Fetco CBS7000, CBS-71A, CBS-72A, CBS-72AT, CBS-72AC Installation Manual

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www.fetco.com

Models: CBS-71A & AC

User’s Guide

Digital

CBS-72A & AC CBS-72AT & ATC

Digital

Table of Contents

Contact Information ................................................ 2

Description & Features ........................................... 2

Specifications.......................................................... 2

Weights and Capacities ...................................... 2

Electrical Configuration and Brewing Efficiency .3

Installation............................................................... 5

FETCO®, and LUXUS® are trademarks or trade names of Food Equipment Technologies Company.

Operating Procedures ............................................ 8

Brewing System .................................................. 8

Transfer System.................................................. 9

Programming ........................................................ 10

Cleaning & Maintenance ...................................... 11

Parts ..................................................................... 12

Contact Information

FETCO

Food Equipment Technologies Company 600 Rose Road Lake Zurich • IL • 60047-0429 • USA

Internet: www.fetco.com

Phone: (800) 338-2699 (US & Canada)

(847) 719-3000

Fax: (847) 719-3001

Email: sales@fetco.com

techsupport@fetco.com

Description & Features

CBS-71A - Single Coffee Brewer CBS-72AC - Twin Coffee Brewer with mobile dispensers CBS-71AC - Single Coffee Brewer with mobile dispensers CBS-72A - Twin Coffee Brewer CBS-72ATC - Twin Coffee Brewer with transfer

• Thermal, portable, stainless steel dispensers, 6, 18, or 24 gallons.

• Tight fitting brew baskets seal in flavor and steam. • Power management

• Fully automatic, with electronic temperature control. • Custom and export voltage

• Will not brew unless water temperature is correct.

• Thermal breakers and high pressure cutoff switch for safety.

• Mercury type power relay.

• Total serviceability from the front and top.

• 72AT/ATC versions: auto or manual transfer to 60 gallon tanks.

CBS-72AT - Twin Coffee Brewer with transfer system.

system and mobile dispensers.

Optional Features:

Specifications

Brew Volume: 6 gallons (22.7 liters)

(Not adjustable)

Water Requirements: CBS-71: 1 ½ gpm, 20-75 psig Coffee Filters: 23” X 9” FETCO # F006 CBS-72: 3 gpm, 20-75 psig

Electrical: See electrical configuration chart.

Weights and Capacities

Brewer Water Tank Total Weight, Dispenser Weight (empty) Capacity Weight (full) Model Weight Capacity Weight filled

CBS-71A 239 lbs. 18 gal. 150 lbs. 389 lbs. LBD-6C 152 lbs. 6 gal. 202 lbs. CBS-72A/AT 420 lbs. 2 X 18 gal. 300 lbs. 720 lbs. LBD-18 228 lbs. 18 gal. 378 lbs. LBD-24 222 lbs. 24 gal. 422 lbs. LBD-60 227 lbs. 60 gal. 726 lbs.

Average Brew Time: 7 minutes

(Allow an extra 3-5 minutes for coffee to finish dripping)

LBD-6 40 lbs. 6 gal. 90 lbs.

Electrical Configuration and Brewing Efficiency

CBS-71A & AC 6.0 gallons per batch

Heater Voltage Maximum Batches per Hour (max 5) Model Configuration Connection Phase Wires KW Amp draw Cold Water Hot Water

CBS-71A (-1) 3 X 5 KW 120/208 3 ph. 4 + ground 11.5 33.0 3.0 5.0

CBS-71A (-2) 3 X 10 KW 120/208 3 ph. 4 + ground 22.7 64.3 4.5 5.0

CBS-71A (-3) 3 X 10 KW 120/480 3 ph. 4 + ground 30.2 37.9 5.0 5.0

A and AC versions are actually identical units. The only difference is the stand or counter upon which the unit is placed.

CBS-72A & AC 6.0 gallons per batch

Heater Voltage Maximum Batches per Hour (max10) Model Configuration Connection Phase Wires KW Amp draw Cold Water Hot Water

CBS-72A (-1) 3 X 5 KW 120/208 3 ph. 4 + ground 11.6 33.7 4.7 10.0

with power

management

CBS-72A (-2) 3 X 5 KW 120/208 3 ph. 4 + ground 22.8 65.0 6.0 10.0

without power

management

CBS-72A (-3) 3 X 10 KW 120/208 3 ph. 4 + ground 22.8 65.0 9.3 10.0

with power

management

CBS-72A (-4) 3 X 10 KW 120/480 3 ph. 3 + ground 30.3 37.9 10.0 10.0

with power

management

CBS-72A (-5) 3 X 10 KW 120/480 3 ph. 3 + ground 60.3 74.7 10.0 10.0

without power

management

Each CBS-72 is actually two separate brewers in one body. Each side has a separate water tank and 3 heaters. The power management feature allows only one side of the brewer to heat at any given time, which limits the total amperage required for operation.

A and AC versions are actually identical units. The only difference is the stand or counter upon which the unit is placed.

