Festool ROTEX RO 125 FEQ Instruction Manual
701020_003
Instruction manual
Guide d’utilisation
Manual de instrucciones
ROTEX
RO 125 FEQ
Instruction manual
Page 3
IMPORTANT: Read and understand all instructions before using
.
Guide d’utilisation
Page 13
IMPORTANT: Lire et comprendre toutes les instructions avant de
démarrer les travaux.
Manual de instrucciones
Pagina 24
IMPORTANTE: Lea y comprende todas las instrucciones antes de
usar.
Festool Group GmbH & Co. KG
Wertstrasse 20
73240 Wendlingen
Germany
www.festoolusa.com
3
Contents
1 WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered
and dark areas invite accidents.
b) Do not operate power tools in explosive atmo-
spheres, such as in the presence of fl ammable
liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while op-
erating a power tool. Distractions can cause you
to lose control.
2 ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodifi ed plugs and matching outlets
will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet condi-
tions. Water entering a power tool will increase
the risk of electric shock.
d) Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords in-
crease the risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk
of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
3 PERSONAL SAFETY
a) Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the infl uence of drugs, alcohol or medication. A moment of inattention while operating
power tools may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non skid safety shoes, hard hat, or
hearing protection used for appropriate conditions will reduce personal injuries.
Safety rules .................................................... 3
General safety instructions ............................ 3
Machine-related safety instructions .............. 4
Metal processing ............................................ 5
Technical data ................................................. 5
Symbols .......................................................... 5
Intended use ................................................... 5
Electrical connection and operation ...............6
Extension cord ................................................. 6
Electronic control ........................................... 6
Tool settings ................................................... 7
Dust extraction ................................................ 7
Edge protector ................................................ 7
Sanding motion ............................................... 7
Choice and installation of sanding pads ......... 8
Attaching the abrasive .................................... 8
Securing polishing attachments ..................... 8
Working with the tool ...................................... 9
Systainer ........................................................ 9
Maintenance and care ................................... 10
Accessories, tools ......................................... 10
Warranty ....................................................... 10
Table A: Sanding ........................................... 12
Table B: Polishing ......................................... 12
Safety rules
General safety instructions
WARNING! Read all safety warnings and
all instructions. Failure to follow the warnings
and instructions may result in electric shock, fi re
and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
4
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your fi nger on the switch or energising
power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing and bal-
ance at all times. This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewel-
lery or long hair can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
4 POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
c) Disconnect the plug from the power source
and/or battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of chil-
dren and do not allow persons unfamiliar with
the power tool or these instructions to operate
the power tool. Power tools are dangerous in
the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool‘s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Prop-
erly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions taking into account the working conditions and the
work to be performed. Use of the power tool for
operations different from those intended could
result in a hazardous situation.
h) Keep handles dry, clean and free of oil and
grease. Slippery handles do not allow for safe
handling and control of the tool in unexpected
situations.
5 BATTERY TOOL USE AND CARE
a) Recharge only with the charger specifi ed by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re
when used with another battery pack.
b) Use power tools only with specifi cally desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
c) When battery pack is not in use, keep it away
from other metal objects like paper clips,
coins, keys, nails, screws, or other small metal
objects that can make a connection from one
terminal to another. Shorting the battery termi-
nals together may cause burns or a fi re.
d) Under abusive conditions, liquid may be eject-
ed from the battery; avoid contact. If contact
accidentally occurs, fl ush with water. If liquid
contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
6 SERVICE
a) Have your power tool serviced by a qualifi ed
repair person using only identical replacement
parts. This will ensure that the safety of the
power tool is maintained.
Machine-related safety instructions
– Harmful/toxic dusts can be produced during
your work (e.g. lead-containing paint, some
types of wood and metal). Contact with these
dusts, especially inhaling them, can represent
a hazard for operating personnel or persons in
the vicinity. Comply with the safety regulations
that apply in your country. Connect the electric
power tool to a suitable extraction system.
To protect your health, wear a P2 protective
mask.
Always wear protective goggles to protect
against sanding hazards.
