E (Festo AG & Co. KG, D73726 Esslingen, Federal Republic of Germany, 2007)
Internet: http://www.festo.com
E−Mail: service_international@festo.com
The copying, distribution and utilization of this document
as
well as the communication of its contents to others
without expressed authorization is prohibited. Violations
give rise to compensation. All rights are reserved, in particu
lar the right to carry out patent, utility model or ornamental
design registration.
Festo P.BE−CPX−EA−EN en 0705f
I
Contents and general instructions
CAGE CLAMP® is a registered trade mark of WAGO Kontakttechnik GmbH,
32385 Minden, Germany
TORX® is a registered trade mark of CAMCAR TEXTRON INC.,
Rockford, Ill., USA
HARAX® is a registered trade mark of HARTING Deutschland GmbH,
32381 Minden, Germany
SPEEDCON® is a registered trade mark of PHOENIX CONTACT
The CPX pneumatic interfaces, MPA pneumatic modules and
CPX I/O modules described in this manual have been de
signed exclusively for use in conjunction with CPX terminals
from Festo. The pneumatic interfaces and I/O modules are
only to be used as follows:
as specified in industrial applications
without any modifications by the user
In perfect technical condition.
If additional commercially−available components such as
sensors and actuators are connected, the specified limits for
pressures, temperatures, electrical data, torques, etc. must
not be exceeded.
Please observe the standards specified in the relevant
chapters and comply with
with national and local regulations.
the conversions or modifications described in the
Only
documentation supplied with pro duct are permitted.
technical regulations, as well as
Festo P.BE−CPX−EA−EN en 0705f
Warning
· In order to provide the electric power supply, use only
PELV circuits as per IEC/DIN EN 60204−1 (Protective
Extra−Low Voltage, PELV).
Take into account also the general requirements for
PELV circuits as per IEC/DIN EN 60204−1.
· Use only power packs which guarantee reliable electri
cal isolation of the operating voltage as per
IEC/DIN EN 60204−1.
By the use of PELV power units, protection against electric
shock (protection against direct and indirect contact) is guar
anteed in accordance with IEC/DIN EN 60204−1 (electrical
equipment of machines, general requirements).
VII
Contents and general instructions
Target group
This manual is intended exclusively for technicians trained in
control and automation technology, who have experience in
installing, commissioning, programming and diagnosing pro
grammable logic controllers (PLC) and field bus systems.
Service
Please consult your local Festo Service if you have any techni
cal problems.
VIII
Festo P.BE−CPX−EA−EN en 0705f
Contents and general instructions
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which can occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc), printed on
a shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
... means that failure to observe this instruction may result
in serious personal injury or damage to property.
Caution
... means that failure to observe this instruction may result
in personal injury or damage to property.
Festo P.BE−CPX−EA−EN en 0705f
Note
... means that failure to observe this instruction may result
in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo
nents.
Electrostatically sensitive devices: Incorrect handling can
result in damage to components.
IX
Contents and general instructions
Identifying special information
The following pictograms mark passages in the text which
contain special information.
Pictograms
Information
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or useful accessories for the Festo
product.
Environment:
Information on the environment−friendly use of Festo prod
ucts.
Text markings
· The bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
Hyphens indicate general activities.
X
Festo P.BE−CPX−EA−EN en 0705f
Contents and general instructions
Notes on the use of this manual
This manual contains general basic information on the
method of operation, on fitting and installing CPX pneumatic
interfaces, MPA pneumatic modules and CPX I/O modules.
General basic information on the method of operation, on
fitting, installing and commissioning CPX terminals can be
found in the CPX system manual.
Special information on commissioning, parametrizing and
diagnosing a CPX terminal with the field bus node you are
using can be found in the appropriate manual for the field
bus node.
Information on further CPX modules can be found in the
manual for the relevant module. An overview is provided in
table Tab.0/4.
