Fender Blues-DeVille-SM Service Manual

Page 1
Blues DeVille™ Reissue
(This is the model name for warranty claims)
Fender Musical Instruments Corporation / 8860 East Chaparral Road, Suite 100 / Scottsdale, AZ 85250
Issued: July, 2005
p/n 2232100000 (120V)
SERVICE MANUAL
CONTENTS:
Notices..............................................2
Specifications ...................................3
Service Notes...................................4
Circuit Description............................5
Parts Lists:
PCB Assembly .......................... 6
Chassis Assembly.....................8
Cabinet Assembly ..................... 8
End Item Assembly ................... 9
Footswitch Assembly ..............10
Service Diagram List ....................11
Page 2
Blues DeVille™ Reissue
(This is the model name for warranty claims)
2
IMPORTANT NOTICE
Copyright © 2005 FMIC. All rights reserved. All information contained herein is CONFIDENTIAL and PROPRIETARY and is the property of Fender® Musical Instruments Corporation. It is not to be sold or assigned to another party and is disclosed solely for use by Fender Authorized Service Centers for purposes of product service and maintenance. All information is not to be disclosed to others without the expressed permission of Fender® Musical Instruments Corporation. All specifications are subject to
change without notice. This information and any copies produced electronically or otherwise must be surrendered upon demand of Fender® Musical Instruments Corporation.
Parts marked with two asterisks (**) indicate the required use of that specific part. This is necessary for RELIABILITY and SAFETY requirements.
DO NOT USE A SUBSTITUTE!
PARTS LIST CODES
The description codes used in the itemized Parts Lists are defined below:
CAPACITOR CODES
CAP AE = Aluminum Electrolytic CAP CA = Ceramic Axial CAP CD = Ceramic Disk CAP CR = Ceramic Radial CAP MPF = Metalized Polyester Film CAP MY = Mylar CAP PFF = Polyester Film/Foil
RESISTOR CODES
RES CC = Carbon Comp RES CF = Carbon Film RES FP = Flame Proof RES MF = Metal Film RES MOX = Metal Oxide RES WW = Wire Wound
HARDWARE CODES
BLX = Black Oxide CR = Chrome Plated HWH = Hex Washer Head M = Machine Screw NI = Nickel Plated OHP = Oval Head Phillips PB = Particle Board PHP = Pan Head Phillips PHPS = Pan Head Phillips Sems SMA = Sheet Metal A Point SMB = Sheet Metal B Point SS = Stainless Steel TF = Thread Forming ZI = Zinc Plated
Page 3
Blues DeVille™ Reissue
(This is the model name for warranty claims)
3
SPECIFICATIONS
Model Name: Blues DeVille Reissue
Release Number: PR 665
(Not a model number)
Part Numbers (120V, 60Hz) US: 2232100000 (110V, 60Hz) TW: 2232101000 (240V, 50Hz) AUS: 2232103000 (230V, 50Hz) UK: 2232104000 (230V, 50Hz) ARG: 2232105000 (230V, 50Hz) EUR: 2232106000 (100V, 50Hz) JPN: 2232107000 (220V, 60Hz) ROK: 2232109000
Power Requirement: 180 W
Power Output: 55 W RMS into 8 or 4 ohms @ 5 %THD
Power Amp Sensitivity: 230mV for 55W into 8 or 4 ohms @ 5 %THD
Impedances Input (Pre-Amp): INPUT1: 34k ohms, INPUT2 : 68kOhms Pre Amp Out: 1.5k ohms Pwr Amp In: 2.7k ohms
Speaker Complement: (4) Eminence 10", 8 ohm,
(P/N 0994810001)
Dimensions Height: 23.5 in ( 59.7 cm) Width: 23.5 in ( 59.7 cm) Depth: 10.75 in (27.3 cm)
Weight: 50 lbs (22.7 kg)
Product specifications are subject to change without notice
Page 4
Blues DeVille™ Reissue
(This is the model name for warranty claims)
4
SERVICE NOTES
1. CHASSIS REMOVAL is accomplished by first removing two (2) screws from each cabinet side panel and two (2) screws from the top of the cabinet. Disconnect the ¼” speaker plug(s) from the speaker jack(s) and then slide the chassis toward the rear of the cabinet.
