type (RELAY_TYPE [42.5]).There are three categories of relays that result in

combinations from which to select. Relay Type: The relay type is printed on the label affixed to the relay body: A = double‐acting or single acting B = single‐acting, reverse C= single‐acting, direct Special App: This is used in single‐acting applications where the “unused” output port is configured to read the pressure downstream of a solenoid valve. See page 29 for additional information. Lo Bleed: The label affixed to the relay body indicates it is a low bleed version.

 Zero Power Condition—Zero Power Condition (ZERO_PWR_COND [42.2]) identifies whether the valve is open or

closed when instrument power is lost. If you are unsure how to set this parameter, disconnect the segment loop power to the instrument. The resulting valve travel is the Zero Power Condition.

 Maximum Supply Pressure—Enter the maximum supply pressure (MAX_SUPP_PRESS [42.6]) in psi, bar, or kPa,

depending on what was selected for pressure units.

 Calibration Person—Name of the person performing last calibration (XD_CAL_WHO [31]).

 Calibration Location—Indicates the location of the last instrument calibration (XD_CAL_LOC [29]).

 Calibration Date—Enter a date with the format MM/DD/YY. Date is a user‐defined variable that provides a place to

save the date of the last calibration (XD_CAL_DATE [30]).

 Last Calibration Type—Indicates the type of the last calibration performed on the instrument. Possible values are:

Not Calibrated, Single Point Calibration, Auto Calibration, Manual Calibration.

Page 84

Detailed Setup—Transducer Block

July 2013

Instruction Manual

D103412X012

Valve and Actuator

Field Communicator TB > Configure/Setup > Detailed Setup > Valve and Actuator

Valve

 Valve Manufacturer—Enter the identification number of the manufacturer of the valve (VALVE_MAN_ID [25]) on

which the instrument is mounted. Select from the drop‐down list or enter the manufacturer's identification number as defined by the Fieldbus Foundation. For Fisher, the manufacturer ID hex value is 005100.

 Valve Model Number—Enter the valve model number (VALVE_MODEL_NUM [26]), (design letter or type number)

for the valve on which the instrument is mounted.

 Valve Serial Number—Enter the serial number of the valve (VALVE_SN [27]) on which the instrument is mounted.

 Valve Style—Enter the type of valve (VALVE_TYPE [28]), sliding‐stem or rotary, on which the instrument is mounted.

 Valve Size—Enter the size of the valve (VALVE_SIZE [83.1]) on which the instrument is mounted.

 Valve Class—Enter the valve pressure class rating (VALVE_CLASS [83.2]).

 Rated Travel—Enter the valve rated travel (RATEDTRAVEL [83.3]) in inches or mm for sliding-stem valves, or in

degrees of rotation for rotary valves.

 Actual Travel—Enter the actual travel (ACTUAL_TRAVEL [83.4]) in inches or mm for sliding-stem valves, or in degrees

of rotation for rotary valves.

 Shaft Stem Diameter—Enter the valve stem diameter (SHAFT_STEM_DIA [83.5]) in inches or millimeters.

 Packing Type—Enter the valve packing construction (PACKING_TYPE [83.6]).

 Inlet Pressure—Enter the valve inlet pressure (INLET_PRESSURE [83.7]).

 Outlet Pressure—Enter the valve outlet pressure

(OUTLET_PRESSURE [83.8]) in psig, kPa, Bar, inHg, inH

O, or kg/cm2.

Trim

 Seat Type—Enter the valve seat type (SEAT_TYPE [84.1]).

 Leak Class—Enter the valve leak class (LEAK_CLASS [84.2]).

 Port Diameter—Enter the valve port diameter (PORT_DIAMETER [84.3]) in inches or mm.

 Port Type—Enter the valve port type (PORT_TYPE [84.4]).

 Flow Direction—Enter the flow direction (FLOWDIRECTION [84.5]) through the valve.

 Push Down To—Enter the effect on valve movement when the stem is moved down (PUSH_DOWN_TO [84.6]).

 Flow Tends To—Enter the effect on valve travel with increasing flow (FLOW_TENDS_TO [84.7]).

 Unbalanced Area—Enter the valve unbalanced area (UNBALANCED_AREA [84.8]) in in

or mm2.

Page 85

Instruction Manual

D103412X012

Detailed Setup—Transducer Block

July 2013

Actuator

 Actuator Manufacturer—Enter the manufacturer's identification number (ACT_MAN_ID [22]) of the actuator on

 Actuator Model Number—Enter the type number for the actuator (ACT_MODEL_NUM [23]) on which the

instrument is mounted.

 Actuator Style—Select the Actuator Style (ACTUATOR_STYLE [42.1]), spring & diaphragm, piston double‐acting

without spring, piston single‐acting with spring, or piston double‐acting with spring.

 Actuator Serial Number—Enter the serial number (ACT_SN [24]) for the actuator on which the instrument is

mounted.

 Actuator Size—Enter the size of the actuator (ACTUATOR_SIZE [85.1]) on which the instrument is mounted.

 Actuator Fail Action—Sets actuator action to be performed upon loss of actuator air pressure (ACT_FAIL_ACTION

[21]).

 View / Edit Feedback Connection—Refer to table 4‐10 for Feedback Connection options. Choose the assembly that

matches the actuator travel range.

Note

As a general rule, do not use less than 60% of the magnet assembly travel range for full travel measurement. Performance will decrease as the assembly is increasingly subranged.

Table 4‐10. Feedback Connection Options

Magnet Assembly

SStem #7 4.2-7 0.17-0.28 -

SStem #19 8-19 0.32-0.75 -

SStem #25 20-25 0.76-1.00 -

SStem #38 26-38 1.01-1.50 -

SStem #50 39-50 1.51-2.00 -

SStem #100 51-100 2.01-4.00 -

SStem #210 101-210 4.01-8.25 -

SStem #1 Roller - - 60-90

RShaft Window #1 - - 60-90

RShaft Window #2 - - 60-90

RShaft End Mount - - 60-90

mm Inch Degrees

Travel Range

 Travel Sensor Motion

WARNING

Page 86

Detailed Setup—Transducer Block

July 2013

pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid.

