Festool CLEANTEX CTL 48 E LE EC/B22, CLEANTEX CTM 48 E LE EC/B22 Original Operating Manual/spare Parts List
702680_004
Originalbetriebsanleitung/Ersatzteilliste 6
Original operating manual/Spare parts list 13
Notice d’utilisation d’origine/Liste de pièces de rechange 20
Manual de instrucciones original/Lista de piezas de repuesto
28
Istruzioni per l'uso originali/Elenco parti di ricambio
36
Originele gebruiksaanwijzing/Lijst met reserveonderdelen 44
Originalbruksanvisning/Reservdelslista 51
Alkuperäiset käyttöohjeet/Varaosaluettelo 58
Original brugsanvisning/Reservedelsliste 65
Originalbruksanvisning/Reservedelsliste 72
Manual de instruções original/Lista de peças sobresselentes 79
Оригинал Руководства по эксплуатации/Перечень запасных частей 87
Originál návodu k obsluze/Seznam náhradních dílů 96
Oryginalna instrukcja eksploatacji/Lista części zamiennych 103
CLEANTEX
CTL 48 E LE EC/B22
CTM
48 E LE EC/B22
1-9
1-2
1-4
1-3
1-5
1-6
1-7
1-12
1-11
1-13
1-14
1-15
1-8
1-10
1-1
1
1
2
3
5
1
2
3
4
3
2
2-1
2-2
2-3
SC-FIS CT 48 497 542
7-1
6-1
6-1
7-3
7
6
7-2
1 2
3
5
4
HF-CT48 496 170
479 709
KLF-CT
2
3
4
1
5
9-1
8-1
9
8
CTM 48 E LE EC/B22, CTL 48 E LE EC/B22
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Original operating manual
The specified illustrations appear at the beginning of the Operating Instructions.
1Symbols
2 Technical data
3 Machine features
1 Symbols.................................. 13
2 Technical data.......................... 13
3 Machine features ...................... 13
4 Intended use ........................... 14
5 Safety instructions.................... 14
6 Operation ................................ 15
7 Settings .................................. 15
8 Working .................................. 17
9 Service and maintenance........... 17
10 Accessories.............................. 18
11 Disposal .................................. 19
12 Warranty ................................. 19
13 EU Declaration of Conformity...... 19
Warning of general danger
Risk of electric shock
Read the Operating Instructions/
Notes!
Wear a dust mask.
Warning!
The machine may contain
hazardous dust!
Do not extract glowing dust or
other ignition sources. Do not use
in conjunction with machines that
generate sparks!
Do not insert or pull out the
plug under load!
Mobile dust extractors
Power consumption 150 - 1100 W
Maximum appliance socket connected load EU
CH
ROK
AUS
CN
2500 W
1200 W
2200 W
1300 W
1100 W
Max. suction capacity (air), turbine 204 m³/h (3400 l/min)
Max. vacuum, turbine 23000 Pa
Filter surface area 6318 cm²
Suction hose D 27 mm x 3,5 m-AS
Length of the net cable 7,5 m
Sound pressure level as per EN 60704-2-1 / Uncertainty K 72 dB(A) / 3 dB
Protection category CE 0344 EX II 3D Ex e 135°C
IP 54
Container capacity 48 l
Dimensions L x W x H 630 x 406 x 640 mm
Weight 18,6 kg
[1-1] Sealing plug
[1-2] Intake opening
[1-3] Compressed air connection
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4Intended use
The mobile dust extractor is suitable for the
extraction of dry, combustible dust from machines and equipment in Zone 22 in accordance with IEC 60335-2-69.
CTM 48 E LE EC/B22
The mobile dust extractor is designed for extracting hazardous
dusts with limit values up to 0.1 mg/m³ and
wood dust from dust class 'M' in accordance
with IEC 60335-2-69.
CTL 48 E LE EC/B22
The mobile dust extractor is designed for extracting hazardous
dust with limit values up to 1 mg/m³ and
wood dust from class 'L' in accordance with
IEC 60335-2-69.