120/220 3 ph. 4 + ground 13.3 36.0 3.3 5.0 120/240 3 ph. 4 + ground 15.2 37.9 3.6 5.0

120/220 3 ph. 4 + ground 26.3 70.3 4.8 5.0 120/240 3 ph. 4 + ground 30.2 74.0 5.0 5.0

Batches per hour based on 7 minute

brew time, with no bypass

on each side 120/220 3 ph. 4 + ground 13.4 36.7 5.4 10.0

120/240 3 ph. 4 + ground 15.3 38.6 6.2 10.0

on each side 120/220 3 ph. 4 + ground 26.4 71.0 6.6 10.0

120/240 3 ph. 4 + ground 30.3 74.7 7.2 10.0

on each side 120/220 3 ph. 4 + ground 26.4 71.0 10.0 10.0

120/240 3 ph. 4 + ground 30.3 74.7 10.0 10.0

on each side

(plus 120V cord & plug)

Batches per hour based on 7 minute

brew time, with no bypass

CBS-72AT & ATC 6.0 gallons per batch

Heater Voltage Maximum Batches per Hour (max10) Model Configuration Connection Phase Wires KW Amp draw Cold Water Hot Water

CBS-72AT (-1) 3 X 5 KW 120/208 3 ph. 4 + ground 11.9 35.7 4.7 10.0

with power

management

on each side 120/220 3 ph. 4 + ground 13.7 38.7 5.4 10.0

120/240 3 ph. 4 + ground 15.6 40.6 6.2 10.0

CBS-72AT (-2) 3 X 5 KW 120/208 3 ph. 4 + ground 23.1 67.0 6.0 10.0

without power

management

on each side 120/220 3 ph. 4 + ground 26.7 73.0 6.6 10.0

120/240 3 ph. 4 + ground 30.6 76.7 7.2 10.0

CBS-72AT (-3) 3 X 10 KW 120/208 3 ph. 4 + ground 23.1 67.0 9.3 10.0

with power

management

on each side 120/220 3 ph. 4 + ground 26.7 73.0 10.0 10.0

120/240 3 ph. 4 + ground 30.6 76.7 10.0 10.0

CBS-72AT (-4) 3 X 10 KW 120/480 3 ph. 3 + ground 30.6 39.9 10.0 10.0

with power

management

on each side

(plus 120V cord & plug)

CBS-72AT (-5) 3 X 10 KW 120/480 3 ph. 3 + ground 60.6 76.7 10.0 10.0

without power

management

on each side

(plus 120V cord & plug)

Batches per hour based on 7 minute

brew time, with no bypass

AT and ATC versions are actually identical units. The only difference is the stand or counter upon which the unit is placed.

Steam Heated Brewers

Maximum Steam Maximum Batch Brew Maximum Model Steam Demand Pressure Volts Wires Amp draw Size Heads Batches/Hour

CBS-71A/AC (-4) 80 lbs./hr. 10-15 PSI 120 2 + ground 1.8 6.0 gal. 1 6 CBS-72A/AC (-6) 160 lbs./hr. 10-15 PSI 120 2 + ground 2.5 6.0 gal. 2 10

Customer supplies one ¾ inch steam line. No power management between sides. CBS-72A/AC (-7) 80 lbs./hr. per side 10-15 PSI 120 2 + ground 2.5 6.0 gal. 2 10

Customer supplies two ½ inch steam lines. No power management between sides. CBS-72A/AC (-8) 80 lbs./hr. 10-15 PSI 120 2 + ground 2.5 6.0 gal. 2 10

Customer supplies one ½ inch steam line. With power management between sides. CBS-72AT/ATC (-6) 160 lbs./hr. 10-15 PSI 120 2 + ground 4.5 6.0 gal. 2 10

Customer supplies one ¾ inch steam line. No power management between sides. CBS-72AT/ATC (-7) 80 lbs./hr. per side 10-15 PSI 120 2 + ground 4.5 6.0 gal. 2 10

Customer supplies two ½ inch steam lines. No power management between sides. CBS-72AT/ATC (-8) 80 lbs./hr. 10-15 PSI 120 2 + ground 4.5 6.0 gal. 2 10

Customer supplies one ½ inch steam line. With power management between sides.

Each CBS-72 is actually two separate brewers in one body. Each side has a separate water tank and steam coil. The power management feature allows only one side of the brewer to heat at any given time, which limits the steam demand required for operation.

All steam heated brewers are supplied with the following:

Steam inlet strainer, with ½” FPT (¾” FPT on CBS-72A/AT (-6) ) Steam trap, with ½” hose barb Standard 3 wire power cord for 120 VAC outlet.

Installation

(For Qualified Service Technicians Only)

Keys To A Successful Installation

If not installed correctly by qualified personnel, the brewer will not operate properly and damage may result. Damage resulting from improper installation is not covered by the warranty. Here are the key points to consider before installation:

Electrical:

• All FETCO brewers require NEUTRAL. Ground is not an acceptable substitute. Installation without neutral

may cause damage to the electronic components.

