Fetco CBS7000, CBS-71A, CBS-72A, CBS-72AT, CBS-72AC Installation Manual

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www.fetco.com
Models: CBS-71A & AC
User’s Guide
Digital
CBS-72A & AC CBS-72AT & ATC
Digital
Digital
Table of Contents
Contact Information ................................................ 2
Description & Features ........................................... 2
Specifications.......................................................... 2
Weights and Capacities ...................................... 2
Electrical Configuration and Brewing Efficiency .3
Installation............................................................... 5
FETCO®, and LUXUS® are trademarks or trade names of Food Equipment Technologies Company.
© 2006 Food Equipment Technologies Company Part # P022 Rev. February 8, 2006
Operating Procedures ............................................ 8
Brewing System .................................................. 8
Transfer System.................................................. 9
Programming ........................................................ 10
Cleaning & Maintenance ...................................... 11
Parts ..................................................................... 12
Contact Information
FETCO
Food Equipment Technologies Company 600 Rose Road Lake Zurich IL 60047-0429 USA
Internet: www.fetco.com
®
Phone: (800) 338-2699 (US & Canada)
(847) 719-3000
Fax: (847) 719-3001
Email: sales@fetco.com
techsupport@fetco.com
Description & Features
CBS-71A - Single Coffee Brewer CBS-72AC - Twin Coffee Brewer with mobile dispensers CBS-71AC - Single Coffee Brewer with mobile dispensers CBS-72A - Twin Coffee Brewer CBS-72ATC - Twin Coffee Brewer with transfer
Thermal, portable, stainless steel dispensers, 6, 18, or 24 gallons.
Tight fitting brew baskets seal in flavor and steam. Power management
Fully automatic, with electronic temperature control. Custom and export voltage
Will not brew unless water temperature is correct.
Thermal breakers and high pressure cutoff switch for safety.
Mercury type power relay.
Total serviceability from the front and top.
72AT/ATC versions: auto or manual transfer to 60 gallon tanks.
CBS-72AT - Twin Coffee Brewer with transfer system.
system and mobile dispensers.
Optional Features:
Specifications
Brew Volume: 6 gallons (22.7 liters)
(Not adjustable)
Water Requirements: CBS-71: 1 ½ gpm, 20-75 psig Coffee Filters: 23” X 9” FETCO # F006 CBS-72: 3 gpm, 20-75 psig
Electrical: See electrical configuration chart.
Weights and Capacities
Brewer Water Tank Total Weight, Dispenser Weight (empty) Capacity Weight (full) Model Weight Capacity Weight filled
CBS-71A 239 lbs. 18 gal. 150 lbs. 389 lbs. LBD-6C 152 lbs. 6 gal. 202 lbs. CBS-72A/AT 420 lbs. 2 X 18 gal. 300 lbs. 720 lbs. LBD-18 228 lbs. 18 gal. 378 lbs. LBD-24 222 lbs. 24 gal. 422 lbs. LBD-60 227 lbs. 60 gal. 726 lbs.
Average Brew Time: 7 minutes
(Allow an extra 3-5 minutes for coffee to finish dripping)
LBD-6 40 lbs. 6 gal. 90 lbs.
2
Electrical Configuration and Brewing Efficiency
CBS-71A & AC 6.0 gallons per batch
Heater Voltage Maximum Batches per Hour (max 5) Model Configuration Connection Phase Wires KW Amp draw Cold Water Hot Water
CBS-71A (-1) 3 X 5 KW 120/208 3 ph. 4 + ground 11.5 33.0 3.0 5.0
CBS-71A (-2) 3 X 10 KW 120/208 3 ph. 4 + ground 22.7 64.3 4.5 5.0
CBS-71A (-3) 3 X 10 KW 120/480 3 ph. 4 + ground 30.2 37.9 5.0 5.0
A and AC versions are actually identical units. The only difference is the stand or counter upon which the unit is placed.
CBS-72A & AC 6.0 gallons per batch
Heater Voltage Maximum Batches per Hour (max10) Model Configuration Connection Phase Wires KW Amp draw Cold Water Hot Water
CBS-72A (-1) 3 X 5 KW 120/208 3 ph. 4 + ground 11.6 33.7 4.7 10.0
with power
management
CBS-72A (-2) 3 X 5 KW 120/208 3 ph. 4 + ground 22.8 65.0 6.0 10.0
without power
management
CBS-72A (-3) 3 X 10 KW 120/208 3 ph. 4 + ground 22.8 65.0 9.3 10.0
with power
management
CBS-72A (-4) 3 X 10 KW 120/480 3 ph. 3 + ground 30.3 37.9 10.0 10.0
with power
management
CBS-72A (-5) 3 X 10 KW 120/480 3 ph. 3 + ground 60.3 74.7 10.0 10.0
without power
management
Each CBS-72 is actually two separate brewers in one body. Each side has a separate water tank and 3 heaters. The power management feature allows only one side of the brewer to heat at any given time, which limits the total amperage required for operation.