2. BLUES DEVILLE REISSUE MAIN PCB RE- MOVAL is accomplished by removing the
following items: All Vacuum tubes, all knobs in­cluding washers and nuts (8), four (4) jacks, nuts and washers. Disconnect the transformer and primary leads at P1-P12, P15-18. Remove
(1) chassis ground screw, six (6) screws at the standoffs attached from the bottom of the chas­sis.
3. BLUES DEVILLE REISSUE BREAKAWAY PCB REMOVAL is accomplished by discon-
necting wires from P13-14 and P19-20 then removing thirteen (13) screws which attach the vacuum tube PCB to the chassis from the bot­tom. Also unsolder gray wire from the external speaker jack and green wires at pilot lamp.
PCB EXCHANGE POLICY
Parts marked with a single asterisk (*) in the Part Lists are not field replaceable. If a failure due to one of these components is detected, please
contact the FMIC Customer Service Department to order the complete PCB Assembly.
Page 5
Blues DeVille™ Reissue
(This is the model name for warranty claims)
5
CIRCUIT DESCRIPTION
PRE-AMPLIFIER
The guitar signal is input to J1 for high gain and J2 for lower gain. When both inputs are used, both signals receive low gain. V1-A and V1-B provide two gain stages while R6 provides clean volume control. The tone stack, composed of R13,14,15 and associated components provide treble, bass and middle tone control respectively. V2-A provides gain lost in the tone stack. When the channel select switch is depressed, relays K1 and K2 are energized. This has the effect of disconnecting the volume control, thereby increasing the gain of the first stage while removing the short across R7, drive control, allowing it to control the amount that V2-A is overdriven. R26 is now in the circuit and is used to control the volume of the overdriven signal. The clean or distorted signals are input to opamp U1-A, employed as a unity gain buffer to develop the PREAMP out signal at J3. opamps U2-A and U2-B function as reverb tank drive and recovery respectively. When an external signal is plugged into J4, POWER AMP IN, the internal pre-amp signal is diverted from the power amp and the external signal instead is fed to the reverb drive and the power amp.
POWER AMPLIFIER
R40 and R38 sum the signals from the preamp and the reverb tank and feed them into the power amplifier. V3-A and V3-B serve as phase splitters which produce two out of phase signals for the
purpose of driving V4 and V5 which act as a push­pull pair in a class A-B power amplifier. T1 matches the 6L6 plate impedance to the speaker load.
POWER SUPPLY
The line voltage is fed to T2’s primary through the line fuse, F1, and the inrush current limiter, RT1. The input voltage is then stepped up or down as needed, rectified and filtered to produce the high X, Y, Z and B+ voltage for the tubes as well as the +/­16V rails for the opamps. A 6.3VAC secondary powers the power indicator lamp and the tubes’ heaters.
FOOTSWITCH INTERFACE
A two button footswitch (P/N 0994056000) is included for remote switching of the channels and reverb. When the VAC signal is clamped by either the internal (S2) or external (footswitch) diodes, a positive or a negative level that is being compared to a reference by comparators U3-A/B is changed, causing the comparator outputs to change state. U3-b senses the positive level change and energizes K1 and K2. U3-A senses the negative level change and turns on Q2 which mutes the reverb. U4-A and associated circuitry act as a zero crossing detector which mutes the preamp during channel changes.
.
Page 6
Blues DeVille™ Reissue
(This is the model name for warranty claims)
* Non-serviceable part. Replace complete parent assembly. See PCB EXCHANGE POLICY section above. Unique Fender® part. Order directly from the FMIC Customer Service Department. * * Safety Requirement part. Replacement must match any specified Safety AgencyValue, –Type, –Approval Mark(s) if on part.
* * Both a unique Fender® part and a Safety Requirement part as defined above.
6
PARTS LIST: MAIN – PCB ASSEMBLY
QTY.