The mobile dust extractor is designed to extract water
as well as for heavy-duty applications and industrial use in accordance with IEC 60335-1
and IEC 60335-2-69.
The mobile dust extractor is not suitable for
extracting dust that poses a risk of explosion
(e.g. explosives), flammable liquids and mixtures of combustible dust and flammable liquids.
The mobile dust extractor is not suitable for
equipment that generates sources of ignition.
The user bears the responsibility for
damage and accidents caused by improper use.
5 Safety instructions
5.1 General safety instructions
Warning! Read all safety warnings
and all instructions.
Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for
future reference.
– The device is not intended for use by per-
sons (including children) with limited physical, sensory or mental ability or without
sufficient experience and/or knowledge,
unless they are supervised by a person responsible for their safety or have been instructed on how to use the device. Children
should always be supervised to ensure that
they do not play with the device.
– Prior to use, operating personnel must re-
ceive information and instructions on how
to use the device and handle any materials
involved as well as relevant training, including safe procedures for disposing of
the extracted materials.
– Observe all the applicable safety regula-
tions relating to handling materials.
–
Warning:
the machine may contain hazardous dust. Only authorised and qualified
personnel with suitable protective equipment may perform maintenance work, including emptying the container and
changing the filter. Do not operate the machine without a fully fitted filter system.
– When extracting hazardous dust or large
quantities of oak or beech dust, only use
the machine in combination with a single
electric or pneumatic tool.
–
Risk of explosion and fire hazard:
Also
observe any other restrictions relating to
dust with an ignition energy of less than
1 mJ specified by the labour authorities.
Do not extract sparks or hot dust, flammable or explosive fluids (e.g. petrol, thinner), aggressive fluids/solids (e.g. acid,
leach, solvent). This mobile dust extractor
is suitable for extracting paint dust.
– Do not damage the mains power cable
(e.g. by driving over, dragging, etc.). Protect from heat, oil and sharp edges. Do not
pull the plug from the socket by the cable.
– Check the plug and the cable regularly and
have them replaced by an authorised service workshop should either become dam-
[1-4] Connection for energy box
[1-5] Handle
[1-6] SysDoc
[1-7] Handle SB-CT (accessory)
[1-8] Hose diameter setting
[1-9] Switch
[1-10] Suction power adjuster
[1-11] Appliance socket with automatic on/
off function
[1-12] Locking clip
[1-13] Dust container
[1-15] Brake
CTM 48 E LE EC/B22, CTL 48 E LE EC/B22
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GB
aged. Always replace the mains power
cable with the type specified in the spare
parts list.
– Do not expose the machine to rain.
– For reasons of safety, never operate the
machine from an unearthed socket.
– Always use the machine socket for the pur-
pose specified in the manual.
– Always use original Festool accessories.
– Pull the plug from the socket when the ma-
chine is not in use and prior to mainte-
nance and cleaning work.
– Design 22 dust extractors are suitable for
connecting to machines in Zone 22. Care
must be taken to ensure that no sources of
ignition are extracted. Conductive machine
components, including extractor hoods,
and conductive parts on machines from
protection class II must be electrostatically
earthed. The electrostatic earthing can be
routed through the dust extractor or estab-
lished using separate electrostatic earthing
equipment.
– Do not lift or transport the machine by the
handle using a crane or lifting gear.
– The device may only be operated if all fil-
ters are present and undamaged, including
the filter for the motor cooling air.
– Do not insert and remove the plug under
load.
– In an emergency (e.g. short circuit or other
electrical faults occur), switch off the ma-
chine and pull out the mains plug.
6 Operation
6.1 Initial operation
X
Open the locking clips [2-2] and remove
the top section of the machine[2-1].
X
Remove the accessories from the dust
container [2-3] and the packaging!
X
Insert a filter bag in the dust container
that fulfils statutory requirements (see
chapter 7.8).
X
Replace the top section [2-1] and close
the locking clips [2-2].
X
Attach the cable holder to the rear of the
mobile dust extractor (see Fig. [3]).