A and AC versions are actually identical units. The only difference is the stand or counter upon which the unit is placed.
120/220 3 ph. 4 + ground 13.3 36.0 3.3 5.0 120/240 3 ph. 4 + ground 15.2 37.9 3.6 5.0
120/220 3 ph. 4 + ground 26.3 70.3 4.8 5.0 120/240 3 ph. 4 + ground 30.2 74.0 5.0 5.0
Batches per hour based on 7 minute
brew time, with no bypass
on each side 120/220 3 ph. 4 + ground 13.4 36.7 5.4 10.0
120/240 3 ph. 4 + ground 15.3 38.6 6.2 10.0
on each side 120/220 3 ph. 4 + ground 26.4 71.0 6.6 10.0
120/240 3 ph. 4 + ground 30.3 74.7 7.2 10.0
on each side 120/220 3 ph. 4 + ground 26.4 71.0 10.0 10.0
120/240 3 ph. 4 + ground 30.3 74.7 10.0 10.0
on each side
on each side
(plus 120V cord & plug)
(plus 120V cord & plug)
Batches per hour based on 7 minute
brew time, with no bypass
3
CBS-72AT & ATC 6.0 gallons per batch
Heater Voltage Maximum Batches per Hour (max10) Model Configuration Connection Phase Wires KW Amp draw Cold Water Hot Water
CBS-72AT (-1) 3 X 5 KW 120/208 3 ph. 4 + ground 11.9 35.7 4.7 10.0
with power
management
on each side 120/220 3 ph. 4 + ground 13.7 38.7 5.4 10.0
120/240 3 ph. 4 + ground 15.6 40.6 6.2 10.0
CBS-72AT (-2) 3 X 5 KW 120/208 3 ph. 4 + ground 23.1 67.0 6.0 10.0
without power
management
on each side 120/220 3 ph. 4 + ground 26.7 73.0 6.6 10.0
120/240 3 ph. 4 + ground 30.6 76.7 7.2 10.0
CBS-72AT (-3) 3 X 10 KW 120/208 3 ph. 4 + ground 23.1 67.0 9.3 10.0
with power
management
on each side 120/220 3 ph. 4 + ground 26.7 73.0 10.0 10.0
120/240 3 ph. 4 + ground 30.6 76.7 10.0 10.0
CBS-72AT (-4) 3 X 10 KW 120/480 3 ph. 3 + ground 30.6 39.9 10.0 10.0
with power
management
on each side
(plus 120V cord & plug)
CBS-72AT (-5) 3 X 10 KW 120/480 3 ph. 3 + ground 60.6 76.7 10.0 10.0
without power
management
on each side
(plus 120V cord & plug)
Batches per hour based on 7 minute
brew time, with no bypass
Each CBS-72 is actually two separate brewers in one body. Each side has a separate water tank and 3 heaters. The power management feature allows only one side of the brewer to heat at any given time, which limits the total amperage required for operation.
AT and ATC versions are actually identical units. The only difference is the stand or counter upon which the unit is placed.
Steam Heated Brewers
Maximum Steam Maximum Batch Brew Maximum Model Steam Demand Pressure Volts Wires Amp draw Size Heads Batches/Hour
CBS-71A/AC (-4) 80 lbs./hr. 10-15 PSI 120 2 + ground 1.8 6.0 gal. 1 6 CBS-72A/AC (-6) 160 lbs./hr. 10-15 PSI 120 2 + ground 2.5 6.0 gal. 2 10
Customer supplies one ¾ inch steam line. No power management between sides. CBS-72A/AC (-7) 80 lbs./hr. per side 10-15 PSI 120 2 + ground 2.5 6.0 gal. 2 10
Customer supplies two ½ inch steam lines. No power management between sides. CBS-72A/AC (-8) 80 lbs./hr. 10-15 PSI 120 2 + ground 2.5 6.0 gal. 2 10
Customer supplies one ½ inch steam line. With power management between sides. CBS-72AT/ATC (-6) 160 lbs./hr. 10-15 PSI 120 2 + ground 4.5 6.0 gal. 2 10
Customer supplies one ¾ inch steam line. No power management between sides. CBS-72AT/ATC (-7) 80 lbs./hr. per side 10-15 PSI 120 2 + ground 4.5 6.0 gal. 2 10
Customer supplies two ½ inch steam lines. No power management between sides. CBS-72AT/ATC (-8) 80 lbs./hr. 10-15 PSI 120 2 + ground 4.5 6.0 gal. 2 10
Customer supplies one ½ inch steam line. With power management between sides.