5
– Prevent liquid polish from entering the ma-
chine. The penetration of liquid polish into the
electric power tool increases the risk of an
electric shock.
– If the power tool is dropped or falls, check
for damage to the machine and sanding pad.
Remove the sanding pad for closer inspection.
Repair damaged parts before using again.
Broken sanding pads and damaged machines
can cause injuries and machine instability.
Metal processing
When processing metal, the following
measures must be taken for safety reasons:
• Install an upstream residual-current circuitbreaker (FIG, PRCD).
• Connect the tool to a suitable dust extractor.
• Regularly remove dust deposits in the motor
housing.
Wear protective goggles.
Health hazard by dust
Various dust created by power
sanding, sawing, grinding, drilling and other construction activities contains chemicals known (to
the State of California) to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and
other masonry products,
• Arsenic and chromium from chemically-treat-
ed lumber.
The risk from these exposures varies, depending
on how often you do this type of work.
To reduce your exposure to these
chemicals work in a well ventilated
area and use approved safety equipment, such as dust masks that are
specially designed to fi lter out microscopic particles. Wash hands after
handling.
TO REDUCE THE RISK OF INJURY,
USER MUST READ INSTRUCTION MANUAL.
Technical data
ROTEX
RO 125 FEQ
Wattage 500 W
No load speed 3000 - 6000 rpm
Sanding stroke 3.6 mm (0.14 in.)
Sanding base dia. 125 mm (4.9 in.)
Weight 1.9 kg (4.2 lbs.)
Safety level
/II
Symbols
Warning of general danger
Read the Operating Instructions/Notes!
Wear protective goggles
Wear ear protection
Wear a dust mask
V Volts
A Amperes
Hz Hertz
W Watt
~ Alternating current
n
0
No load speed
Class II Construction
min
-1
rpm Revolutions per minute
Ø Diameter
Intended use
The sanders are designed for sanding and polishing wood, plastic, metal, composite materials,
paint/varnish, fi ller and similar materials.
Do not use with materials containing asbestos.
The tools must not be used when wet or damp,
or operated in a damp environment, for electrical safety reasons. Use this sander only for dry
sanding.
The user bears sole responsibility for any damage or accidents resulting from
incorrect use.
6
Total Extension Cord
Lenght (feet)
25 50 100 150
Cord Size (AWG) 18 16 16 14
3.1
Electronic control
2.1
ELECTRONIC
The tool has full-wave electronics with the
following features:
Smooth start-up
The smooth start-up ensures jolt-free startup.
Speed adjustment
You can regulate the speed steplessly between
3000 and 6000 rpm using the adjusting wheel
(3.1). This lets you optimize the sanding speed to
suit the material.
Constant speed
The pre-selected speed remains constant whether
the tool is in operation or in neutral position.
Temperature control
To prevent overheating, the safety electronics
switch the tool off when it reaches a critical motor temperature. Let the tool cool down for ap-
Electrical connection and operation
The mains voltage must correspond to the voltage
on the rating plate!
See the adjacent fi gure for connection and disconnection of the power cord.
Always switch the tool off before
connecting or disconnecting the power cord!
To switch on the tool, press the switch (2.1) down-
wards and forwards until it locks into place. To
switch off, press the switch downwards - this
releases the switch lock and it goes into the OFF
position.
Extension cord
If an extension cord is required, it must have suffi cient cross-section to prevent an excessive drop
in voltage or overheating. An excessive drop in
voltage reduces the output and can lead to failure
of the motor. The adjecent table shows you the
correct cord diameter as a function of the cord
length for the RO 125 FEQ.
Use only U.L. and CSA listed extension cords.
Never use two extension cords together. Instead,
use one long one.
Note: The lower the AWG number, the stronger
the cord.
7
4.1
prox. 3-5 minutes before using it again. The tool
requires less time to cool down if it is running, i.e.
in neutral position.
Tool settings
Always remove the power plug
from the socket before carrying out any work on
the power tool.
Dust extraction
Always connect the tool to a dust extractor.
You can connect a Festool extractor with an
extractor hose diameter of 27 mm to the dust
extraction port (4.1).