X
Insert the sealing plug [1-1] on the panel
(see Fig. [1] ).
X
Connect the suction hose to the machine.
6.2 Switch on/off
X
Insert the plug into an earthed socket.
The use of extension cables in Zone 22
is not permitted.
The switch [1-9] serves as an on/off switch.
Switch position "0"
Appliance socket [1-11] is disconnected from
the power, mobile dust extractor is switched
off.
"MAN" switch position
Appliance socket [1-11] is connected to the
power, the mobile dust extractor starts.
"Auto" switch position
Appliance socket [1-11] is connected to the
power, the mobile dust extractor starts when
the connected tool is switched on.
7 Settings
7.1 Adjusting the hose diameter
X
Adjust the hose diameter adjuster [1-8]
to match the diameter of the connected
hose.
L
The monitoring devices will measure the
air speed in the extractor hose correctly
as a result (see chapter 7.9).
WARNING
Unauthorised voltage or frequency!
Risk of accident
X
The mains voltage and the frequency of
the power source must correspond with
the specifications on the machine's name
plate.
X
In North America, only Festool machines
with the voltage specifications 120 V/60
Hz may be used.
CAUTION
Risk of injury from tools starting up unexpectedly
X
Before setting the switch to the "AUTO" or
"MAN" position, make sure that the connected tool is switched off.
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CTM 48 E LE EC/B22, CTL 48 E LE EC/B22
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7.2 Connecting electric power tools
X
Connect the electric power tool to the appliance socket [1-11].
7.3 Connecting pneumatic tools
With the compressed air module [1-3], the
automatic switch-on function for the mobile
dust extractor also works in conjunction with
air tools.
We also recommend installing the VE service
unit (495886). The service unit filters and lubricates the compressed air and enables an
adjustment of the air pressure. An IAS
adapter (454757) is available to connect Festool air tools to the IAS system.
The operating pressure of the tool must be 6
bar for the automatic switch-on unit to function correctly.
7.4 Connecting the energy box
The connection for the energy box (EAA) [1-
4] allows you to connect the mobile dust ex-
tractor with the EAA in order to couple the
automatic switch-on unit on the mobile dust
extractor with the equivalent unit on the
EAA.
7.5 Adjusting the suction power
You can use the suction power adjuster [1-
10] to adapt the machine suction power to
different applications.
7.6 Applying the brake
Folding out the black brake lever [1-15] prevents the mobile dust extractor from rolling.
To achieve this, lift the front end of the mobile dust extractor slightly and push the
black brake lever downwards until it latches
into place. Push the green lever [1-14] again
to release.
7.7 Temperature cut-out
A temperature cut-out switches the mobile
dust extractor off when it reaches a critical
temperature to prevent overheating.
X
Switch off the mobile dust extractor and
allow to cool for approx. 5 minutes.
X
Change the cooling air filter if necessary
(see chapter 9.2).
L
If the mobile dust extractor will not switch
on again, please contact a Festool service
workshop.
7.8 Changing the filter bag
(SC-FIS-
CT 48)
Removing the filter bag [4]
X
Open the locking clips [2-2] and remove
the top section of the machine[2-1].
X
Remove the filter bag.
X
Dispose of the used filter bag in accordance with statutory regulations.
Inserting the filter bag [5]
X
Insert a new filter bag (SC-FIS-CT 48) in
the inlet port of the dust container and interlock it.
Important:
be aware that the
locking engages.
L
Make sure that the filter bag is not
pinched between the top and bottom sections.
X
Replace the top section [2-1] and close
the locking clips [2-2].
7.9 Volumetric flow monitoring
An acoustic warning signal sounds if the air speed in the suction hose falls below 20 m/s.
WARNING
Risk of injury
X
Observe the maximum connected loads
for the appliance socket (see chapter
"Technical data").
X
Make sure that the power tool is switched
off before connecting or disconnecting.
WARNING
Risk of injury
X
Make sure that the pneumatic tool is
switched off before connecting or disconnecting.
Possible causes Solution
Value set on the suction power adjuster [1-
10] is too low.