Each CBS-72 is actually two separate brewers in one body. Each side has a separate water tank and steam coil. The power management feature allows only one side of the brewer to heat at any given time, which limits the steam demand required for operation.
All steam heated brewers are supplied with the following:
Steam inlet strainer, with ½” FPT (¾” FPT on CBS-72A/AT (-6) ) Steam trap, with ½” hose barb Standard 3 wire power cord for 120 VAC outlet.
4
Installation
(For Qualified Service Technicians Only)
Keys To A Successful Installation
If not installed correctly by qualified personnel, the brewer will not operate properly and damage may result. Damage resulting from improper installation is not covered by the warranty. Here are the key points to consider before installation:
Electrical:
All FETCO brewers require NEUTRAL. Ground is not an acceptable substitute. Installation without neutral
may cause damage to the electronic components.
The power connection to L1 on the terminal block must be at least 105 volts. Less than 105 volts will cause erratic behavior from the brewer.
Push button circuit breakers are located on the front of the brewer, behind the dispensers.
Plumbing:
This equipment is to be installed to comply with the applicable federal, state, or local plumbing codes.
The water line must be flushed thoroughly prior to connecting it to the brewer to prevent debris from
contaminating the machine.
General:
Utilize a qualified beverage equipment service technician for installation.
Brewer Installation
The installation must comply with applicable federal, state, and local codes having jurisdiction at your location. Check with your local inspectors to determine what codes will apply to the installation and operation of FETCO products.
Brewer Set-up
Place the brewer stand (for mobile cart systems) or counter (for stationary systems) in the desired location. Allow at least 1 foot of space between the wall and the back of the stand or counter. For easy access and visibility, electrical shut off switches, circuit breakers, water valves, and filters should not be located directly behind the brewer.
Using a carpenter’s level, adjust the legs until the stand or counter is perfectly level front-to-back, and left- to-right.
Each leg has a flange with 2 holes for bolting the stand or counter to the floor (required for safety). Mark the location of the holes on the floor.
Set the stand or counter aside, and drill holes in the floor as marked. The materials used will depend on the floor material.
Bolt the stand or counter to the floor, and double check to make sure it is level.
The brewer is shipped lying on its’ back. Before standing it upright, remove the front cover. There is no
need to remove the 2 top covers.
Place the brewer on top of the stand or counter. This requires at least 3 people, 4 if possible.
Bolt the brewer to the stand or counter, using the nuts and bolts provided.
Drip Tray Drain Connection
A kitchen sink style drain is provided on the drip tray for connection to a 1 ½ inch drain pipe.
Before connecting the drain, the customer should select one of the three available height positions for
mounting the drip tray. Holes are provided in the back of the counter for each of the available positions.
Water connection
Caution connect the incoming water to these fittings.
The water connection is a single 3/8 inch male flare fitting, located inside the lower compartment.
The brewer can be connected to a cold or hot water line. Cold water is preferred for best coffee flavor, but
hot water will allow for faster recovery times.
(stationary systems only)
! The hose barb fitting(s) protruding from the back of the unit are the tank drains. DO NOT
5
Install a water shut off valve near the brewer to facilitate service. If an in-line water filter is used, it should be installed after the water shut off valve and in a position to facilitate filter replacement.
Before connecting the water line to the brewer, flush the line and water filter thoroughly to remove any debris.
Connect the water line to the brewer, and turn on the water to check for leaks.
Electrical connection
(Steam heated brewers - see next section)
Verify that the actual voltage at the electrical service connection is compatible with the specifications on the brewer’s serial number plate. Make sure the electrical service includes neutral.
A fused disconnect switch or circuit breaker on the incoming power line must be conveniently located near the brewer, and its location and markings known to the operators.
The body of the brewer must be grounded to a suitable building ground. A ground lug is provided in the brewer next to the power terminal block. Use only 10 gauge copper wire for grounding.
Make sure that both power switches are in the “off” position. The buttons should be in the “out” position.
Connect the power, neutral, and ground wires to the terminals in the brewer.
120V
208-240V
208-240V
208-240V
GROUND
WIRE
TO 120V OUTLET
CORD WITH 5-15P
NEMA PLUG
480 V
480 V480 V
GROUND
WIRE
L1L2L3N
TERMINAL BLOCK
GROUND
LUG
GROUND
LUG
TERMINAL BLOCKS
L1L2L3
GROUND
Electrical Connection - 240 volts, 3 phase Electrical Connection - 480 volts, 3 phase
Turn on the building circuit breaker. Do not
turn on the brewer’s power switches yet.
