Festool CONTURO User Manual

The perfect edge.
User manual for the CONTURO system.
Introducing Wolfgang Reines. Carpenter. Product manager. Inventor.
I always have mixed feelings when visiting a carpenter‘s workshop. On the one hand, I enjoy the smell of fresh timber and recog­nise the typical whirring and screeching of saws cutting through wood. I also revel in the atmosphere that I became so familiar with during my training as a carpenter. But then I immediately switch to my role as a product manager, where I have to analyse every working situation, every process and even every individual action from a very different perspective. I then arrange a meeting with the cabinetmaker to discover more about the processes in the workshop. Or hold discussions with staff to gather valuable information on how to achieve
This is exactly how “The perfect edge” concept was developed. As a central hand-guided electric power tool for professional edge banding, the CONTURO was not designed as a replacement for stationary edging machines, but rather as an effective system solution for the manufacture of small batches or rapid production of high-quality edging, even on curved, convex or concave shapes. One system that represents excellent results and is easy to operate, but above all, opens up new possibilities for fulfilling the individual wishes of your customers.
the desired result more quickly. Which, for example, could help prevent damage to the material. I also try to obtain ideas that could help achieve an overall better working result.
Contents
PAGE
1 The perfect edge. The CONTURO in a system.
2 Basic information about CONTURO
3 Achieving the perfect edge
3.1 Preparing the workpiece 20
3.2 Preparing the machine and edge Preparing the machine Display information Selecting and cutting edging to the correct length Adjusting the edge height
3.3 Mobile gluing of edges Mobile gluing and flush trimming of straight edges Mobile attachment of edging to shaped parts with curves Attaching long strips of edging Mobile attachment of edging to round panels and manufacturing the perfect joint Attachment of edging to internal corners
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22 22 23 24 25
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3.4 Stationary gluing of edges Stationary gluing of straight edges Stationary attachment of edging to mitred workpieces Stationary attachment of edging to small shaped parts
3.5 Edge finish Routing and smoothing edges flush, trimming overhanging material Characteristics of routing mitred edges Corner finishing Cleaning edges Sanding and polishing edges High-gloss edging
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46 47 48 49 49 50 53
PAGE
4 Information on edging
5 Information about glue application
The CONTURO glue application system The correct temperature The perfect glue supply in line with the material Refilling glue Changing colours
6 Tips and tricks
Workstation VAC SYS design plan Adaptation of VAC SYS to the MFT Working with dust extraction
7 Items included, technical data
CONTURO CONTURO accessories Working with the CONTURO as a stationary unit Edge router MFK 700 Basic Edge router accessories Supplementary system accessories – VAC SYS Supplementary system accessories – MFT
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61 61 61 62 63
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68 72 73
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76 77 79 80 80 81 82
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A beautiful finishing touch.
Edges on tables, cabinets and office equipment are just as important
as the workpiece itself, because if the finish is not perfect, it affects the overall quality of the
workpiece. The glued join may be visible, and dirt can accumulate. In the worst case scenario, it
work hand in hand. Continue reading this manual for more information.
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Versatile and easy to operate, the CONTURO represents a genuine solution for manufacturing
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1
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WORKING WITH MFT WORKING WITH THE VAC SYS PREPARING THE WORKPIECE
1. The perfect edge.The CONTURO in a system.
At the heart of the system, the CONTURO is responsible for the gluing process while the surrounding system components perform all other working steps. From cutting and milling chipboard to size or applying glue, pressing down edging, cutting and flush trimming, smoothing and polishing – the Festool system operates with a level of professionalism and clean quality that only bench-mounted machines can achieve.
GLUES SPECIAL ACCESSORIESTRIMMING EDGING
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PERFECT EDGE FINISH
1
SySTem
STATIONARY TASKS
CONTURO
GLUING EDGING
ACCeSSORieS
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2
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2. Basic information about CONTURO
Of all the ingenious details that the CONTURO has to offer, one stands out from the rest: unbeatable ergonom­ics. The horizontal mounted application system guarantees perfect weight distribution, while the pressure on the handles is transferred to the contact roller automatically – for effortless working progress. Force is trans­ferred irrespective of the edging height, as the machine is guided securely along the top of the workpiece. This also makes it easier to adjust the edging height and provides a better view of the glued edge through the support base.