Set the suction power adjuster to a higher
value (see Chapter 7.5).
Rotary knob [1-8] not set to the correct
hose diameter.
Set the knob to the correct hose diameter (see
Chapter 7.1).
Suction hose blocked or kinked. Remove blockage or kink.
CTM 48 E LE EC/B22, CTL 48 E LE EC/B22
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8Working
8.1 Handling
SysDoc SYSTAINER attachment system:
A SYSTAINER can be attached to the storage
area using the four locking latches [6-1].
8.2 Extracting dry materials
Observe the following
when extracting
dust generated by operating electric power
tools:
If the exhaust air is discharged back into the
room, the
air renewal rate L
within the
room must be sufficient. The volume of air
discharged back into the room must not exceed 50% of the fresh air volume flow (room
volume V
R
x air renewal rate LW). Observe all
the relevant regional regulations.
Remember:
A moist main filter clogs more
quickly when extracting dry materials.
Therefore, dry the main filter before extracting dust or replace the damp filter with a dry
one.
8.3 Extracting fluids
Before extracting fluids, remove the filter
bag (see Chapter 7.8). We recommend using
a special wet filter.
The dust extractor stops automatically when
the maximum level is reached.
8.4 After finishing work
Empty the mobile dust extractor after
every use and clean if necessary.
X
Switch off the mobile dust extractor and
disconnect the plug.
X
Wind up the mains power cable.
X
Empty the dust container.
X
Close off the extractor opening [1-2] using the sealing plug [1-1].
The machine shall be stored indoors
only.
X
Place the mobile dust extractor in a dry
room inaccessible to unauthorised users.
9 Service and maintenance
Filter bag full. Insert a new filter bag (see Chapter 7.8).
Dirty main filter. Changing the main filter (see Chapter 9.1).
Monitoring electronics malfunction. Send to a Festool service workshop for repair.
Wet extraction. Functional reliability not affected, no actions
required.
Possible causes Solution
CAUTION
Hazardous dust
Damage to the respiratory passage
X
Always use a filter bag when extracting
hazardous materials!
X
Do not use the machine if the volumetric
flow monitoring function is inactive.
CAUTION
Escaping foam and fluids
X
Switch off the machine immediately and
empty the dirt trap.
WARNING
Hazardous dust
Damage to the respiratory passage
X
Wipe down the mobile dust extractor and
clean all accessories thoroughly using the
extractor (inside and out) before removing
from the working area.
X
Parts that you were not able to clean thoroughly must be sealed in an airtight plastic
bag prior to transportation.
X
Wear a dust mask!
WARNING
Risk of injury, electric shock
X
Always disconnect the mains plug from the
socket before performing maintenance
work on the machine!
X
All maintenance and repair work which requires the motor housing to be opened
must only be carried out by an authorised
service workshop.
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CTM 48 E LE EC/B22, CTL 48 E LE EC/B22
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Damaged safety devices and components
must be repaired or replaced in a recognised
specialist workshop, unless otherwise indicated in the operating manual.
Observe the following instructions:
– A dust test must be performed at least
once a year by the manufacturer or an instructed person. This test may include
checks to determine whether the filter is
damaged, the machine is sealed properly
and the monitoring features are functioning correctly.
– During maintenance and repair work, all
components that cannot be cleaned satisfactorily must be replaced. The old components must be sealed in impermeable
plastic bags prior to disposal in compliance
with applicable regulations for this type of
waste.
– Provided maintenance personnel or other
persons in the vicinity are not endangered,
the user must dismantle and clean the machine prior to performing maintenance
work. Appropriate precautionary measures
include decontaminating the machine prior
to disassembly, making provisions for locally filtered forced ventilation at the location of machine disassembly, cleaning the
maintenance area and appropriate personal protective equipment.
9.1 Changing the filter element
X
Open the locking clips [2-2] and remove
the top section of the machine[2-1].
X
Turn the top section of the machine so
that the main filter is facing upwards
(Fig.[7]).