At the brewer’s terminal block, verify that the correct voltage is between terminals, according to the diagram above.
CBS-71A - press the power switch. CBS-72A - press only the power switch on the brewer’s left side. The power switch will illuminate. After a delay of 5-6 seconds, the tank should begin filling with water.
CBS-72A - You can press the right side power switch at any time to begin filling the other tank, but this will cause the first tank to fill more slowly. To fill the first tank as fast as possible, wait until it has filled completely before pressing the right side power switch.
The heating process will begin after the water has reached a safe level, but before the tank has filled completely. Approximately 10-15 minutes after the tank has filled, the ready light will illuminate, indicating that this side of the brewer is at the proper temperature and ready to operate.
Steam Heated Brewers
Electrical connection
The electrical connection is 120 VAC, single phase, 2 wire plus ground. A power cord with a standard 5- 15P plug is provided. The brewer will draw a maximum of 2.5 amps.
Steam connection
The steam line must be clean and free of any debris. A shut off valve should be located near the brewer.
The steam inlet is ½ “ or ¾” FPT, and is equipped with a strainer. There are two steam traps with ½ hose
barbs.
The steam pressure should be at least 10 PSI, and must not exceed 15 PSI.
A shut off valve should be located near the brewer.
To prevent backups, the ends of the hoses connected to the steam traps must be free (not connected or
submerged).
LUG
6
Transfer System (AT versions only)
Holding Tank Set-up
Place the tank stand in the desired location.
Using a carpenter’s level, adjust the legs until the stand is perfectly level front-to-back, and left-to-right.
Each leg has a flange with 2 holes for bolting the stand to the floor (required for safety). Mark the location
of the holes on the floor.
Set the stand aside, and drill holes in the floor as marked. The materials used will depend on the floor material.
Bolt the stand to the floor, and double check to make sure it is level.
Place the holding tank on top of the stand.
The tank’s rear legs have flanges with 2 holes for bolting the tank down.
Level the tank, and bolt it to the stand.
Connect the two stainless steel shielded transfer hoses between the brewer and the holding tank.
Water Connection - Tank Rinse System
The tank must be connected to a hot flush the line thoroughly to remove any debris.
The connection is a ½ inch male flare fitting, located on the left side of the tank, near the bottom. The flare fitting can be removed, leaving a ½ inch FPT connection.
Before connecting the water line, make sure that the rinse jet valve on the front of the tank is in the “off” position. (The tank cover must be in place whenever the rinse jet valve is turned on.)
Tank Overflow Connection
Connect a ¾ inch I.D. hose to the overflow fitting on the right side of the tank. The opposite end of the hose should be free, not connected or submerged.
Drip Tray Drain Connection
A kitchen sink style drain is provided on the drip tray for connection to a 1 ½ inch drain pipe.
water line. A minimum of 50 PSI is required. Before connecting it,
7
Operating Procedures
Brewing System
Before brewing, always verify the cleanliness of the brew baskets and dispensers.
1. Push the POWER switch to the ON position
2. Prepare the brew basket(s).
3. Place the appropriate dispenser(s) in position under the brew baskets.
4. When the READY light is on, press the BREW button to start the brew cycle
5. The RINSE button (labeled “FLUSH” on some units)
CAUTION:
The button will illuminate to indicate that the brewer has power and is operational.
Carefully pull open the drawer holding the brew basket.
Grasp the brew basket by one handle, and turn it until you can reach both
handles comfortably.
Grasp both handles and lift the basket out of the drawer. If necessary, empty and rinse the brew basket.
Place a paper filter in each basket to be used. Pour the appropriate amount of pre-measured, ground coffee into the filter. Spread the coffee evenly in the basket until it is a uniform depth. (The amount of coffee used will depend on your personal tastes and the recommendation of your coffee supplier.)
Place the brew basket back into the drawer. Turn the brew basket to align either one of the handles with either front corner of the drawer.
Close the drawer completely. When fully closed, it will be flush with the front surface of the brewer.
Ensure that the brew-through cover is in place, the dispenser is empty enough to handle the amount of
coffee to be brewed, and the faucets are closed.
Ensure that the dispensers are pushed all the way in, and that the brew funnels are aligned with the bottom of the brew baskets.
When using carts, always set both parking brakes by pressing your foot on the paddle just above each of the two wheels closest to you. When the brakes are set, a green button extends above the paddle. To release the brakes for moving, press the green button with your foot.
The brew cycle will begin immediately, and the BREW button will illuminate. The brew cycle cannot be started unless the READY light is on.
Drip delay: When the brew cycle is finished, the BREW button will flash during the drip delay cycle, indicating that coffee may still be dripping from the bottom of the brew basket.