PART #
DESCRIPTION
REFERENCE DESIGNATION
REF
**PCB ASSY BLUES DVL REISSUE
1
36621001
RES FILM 1W 5% 6.8k LL
R56
1
36470001
**RES MOX FP 1W 5% 10k LL
R75
2
36468001
**RES MOX FP 1W 5% 470ohm LL
R61-62
1
36469001
**RES MOX FP 1W 5% 4.7k LL
R74
1
33095001
**RES MOX FP 1W 5% 1ohm LL
R66
1
41277001
**RES MOX 2W 5% 820ohm LL
R97
1
30936003
CAP PFF RDL .0022uF 50V 5%
C10
2
28037000
RES WW BT 5W 10% 330ohm
R78-79
1
38698001
CAP CA 47pF 100V
C15
1
38701001
CAP CA 470pF 50V LL
C13
5
51406003
CAP CD 220pF 500V 10%
C57-61
1
51458003
CAP CD 470pF 500V 10%
C23
1
20917000
CAP CD 250pF 1000V 10%
C7
1
20909000
CAP CD 47pF 1000V 10%
C28
1
25951000
CAP CD 750pF 1000V 10%
C53
4
25995000
CAP CD 8200pF 1000V 20%
C62-65
2
34788003
CAP CR .1uF 50V 20% .2" LS
C54-55
9
26730001
DIODE 1N4006 800V 1A
D3 D6-12 D15
16
6260001
DIODE 1N4448 SIGNAL
D16-17 D19-32
2
29690001
DIODE HV 3kV 200mA
D4-5
2
31019001
DIODE ZEN 1N5245B 15V 5% LL
D1-2
2
28119060
DIODE ZEN 1N5353B 16V 5W 5%
D13-14
6
9512001
CAP AE AX 22uF 25V 20%
C1 C8 C14 C21 C50 C56
4
38689001
CAP AE AX .47uF 100V 20%
C12 C16 C19-20
2
28953000
**CAP AE AX 100uF 350V +50%-10%
C31-32
2
24819000
**CAP AE AX 22uF 500V +50%-10%
C35-36
2
24820000
**CAP AE AX 47uF 350V 20%
C33-34
4
31040000
CAP AE RDL 100uF 100V 20%
C37 C39 C42-43
2
28494000
CAP AE RDL 1000uF 35V 20%
C40-41
1
28459003
CAP AE RDL 2.2uF 50V 20%
C47
2
36954003
CAP AE RDL 22uF 63V 20%
C38 C45
21
25802000
FSTN TAB MALE .250x.032 PCB MT
P1-21
2
26368001
RES CF 1/2W 5% 100ohm LL
R80-81
4
25116001
RES CF 1/2W 5% 100k LL
R4 R11 R16 R58
4
25117001
RES CF 1/2W 5% 220k LL
R70-73
1
31065001
RES CF 1/2W 5% 91k LL
R57
3
51658000
JACK MONO R/A
J1-2 J5
2
59922000
JACK PHONE PCB STEREO PREMIUM LOW PROFILE
J3-4
2
20888001
JUMPER
W1-2
1
28039000
LED RED 5x5mm SLB-55VR3
D18
1
27255003
CAP MPF .001uF 100V 10%
C22
1
27278003
CAP MPF .1uF 63V 10%
C29
2
27281003
CAP MPF .22uF 63V 10%
C4 C46
2
27272003
CAP MPF .047uF 63V 10%
C3 C9
2
27286003
CAP MPF .47uF 63V 10%
C17 C48
1
27262003
CAP MPF .0068uF 100V 10%
C52
1
24823000
CAP MPF RDL .01uF 400V 10%
C18
1
24853000
CAP MPF RDL .1uF 250V 10%
C25
2
24833000
CAP MPF RDL .022uF 400V 10%
C6 C24
1
24845000
CAP MPF RDL .047uF 400V 10%
C2
1
24854000
CAP MPF RDL .1uF 400V 10%
C5
2
24855000
CAP MPF RDL .1uF 630V 10%
C26-27
Page 7
Blues DeVille™ Reissue
(This is the model name for warranty claims)
* Non-serviceable part. Replace complete parent assembly. See PCB EXCHANGE POLICY section above. Unique Fender® part. Order directly from the FMIC Customer Service Department. * * Safety Requirement part. Replacement must match any specified Safety AgencyValue, –Type, –Approval Mark(s) if on part.