• The power connection to L1 on the terminal block must be at least 105 volts. Less than 105 volts will cause erratic behavior from the brewer.

• Push button circuit breakers are located on the front of the brewer, behind the dispensers.

Plumbing:

• This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes.

• The water line must be flushed thoroughly prior to connecting it to the brewer to prevent debris from

contaminating the machine.

General:

• Utilize a qualified beverage equipment service technician for installation.

Brewer Installation

The installation must comply with applicable federal, state, and local codes having jurisdiction at your location. Check with your local inspectors to determine what codes will apply to the installation and operation of FETCO products.

Brewer Set-up

• Place the brewer stand (for mobile cart systems) or counter (for stationary systems) in the desired location. Allow at least 1 foot of space between the wall and the back of the stand or counter. For easy access and visibility, electrical shut off switches, circuit breakers, water valves, and filters should not be located directly behind the brewer.

• Using a carpenter’s level, adjust the legs until the stand or counter is perfectly level front-to-back, and left- to-right.

• Each leg has a flange with 2 holes for bolting the stand or counter to the floor (required for safety). Mark the location of the holes on the floor.

• Set the stand or counter aside, and drill holes in the floor as marked. The materials used will depend on the floor material.

• Bolt the stand or counter to the floor, and double check to make sure it is level.

• The brewer is shipped lying on its’ back. Before standing it upright, remove the front cover. There is no

need to remove the 2 top covers.

• Place the brewer on top of the stand or counter. This requires at least 3 people, 4 if possible.

• Bolt the brewer to the stand or counter, using the nuts and bolts provided.

Drip Tray Drain Connection

• A kitchen sink style drain is provided on the drip tray for connection to a 1 ½ inch drain pipe.

• Before connecting the drain, the customer should select one of the three available height positions for

mounting the drip tray. Holes are provided in the back of the counter for each of the available positions.

Water connection

• Caution connect the incoming water to these fittings.

• The water connection is a single 3/8 inch male flare fitting, located inside the lower compartment.

• The brewer can be connected to a cold or hot water line. Cold water is preferred for best coffee flavor, but

hot water will allow for faster recovery times.

(stationary systems only)

! The hose barb fitting(s) protruding from the back of the unit are the tank drains. DO NOT

• Install a water shut off valve near the brewer to facilitate service. If an in-line water filter is used, it should be installed after the water shut off valve and in a position to facilitate filter replacement.

• Before connecting the water line to the brewer, flush the line and water filter thoroughly to remove any debris.

• Connect the water line to the brewer, and turn on the water to check for leaks.

Electrical connection

(Steam heated brewers - see next section)

• Verify that the actual voltage at the electrical service connection is compatible with the specifications on the brewer’s serial number plate. Make sure the electrical service includes neutral.

• A fused disconnect switch or circuit breaker on the incoming power line must be conveniently located near the brewer, and its location and markings known to the operators.

• The body of the brewer must be grounded to a suitable building ground. A ground lug is provided in the brewer next to the power terminal block. Use only 10 gauge copper wire for grounding.

• Make sure that both power switches are in the “off” position. The buttons should be in the “out” position.

• Connect the power, neutral, and ground wires to the terminals in the brewer.

120V

208-240V

GROUND

WIRE

TO 120V OUTLET

CORD WITH 5-15P

NEMA PLUG

480 V

480 V480 V

GROUND

WIRE

L1L2L3N

TERMINAL BLOCK

GROUND

LUG

GROUND

LUG

TERMINAL BLOCKS

L1L2L3

GROUND

Electrical Connection - 240 volts, 3 phase Electrical Connection - 480 volts, 3 phase

• Turn on the building circuit breaker. Do not

turn on the brewer’s power switches yet.

• At the brewer’s terminal block, verify that the correct voltage is between terminals, according to the diagram above.

• CBS-71A - press the power switch. CBS-72A - press only the power switch on the brewer’s left side. The power switch will illuminate. After a delay of 5-6 seconds, the tank should begin filling with water.

• CBS-72A - You can press the right side power switch at any time to begin filling the other tank, but this will cause the first tank to fill more slowly. To fill the first tank as fast as possible, wait until it has filled completely before pressing the right side power switch.

• The heating process will begin after the water has reached a safe level, but before the tank has filled completely. Approximately 10-15 minutes after the tank has filled, the ready light will illuminate, indicating that this side of the brewer is at the proper temperature and ready to operate.

Steam Heated Brewers

Electrical connection

• The electrical connection is 120 VAC, single phase, 2 wire plus ground. A power cord with a standard 5- 15P plug is provided. The brewer will draw a maximum of 2.5 amps.

Steam connection

• The steam line must be clean and free of any debris. A shut off valve should be located near the brewer.

• The steam inlet is ½ “ or ¾” FPT, and is equipped with a strainer. There are two steam traps with ½ hose

barbs.

• The steam pressure should be at least 10 PSI, and must not exceed 15 PSI.

• A shut off valve should be located near the brewer.

• To prevent backups, the ends of the hoses connected to the steam traps must be free (not connected or

submerged).

LUG

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