Optional BREW WAIT setting (See Programming section)
If the BREW WAIT setting is ON, and the READY light is off when the brew button is pressed, the BREW and READY lights will begin flashing. When the water has heated to the proper temperature,
the READY light will go on, the brew cycle will begin, and the BREW button will illuminate with a steady glow.
If necessary, you may stop the brew cycle at any time by pressing the STOP button. This will reset the brewer, and you will have to start a new brew cycle from the beginning.
When this button is pressed, both the brew and bypass valves will open, allowing the maximum amount of water to flow into the brew basket. Water will flow only while the button is pressed.
Used primarily to rinse the brew basket at the end of the day, it may also be used to pre-heat the brew basket before brewing.
The flow of water will stop if the RINSE button is held in for more than 30 seconds. If a longer rinse time is desired, release the button momentarily and press it again.
Caution! If the button is pressed too many times, the dispenser may overflow.
Do not remove the brew basket or move the dispensers immediately after the brew cycle has
finished. Wait until dripping from the bottom of the brew basket has stopped. This may take several minutes.
When removing the brew basket, carefully inspect the inside of the basket for hot coffee that may have been trapped or has not finished draining.
Always set both parking brakes whenever carts are not being transported.
8
Transfer System
1. Before Brewing
Remove the sight gauge vent cap from the dispenser you want to transfer, and insert the transfer hose into the top of the sight gauge.
Ensure that the dispenser, brew basket, and holding tank cover are in place, and that all old coffee has been drained from the holding tank and dispensers.
Ensure that the Transfer, Automatic switch is in the “OFF” position, and that the ready light is on.
Unlock and turn the rinse jet valve on the front of the holding tank to the “on” position to pre-heat the
tank.
Press and hold the Rinse (or FLUSH) button on each brew head for approximately 30 seconds.
Press and hold the manual transfer button on each side until the dispensers are empty to pre-heat and
rinse the transfer lines. (The flow of water will stop if the button is held in for more than 30 seconds. If a longer time is desired, release the button momentarily and press it again.)
Turn the rinse jet valve to the “off” position.
2. Automatic transfer
3. Manual transfer
4. Stopping the transfer
5. Dispensing coffee from the holding tank
6. End of the day cleaning
Open the lower faucet on the holding tank until the tank has drained completely.
Set the Transfer, Automatic push button above the brew head you wish to transfer to the “ON” position.
This can be selected at any time during the brew cycle. The system will wait until the brew cycle is completed, then automatically transfer the entire contents of the dispenser to the holding tank.
After a brew cycle has stopped, you can transfer coffee with the manual button in 2 ways:
-Set the Transfer, Automatic switch to the “ON” position, and momentarily press the manual transfer button. This will start a timed transfer just as if the transfer had been selected during the brew cycle.
-Set the Transfer, Automatic switch to the “OFF” position, and hold the manual transfer button in until the transfer is complete.
The flow of water will stop if the manual transfer button is held in for more than 30 seconds. If a longer transfer time is desired, release the button momentarily and press it again. Repeat as needed.
You can stop the brew and transfer cycles on either side by pressing the appropriate stop button, or by pressing the appropriate power button to the off position. You can also shut down both sides at the same time by pressing the emergency stop palm switch in the center of the brewer. If you stop the brew head in the middle of a brew cycle, you will have to begin a new brew cycle from the beginning. You cannot restart a brew cycle after it has been stopped. If you stop the brew in the middle of a transfer cycle, you can finish the transfer by holding in the Transfer, Manual push button.
Pressing the Emergency stop push button will remove power to the brewer and cancel all functions on both sides. If the problem can be isolated to one side only, the power switch to the appropriate side can be turned off and the emergency stop switch reset. This will allow the good side of the brewer to continue to function.
The upper faucet is positioned to allow coffee to be dispensed at a slower rate than the lower faucet when the tank is nearly full. It will not drain the tank completely due to its’ position.
The lower faucet will dispense much faster than the upper faucet and will drain the tank completely. Use caution, especially when the tank is nearly full.
Ensure that the dispenser, brew basket, and holding tank cover are in place, and that all old coffee has been drained from the holding tank and dispensers.
Ensure that the Transfer, Automatic switch is in the “OFF” position, and that the ready light is on.
Unlock and turn the rinse jet valve on the front of the holding tank to the “on” position.
Press and hold the Rinse (or FLUSH) button on each brew head for approximately 30 seconds.
Press and hold the manual transfer button on each side until the dispensers are empty.
(The flow of water will stop if the button is held in for more than 30 seconds. If a longer time is desired, release the button momentarily and press it again.)
Turn the rinse jet valve to the “off” position.
Make one full brew on each side, without coffee in the brew basket, and the Automatic Transfer OFF.