* * Both a unique Fender® part and a Safety Requirement part as defined above.
7
PARTS LIST: MAIN – PCB ASSEMBLY
QTY.
PART #
DESCRIPTION
REFERENCE DESIGNATION
1
28503000
**THERMISTOR 10 ohm 5A C60-11
RT1
2
31901000
PIN MALE PCB .093 DIA.
SP1-2
1
37600000
CONTROL SNAPIN 100k B TAPER
R26
1
41507000
CONTROL SNAPIN 1M 10A TAPER
R14
2
41510000
CONTROL SNAPIN 25k B TAPER
R15 R39
1
47031000
CONTROL SNAPIN 25k 30C TAPER
R67
2
47540000
CONTROL SNAPIN 250k 15A TAPER
R6-7
1
37597000
CONTROL SNAPIN 250k 30A TAPER
R13
1
27873000
Pot, vertical trimpot, 15mm
R82
1
24937001
RES CF 1/4W 5% 10ohm LL
R63
3
24965001
RES CF 1/4W 5% 1k LL
R24 R41 R85
9
24981001
RES CF 1/4W 5% 10k LL
R25 R27 R43 R46 R76 R90-91 R93-94
5
24997001
RES CF 1/4W 5% 100k LL
R12 R19 R30 R42 R77
9
25069001
RES CF 1/4W 5% 1M LL
R3 R28 R32 R53-54 R86-87 R89 R92
2
25084001
RES CF 1/4W 5% 10M LL
R20-21
1
24983001
RES CF 1/4W 5% 12k LL
R102
1
28955001
RES CF 1/4W 5% 130k LL
R18
7
24969001
RES CF 1/4W 5% 1.5k LL
R5 R10 R17 R31 R64-65 R103
1
24955001
RES CF 1/4W 5% 180ohm LL
R34
5
25059001
RES CF 1/4W 5% 220k LL
R35-36 R40 R59-60
1
29450001
RES CF 1/4W 5% 240k LL
R52
3
24972001
RES CF 1/4W 5% 2.7k LL
R37 R49-50
1
25060001
RES CF 1/4W 5% 270k LL
R9
1
24959001
RES CF 1/4W 5% 330ohm LL
R84
1
24989001
RES CF 1/4W 5% 33k LL
R8
1
24960001
RES CF 1/4W 5% 390ohm LL
R104
1
24991001
RES CF 1/4W 5% 39k LL
R22
1
25828001
RES CF 1/4W 5% 430k LL
R38
1
24947001
RES CF 1/4W 5% 47ohm LL
R99
1
24961001
RES CF 1/4W 5% 470ohm LL
R55
3
24977001
RES CF 1/4W 5% 4.7k LL
R33 R68 R88
4
24993001
RES CF 1/4W 5% 47k LL
R29 R45 R51 R96
2
25065001
RES CF 1/4W 5% 470k LL
R95
3
28990001
RES CF 1/4W 5% 51k LL
R47-48 R83
1
28018001
RES CF 1/4W 5% 510k LL
R44
3
24995001
RES CF 1/4W 5% 68k LL
R1-2 R69
1
26510001
RES CF 1/4W 5% 9.1k LL
R23
2
41465003
XSTR N-CH JFET J113 TO-92
Q1-2
2
REF
CABLE JMPR 2 CKT .156 ROUND
PW4A PW4B
6
REF
CABLE JMPR 6 CKT .156 ROUND
PW1A PW1B PW2A PW2B PW3A PW3B
2
36613000
RELAY DPDT DIP 24VOLT 8.3mA
K1-2
2
28091000
SWITCH PUSH SLFLK SHORT STROKE
S1-2
2
31611000
IC OP-AMP DUAL PC4560
U2-3
2
16795000
IC OP-AMP DUAL TL072
U1 U4
3
0994005000
TUBE 7025/12AX7A (CHINESE) FNDR GT
V1-3
2
0994001xxx
TUBE 6L6GC YL FNDR GT
V4-5
Page 8
Blues DeVille™ Reissue
(This is the model name for warranty claims)
* Non-serviceable part. Replace complete parent assembly. See PCB EXCHANGE POLICY section above. Unique Fender® part. Order directly from the FMIC Customer Service Department. * * Safety Requirement part. Replacement must match any specified Safety AgencyValue, –Type, –Approval Mark(s) if on part.