X
Fold over the lever [7-3] and remove the
retainer. [7-2]
X
Remove the used main filter and replace
[7-1] with a new one.
X
Dispose of the used filter in accordance
with statutory regulations.
X
Insert the retainer [7-2] and fold over the
lever [7-3] until it engages.
X
Replace the top section [2-1] and close
the locking clips [2-2].
9.2 Changing the cooling air filter
[8]
Replace the cooling air filter if the mobile
dust extractor switches off due to excess
temperature and replace at least once a year.
L
We recommend that you always replace
the cooling air filter together with the
main filter.
X
Unscrew the cooling air cover [8-1].
X
Remove the cooling air filter and replace
with a new one!
X
Close the cooling air cover.
9.3 Emptying the dust container
The dust container [2-3] can be emptied
once the top section has been removed.
X
After extracting fluids, clean the fill level
sensors [9-1] regularly with a soft cloth
and inspect for damage.
10 Accessories
Use only original Festool accessories and
Festool consumable material intended for
this machine because these components are
designed specifically for the machine. Using
accessories and consumable material from
other suppliers will most likely affect the
quality of your working results and limit any
warranty claims. Machine wear or your own
personal workload may increase depending
on the application. Protect yourself and your
machine, and preserve your warranty claims
by always using original Festool accessories
and Festool consumable material!
The order numbers for the accessories and
filters can be found in the Festool catalogue
or on the Internet at "www.festool.com".
NOTE
Motor damage
X
Never operate the extractor without a filter element fitted as the motor may become damaged.
WARNING
Using non-approved accessories and
spare parts
Risk of explosion
X
Always use Festool approved accessories
and spare parts in Design 22 mobile dust
extractors - See accompanying spare
parts and accessories list.
CTM 48 E LE EC/B22, CTL 48 E LE EC/B22
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11 Disposal
Do not throw the tool in your household
waste!!
Dispose of machines, accessories
and packaging at an environmentally responsible recycling centre. Observe the valid
national regulations.
EU only:
European Directive 2002/96/EC
stipulates that used electric tools must be
collected separately and disposed of at an
environmentally responsible recycling centre.
12 Warranty
We offer a warranty for material and production defects for all our tools in accordance
with the locally applicable legal provisions,
but for a minimum of 12 months. Within the
EU member states, the warranty period is 24
months (verification through invoice or delivery note). Damage caused by the operator,
natural wear, overloading, incorrect handling
or through the use of the equipment not
specified in the operating manual, or damage
which was known at the time of purchase, is
not covered by the warranty. Furthermore,
damage caused by the use of non-original
accessories and consumable materials (e.g.
sanding pads) is also excluded.
Complaints can only be accepted if the tool is
returned while still assembled to the supplier
or an authorised Festool Customer Service
workshop. Keep the operating manual, safety instructions, spare parts list and purchase
receipt in a safe place. Otherwise the current
warranty conditions of the manufacturer
shall apply.
Note
Due to continuous research and development work, we reserve the right to make
changes to the technical content of this documentation.
13 EU Declaration of Conformi-
ty
We declare under sole responsibility that this
product complies with the following directives and standards:
2006/42/EG, 2004/108/EG, 2011/65/EU
(from 01.01.2013), EN 60335-1, EN 603352-69, EN 55014-1, EN 55014-2, EN 610003-2, EN 61000-3-3.
Festool GmbH
Wertstr. 20, D-73240 Wendlingen, Germany
Dr. Johannes Steimel
Head of Research, Development and Techni-
cal Documentation
30.11.2010
REACh for Festool products, its accessories and consumable materials:
REACh is a European Chemical Directive that
came into effect in 2007. As "downstream
users" and product manufacturers, we are
aware of our duty to provide our customers
with information. We have set up the following website to keep you updated with all the
latest news and provide you with information
on all the materials used in our existing products:
www.festool.com/reach
Mobile dust extractor Serial no.
CTM 48 E LE EC/B22 496974
CTL 48 E LE EC/B22 498533, 497842
Year of CE mark: 2011
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