Manually transfer approximately ½ of the water to the holding tank. This will flush hot rinse water
through the entire system, leaving only clean, fresh water in the pump and lines. Leave the remaining water where it stands until the system is needed again.
Remove the brew basket and wipe the area above the basket with a cloth to remove any coffee oils.
9
Programming
f Turn the power switch on.
f Hold the SET button for 3 seconds, until the display reads SET. SET
f The display will show 0.0 briefly,
followed by the software version. Example: 10.A
f Press SET. The first parameter number will be displayed briefly, 1.0
followed by the current setting.
Display
0.0
10.A
312
Example: 1.0 = Brew orifice, .312”
f Press SET again. The next parameter will be displayed briefly, 1.1
Use the UP and DOWN buttons to adjust the setting.
followed by the current setting.
Example: Bypass percent, 0%
Use the UP and DOWN buttons to adjust the setting.
f Continue this way until all parameters are programmed.
See the chart below for an explanation of each parameter.
f Important! To save your changes and return to operating mode,
you must hold SET for 3 seconds until the display reads STo. STo
f The unit will automatically return to normal operating mode after 30 seconds
without programming activity, and changes will not be saved.
Parameter Name Range Increment
Standard Factory
Setting
1
0.0 Software Version Displays current version.
1.0 Brew orifice size Five available
.312 This is the size of the hole in sizes: .250, .281, .312, .343, .375.
1.1 Bypass Percent 0.00 – 35.0% 5% 0 % Percentage of total brew
1.2 Drip Delay
1 – 5 minutes 10 sec. 1:30 Time between the end of the
(Min:Sec)
1.3 Auto Transfer Pump 1 – 6 minutes 10 sec. 4:00 Transfer units only.
2.0 Water Temp. (°F) 180°F - 208°F 1°F 205°F
3.0 Brew Wait ON - OFF OFF OFF = Brewer must be at set
CONTROL BOARD
The display shows the
actual water temperature
when not in Programming
mode.
0
Error Codes
050 - Shorted Temp Probe 051 - Open Temp Probe 070 - Stuck switch
(Switch stuck or held in for
Error codes are displayed on the control board. To reset, turn the power switch off and on.
more than 45 seconds.)
Comment
the brew orifice, which controls how fast water is dispensed.
2
volume.
brew cycle and the brew light stops flashing.
This is the amount of time the transfer pump runs after a brew cycle when the “Auto Transfer” switch is on.
temperature (READY light on) to start a brew cycle. ON = If the BREW button is pressed when the unit is not at the set temperture, the brewer will wait until it heats up, and then begin brewing. The READY and BREW lights flash during the waiting time.
1
Standard factory settings apply unless custom settings were requested at the time of order.
2
Non-standard size brew orifices must be ordered from FETCO.
10
Cleaning & Maintenance
Daily
Before brewing, always verify the cleanliness of the brew baskets and dispensers.
At the end of the day, remove the brew basket and wipe the bottom of the spray pan with a cloth to remove the coffee oils that have collected.
Brew & Bypass Orifices
The flow of water through the brew and bypass orifices may gradually become restricted by the accumulation of
mineral deposits. The orifices should be inspected periodically and cleaned if necessary.
To remove the orifices:
Remove the brew basket and brew basket drawer.
Grasp the sides of the spray pan with both hands and turn it counter-clockwise. Being careful not to drop
it, continue turning it with both hands until it comes completely off.
The brew orifice is located in the center of the threaded piece that held the spray pan. The bypass orifice is located to the right and to the rear of the brew orifice. Both orifices are stainless steel. Do not remove the brass fitting located in the same area. This is the vent from the water tank.
Removal of either orifice requires a 11/16 inch wrench.
Replace or clean the orifices and reassemble all of the parts.
Transfer Systems: End of the day cleaning
Ensure that the dispenser, brew basket, and holding tank cover are in place, and that all old coffee has
been drained from the holding tank and dispensers.
Ensure that the Transfer, Automatic switch is in the “OFF” position, and that the ready light is on.
Unlock and turn the rinse jet valve on the front of the holding tank to the “on” position.
Press and hold the Rinse (or FLUSH) button on each brew head for approximately 1 minute.
Press and hold the manual transfer button on each side until the dispensers are empty.
Turn the rinse jet valve to the “off” position.
Make one full brew on each side, without coffee in the brew basket, and the Automatic Transfer in the
OFF position.
Manually transfer approximately ½ of the water to the holding tank. This will flush hot rinse water
through the entire system, leaving only clean, fresh water in the pump and lines. Leave the remaining water where it stands until the system is needed again.
Remove the brew basket and wipe the area above the basket with a cloth to remove the coffee oils that
have collected.