Instruction Manual

D103412X012

Travel Sensor Motion (TRAVEL_SEN_MOTION [42.3]) establishes the proper valve travel sensor (feedback) rotation/movement. For quarter‐turn actuators determine rotation by viewing the rotation of the magnet assembly from the back of the instrument.

Note

Travel Sensor Motion in this instance refers to the motion of the magnet assembly. Note that the magnet assembly may be referred to as a magnetic array in user interface tools.

 Lever Style—Enter the lever style (LEVER_STYLE [85.10]) for rotary actuators as either Pivot Point or Rack and Pinion.

 Lever Arm Length—Defines the lever arm length (MOMENT_ARM [85.11]) for rotary actuators.

 Effective Area—Enter the actuator effective area (EFFECTIVE_AREA [85.2]) in in

, cm2, or mm2.

 Air—Select Opens or Closes, indicating the effect of increasing air pressure (AIR [85.3]) on the valve travel.

 Upper Bench Set—Enter the upper actuator operating pressure (UPPER_BENCH_SET [85.5]).

 Lower Bench Set—Enter the lower actuator operating pressure (LOWER_BENCH SET [85.4]).

 Nominal Supply Pressure—Enter the nominal instrument supply pressure (NOMINAL_SUPPLY PRESSURE [85.6]).

 Spring Rate—Enter the actuator spring rate (SPRING_RATE [85.7]) in lbsin or Nm.

Reference

 Trim Style 1—Enter the valve trim style (TRIM_STYLE_1 [84.9]).

 Trim Style 2—Enter the valve trim style (TRIM_STYLE_2 [84.10]).

 Stroking Time Open—Enter the time required to stroke the valve from closed to open (STROKING_TIME_OPEN

[85.8]).

 Stroking Time Close—Enter the time required to stroke the valve from open to close (STROKING_TIME_CLOSE

[85.9]).

Page 87

Instruction Manual

D103412X012

Detailed Setup—Transducer Block

Table 4‐11. Output Block PV Status

FEATURE_SEL

PW Alarms Set PV Status

Enabled

Not Enabled

NOTES:

= No Effect

1. PV limit substatus reflects only READBACK limit substatus. SP limit substatus reflects only out block rate limits.

2. Firmware Revision 1.1 and earlier will set AO/DO PV Status to Bad if Feedback Sensor has failed, i.e.; Travel Sensor Fail. However, if the Travel Sensor fails, and the instrument falls back to pressure, PV Status will remain good.

Transducer Mode,

Actual

OOS X Bad Device Failure Constant Man X Bad Non‐specific Constant Auto Fail Uncertain Subnormal See table 4‐12 Auto Maintenance, no Fail Uncertain Non‐specific See table 4‐12

Auto

Auto None Good Non‐Specific See table 4‐12 OOS X Bad Device Failure Constant Man X Bad Non‐Specific Constant Auto Fail Good Non‐Specific See table 4‐12 Auto Maintenance, no Fail Good Non‐Specific See table 4‐12

Auto

Auto None Good Non‐Specific See table 4‐12

Active PlantWeb

Alarms

Advisory, no Fail, no Maintenance

AO / DO

PV Status

Good Advisory See table 4‐12

Good Non‐Specific See table 4‐12

(2)

AO / DO

PV Substatus

Limit Substatus

AO/DO PV

(1)

July 2013

MAI Channel Map

Field Communicator TB > Configure/Setup > Detailed Setup > MAI Channel Map

Allows the user to specify which transducer block parameter is available through each of the MAI Block channels (MAI_CHANNEL_1 through MAI_CHANNEL_8 [95.1 through 95.8]). Transducer block parameters available to each channel:

11 = FINAL_VALUE 12 = TRAVEL_TARGET 13 = FINAL_POSITION_VALUE 14 = TRAVEL 15 = SUPPLY_PRESS 16 = ACT_PRESS_A 17 = ACT_PRESS_B

Table 4‐12. Limit Sub Status

Out Block Transducer Mode In Cutoff Region Rate Limited Limit Sub‐Status

AO, DO OOS X X Constant

AO, DO MAN X X Constant

AO AUTO High X High Limited

AO AUTO Low X Low Limited

AO AUTO X High High Limited

AO AUTO X Low Low Limited

AO AUTO None None Not Limited

DO AUTO X High High Limited

DO AUTO X Low Low Limited

DO AUTO X None Not Limited

NOTE: X = No Effect

18 = ACT_PRESS_DIFF 19 = DRIVE_SIGNAL

10 = TRAVEL_DEVIATION 11 = TEMPERATURE 12 = CYCLE_COUNT 13 = TRAVEL_ACCUM

Page 88

Detailed Setup—Transducer Block

July 2013

Alert Handling

Field Communicator TB > Configure/Setup > Detailed Setup > Alert Handling

PlantWeb Alert Simulate

Instruction Manual

D103412X012

When enabled, PlantWeb Alert Simulate (PWA_SIMULATE [39])

allows the user to write to the following PlantWeb and

Instrument alert parameters; Failed Active, Maintenance Active, Advise Active, Environment Active, Travel Active, Proximity Active, Travel History Active, Performance Active, PD Event Active, PD Detail 1 Active, PD Detail 2 Active, PD Detail 3 Active, PD Detail 4 Active, PD Detail 5 Active, PD Detail 6 Active. This provides a way to simulate these alerts for testing. In order to enable PWA Simulate, the Aux Terminal must be jumpered.

PlantWeb Alert Simulate is cleared on a power cycle. It can also be cleared manually, or by removing the Aux terminal jumper.

Simulate Active Alerts

 Failed Active—Permits simulating an active Failed alarm (FAILED_ACTIVE [59]).

 Maintenance Active—Permits simulating an active Maintenance alarm (MAINT_ACTIVE [60]).