Festo P.BE−CPX−EA−EN en 0705f
Conventions
The special parameters of the modules are
described in the
individual chapters. These appear in English on the Handheld
type CPX−MMI−1.
XI
Contents and general instructions
Structure of a CPX terminal
CPX terminals consist of electric function modules, individual
modules and components. The diagram below shows an
example:
1234
1 Field bus node
2 I/O modules
3 Pneumatic interface
4 Pneumatic modules
(example MPA)
Fig.0/1: Example of CPX terminal
XII
5
6
7
8
5 Manifold sub−base with additional power
supply
6 Manifold sub−base without supply
7 Manifold sub−base with system supply
8 End plate
Festo P.BE−CPX−EA−EN en 0705f
Contents and general instructions
CPX−AB−8−M8−4POL
CPX pneumatic interfaces and MPA pneumatic modules
An overview of the CPX pneumatic interfaces can be found in
Tab.1/1 and of the MPA pneumatic modules in Tab.2/1.
CPX I/O modules
I/O modulesType
ManualSub−bases and
designation
CPX−4DE
CPX−8DE
CPX−16DE
CPX−8DE−D
CPX−8NDE
CPX−4DA
CPX−8DA
CPX−8DA−H
CPX−8DE−8DAMulti I/O module
Input modules
with 4, 8 or 16 in
puts, PNP
Input module with
8 inputs and chan
nel diagnosis, PNP
Input module with
8 inputs, negative
logic, NPN
Output module
with 4 outputs,
PNP
Output module
with 8 outputs,
PNP
High−current out
put module with
8outputs, PNP
(input/output
module) with 8 in
puts and 8 out
puts, PNP
manifold sub−bases
The I/O modules each con
sist of the electronic mod
ule as well as a sub−base
and a manifold sub−base.
Sub−bases:
(Note the possible combina
tions in section 3.2.2).
CPX−AB−4−M12x2−5POL
CPX−AB−4−M12x2−5POL−R
CPX−AB−8−M8−3POL
The I/O modules each con
sist of the electronic mod
ule as well as a sub−base
and a manifold sub−base.
Sub−base:
CPX−M−8−M12x2−5POL
Manifold sub−bases:
CPX−GE−EV
CPX−GE−EV−...
XIV
Festo P.BE−CPX−EA−EN en 0705f
Contents and general instructions
Diagnosis via the field bus
Depending on the parametrization, CPX pneumatic interfaces
and CPX I/O modules register specific faults via the field bus.
These can be evaluated via the:
status bits (system status)
I/O diagnostic interface (system diagnosis)
module diagnosis
fault numbers
Further information on diagnosis can be found in the CPX
system manual or in the manual for the
field bus node.
Festo P.BE−CPX−EA−EN en 0705f
XV
Contents and general instructions
TypeTitleManual
Electronics
Manual
Electronics
Manual
Software
package
System manual"
Type P.BE−CPX−SYS−...
CPX field bus node"
Type P.BE−CPX−FB...
CPX I/O modules"
Type P.BE−CPX−EA−...
CPX analogue I/O
modules"
Type P.BE−CPX−AX−...
CPX−CP interface"
Type P.BE−CPX−CP−..
Handheld"
Type P.BE−CPX−MMI−1−..
CPX−FEC"
Type P.BE−CPX−FEC−...
FST"Programming in Statement List and Ladder
Overview of structure, components and
method of operation of CPX terminals;
installation and commissioning instructions
as well as basic principles of parametrizing
Instructions on fitting, installing, commission
ing and diagnosing the relevant field bus node
Notes on connection types and instructions on
fitting, installing and commissioning input and
output modules of type CPX−... , the MPA pneu
matic modules, as well as MPA, CPA and Midi/
Maxi pneumatic interfaces
Notes on connection types and instructions
on fitting, installing and commissioning
CPX analogue I/O modules
Instructions on fitting, installing, commission
ing and diagnosing CP systems with the
CP interface type CPX−CP−4−FB
Instructions on commissioning and diagnosing
CPX terminals with the Handheld type
CPX−MMI−1
Instructions on fitting, installing,
commissioning and diagnosing the CPX Front
End Controller.