11
Figure 1 – CBS-72A Main Assembly
Parts
# 92 & 94 - SEE NOTE
12
NOTE: #92 & 94 ARE WELDED TOGETHER. ORDER PART# 002077 - DISPENSE VALVE FITTING WELDMENT
13
Figure 2 – CBS-72A Tank Assembly
ITEM # QTY PART # DESCRIPTION
1 3 107010 ASSEMBLY, IMMERSION HEATER, 5000W, 240VAC 1 3 107009 ASSEMBLY, IMMERSION HEATER, 10000W, 480VAC
1 3 107008 ASSEMBLY, IMMERSION HEATER, 10000W, 240VAC 10 4 84002 NUT, HEX, 8-32 31 1 31121 NIPPLE, PIPE, 1/8", 4.25"LG 32 1 31113 COUPLING 1/8" 33 1 58035 SWITCH, PRESSURE, 2PR 34 2 33016 LOCKNUT, 1-1/16" 40 1 31054 FITTING, 1/2 HOSE BARB X 3/8 MPT 41 1 31104 FITTING, EXTRUDED FPT ELBOW, 3/8 X 3/8 53 4 83035 WASHER, #8 LOCK 61 3 31118 LOCKNUT, 3/8" 63 1 102114 THERMAL CIRCUIT BREAKER 65 1 83041 WASHER, 0.812" O.D X 0.412 I.D 66 1 31123 FITTING, MALE CONNECTOR 1/2 X 3/8
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67 1 32054 TUBE, THERMAL CIRCUIT BREACKER 68 1 002229 WELDMENT, WATER LEVEL PROBE, 9,0" LG 69 1 002050 WELDMENT, WATER LEVEL PROBE, 2.5" LG 70 2 21026 HOUSING, WATER LEVEL PROBE 71 1 102115 ASSEMBLY, TANK COVER 72 1 24014 GASKET, TANK 73 1 004020 WELDMENT, TANK, CBS-72 74 1 31116 LOCKNUT, 1/8" 76 1 31074 FITTING, 3/8 HOSE BARB X 3/8 MALE PIPE 90 DEG ELBOW 77 1 83041 WASHER, 0.812 O.D X0.412I.D. FLAT 78 1 31120 FITTING, 1/8 STREET 90 DEG. ELBOW 79 1 31122 NIPPLE, PIPE, 1/8" 80 1 33014 FITTING, TANK BREW VALVE 81 1 33015 FITTING, TANK, BY-PAS 82 1 31114 FITTING, ELBOW, EXTRUDED, 90 DEG 83 1 31021 BUSHING, 3/4-16X 1/4,NPSM HEX HEAD 85 1 31082 FITTING, HEX NIPLE, 3/8MPT X 1/4 MPT 86 1 34004 VALVE, BALL, 3/8 87 1 31054 FITTING, 1/2 HOSE BARB X 3/8 MPT
89 1 31101 FITTING, BARB 1/2 HOSE I.D. X 3/8 MPT 123 1 102279 ASSEMBLY, DIGITAL TEMP. PROBE, 14" LG, W/52" CABLE 124 1 32059 TUBE, COLD WATER 125 1 31027 FITTING, COMPR.90DEG ELBOW, 3/8TUBE O.D.X 1/4MPT 126 1 002072 WELDMENT, TANK WATER INLET TUBE 127 4 86016 CLAMP, WPRM DRIVE, HEYCO, 0.562-1.062 128 2 31055 FITTING, ELBOW, 3/8COMPR. X 3/8 MPT 131 2 57001 VALVE, S-45, 120VAC, 3/8 NPTX 3/8 NPT91.35GAL/MIN) 132 1 31119 FITTING, FLARED TEE, 3/8 MPT X 3/8 MPT X 3/8 TUBE O.D. 133 1 25050 TUBE, VENT, .375 I.D. X .655 O.D.X 13.5 LG 134 2 86015 CLAMP, WORM DRIVE, HEYCO, 1.062-1.25 136 1 25053 TUBE, BY-PASS, .500 X .800 X 3.375" LG 137 1 25054 TUBE, BREW VALVE, .625 X .965 X 8.625 LG 138 1 25051 TUBE, DRAIN, 3/8 X 5/8 X 10.0" LG 148 1 54029 SENSOR, DIGITAL TEMP. PROBE, W/52" CABLE 149 1 24057 PLUG, RUBBER, DIGITAL TEMP. PROBE 150 1 13091 HOUSING DIGITAL TEMPERATURE PROBE, 14.0" LG 151 1 31036 FITTING, COMPR. MALE CONNECTOR, 1/4 TUBE X 1/4 MPT
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Figure 3 – CBS-72A Brew Basket Assembly
ITEM # QTY PART # DESCRIPTION