* * Both a unique Fender® part and a Safety Requirement part as defined above.
8
PARTS LIST: CHASSIS ASSEMBLY
QTY.
PART #
DESCRIPTION
REFERENCE DESIGNATION
REF
CHASSIS ASSY BLUES DVL REISSUE
0.09
REF
TUBING SHRINK 3/16 BLACK
1
REF
LABEL GROUNDING SEMKO
2
16352000
NUT HEX 3/8-32x3/32 TK NI(049)
6
16440000
STNDOFF RND AL 6-32x1x1/4
6
16444000
WASHER LOCK EXTERNAL #6 THIN C
8
16473000
SCRW M 8-32x1/2 PHP ZI
2
20424000
TUBE RING UNIVERSAL (277H-2)
1
21550000
JACK PHONE TIP SHUNT 12A
1
21642000
PILOT LIGHT #T47
1
21741000
HOLDER IDAL LITE ASSY PIL
8
22004000
NUT KEPS #8-32 ZINC
1
22707000
CHOKE FILTER
0.5
REF
TUBING SHRINK 1/2 BLACK
1
25718000
JEWEL PILOT LITE RED #20
1
26038000
BUSHING SR .625x.062x37/64 BLK
1
26116000
BUSHING SR .500x.063x7/16 BLK
1
26541000
**CORD PWR ASSY W/.250 TAB 120V
2
28069000
BUSHING SNAP 3/4x1-1/8 WHT
21
31184000
SCRW M6-32x1/4 PHPS BLX ITLW
1
31625000
NUT HOLDER PILOT LIGHT 1/
1
32219000
COLLAR-PILOT LIGHT
1
36570000
SWITCH TOGGLE DPST W/NUTS
8
36620000
KNOB CHICKEN HEAD 1/4 SHFT BLK
1
36702000
**FUSE HOLDER 3AG FINGER GRIP
1
37039000
SWITCH TOGGLE SPST W/NUTS
4
38900000
SCRW TF 6-32X1/4 PHP ZI
1
41701000
JACK PHONE TRANSFER 13A
1
41752000
**XFMR PWR CNCRT/SUPR/HRDVL 120v
1
41754000
**XFMR OUTPUT HOTROD/BLUES DVL
1
48356000
SHIELD SNAP-IN TUBE
1
REF
WIRE SET CHS H/R DVL/DLX
3
53479000
NUT HEX 7/16 20X1/8 NI
1
65557000
PANEL TOP CHRM BLUES REISSUE
3
53480000
WASHER FLAT .442 X.692 NI
PARTS LIST: CABINET ASSEMBLY
QTY.
PART #
DESCRIPTION
REFERENCE DESIGNATION
041953000
CABINET ASSEMBLY BLUES DEVILLE
1
036618000
SCREW M 6-32 X 1/12 OHP BRONZE
6
049563000
WASHER C’SINK #6 ANTQ BRONZE
6
022327000
WASHER FLAT 8 X 7/16 NI
0041953003
GRILLE ASSY BLUES DEVILLE
5
036618000
SCREW BAFFLE
6
069393000
NUT 6-32 HEX EXT LOCK
AR
036343000
TWEED COVERING
AR
REF
TAPE ALUMINUM 7” X 60 TDS
7”
REF
VELCRO STRIP HOOK 1.5” wd BLACK
7”
REF
VELCRO STRIP LOOP 1.5” wd BLACK
4
026625000
SCREW WOOD 8 X 1 FH
Page 9
Blues DeVille™ Reissue
(This is the model name for warranty claims)
* Non-serviceable part. Replace complete parent assembly. See PCB EXCHANGE POLICY section above. Unique Fender® part. Order directly from the FMIC Customer Service Department. * * Safety Requirement part. Replacement must match any specified Safety AgencyValue, –Type, –Approval Mark(s) if on part.