Diagram for the FEC
Tab.0/3:Manuals on the CPX terminal − part 1
XVI
Festo P.BE−CPX−EA−EN en 0705f
Contents and general instructions
TypeTitleManual
Pneumatics
Manual
Valve terminals with
MPA pneumatics"
Type P.BE−MPA−...
Valve terminals with
CPA pneumatics"
Type P.BE−CPA−...
Valve terminals with
Midi/Maxi pneumatics"
type P.BE−MI DI/
MAXI−03−...
Valve terminal with
VTSA/ISO pneumatics"
type P.BE−VTSA−44−...
Instructions on fitting, installing, commission
ing, maintaining and converting the MPA pneu
matics (type 32)
Instructions on fitting, installing, commission
ing, maintaining and converting the CPA pneu
matics (type 12)
Instructions on fitting, installing, commission
ing, maintaining and converting the Midi/Maxi
pneumatics (type 03)
Instructions on fitting, installing, commission
ing, maintaining and converting the VTSA/ISO
pneumatics (type 44)
Tab.0/4:Manuals on the CPX terminal − part 2
Festo P.BE−CPX−EA−EN en 0705f
XVII
Contents and general instructions
The following product−specific terms and abbreviations are
used in this manual:
Term/abbreviation
ADigital output
CPX modulesCommon term for the various modules which can be incorporated in a
CPX terminalModular, electric terminal type 50
Diagnosis D2Additional diagnostic functions of MPA input modules (see section 2.5)
DIL switchesDual−in−line switches consist of several switch elements with which set
EDigital input
Field bus nodeProvides the connection to specific field buses. Transmits control signals
I/O diagnostic interfaceThe I/O diagnostic interface is a bus−independent diagnostic interface at
I/O modulesCommon term for the CPX modules which provide digital inputs and out
I/OsDigital inputs and outputs
Input moduleCPX input module
Manifold sub−baseUpper part of the housing of a module or block for linking the module
MPA electronic moduleElectronic module which provides the electronic functionality including
Meaning
CPX terminal.
tings can be made.
to the connected modules and monitors their ability to function.
I/O level, permitting access to internal data of the CPX terminal.
puts (CPX input modules and CPX output modules).
electrically with the terminal.
the diagnostic functions for the valve solenoid coils of the MPA pneu
matics.
MPA pneumatic modulePneumatic module which provides digital outputs for the valves fitted
Output moduleCPX output module
PLC/IPCProgrammable logic controller/industrial PC
Pneumatic interfaceThe pneumatic interface is the interface between the modular electrical
XVIII
(valve solenoid coils).
periphery and the pneumatics.
Festo P.BE−CPX−EA−EN en 0705f
Contents and general instructions
Term/abbreviationMeaning
Status bitsInternal inputs which supply coded common diagnostic messages.
Sub−baseReplaceable upper part of housing of modules with connections.
The CPX pneumatic interfaces in a CPX valve terminal provide
the connection to the pneumatic modules.
The pneumatic modules enable pneumatic actuators to be
controlled by means of the valves fitted.
Pneumatic
interfaces
Type designationDescriptionConnection to
Pneumatics
VMPA−FB−EPL−...CPX pneumatic interface
VABA−10S6−X1CPX pneumatic interface
CPX−GP−03−4.0CPX pneumatic interface
CPX−GP−CPA−10
CPX−GP−CPA−14
to MPA
for VTSA pneumatics
(ISO, type 44)
to Midi/Maxi
CPX pneumatic interface
to CPA10
CPX pneumatic interface
to CPA14
Pneumatic interface for
connecting the modular
electrical peripherals of
type 50 (CPX) to valve
terminals type 32 (MPA).
Pneumatic interface for
connecting the modular
electrical peripherals of
type 50 (CPX) to VTSA/ISO
valves (type44)
Pneumatic interface for
connecting the modular
electrical periphery type50
(CPX) to valve terminals
type 03 (Midi/Maxi).