14 1 002069 SPRAY PAN, CBS-70'S 15 1 09011 WIRE BASKET, CBS-70'S 16 1 101134 BREW BASKET ASSEMBLY, CBS-70'S 18 3 21076 BREW BASKER HEIGHT REGULATOR 19 3 83025 SPRING LOCK WHASER, 1/4" 21 0 82044 STAINLESS STEEL HEX CAP SCREW, 1/4-20 X 1.0"LG 22 0 102113 DRAWER ASSEMBLY, CBS-70'S
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Figure 4 – LBD-6C Assembly
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ITEM # QTY PART # DESCRIPTION
1 1 102111 LBD-6 COVER ASSEMBLY 2 1 23044 6 GAL. DISPENSER FUNNEL 3 1 24034 1.00'' I.D. X 1.25 O.D. O-RING 4 1 13050 LBD-6 VENT SCREW 5 1 04053 DISPENSE COVER TOP 6 6 82032 3/8''X 1/2'' S.S. PAN HEAD PHIL. SCREW 7 1 SEALING TAPE 8 1 24015 CBS-70'S 6GAL. DISPENSE COVER GASKET
9 1 22016 6 GAL. DISPENSER INSULATION SET 10 1 04054 LBD-6 GAL.DISPENSER COVER BOTTOM 11 1 84028 5/6-18 NYLON INSERT LOCKNUT 12 1 24016 6 GAL.DISPENSER LINER GASKET 13 2 72007 6 GAL. DISPENSER HANDLE 14 4 13039 HANDLE STAND OFF (SMALL) 15 1 01340 6 GAL. DISPEPENSER TOP 16 4 83025 1/4 S.S. LOCKWASHER 17 4 82055 1/4 - 20 X 3/4'' HEX HD. CAP SCREW 18 8 82012 3/16'' DIA. SEALING BLIND RIVET 19 1 003007 6.GAL. DISPENSER WELDMENT 20 1 13096 SHANK, LINER, LBD-6 21 1 001028 LBD-6 BODY WELDMENT 22 1 71025 SHIELD CUP PLUG #44 23 1 71024 SHIELD CUP 24 1 71018 GAUGE UPPER WASHER 25 1 002068 GAUGE HOUSING WELDMENT 26 1 21034 GAUGE TUBE 11.5'' 27 2 87009 5/32 DIA. X .270 L. POP BLIND RIVET 28 1 71017 LOWER GAUGE WASHER 29 1 71036 C-RING 30 1 72018 6GAL. MOBILE DISPENSER LOCK 31 1 13015 3/4-20 SHANK LOCKNUT 32 1 13014 1.5 GAL. SHANK W GAUGE NEST 33 1 31045 1/2 NPS UNION NUT 34 1 71026 FAUCET, COMPLETE, ES SERIES
34 1 71037 FAUCET UPPER ASSY.
(INCLUDES BLACK HANDLE, SEAT CUP, SPRING, BONNET)
34 1 71035 FAUCET SEAT CUP 34 1 71028 FAUCET HANDLE, BLACK 34 1 71027 FAUCET HANDLE, ORANGE 35 1 01336 CBS-71 COUNTER OR 6GAL.SERV.CART DRIP TRAY 36 2 84015 5/16-18 HEX NUT 37 2 83019 5/16'' FLAT WASHER 38 2 83020 5/16 LOCKWASHER 39 2 01329 6 GAL. SERVING CART SINK 40 2 72008 SERVING CART HANDLE 41 1 001028 6 GAL. SERVING CART WELDMENT 42 4 72012 6 GAL. DISPENS. COVER KNOB 43 4 01437 6 GAL. DISPENSER COVER LOCK 44 2 101164 LBD-6 ASSY 45 1 83019 5/16'' FLAT WASHER S.S. 46 4 83020 5/16'' SPRING LOCK WASHER
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47 4 84015 5/16''-18 HEX NUT 48 1 73024 6 GAL. CONTEINER CASTER, SWIVEL 49 8 84022 3/8-16 MACHINE SCREW NUT 50 8 83031 3/8'' S.S FLAT WASHER 51 8 83032 3/8'' REGULAR SPRING LOCKWASHER 52 2 73025 6 GAL. CONTAINER CASTER 53 1 14011 LBD-6C BALANCE WEIGHT 54 1 82063 3/8-16 X 12'' HEX HD. CAP SCREW ZINC PLATED 55 2 06010 FUNNEL COVER 56 1 82042 ROUND BEAD CHAIN FITTING #8-10 57 1 72006 FUNEL CUP KNOB 58 1 82041 #6 ROUND CHAIN
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