 Advise Active—Permits simulating an active Advisory alarm (ADVISE_ACTIVE [61]).

PlantWeb Alert Handling

 PlantWeb Alerts Set PV Status—When selected, PlantWeb alerts will set the PV status according to table 4‐11.

 Block Error Reporting—When enabled, the AO or DO BLOCK_ERR [6] parameter will report PlantWeb Alerts. the

same as Block Error in the resource block.

Block Error bit 6 (Device Needs Maintenance Soon) will report any active PlantWeb Maintenance Alert.

Block Error bit 13 (Device Needs Maintenance Now) will report any active PlantWeb Failed Alert.

Block Errors

Table 4‐13 lists conditions reported in the BLOCK_ERR [6] and XD_ERR [11] parameters. Conditions in italics are not applicable for the transducer block and are provided only for your reference.

Table 4‐13. Transducer Block BLOCK_ERR and XD_ERROR Conditions

Condition Number Condition Name and Description

0 Other ‐ (N/A)

2 Link Configuration Error ‐ (N/A)

4 Local Override ‐ (N/A)

5 Device Fault State - (NA)

6 Maintenance Needed Soon ‐ (N/A)

7 Input failure/process variable has Bad status ‐ (N/A)

8 Output failure ‐ (N/A)

9 Memory failure ‐ (N/A)

10 Lost Static Data ‐ Indicates that manufacturing functional or thermal tests were incomplete

11 Lost NV Data ‐ (N/A)

12 Readback Check Failed ‐ (N/A)

13 Device Needs Maintenance Now ‐ Indicates that manufacturing functional or thermal tests were incomplete

14 Power Up ‐ (N/A)

15 Out of Service ‐ Indicates Out of Service Mode.

Block Configuration Error ‐ Indicates that one of the following parameters have been configured out of the proper range: 15, 16, 47.1, 47.2, 46.3, 46.5, 42.7, 42.8.

Page 89

Instruction Manual

Detailed Setup—Transducer Block

D103412X012

Transducer Block Parameter List

 Read/Write Capability: RO - Read Only, RW - Read Write

 Mode: The block mode(s) required to write to the parameter

 Protection Category: Indicates whether or not the parameter is writable while the PROTECTION parameter

 is set to a particular level.

-N/A indicates a read‐only parameter that is never writable, regardless of the value of the PROTECTION parameter -NONE indicates a read‐only parameter that is always writable, regardless of the value of the PROTECTION parameter -CAL indicates a parameter that is only writable while the value of the PROTECTION parameter is “NONE”. -SETUP indicates a parameter that is only writable while the value of the PROTECTION parameter is “NONE” or “CAL”. -ALL indicates a parameter that is writable while the value of the PROTECTION parameter is “NONE”, “CAL”, or “SETUP & CAL”.

 Double indentation and shaded Index Number indicates sub‐parameter

Table 4‐14. Transducer Block Parameter Definitions

Label PARAMETER_NAME

Static Revision ST_REV

Tag Description TAG_DESC

Strategy STRATEGY

Alert Key ALERT_KEY

Block Mode

MODE_BLK

TARGET 5.1 RW ALL

ACTUAL 5.2 RO N/A N/A N/A

PERMITTED 5.3 RW ALL

NORMAL 5.4 RW ALL 3:AUTO NONE

Block Error BLOCK_ERR

Index

Number

RO /

Mode Range Initial Value

1 RO N/A 0 to 65535 N/A N/A

2 RW ALL NULL SETUP

3 RW ALL 0 to 65535 0 SETUP

4 RW ALL 1 to 255 1 SETUP

7: OOS NONE

6 RO N/A

3: AUTO 4: MANUAL 7: OOS

3: Simulate Active 10: Static Memory Failed (Functional or thermal data missing) 13: Maintenance Needed Now (Functional or thermal data missing) 15: Out‐of‐Service

-Continued-

3:AUTO 4:MANUAL 7: OOS

N/A N/A

Protect

Category

NONE

Description

Data Type: Uint16 The revision level of the static data. Increments by one each time a static parameter is written. The value is reset to 0 whenever a Restart with Defaults is performed. See Restarting the Instrument.

Data Type: String The description of the block.

Data Type: Uint16 Used to help group blocks.

Data Type: Uint8 The identification number of the plant unit. Devices in a loop or plant section can be assigned with a common alert key to aid the operator in determining location of alerts.

Data Type: Bit String (2 byte) Error status associated with hardware or firmware for the transducer block.

July 2013

Page 90

Detailed Setup—Transducer Block

July 2013

Table 4‐14. Transducer Block Parameter Definitions (Continued)

Label PARAMETER_NAME

Update Event

UPDATE_EVT

UNACKNOWLEDGED 7.1 RW ALL

UPDATE_STATE 7.2 RO N/A

TIME_STAMP 7.3 RO N/A 0 N/A STATIC_REVISION 7.4 RO N/A 0 N/A RELATIVE_INDEX 7.5 RO N/A 0 N/A

Block Alarm

BLOCK_ALM

UNACKNOWLEDGED 8.1 RW ALL

ALARM_STATE 8.2 RO N/A

TIME_STAMP 8.3 RO N/A 0 N/A

SUBCODE 8.4 RO N/A

VALUE 8.5 RO N/A

Transducer Directory

TRANSDUCER_DIRECTORY



Transducer Type TRANSDUCER_TYPE

Transducer Error XD_ERROR or TDC_ERROR

Collection Directory COLLECTION_DIRECTORY

 FINAL_VALUE

Setpoint Status STATUS



Setpoint VALUE

Setpoint Range

FINAL_VALUE_RANGE



EU_100 14.1 RO N/A 100 100 N/A EU_0 14.2 RO N/A 0 0 N/A UNITS_INDEX 14.3 RO N/A PERCENT 1342 N/A DECIMAL 14.4 RO N/A 2 2 N/A