1 HANDLE 2 TEMPERATURE SELECTION 3 ON/OFF SWITCH 4 FEED SPEED
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5 START BUTTON 6 MENU BUTTONS 7 DISPLAY 8 REFILL BUTTON
9 EDGING HEIGHT SETTING 10 GLUE COMPARTMENT 11 EXTRACTOR CONNECTOR 12 MAINS CONNECTION
2
13 CENTRAL PLATE 14 CONTACT ROLLER 15 INFEED ROLLER 16 DRIP CATCHER
17 GLUE NOZZLE 18 SUPPORT BASE 19 HANDLE
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3.1 Preparing the workpiece
The respective workpiece must be prepared correctly in order to achieve a perfect edge finish. Several different options are available here: cutting to size on a panel saw with a scoring unit, or using a Festool plunge-cut saw TS 55 R together with guide rail and splinter­guard, or even cutting the edge with a Festool router and guide rail. Whichever system you choose, the workpiece should be 100 % clean and splinter-free in preparation for subsequent attachment of the edging.
PLUNGECUT SAW TS 55 R/
TS 75
ROUTER OF 1400/OF 2200
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3.2 Preparing the machine and edge
A few settings must be configured before the CONTURO can be operated. The display on the machine automatically guides you through the necessary steps.
Preparing the machine
1 2
Secure the support base first using the accompanying screw.
3 4
You can use the temperature preselection switch to adjust the temperature according to the colour of the adhesive cartridge selected.
Insert a minimum of two adhesive cartridges before using for the first time.
CHANGING COLOURS Page 63
Changing colours, refilling, etc. Chapter 5
Now press and hold the ON button until the Festool logo appears on the display.
CORRECT TEMPERATURE
Setting 1 = 190 °C for natural coloured adhesive Setting 2 = 200 °C for white adhesive
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3
The machine heats up until the setpoint temperature is reached. The heat-through phase then starts, which is indi­cated on the display. When the display changes from red to green, the machine is ready for operation.
The CONTURO takes approximately eight minutes to fully heat up. The thermally isolated gluing unit ensures that the surface temperature of the machine remains low, thereby eliminating any risk of burns.
Display information
TIP You can also adjust the temperature individually: press
the mode button until the temperature indicator flashes, set the desired temperature using the arrow buttons and press OK to confirm.
GLUE QUANTITY Page 61
For adapting the glue quantity Chapter 5
SWITCHING UNITS
The display can be switched from Celsius to Fahrenheit and metres to feet.
REMAINING EDGE LENGTH
TEMPERATURE IN °C OR °F
TEMPERATURE SETTING GLUE QUANTITY ARROW BUTTONS FEED SPEED MODE
The display indicates how many metres of edging can be processed at the preset edging height and glue quantity. The actual temperature is also displayed.
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Selecting and cutting edging to the correct length
1 12 2
Select the edging height according to the thickness of the prepared panel material and include an overhang of approx. 4 mm.
You should add approx. 10 cm to the length of the edging.
EDGING OVER 1.5 M IN LENGTH Page 31
If the edging is longer than 1.5 m, it is more convenient to work with the edging holder.
3 34 4
Simply score the edge band (plastic side) with a knife to ensure a clean separating cut.
It is then easy to break off.
Adjusting the edging height
3
Slide the edge band into the edging infeed.
NOTE Note that the edging height can only be adjusted at
operating temperature.
Briefly press the start button. When the symbol for inserting the edging appears, guide the
Use the rotary knob to adjust the edging height until the edge band touches at the top and bottom. Then turn back the switch 1–2 locking positions so that there is some play in the edge band.
edging into the active infeed until it is drawn in. When the tick mark appears on the display, the edging has reached starting position and the machine is ready for gluing.
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3.3 Mobile gluing of edges
VAC SYS
MFT
The CONTURO is now ready to start fixing the edging to the work­piece. The most important thing is that the workpiece is clamped securely. You can work on the Festool multifunction table MFT/3 either with screw or lever clamps, or use the Festool VAC SYS vacuum clamping system or a combination of both. The VAC SYS system was used in our example because the workpiece is accessible from all sides – ideal for fixing edging to round workpieces.
Refer to the chapter “Tips and tricks” for further information on working with the VAC SYS and MFT/3 as well as a plan of a workstation. Page 66
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