Fisher Fieldvue DVC5010, Fieldvue DVC5020 Quick Start Manual

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1-1 1
Using This Guide
1
W6164 / IL
Figure 1-2. Rotary Control Valve with Type
DVC5020 Digital Valve Controller
W6341 / IL
Figure 1-1. Sliding-Stem Control Valve with Type
DVC5010 Digital Valve Controller
Note
Install and operate this product only if you are qualified through training or experience. If you have any questions about this guide, contact your Fisher Controls representative or sales office.
Product Description
DVC5000 Series digital valve controllers (figures 1-1 and 1-2) are communicating, microprocessor-based current-to-pneumatic instruments. In addition to the normal function of converting an input current signal to a pneumatic output pressure, the DVC5000 Series digital valve controller communicates via HART protocol.
DVC5000 Series digital valve controllers are designed to directly replace standard pneumatic and electro-pneumatic valve mounted positioners.
Use of this Guide
This guide describes how to install, setup, and calibrate DVC5000 Series digital valve controllers with firmware Revision 6. Additional information for installing, operating, and maintaining the DVC5000 Series digital valve controllers can be found in the related documents listed on page 5-2.
This guide describes instrument setup and calibration using a Rosemount Model 275 HART Communicator. For information on using the Model 275 HART Communicator, see the Product Manual for the HART Communicator available from the Rosemount Measurement Division. An abbreviated description of HART Communicator operation is also contained in the FIELDVUE instrument instruction manual.
You can also setup and calibrate the instrument using an IBM compatible PC and FIELDVUE ValveLink software or Asset Management software. For information on using the software with a FIELDVUE instrument, refer to the appropriate user guide.
Displaying the HART Communicator Device Description Revision Number
Device Description (DD) revision identifies the version of the Fisher Controls Device Description that resides in the HART Communicator. It defines how the HART Communicator interacts with the user and instrument.
November 1999
1-1
DVC5000 Series
There are two device descriptions used with firmware revision 6 instruments: 3 and 4. Device Description revision 3 is available in HART Communicators with
1.25 megabyte memory modules. Device Description revision 4 is available in HART Communicators with 4 and 8 megabyte memory modules.
You can display the DD revision from the Offline or
1
Online menu. Offline Menu—To see the HART Communicator
device description revision number from the Offline menu, select Utility, Simulation, Fisher Controls, and DVC.
Online Menu—To see the HART Communicator device description revision number from the Online
menu, connect the HART Communicator to an instrument connected to a source supplying a 4 to 20 mA signal. From the Online menu, select Main Menu, Display, 275 DD Rev.
Displaying the FIELDVUE Instrument Firmware Revision Number
To view the instrument firmware revision, connect the HART Communicator to an instrument connected to a source supplying a 4 to 20 mA signal. From the Online menu, select Main Menu, Display, Device Information, and Firmware Rev.
1-2
November 1999
NOTE:
1
APPLY LUBRICANT
E0031 / IL
Figure 2-1. Mounting the Type 67CFR Regulator on a DVC5000 Series Digital Valve Controller
SUPPLY CONNECTION
Mounting
If ordered as part of a control valve assembly, the factory mounts the digital valve controller on the actuator, makes pneumatic connections to the actuator, sets up, and calibrates the instrument. If you purchased the digital valve controller separately, you will need a mounting kit to mount the digital valve controller on the actuator. See the instructions that come with the kit for mounting information.
Mounting the Type 67CFR Filter Regulator
A Type 67CFR filter regulator, when used with the DVC5000 Series digital valve controllers, can be mounted three ways.
Installation
TYPE 67CFR
1
O-RING
CAP SCREWS
2-2 2
Yoke-Mounted Regulator
Mount the filter regulator with 2 cap screws to the pre-drilled and tapped holes in the actuator yoke. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. No O-ring is required.
Casing-Mounted Regulator
Use the separate Type 67CFR filter regulator casing mounting bracket provided with the filter regulator. Attach the mounting bracket to the Type 67CFR and then attach this assembly to the actuator casing. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. No O-ring is required.
Pressure Connections
Pressure connections are shown in figure 2-2. All pressure connections on the digital valve controller are 1/4-inch NPT female connections. Use 3/8-inch (10 mm) tubing for all pressure connections. If remote venting is required, refer to the vent subsection.
2
Integral-Mounted Regulator
Refer to figure 2-1. Lubricate an O-ring and insert it in the recess around the SUPPLY connection on the digital valve controller. Attach the Type 67CFR filter regulator to the side of the digital valve controller. Thread a 1/4-inch socket-head pipe plug into the unused outlet on the filter regulator. This is the standard method of mounting the filter regulator.
November 1999
Note
Make pressure connections to the digi­tal valve controller using metal tubing with at least 3/8-inch diameter.
2-1
DVC5000 Series
2
1/4-18 NPT OUTPUT CONNECTION (OPTIONAL)
VENT
NOTE:
1
FOR DVC5010, IF VALVE TRAVEL EXCEEDS 2 INCHES, PLUG THE OUTPUT CONNECTION ON THE SIDE OF
THE INSTRUMENT AND USE THIS OUTPUT CONNECTION.
W7690 / IL
Supply Connections
Personal injury or property damage may occur from an uncontrolled pro­cess if the supply medium is not clean, dry, oil-free, or noncorrosive gas. Industry instrument air quality standards describe acceptable dirt, oil, and moisture content. Due to the variability in nature of the problems these influences can have on pneu­matic equipment, Fisher Controls has no technical basis to recommend the level of filtration equipment required to prevent performance degradation of pneumatic equipment. A filter or filter regulator capable of removing particles 40 microns in diameter should suffice for most applications. Use of suitable filtration equipment and the establishment of a mainte­nance cycle to monitor its operation is recommended.
TERMINAL BOX CAP
1/4-18 NPT OUTPUT CONNECTION
1
Figure 2- 2 . DVC5000 Series Digital Valve Controller Typical Connections (Type DVC5010 Shown)
1/4-18 NPT SUPPLY CONNECTION
1/2-14 NPT CONDUIT CONNECTION BOTH SIDES
DVC5000 SERIES WITH INTEGRAL
MOUNTED 67CFR FILTER/REGULATOR
Supply pressure must be clean, dry air or noncorrosive gas that meets the requirements of ISA Standard
WARNING
S7.3. A Type 67CFR filter regulator, or equivalent, may be used to filter and regulate supply air.
If you are using a Type 67CFR filter regulator, connect the supply line to the1/4-inch NPT IN connection and attach tubing from the output connection on the filter regulator to the SUPPLY connection on the instrument. If you are using an integral mounted Type 67CFR filter regulator, connect the supply to the IN connection on the regulator.
Output Connection
A factory mounted digital valve controller has its output piped to the supply connection on the actuator. If mounting the digital valve controller in the field, connect the 1/4-inch NPT digital valve controller output connection to the pneumatic actuator input connection. If using the Type DVC5010 on actuators with greater than 2-inch travel, plug the output connection on the side of the digital valve controller and use the output connection on the back of the unit.
1/4-18 NPT SUPPLY CONNECTION
2-2
November 1999
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