Index

Number

RO /

0=Undefined 1=Acknowledged 2=Unacknowledged

0=Undefined 1=Updated reported 2=Update Not reported

0=Undefined 1=Acknowledged 2=Unacknowledged

0=Undefined 1=Clear-reported 2=Clear-not reported 3=Active-reported 4=Active-not reported

Subcode: Bit Number in BLOCK_ERR

Value of parameter at alarm time for a single alarm, 0 for multiple alarms

9 RO N/A 1,1 1,1 N/A

10 RO 106 106 N/A

11 RO

12 RO 1,1,1,1,1 1,1,1,1,1 N/A

13.1 RW

13.2 RW

Valid Numbers: 0 = No Error

MAN OOS

MAN

-25 to 125 N/A NONE

OOS

-Continued-

Initial ValueRangeMode

0 NONE

0 N/A

0 NONE

0 N/A

N/A NONE

Protect

Category

Instruction Manual

D103412X012

Description

Data Type: DS‐73 Alert generated by change to static data.

Data Type: DS‐72 Used to report the BLOCK_ERR alarm to the host system

Data Type: Array [2] of Unit16 Not used

Data Type: Uint16 Identifies the type of the transducer.

Data Type: Uint8 Error code for the transducer block.

Data Type: Array [5] of Unit32 Not used

Data Type: DS‐65 In Travel Control: travel in %, prior to characterization. In Pressure Control: implied valve travel as % or pressure range, prior to characterization. FINAL_VALUE is not updated unless the AO block is selected in FEATURE_SELECT. For example, FINAL_VALUE still has last value written by AO channel 1 when DO is in control.

Data Type: DS‐68 High and Low range limit values, engineering units code, and number of digits to the right of the decimal place to be used to display the Final Value.

Setpoint for valve

Setpoint for

Page 91

Instruction Manual

D103412X012

Table 4‐14. Transducer Block Parameter Definitions (Continued)

Label PARAMETER_NAME

Travel Cutoff Hi FINAL_VALUE_CUTOFF_HI

Travel Cutoff Lo

FINAL_VALUE_CUTOFF_LO

FINAL_POSITION_VALUE

Travel Status (Decharacterized) STATUS

Travel (Decharacterized) VALUE

Travel Proportional Gain SERVO_GAIN

Travel Integral Gain SERVO_RESET

Travel Velocity Gain SERVO_RATE

Actuator Fail Action ACT_FAIL_ACTION

Actuator Manufacturer ACT_MAN_ID

Actuator Model Number ACT_MODEL_NUM

Actuator Serial Number ACT_SN

Valve Manufacturer VALVE_MAN_ID

Valve Model Number VALVE_MODEL_NUM

Valve Serial Number VALVE_SN

Valve Style VALVE_TYPE

Calibration Location XD_CAL_LOC

Calibration Date XD_CAL_DATE

Calibration Person XD_CAL_WHO

Index

Number

RO /

15 RW

16 RW

17.1 RO N/A N/A N/A

17.2 RO N/A -25 to 125% N/A

18 RW

19 RW

20 RW

21 RW

22 RW ALL 0x5100 SETUP

23 RW ALL Null SETUP

24 RW ALL Null SETUP

25 RW ALL 0x5100 SETUP

26 RW ALL Null SETUP

27 RW ALL Null SETUP

28 RW ALL

29 RW ALL Null CAL

30 RW ALL Uninitialized CAL

31 RW ALL Null CAL

MAN

-25 to 125 99.5 SETUP

OOS

MAN

-25 to 125 0.5 SETUP

OOS

MAN

> = 0 4.4 SETUP

OOS

MAN

> = 0 , = 0 causes wind

OOS

down

MAN

> = 0 3.0 SETUP

OOS

0=Uninitialized

MAN

1=Self Closing

OOS

2=Self Opening

1=sliding-stem 2=Rotary

-Continued-

Detailed Setup—Transducer Block

Initial ValueRangeMode

9.4 SETUP

1= Self Closing

1=sliding-stem SETUP

Protect

Category

SETUP

July 2013

Description

Data Type: Float When the servo goes above this % of span, the stem position goes to the upper limit. Cutoffs are OFF when Low is at -25% and high is at +125%. Must be > low cutoff + .625%.

Data Type: Float When the servo goes below this % of span, the stem position goes to the lower limit. Cutoffs are OFF when Low is at -25% and high is at +125%. Must be < hi cutoff - .625%.

Data Type: DS‐65 In Travel Control: decharacterized to correlate with Setpoint (FINAL_VALUE [13]). In Pressure Control: travel as a % of pressure range, decharacterized to correlate with Setpoint (FINAL_VALUE [13]). Controls AI channel 3.

Data Type: Float Travel Control Only. Gain of servo.

Data Type: Float Travel Control Only. If set to 0, will cause integrator to wind down.

Data Type: Float Travel Control Only. Rate of servo.

Data Type: Enum (Uint8) Action performed by actuator in the event of air pressure.

Data Type: Uint32 The actuator manufacturer identification number.

Data Type: Visible String Model number of actuator.

Data Type: Visible String Serial number of actuator.

Data Type: Uint32 The valve manufacturer identification number.

Data Type: Visible String The valve model number.

Data Type: Visible String The valve serial number.

Data Type: Enum (Uint8) Selects Rotary or sliding-stem.

Data Type: Visible String Where device was last calibrated.

Data Type: Date Date of last calibration.

Data Type: Visible String Name of person performing last calibration.