* * Both a unique Fender® part and a Safety Requirement part as defined above.
9
PARTS LIST: CABINET ASSEMBLY
QTY.
PART #
DESCRIPTION
REFERENCE DESIGNATION
4
024653000
GLIDE CABINET NICKEL PLATED
4
022483000
INSERT GLIDE CUSHION 1.02 DIA
4
064162000
NUT T 8-32 X ½ STR 3 PRNG BLX
4
037247000
SCREW M 8 -32 X 1 OHP NI
1
036784000
HANDLE, MOLDED
PARTS LIST: END ITEM ASSEMBLY
QTY.
PART #
DESCRIPTION
REFERENCE DESIGNATION
1
2232100000
BLUES DEVILLE REISSUE
1
12582000
CLAMP CABLE NYL SCRW MNT 1/4
6
15990000
SCRW M 10-32x3/4 THP NI
2
26459000
WSHR FLAT 6x3/8 ZI
1
28453000
PAD CARDBOARD REVERB #12FN86
1
31849000
REVERB BAG
1
50394000
REVERB UNIT 4 SPRING 4EB3C1B
3
29828000
SCRW PB 8x3/4 PHP ZI
6
36619000
SCREW M 10-32x1-1/2 THP NI
0.002
36650000
PIN ESCUTCHEON #18x3/8 NI
4
37215000
WSHR C/SUNK NICKEL #6
4
37952000
SCRW SMA #6x1 OHP Ni
1
37965000
COVER, 59 BASSMAN
1
38566000
CABLE ASSY SPKR RT ANG 13-1/2"
1
41953000
CAB ASSY HR/BLUES DVL410 TWEED
1
REF
WIRE SET FINAL H/R DVL 410 ALL
16
47821000
SCRW M 10-32 3/4 THP STL BLX
4
0994810001
SPKR 10"
1
65575000
MANUAL OWNERS BLUES DVL REISSUE
1
0994056000
FTSW 2 BTN CH/RVB
1
REF
LABEL CSA C/US
1
REF
LABEL SERIAL "B" BLK ON CHRM
1
51032000
NAMEPLATE TWEED AMPS
1
65571000
PANEL REAR BLUES DVL REISSUE
4.5
REF
FOAM TAPE 1/4" 1/16 3M4516
1
REF
TAG WARRANTY 5 YR FENDER-
1
REF
HANG TAG GROOVE TUBE
1
REF
REGISTRATION CARD
1
59718000
STABILIZER TUBE HOT ROD
1
65565000
CHS ASSY BLUES DVL REISSUE
1
9906900590
CLAMP CABLE NYL ADHESIVE
PARTS LIST: FOOTSWITCH ASSY
QTY.
PART #
DESCRIPTION
REFERENCE DESIGNATION
1
0994056000
FTSW 2 BTN CH/RVB
1 * NUT HEX 12mm X 1mm NI 2 * WSHR NYL 0.485 X 0.775 X 0.150 TK 1 * CABLE ASSY FTSW RT ANG 12’ (N.S.) 8 * SCRW SMB 6 X 3/8 PH PHS BLX 1 * HSG END CUP RIGHT FTSW 1 * HSG END CUP LEFT FTSW 1 * TOP PLATE 1 * HSG FTSW 2 BUTTON 1 * PCB ASSSY FT SW 2 BUTTON
Page 10
Blues DeVille™ Reissue
(This is the model name for warranty claims)
10
Service Diagram List
Service Diagram (0065561000)............. Blues DeVille Reissue
Service Diagram (0065573000)............. Blues DeVille Reissue
Chassis Assembly (0065565000)............. Blues DeVille Reissue
End Item Assembly (2232100000)............. Blues DeVille Reissue
Page 11
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