Pneumatic interface for
connecting the modular
electrical periphery type50
(CPX) to valve terminals
type 12 (CPA).
Tab.1/1:Overview of pneumatic interfaces
Festo P.BE−CPX−EA−EN en 0705f
1−3
1. Pneumatic interfaces
MPA pneumaticsFrom the technical point of view, the individual MPA pneu
matic modules each represent an electric module with e.g.
8digital outputs for controlling the valves fitted
(seechapter 2).
Please note
The pneumatic interface for MPA pneumatics provides the
mechanical and electrical connection to the MPA pneu
matic modules.
As regards the CPX terminal, this pneumatic interface does
not therefore count as an electric module.
Midi/Maxi pneumatics,
CPA pneumatics or VTSA
pneumatics
From the technical point of view, the pneumatic interfaces
for Midi/Maxi pneumatics, CPA
pneumatics or VTSA pneu
matics (ISO) each represent an electric module with a vari
able (configurable) number of digital outputs for controlling
the valves fitted (see following sections).
1−4
Festo P.BE−CPX−EA−EN en 0705f
1. Pneumatic interfaces
1.1.1Display and connecting elements
MPA pneumaticsThe pneumatic interface for MPA pneumatics (type 32)
possesses the following display and connecting elements:
1 Connecting plug to
the MPA pneumatic
modules
1
2 Inscription field
3
3 Connecting plug to
the CPX manifold
sub−bases
Fig.1/1: Display and connecting elements of the pneumatic interface for MPA
pneumatics
2
Festo P.BE−CPX−EA−EN en 0705f
1−5
1. Pneumatic interfaces
VTSA pneumatics (ISO)The pneumatic interface for VTSA pneumatics (ISO, type 44)
possesses the following display and connecting elements:
1 Connecting plug to
the VTSA pneumatic
modules
5
2 Fault LED (red)
1
2
3 Inscription field
4
4 DIL switch under a
transparent cover
5 Connecting plug to
the CPX manifold
sub−bases
Fig.1/2: Display and connecting elements of the pneumatic interface for ISO
pneumatics
3
1−6
Festo P.BE−CPX−EA−EN en 0705f
1. Pneumatic interfaces
Midi/Maxi or
CPA pneumatics
1 Pneumatic interface
for Midi/Maxi
pneumatics (type03)
The pneumatic interfaces for Midi/Maxi or CPA pneumatics
possess the following display and connecting elements:
12
2 Pneumatic interface
for CPA pneumatics
(type 12 here
size10)
3
4
3 Connecting plug for
the valves
5
4 Fault LED (red)
5 DIL switch under a
transparent cover
6 Identification fields
7 Connecting plug to
the CPX manifold
sub−bases
Fig.1/3: Display and connecting elements of the pneumatic interface for Midi/Maxi or
CPA pneumatics
77
6
3
4
5
Festo P.BE−CPX−EA−EN en 0705f
Use identification labels type IBS 6x10 for marking the
pneumatic interface for CPA pneumatics.
1−7
1. Pneumatic interfaces
1.2Fitting
Warning
Sudden unexpected movement of the connected actuators
and uncontrolled movements of loose tubing can cause
injury to human beings or damage to property.
Before carrying out installation and maintenance work,
switch off the following:
the compressed air supply
the operating and load voltage supplies.
The CPX terminal must first be dismantled before it can
be
extended or converted, or when a pneumatic interface must
be replaced. Instructions on this can be found in the CPX
system manual.
Instructions on extending or converting the pneumatic
modules can be found in the appropriate pneumatics manual.
For Midi/Maxi, CPA or ISO pneumatic interfaces:
The setting of the DIL switches for configuring
the pneumatics
(valves used) can be set on the CPX terminal without the need
to disamantle the terminal.
1−8
Festo P.BE−CPX−EA−EN en 0705f
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