Valve travel in %,

Implied valve

Page 92

Detailed Setup—Transducer Block

July 2013

Table 4‐14. Transducer Block Parameter Definitions (Continued)

Label PARAMETER_NAME

SETPOINT_D

Setpoint(D) Status STATUS

Setpoint(D) VALUE

TRAVEL_D

Travel(D) Status STATUS

Travel (D) VALUE

TRAVEL

Travel Status STATUS

Travel VALUE

SUPPLY_PRESSURE

Supply Pressure Status STATUS

Supply Pressure VALUE

PRESSURE_A

Pressure A Status STATUS

Pressure A VALUE

PRESSURE_B

Pressure B Status STATUS

Pressure B VALUE

Index

Number

RO /

32.1 RW

32.2 RW

33.1 RO N/A N/A

33.2 RO N/A

34.1 RO N/A N/A

34.2 RO N/A N/A

35.1 RO N/A N/A

35.2 RO N/A N/A

36.1 RO N/A N/A

36.2 RO N/A N/A

37.1 RO N/A N/A

37.2 RO N/A N/A

MAN OOS

MAN

0 = closed 1 = open

OOS

5,10,15.. = %

0 = closed 1 = open 5,10,15.. = %

-Continued-

Instruction Manual

D103412X012

Initial ValueRangeMode

Protect

Category

NONE

N/A

Data Type: DS_66 SETPOINT_D is not updated unless the DO block is selected in FEATURE_SEL. STATUS indicates the validity of value, set by the DO block OUT.STATUS VALUE is the discrete value of setpoint. Only values of 0, 1, or increments of 5 up to 95 are allowed. Written by DO channel 22.

Data Type: DS_66 STATUS indicates the validity of VALUE. VALUE: 0=closed , 1=open 5,10,15.. = %. Controls DI Channel 23

Data Type: DS‐65 In Travel Control: in % of calibrated travel range. In Pressure Control: travel in % of pressure range. Controls AI channel 4.

Data Type: DS‐65 STATUS indicates the validity of VALUE. VALUE is pressure of air supply, controls AI channel 5.

Data Type: DS‐65 STATUS Indicates the validity of VALUE. Pressure of primary air output, controls AI channel 6.

Data Type: DS‐65 STATUS indicates the validity of VALUE. VALUE is the Pressure on secondary output, controls AI channel 7.

Description

Actual valve travel

Implied valve

Page 93

Instruction Manual

D103412X012

Table 4‐14. Transducer Block Parameter Definitions (Continued)

Label PARAMETER_NAME

PRESSURE_DIFF

Pressure Differential Status STATUS

Pressure Differential VALUE

PWA Simulate PWA_SIMULATE

Grant Deny GRANT_DENY

GRANT 40.1 RW ALL

DENY 40.2 RW ALL all bits cleared NONE

Travel Pressure Control TVL_PRESS_CONTROL

Travel/Pressure Select TVL_PRESS_SELECT

Travel/Pressure State TVL_PRESS_STATE

Index

Number

RO /

38.1 RO N/A N/A

38.2 RO N/A N/A

RO or

RW*

41.1 RW ALL

41.2 RO N/A

1=Simulate Off

ALL

2=Simulate Enabled

0: Program 1: Tune 2: Alarm 3: Local

1=Travel 2=Pressure 3=TVL/PRESS Auto Recv 4=TVL/PRESS Man Recv

1=Travel 2=Pressure

-Continued-

Initial ValueRangeMode

1=Simulate Off ALL

all bits cleared NONE

1=Travel SETUP

Detailed Setup—Transducer Block

July 2013

Protect

Category

N/A

Data Type: DS‐65 STATUS indicates the validity of VALUE. VALUE is the difference between PRESSURE_A and PRESSURE_B, controls AI channel 8.

Data Type: Enum (Uint8) When this is set to 2 all the alert ACTIVE parameters can be written, except for INST_ALERTS_ACTIVE. SHUTDOWN_ALERT_ACTIVE. This allows alerts to be simulated for testing with hosts. NOTE: only ACTIVE parameters are affected by this. * PWA Simulate is RW only if a jumper is installed across the Aux Terminal. If no jumpered is installed across the Aux Terminal, PWA Simulate is RO.

Data Type: DS‐50 Options for controlling access of host computer and local control panels to operating, tuning, and alarm parameters of the block. Has no effect on the DVC6200f. GRANT: 0=N/A, 1= granted DENY: 0=N/A, 1= denied

Data Type: Enum (Uint8) Selects whether travel sensor or port A pressure is used for feedback.

Data Type: Enum (Uint8) Indicates which sensor is used for feedback

Description

Page 94

Detailed Setup—Transducer Block

July 2013

Table 4‐14. Transducer Block Parameter Definitions (Continued)

Label PARAMETER_NAME

Basic Setup BASIC_SETUP

Actuator Style ACTUATOR_STYLE

Zero Power Condition ZERO_PWR_COND

Travel Sensor Motion TRAVEL_SEN_MOTION

Feedback Connection FEEDBACK_CONN

Relay Type RELAY_TYPE

Maximum Supply Pressure MAX_SUPP_PRESS

Pressure Range Hi PRESS_RANGE_HI

Pressure Range Lo PRESS_RANGE_LO

Travel Calibration Trigger TVL_CAL_TRIGGER

Travel Tuning Set TVL_TUNING_SET

Pressure Tuning Set PRESS_TUNING_SET

Index

Number

RO /

42.1 RW

42.2 RW

42.3 RW

42.4 RW

42.5 RW

42.6 RW

42.7 RW

42.8 RW

42.9 RW

42.10 RW

42.11 RW

1=Spring & Diaphragm 2=Piston‐Dbl w/o Spring

MAN

3=Piston‐Dbl w/Spring

OOS

4=Piston Sgl w/Spring

MAN

1=Valve Closed

OOS

2=Valve Open

MAN

1=Counter Clockwise

OOS

2=Clockwise

100: Default Array 64: SStem #19 Array 65: SStem #25 Array 66: SStem #38 Array 67: SStem #50 Array 70: SStem #100 Array 74: SStem #200 Array

MAN OOS

85: SStem #1 Roller Array 90: RShaft End Array 95: RShaft #1 Window Array 97: RShaft #2 Window Array

1=Relay A or C‐‐Double or Single Direct 2=Relay B‐‐Single Reverse 5=Relay C‐Special App. ‐‐Single Direct 6=Relay B‐Special App. ‐‐Single Reverse 9=Lo‐Bleed Relay A or