Edge protector
The edge protector (5.1) prevents the sanding pad
from touching the edge perpendicular to a surface
(e.g. when sanding along a wall), thereby preventing the machine from rebounding.
Assembly: Slide the edge protector onto the machine until it latches into place.
Sanding motion
You can use the switch (6.1) to set two different
sanding motions.
The change can only be made when
the sanding pad is stationary, as the switch is
locked in place during operation for safety reasons.
Rotex rotary motion (coarse sanding, polishing)
The Rotex rotary motion is a combination
of rotary and eccentric motions. This motion is recommended for sanding with aggressive material removal (coarse sanding) and polishing.
Slide the switch (6.1) into the right position.
Eccentric motion (fi ne sanding)
This motion is recommended for sanding
with low material removal for a scratchfree fi nish (fi ne sanding).
Press the switch (6.1) down and push it into the
left-hand position.
5.1
6.1
8
7.3
7.1
7.2
Choice and installation of sanding pads
Choice of sanding pad
The tool can be fi tted with three sanding pads of
different hardnesses depending on the surface
to be sanded.
Hard: Coarse sanding on surfaces, sanding at
edges.
Soft: Universal use for coarse and fi ne sanding
for fl at and curved surfaces.
Super-soft: Fine sanding on formed parts, curves,
radii. Do not use on edges!
Installation
The FastFix system enables tool-free replacement
of the sanding pad:
– Set the switch (7.1) to the right for the Rotex
rotary motion,
– Press spindle stop (7.3), direction of movement
fi rst to the side, then forwards,
– Turn the fitted sanding disk (7.2) from the
spindle (right-handed thread),
– Keep the spindle stop pressed and screw on
the new sanding pad (in doing so, make sure
that the rubber collar (10.1) is correctly fi tted!),
– Let go of the spindle stop.
Actuate the spindle stop only when
the drive spindle is stationary. Do not switch on
the motor when the spindle stop is pressed in.
Attaching the abrasive
Stickfi x is a hook-and-loop fastening sys-
tem. Stickfi x sanding pads allow the use
of self-adhesive hook-and-loop abrasives
such as Stickfi x sandpapers and sanding
cloths.
Simply press the abrasive onto the sanding pad
(7.2) and pull it off again after use.
Please note: Use only abrasives with an undamaged Stickfi x hook-and-loop coating. Before use,
check that the coating has not been damaged by
improper use (such as over heating).
Securing polishing attachments
To prevent damage, use PoliStick polishing attachments (sponges, felt, lambswool bonnets)
only with the special polishing pad fi tted on the
tool instead of a sanding pad. Like StickFix abrasives, the PoliStick polishing attachments are
9
simply pressed onto the polishing pad and pulled
off after use.
Working with the tool
Always secure the workpiece in
such a manner that it cannot move while being
sanded.
Never overload the tool by using
too much pressure! The best sanding results
are achieved when applying moderate pressure.
Sanding performance and quality depend primarily on the choice of the right abrasive.
For safe guidance, hold the tool with one hand on
the motor housing (8.2) and the other hand on the
gear head (8.1).
Tables A and B show the settings we recommend
for different sanding and polishing work.
8.1
8.2
Systainer
Many Festool products are shipped in a unique
system container, called "Systainer".
This provides protection and storage for the tool
and accessories. The Systainers are stackable
and can be connected together. They also can be
conntected atop Festool CT dust extractors.
To open the Systainer:
– Turn the T-loc [9-1] to the position
.
To lock the Systainer:
– Turn the T-loc [9-1] to the position
.
To connect two Systainers:
– Place one Systainer on the top of the other
(Fig. 9 A).
– Turn the T-loc [9-1] to the position
or
(Fig. 9 B).
The Systainers are connected and locked.
A new generation Systainer is connectable on
top of a previous generation Systainer by the
four latches of the previous Systainer.
open
lock
connect
connect
T-loc
9-1
A
9
B
10
10.1
Maintenance and care
All maintenance or repair work
requiring the motor housing to be opened must
be carried out only by an authorized service workshop. Maintenance or repair work carried out by
an unauthorized person can lead to the incorrect
connection of the wiring or other components,
which in turn can lead to accidents with serious
consequences.