MAN

C‐‐Double or Single

OOS

Direct 10=Lo‐Bleed Relay B‐‐ Single Reverse 13=Lo‐Bleed Relay C‐Special App.‐‐Single Direct 10=Lo‐Bleed Relay B‐Special App.‐-Single Reverse

MAN

> 0, < = 150 35 psig SETUP Data Type: Float

OOS

MAN

> 0, < = 150 15.0 psig SETUP

OOS

MAN

> = 0, < = 150 3.0 psig SETUP

OOS

MAN

1 = Aux Term ignored 1 SETUP Not available in the DVC6200f

OOS MAN

1=B, 2= C, ...12=M

OOS

23=X

MAN

1=B, 2=C, ...12= M

OOS

23=X

-Continued-

Initial ValueRangeMode

1=Spring & Diaphragm

1=Valve Closed SETUP

1=Counter Clockwise

=Relay A or C‐‐Double or Single Direct

2=C SETUP

Protect

Category

SETUP Data Type: Enum (Uint8)

Instruction Manual

D103412X012

Description

Data Type: (Uint8) Enum Identifies whether the valve is open or closed when instrument power is lost.

Data Type: Float Defines pressure corresponding to max pressure in pressure control mode.

Data Type: Float Defines pressure corresponding to minimum pressure in pressure control mode.

Data Type: Enum (Uint8) Letter (B through M or X)

Page 95

Instruction Manual

D103412X012

Table 4‐14. Transducer Block Parameter Definitions (Continued)

Label PARAMETER_NAME

TRAVEL_CAL

Travel Count TVL_COUNT

Travel Hi Calibration TVL_HI_CAL

Travel Lo Calibration TVL_LO_CAL

Travel Crossover TVL_CROSSOVER

Travel Fac Hi TVL_FAC_HI

Travel Fac Lo TVL_FAC_LO

Travel IP Bias TVL_IP_BIAS

Travel MLFB Bias TVL_MLFB_BIAS

Last Calibration Type TVL_CAL_TYPE

TRAVEL_TUNE

Travel Integral Enable TVL_INTEG_ENABLE

Travel Integral Limit Hi TVL_INTEG_LIM_HI

Travel Integral Limit Lo TVL_INTEG_LIM_LO

Travel Integral Dead Zone TVL_INTEG_DEADZ

Travel MLFB Gain TVL_MLFB_GAIN

Index

Number

RO /

43.1 RO N/A

MAN

43.2 RW

43.3 RW

43.4 RW

43.5 RO N/A Set by Factory N/A

43.6 RO N/A Set by Factory N/A

43.7 RW

43.8 RW

43.9 RW

44.1 RW

44.2 RW

44.3 RW

44.4 RW

44.5 RW

<TVL_FAC_HI

OOS

>TVL_LO_CAL

MAN

>TVL_FAC_LO

OOS

<TVL_HI_CAL

MAN

>0% < = 100% 50% CAL

OOS

MAN

0% - 100% 70% CAL Data Type: Float

OOS MAN

0 - 100% 50% CAL Data Type: Float

OOS

0: Not Calibrated 1: Single Point Calibration

MAN

2: Auto Calibration

OOS

3: Manual Calibration

MAN

1=Off

OOS

2=On

MAN

0% - 100% 30% SETUP Data Type: Float

OOS MAN

-100% - 0% -30% SETUP Data Type: Float

OOS MAN

0% - 2% 0.25% SETUP Data Type: Float

OOS MAN

> = 0 35 SETUP Data Type: Float

OOS

-Continued-

Detailed Setup—Transducer Block

Initial ValueRangeMode

2: Auto Calibration CAL Data Type: Enum (Uint8)

2=On SETUP Data Type: Enum (Uint8)

Protect

Category

CAL

Data Type: Uint16 Raw feedback from Travel Sensor

Data Type: Uint16 Maximum drive calibration point

Data Type: Uint16 Minimum drive calibration point

Data Type: Float Not used for the DVC6200f

Data Type: Uint16 Maximum value of travel sensor counts. Set at factory.

Data Type: Uint16 Minimum value of travel sensor counts. Set at factory.

Description

July 2013

Page 96

Detailed Setup—Transducer Block

July 2013

Table 4‐14. Transducer Block Parameter Definitions (Continued)

Label PARAMETER_NAME

TRAVEL_CAL_RUN

Travel Calibration Command TVL_CAL_CMD

Travel Calibration Prog TVL_CAL_PROG

Travel Calibration Status TVL_CAL_STATUS

Reserved

TVL_CAL_RESERVED



Index

Number

RO /

1: Operating 2: Autocalibrate 3: Not Used by DVC6200f 4: Mark Full Open 5: Mark Full Closed 6: Manual Calibrate Final 7: Abort 8: Clear Cal Status 9: Manual Calibrate Init 10: Manual Calibrate Restore 11: Reset Travel Sensor Error

45.1 RW MAN

45.2 RO N/A 0% N/A Data Type: Uint8

45.3 RO N/A

45.4 Reserved

12: Reserved 13: Execute Performance Tuner 14: Execute Performance Tuner (Graphite Packing) 16: Execute Performance Tuner (Booster) 17: Execute Performance Tuner (Graphite Packing and Booster) 19: Autocalibration, Set Filter 20: Autocalibrate Extended, Set Filter

0: auto cal complete 1: calibration complete 2: auto cal in progress 3: manual cal in progress 3: Not Used by DVC6200f 5: upper position marked 6: lower position marked 7: calibration error 8: Performance Tuner active 9: Performance Tuner Success 10: Performance Tuner Error (No movement) 11: Performance Tuner Error (Accessories unstable) 12: Performance Tuner Error (Other)

-Continued-

Initial ValueRangeMode

1=Operating CAL

no bits set N/A

Protect

Category

Instruction Manual

D103412X012

Description

Data Type: Enum (Uint8) Resets to 1 after a write

Data Type: Bit String (2 bytes) All bits set to 0 when mode changes from OOS. 0 = FALSE, 1 = TRUE

Page 97

Instruction Manual

D103412X012

Table 4‐14. Transducer Block Parameter Definitions (Continued)

Label PARAMETER_NAME

PRESS_CAL

Supply Pressure Scale SUPP_PRESS_SCALE

Supply Pressure Offset SUPP_PRESS_OFFSET

Pressure A Scale PRESS_A_SCALE

Pressure A Offset PRESS_A_OFFSET

Pressure B Scale PRESS_B_SCALE

Pressure B Offset PRESS_B_OFFSET

Pressure IP Bias PRESS_IP_BIAS

Pressure MLFB Bias PRESS_MLFB_BIAS

 PRESS_TUNE

Pressure Cutoff Hi PRESS_CUTOFF_HI

Pressure Cutoff Lo PRESS_CUTOFF_LO

Pressure Proportional Gain PRESS_PROP_GAIN

Pressure Integral Gain PRESS_INTEG_GAIN

Pressure Rate Gain PRESS_RATE_GAIN

Pressure Integral Dead Zone PRESS_INTEG_DEADZ

Pressure Integral Limit Hi PRESS_INTEG_HI_LIM

Pressure Integral Limit LO PRESS_INTEG_LO_LIM

Pressure Integral IC Hi PRESS_INTEG_IC_HI

Pressure Integral IC Lo PRESS_INTEG_IC_LO

Pressure MLFB Gain PRESS_MLFB_GAIN

Temperature TEMPERATURE

Target Travel TRAVEL_TARGET

Status STATUS

Value VALUE

Input Characterization INPUT_CHAR

Index

Number

RO /

46.1 RW

46.2 RW

46.3 RW

46.4 RW

46.5 RW

46.6 RW

46.7 RW

46.8 RW

47.1 RW

47.2 RW

47.3 RW

47.4 RW

47.5 RW

47.6 RW

47.7 RW

47.8 RW

47.9 RW

47.10 RW

47.11 RW

48 RO N/A N/A N/A

49 RO

49.1 RO

49.2 RO

50 RW

MAN

> 0 CAL Data Type: Float

OOS MAN

0 to 16383 CAL Data Type: Uint16

OOS MAN

> 0 CAL Data Type: Float

OOS MAN

0 to 16383 CAL Data Type: Uint16

OOS MAN

> 0 CAL Data Type: Float

OOS MAN

0 to 16383 CAL Data Type: Uint16

OOS MAN

0-100% 70% CAL Data Type: Float

OOS MAN

0-100% 50% CAL Data Type: Float

OOS

MAN

-25 -125%,

OOS

> CUTOFF_LO

MAN

-25 -125% < CUTOFF_HI 0.50% SETUP Data Type: Float

OOS

MAN

> = 0, < 32 2.2 SETUP

OOS

MAN

> = 0, < 32 0.1 SETUP

OOS

MAN

> = 0, < = 512 0 SETUP

OOS

MAN

= 0%, < = 2.0% 0.25% SETUP

OOS

MAN

> = 0%, < = 100%,

OOS

>INTEG_LO

MAN

< = 0%, > = -100%,

OOS

<INTEG_HI

MAN

>= -100%, < = 100% 12% Not used by the DVC6200f

OOS

MAN

>= -100%, < = 100% -12% Not used by the DVC6200f

OOS

MAN

> 0, < = 100 35 SETUP Data Type: Float

OOS

MAN OOS

1=Linear 2=Equal %

MAN

3=Quick Opening

OOS

4=Reserved 5=Custom

-Continued-

Detailed Setup—Transducer Block

Initial ValueRangeMode

99.50% SETUP Data Type: Float

20% SETUP

-20% SETUP

1=Linear SETUP Data Type: Enum (Uint8)

Protect

Category

N/A

Data Type: Float Proportional gain

Data Type: Float Integral resets per second

Data Type: Float Derivative gain

Data Type: Float Integrator Deadzone, 1/2 width

Data Type: Float Integrator limits

Data Type: Float Electronics temperature - Controls AI channel 11

Data Type: DS‐65 In Travel Control: travel in %, post characterization. In Pressure Control: implied valve travel as a % or pressure range, post characterization.

Description

Setpoint for valve

Setpoint for

July 2013

Page 98

Detailed Setup—Transducer Block

July 2013

Table 4‐14. Transducer Block Parameter Definitions (Continued)

Label PARAMETER_NAME

Custom Points CUSTOM_POINTS

Travel Deviation TRAVEL_DEVIATION

Drive Signal DRIVE_SIGNAL

Drive Current DRIVE_CURRENT

MLFB MLFB

Failed Alarm FAILED_ALM

UNACKNOWLEDGED 56.1 RW ALL

ALARM_STATE 56.2 RO N/A

TIME_STAMP 56.3 RO N/A 0 N/A SUBCODE 56.4 RO N/A 0 N/A

VALUE 56.5 RO N/A 0 N/A

Maintenance Alarm MAINT_ALM

UNACKNOWLEDGED 57.1 RW N/A

ALARM_STATE 57.2 RO N/A

TIME_STAMP 57.3 RO N/A 0 N/A SUBCODE 57.4 RO N/A 0 N/A

VALUE 57.5 RO N/A 0 N/A

Index

Number

RO /

51 RW

52 RO N/A 0 to 100% N/A

53 RO N/A 0 to 100% N/A

54 RO N/A 0 to 100% N/A Data Type: Float

55 RO N/A -100% to 100% N/A Data Type: Float

MAN OOS

0=Undefined 1=Acknowledged 2=Unacknowledged

0=Undefined 1=Clear-reported 2=Clear-not reported 3=Active-reported 4=Active-not reported

0=Undefined 1=Acknowledged 2=Unacknowledged

0=Undefined 1=Clear-reported 2=Clear-not reported 3=Active-reported 4=Active-not reported

-Continued-

Initial ValueRangeMode

Linear, Y=X SETUP

0=Undefined NONE

0=Undefined N/A

0=Undefined NONE

0=Undefined N/A

Protect

Category

Instruction Manual

D103412X012

Description

Data Type: Unit16 Array[43] Each item - 2500 to 12500 First integrator is number of valid points. Followed by up to 21 X values and then 21 Y values. X values must be increasing. Y values must be increasing or same. A value of 2050 represent 20.50% Custom Points can be written only if Input Characterization (INPUT_CHAR [50]) is

Data Type: Float Absolute value of (TRAVEL_TARGET [49] - TRAVEL [34]), Controls AI channel 10

Data Type: Float Controls AI channel 9

Data Type: DS‐71 Used to report alerts to host system.