Always remove the plug from the
mains supply socket before carrying out any work
on the machine!
Always keep the tool and in particular the ventilation slots clean.
Sanding pad brake
The rubber collar (10.1) prevents the sanding
pad from revving up to maximum speed in an
uncontrolled manner during eccentric motion
(fi ne sanding) .
Because the collar wears down in the course of
time, it must be replaced by a new one (order no.
463357) as soon as there is any reduction in the
braking effect.
For safety reasons, only use origi-
nal Festool accessories and tools!
Accessories, tools
The accessory and tool order number can be found
in the Festool catalog or on the Internet under
www.festoolusa.com.
Warranty
Festool offers a 3 year limited warranty, one of the
strongest in the industry. This warranty is valid on
the pre-condition that the tool is used and operated in compliance with the Festool operating
instructions. Festool warrants that the specifi ed
tool will be free from defects in materials and
workmanship for a term of 3 years from the date
of purchase.
Conditions of 1 + 2 warranty
All customers receive a free extended limited
warranty (1 year + 2 years = 3 Years) on new Festool power tools purchased from an authorized
retailer. Festool is responsible for all shipping
costs during the fi rst year of the warranty. During the second and third year of the warranty the
customer is responsible for shipping the tool to
Festool. Festool will pay for return shipping to the
customer using UPS Ground Service. All warranty
service is valid 3 years from the date of purchase
on your receipt or invoice. Proof of purchase may
be required.
Excluded from the coverage under this warranty
are: normal wear and tear, damages caused by
misuse, abuse, or neglect; damage caused by
anything other than defects in material and
workmanship. This warranty does not apply to
accessory items such as circular saw blades, drill
bits, router bits, jigsaw blades, sanding belts, and
grinding wheels. Operating a tool at a voltage
or frequency different from the tool’s rating will
void the warranty. This includes the usage of the
tool in combination with a transformer. Festool
does not condone nor support the use of any nonFestool engineered, designed, and manufactured
accessories or consumables with Festool prod-
11
ucts. Use of any non-Festool products may affect
performance or void the warranty. Festool is not
responsible for any damages or losses incurred
and user assumes all risk and responsibility with
non-Festool derived products. Also excluded are
"wearing parts," such as carbon brushes, lamellas of air tools, rubber collars and seals, sanding
discs and pads, and Festool gear (hats and shirts).
The obligations of Festool in its sole discretion
under this warranty shall be limited to repair or
replacement or a refund of the purchase price
for any Festool portable power tool that is found
to have a defect in materials or workmanship
during the warranty period. FESTOOL SHALL
NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES REGARDLESS
OF THE THEORY OF LAW ON WHICH THE CLAIM
IS BASED. ALL WARRANTIES IMPLIED BY STATE
LAW, INCLUDING THE IMPLIED WARRANTIES
OR MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE HEREBY LIMITED
TO THE DURATION OF THREE YEARS.
Some states in the U.S. and some Canadian provinces do not allow the limitations on how long an
implied warranty lasts, so the above limitation
may not apply to you. This warranty gives you
specifi c legal rights, and you may also have other
rights that vary from state to state in the U.S. and
from province to province in Canada.
With the exception of any warranties implied by
state or province law as limited above, the foregoing express limited warranty is exclusive and in
lieu of all other warranties, guarantees, agreements, and similar obligations of Festool. Festool
makes no other warranty, express or implied, for
Festool portable power tools. This warranty policy
is only valid for tools that are purchased in the US
and Canada. Warranty policies of other countries
may vary when obtaining warranty service outside
the US and Canada.Some countries do exclude
warranty for products bought outside their territory. Festool reserves the right to reject the repair of any tool that is not part of the US/Canada
product line. No agent, representative, distributor,
dealer, or employee of Festool has the authority
to increase or otherwise change the obligations
or limitations of this warranty.
12
Table A: Sanding
Table B: Polishing
Sponge, fine,
honeycombed
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