Data Type: Float Value of parameter at alarm time for single alarm, 0 for multiple alarms

Data Type: DS‐71 Used to report alerts to host system

Data Type: Float Value of parameter at alarm time for single alarm, 0 for multiple alarms

not custom.

Page 99

Instruction Manual

D103412X012

Table 4‐14. Transducer Block Parameter Definitions (Continued)

59 RO

60 RO

RO /

Initial ValueRangeMode

0=Undefined 1=Acknowledged 2=Unacknowledged

0: Undefined 1: Clear-reported 2: Clear-not reported 3: Active-reported 4: Active-not reported

0: Drive Current 1: Drive Signal 2: Processor Impaired 3: Output Block Timeout 4: Blocks Set to Defaults 5: Travel Sensor 6: Outlet Pressure Sensor 7: Supply Pressure Sensor 8: Temperature Sensor

(1)

9: Supply Pressure

N/A

10: Temperature Limit 11: Travel Deviation 12: Travel Limit 13: Travel Accumulator 14: Cycle Counter 15: Performance Critical 16: Performance Reduced 17: Performance Information 18: Shutdown Alert

N/A

10: Temperature Limit 11: Travel Deviation 12: Travel Limit 13: Travel Accumulator 14: Cycle Counter 15: Performance Critical 16: Performance Reduced 17: Performance Information 18: Shutdown Alert

-Continued-

0=Undefined NONE

0=Undefined N/A

All bits: 0 N/A

Label PARAMETER_NAME

Advise Alarm ADVISE_ALM

UNACKNOWLEDGED 58.1 RW N/A

ALARM_STATE 58.2 RO N/A

TIME_STAMP 58.3 RO N/A 0 N/A SUBCODE 58.4 RO N/A 0 N/A

VALUE 58.5 RO N/A 0 N/A

Failed Active FAILED_ACTIVE

Maintenance Active MAINT_ACTIVE

1. These parameters can be written when PWA_SIMULATE is active and Protect Category is not ALL.

Index

Number

Detailed Setup—Transducer Block

July 2013

Protect

Category

Data Type: DS‐71 Used to report alerts to host system

Data Type: Float Value of parameter at alarm time for single alarm, 0 for multiple alarms

Data Type: Bit String (4 byte) 0=inactive 1=active Failed Alert Status

Data Type: Bit String (4 byte) 0=inactive 1=active Maintenance Alert Status

Description

Page 100

Detailed Setup—Transducer Block

July 2013

Table 4‐14. Transducer Block Parameter Definitions (Continued)

Label PARAMETER_NAME

Advise Active ADVISE_ACTIVE

Failed Enable FAILED_ENABLE

Maintenance Enable MAINT_ENABLE

Advise Enable ADVISE_ENABLE

Failed Suppress FAILED_MASK

1. These parameters can be written when PWA_SIMULATE is active and Protect Category is not ALL.

Index

Number

RO /

61 RO

62 RW ALL

63 RW ALL

64 RW ALL

65 RW ALL

(1)

N/A

0: Drive Current 1: Drive Signal 2: Processor Impaired 3: Output Block Timeout 4: Blocks Set to Defaults 5: Travel Sensor 6: Outlet Pressure Sensor 7: Supply Pressure Sensor 8: Temperature Sensor 9: Supply Pressure 10: Temperature Limit 11: Travel Deviation 12: Travel Limit 13: Travel Accumulator 14: Cycle Counter 15: Performance Critical 16: Performance Reduced 17: Performance Information 18: Shutdown Alert

Same as for FAILED_ACTIVE above

Same as for MAINT_ACTIVE above

Same as for ADVISE_ENABLE above

Same as for FAILED_ACTIVE above

-Continued-

Initial ValueRangeMode

All bits: 0 N/A

Enabled Bits: 0: Drive Current 2: Processor Impaired 4: Blocks Set to Default 5: Travel Sensor 15: Performance Critical 18: Shutdown Alert

Enabled Bits: 1: Drive Signal 3: Output Block Timeout 6: Outlet Pressure Sensor 9: Supply Pressure 11: Travel Deviation 13: Travel Accumulator 14: Cycle Counter 16: Performance Reduced

Enabled Bits: 8: Temperature Sensor 9: Supply Pressure Sensor 10: Temperature Limit 12: Travel Limit

All bits: 0 ALL

Protect

Category

ALL

Instruction Manual

D103412X012

Description

Data Type: Bit String (4 byte) 0=inactive 1=active Advise Alert Status

Data Type: Bit String (4 byte) 0=disable 1=enable Failed alert enable. Enable allows detection of alert. All alerts can be disabled.

Data Type: Bit String (4 byte) 0=disable 1=enable Maintenance alert enable. Enable allows detection of alert. All alerts can be disabled.

Data Type: Bit String (4 byte) 0=disable 1=enable Advise alert enable. Enable allows detection of alert. All alerts can be disabled.

Data Type: Bit String (4 byte) 0=disable 1=enable Failed alert mask. MASK controls whether an alert is reported. If alert is enabled the alert condition is evaluated and the ACTIVE parameter is updated to reflect if alert is active or not. If the bit is set reporting is suppressed. Default is all bits cleared.

Fisher FIELDVUE DVC6200f Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual