FEC AFC3000 User Manual
AFC3000E-FB-DN-1
MFC
-DN
expansion Unit
Devicenet
Fieldbus
FU
SION
= DC Hand
Tool
EN
Revision History
Devicenet Fieldbus Expansion Unit
Revision Date
08/20/2014 AFC3000E-FB-DN-1 First Release
01/19/2018 AFC3000E-FB-DN-1 Minor revision - Message Output formats fixed (pg.13-24)
Manual No. Contents of Revision
Manual Numbering Convention
AFC3000E-FB-DN-1
DSP1500 = Servo Press
DSP1500
DSP1500 = Servo Press
DSP1500DSP1500
AFC3000 = Nutrunner
AFC1500
AFC1500 = Nutrunner
AFC1500AFC1500
FUSION
FUSION = DC Hand Tool
FUSIONFUSION
E = English Version
S = Spanish Version
*Japanese Version furnished by DDK
uses DDK numbering convention.
Version Number
(Major Revision Level)
CC = CC-Link
DN = DeviceNet
PB = Profibus
PN = ProfiNet
= Ethernet-I/P
HW = Hardware Operation Manual
SW = Software Manual
FB = Fieldbus Manual
Any questions regarding the contents of this document or any related matter should be
directed to FEC Automation Systems at (586) 580-2622, faxed to (586) 580-2620 or emailed to
The information set forth in the following document is the property of
This document shall not be released to or copied for any person and/or organization without
the expressed prior consent of FEC Automation Systems.
Unauthorized reproduction or distribution of this manual is strictly prohibited.
Please contact FEC Automation Systems if you require additional copies.
PAGE 2
support@fec-usa.com.
FEC Automation Systems.
Station
Slave Stations of Other
Axis
Axis
Devicenet Fieldbus Expansion Unit
Forward
This manual is intended as a supplement to the AFC3000 Hardware Operation Manual and should be
used in conjunction with information provided in that manual. FEC recommends reading that manual
before the contents of this manual (which only applies to systems requiring the optional Ethernet I/P
interface).
Devicenet Interface
The AFC3000 Devicenet interface conforms to the open field network known as Devicenet. Control of tools
and transactions of message information are executed by Devicenet explicit message communication.
Due to conformance with the open field network Devicenet System, connections with Devicenet devices
(master/slave) of other manufacturers are enabled.
Also, remote I/O communication and message communication can be executed at the same time.
System Structure (Devicenet)
PLC (Devicenet Master Station)
Remote I/O Communication
Message Communication
Devicenet
Slave
MASTER
(1st
Spindle)
Devicenet
Manufacturers
2nd
AFC3000 Devicenet System
3rd
32nd
Spindle
SLAVE
PAGE 3
Devicenet Fieldbus Expansion Unit
Description of the Hardware (Devicenet)
Module
Status
LED
DeviceNet
Connector
Network
Status
LED
PAGE 4
Wire
●
EDS File
Devicenet Fieldbus Expansion Unit
An EDS file is an information file related to the communication specifications of Devicenet compatible
devices and a separate, individual file exists for each device. The EDS file is necessary for using the
Devicenet PLC configuration software to connect the MFC-EN and the PLC.
The EDS file is included in the installation CD for the AFC3000 User Console or may be downloaded from
the FEC website. Please refer to the instruction manual for the Devicenet configuration software concerning
the appropriate method for using the EDS file.
●
Module Pin Configuration
No. Signal
1
2
3
4
5
V- Black Power cable - side
CAL L Blue
SHIELD - Cable Shield
CAL H White Communication data High
V+ Red Power cable + side
Color
Communication data Low
side
Description
Manufacturer: Phoenix Contact
Type: Connector plug
Model: MSTB 2.5/5-ST-5.08 AU M
Applicable wire size: AWG 14 to 23 or 0.25mm2 to 2.5mm2
* The connector is included with the equipment.
(To be wired by customer)
* The cable is not included with the equipment. Please prepare a LAN cable of Category 5e or higher on
your own equipment. Please prepare these on your own.
････
Be sure to connect the cable with all power turned OFF.
Caution
PAGE 5
●
List of LED Indications
The module LEDs indicate the states of the nodes of the AFC3000 DeviceNet interface and the
network state.
A
B
Network
Status
LED
Module
Status
LED
LED
A : Network
Status LED
Color State Details
OFF Off Offline Offline or power is not supplied.
Green
Red
Red/
Green
OFF Off Power OFF Power is not supplied.
Green
Red
Red/
Green
Devicenet Fieldbus Expansion Unit
B : Module
Status LED
Lit up Online Communicating normally.
Flash
Lit up Error A critical error has occurred.
Flash Connection timeout A connection timeout has occurred once or more.
Lit up Repeated Test mode
Lit up Online Normal state
Flash
Lit up
Flash
Lit up Repeated Test mode
Connection not
established
Connection not
established
Error
Error
Although online, connection is not established.
Due to incomplete configuration or connection failure,
the device must be re-recognized.
A critical error has occurred.
A recoverable error has occurred.
PAGE 6
Devicenet Fieldbus Expansion Unit
I/O Signal Specifications (Devicenet)
Maximum
Setting
Standard
Setting
MASTER Spindle ￫
32bytes (256
32bytes (256
I/O Input/Output Message Input/Output
PLC
points
points
PLC ￫ MASTER
Spindle
) 12bytes (96
) 8bytes (64
points
points
MASTER Spindle ￫
PLC
) 2048
) 2048
word
word
(4096
(4096
bytes
bytes
PLC ￫ MASTER
Spindle
) 16 word (32bytes)
) 16 word (32bytes)
●●●● AFC3000 Devicenet System Signal Specifications (PLC ￫￫￫￫ MASTER Spindle)
･
Number of MASTER Spindle Input Points 4 words 8 bytes (256 points)
FEC Input signals (PLC Outputs) are factory set and cannot be changed.
Word No. BIT Signal Word No. BIT Signal
0 STOP
1 RESET 1 SEQ SELECT No.18
2 REVERSE 2 SEQ SELECT No.19
3 START 3 SEQ SELECT No.20
4 SEQ SELECT BIT 0 4 SEQ SELECT No.21
5 SEQ SELECT BIT 1 5 SEQ SELECT No.22
6 SEQ SELECT BIT 2 6 SEQ SELECT No.23
No.01
7 SEQ SELECT BIT 3 7 SEQ SELECT No.24
8 SEQ SELECT BIT 4 8 SEQ SELECT No.25
No.03
9 CYCLE COUNT UP 9 SEQ SELECT No.26
10 CYCLE COUNT CLEAR 10 SEQ SELECT No.27
11 SEQ SELECT No. ENABLE 11 SEQ SELECT No.28
12 INPORT 1 12 SEQ SELECT No.29
13 INPORT 2 13 SEQ SELECT No.30
14 INPORT 3 14 SEQ SELECT No.31
15 INPORT 4 15 SEQ SELECT No.32
0 SEQ SELECT No.1
1 SEQ SELECT No.2 1 BYPASS SPDL No.2
2 SEQ SELECT No.3 2 BYPASS SPDL No.3
3 SEQ SELECT No.4 3 BYPASS SPDL No.4
4 SEQ SELECT No.5 4 BYPASS SPDL No.5
5 SEQ SELECT No.6 5 BYPASS SPDL No.6
6 SEQ SELECT No.7 6 BYPASS SPDL No.7
No.02
7 SEQ SELECT No.8 7 BYPASS SPDL No.8
8 SEQ SELECT No.9 8 BYPASS SPDL No.9
No.04
9 SEQ SELECT No.10 9 BYPASS SPDL No.10
10 SEQ SELECT No.11 10 ID DATA CLEAR
11 SEQ SELECT No.12 11 ID SELECT ENABLE
12 SEQ SELECT No.13 12
13 SEQ SELECT No.14 13
14 SEQ SELECT No.15 14
15 SEQ SELECT No.16 15
0 SEQ SELECT No.17
0 BYPASS SPDL No.1
PAGE 7
The allocation of the input signals is fixed (cannot be changed).
(and cannot be used by other
Unit is to be put in the BYPASS mode, set the corresponding signal
among the BYPASS No. # (1 to 32) signals to “ON” with the START signal of the Unit
for PC
BYPASS No. # (1 to 32) signals
at Unit will be ignored as if it does not
ignals is set to “ON” with the BUSY
being in the “ON” state, the sequence judgment may result
Devicenet Fieldbus Expansion Unit
Word No. BIT Signal Word No. BIT Signal
0 BYPASS SPDL No.11
0 BYPASS SPDL No.27
1 BYPASS SPDL No.12 1 BYPASS SPDL No.28
2 BYPASS SPDL No.13 2 BYPASS SPDL No.29
3 BYPASS SPDL No.14 3 BYPASS SPDL No.30
4 BYPASS SPDL No.15 4 BYPASS SPDL No.31
5 BYPASS SPDL No.16 5 BYPASS SPDL No.32
6 BYPASS SPDL No.17 6
No.05
7 BYPASS SPDL No.18 7
8 BYPASS SPDL No.19 8
No.06
9 BYPASS SPDL No.20 9
10 BYPASS SPDL No.21 10
11 BYPASS SPDL No.22 11
12 BYPASS SPDL No.23 12
13 BYPASS SPDL No.24 13
14 BYPASS SPDL No.25 14
15 BYPASS SPDL No.26 15
* The word No. at the PLC side differs according to the setting of the node address, etc., so please be sure
to confirm before using. Please refer to the AFC3000 Operation Manual, Section 5-3-2 and 5-3-3 for
description of the respective signals.
The unused area of the inputs is also secured
Caution
Cautio
devices).
Be careful of the following points when using the BYPASS No. # (1 to 32) signals.
If a certain
being in the “OFF” state and the BUSY signal of the MASTER Spindle
communication and I/O (PLC) control being in the “OFF” state.
When fastening is executed with any of the spindle
in the “ON” state, the fastening judgment of th
exist.
Also, when any of the BYPASS No. # (1 to 32) s
of the MASTER Spindle
in REJECT.
PAGE 8
Devicenet Fieldbus Expansion Unit
●
AFC3000 Devicenet System Signal Specifications (MASTER Spindle ￫￫￫￫ PLC)
･
Number of MASTER Spindle Output Points 32 bytes (256 bits)
The table below is an example of the Output mapping using Ethernet I/P. Output bits (256) are
allowed to be user-programmed using the AFC3000 User Console Software.
The allocation of the signals can be set on any bit/pin through the “PLC Output Layout” setting function
of the AFC3000 Software.
Please refer to “5-3-4 PLC Output Layout” of the <<AFC3000 Operation Manual>> for list of available
output signals (Master and individual spindle signals)
EXAMPLE ONLY: Actual signal placement may vary upon user configuration
Word No. BIT Signal Word No. BIT Signal
Output word
No. 1
Output
Signal
Setting
Example
Output word
No. 2
Output
Signal
Setting
Example
0 TOTAL REJECT
1 TOTAL ACCEPT 1 SEQ No.18 SELECTED
2 TOTAL ABNORMAL 2 SEQ No.19 SELECTED
3 TOTAL READY 3 SEQ No.20 SELECTED
4 TOTAL BUSY 4 SEQ No.21 SELECTED
5 END 5 SEQ No.22 SELECTED
6 SEQ SELECT BIT 0 6 SEQ No.23 SELECTED
7 SEQ SELECT BIT 1 7 SEQ No.24 SELECTED
8 SEQ SELECT BIT 2 8 SEQ No.25 SELECTED
9 SEQ SELECT BIT 3 9 SEQ No.26 SELECTED
10 SEQ SELECT BIT 4 10 SEQ No.27 SELECTED
Output word
No. 3
Output
Signal
Setting
Example
11 SPINDLE IN BYPASS 11 SEQ No.28 SELECTED
12 DATA AVAILABLE 12 SEQ No.29 SELECTED
13 CURRENT WARNING 13 SEQ No.30 SELECTED
14 CAL WARNING 14 SEQ No.31 SELECTED
15
ZERO LEVEL WARNING
0 SEQ No.1 SELECTED
1 SEQ No.2 SELECTED
2 SEQ No.3 SELECTED
3 SEQ No.4 SELECTED
4 SEQ No.5 SELECTED
5 SEQ No.6 SELECTED
6 SEQ No.7 SELECTED
7 SEQ No.8 SELECTED
8 SEQ No.9 SELECTED
9 SEQ No.10 SELECTED
10 SEQ No.11 SELECTED
11 SEQ No.12 SELECTED
12 SEQ No.13 SELECTED
13 SEQ No.14 SELECTED
14 SEQ No.15 SELECTED
15 SEQ No.16 SELECTED
Output word
No. 4
Output
Signal
Setting
Example
0 SEQ No.17 SELECTED
15 SEQ No.32 SELECTED
0 REJECT No.1
1 ACCEPT No.1
2 ABNORMAL No.1
3 BYPASS No.1
4 REJECT No.2
5 ACCEPT No.2
6 ABNORMAL No.2
7 BYPASS No.2
8 REJECT No.3
9 ACCEPT No.3
10 ABNORMAL No.3
11 BYPASS No3
12 REJECT No.4
13 ACCEPT No.4
14 ABNORMAL No.4
15 BYPASS No.4
PAGE 9
Devicenet Fieldbus Expansion Unit
Word No. BIT Signal Word No. BIT Signal
0 REJECT No.5
1 ACCEPT No.5 1 RUN REV LO REJ No.5
2 ABNORMAL No.5 2
3 READY No.5 3
Output word
No. 5
Output
Signal
Setting
Example
4 BUSY No.5
5 BYPASS No.5
6 TORQUE HOLD No.5
7 PAR SEL (BIT0) No.5
8 PAR SEL (BIT1) No.5
9 PAR SEL (BIT2) No.5
10 PAR SEL (BIT3) No.5
11 PAR SEL (BIT4) No.5
12 TORQUE HI REJ No.5
13 TORQUE LO REJ No.5
14 FTQ HI REJ No.5
15 FTQ LO REJ No.5
0 SNUG TQ HI REJ No.5
Output word
No. 7
Output
Signal
Setting
Example
1 TQ INHIBIT HI REJ No.5
Output word
No. 6
Output
Signal
Setting
Example
2 F ANGLE HI REJ No.5
3 F ANGLE LO REJ No.5
4 DIFF + ANG REJ No.5
5 DIFF – ANG REJ No.5
6 RATE 1 HI REJ No.5
7 RATE 1 LO REJ No.5
8 RATE 2 HI REJ No.5
9 RATE 2 LO REJ No.5
10 RATE 3 HI REJ No.5
11 RATE 3 LO REJ No.5
12 1ST TIME HI REJ No.5
13 1ST TIME LO REJ No.5
14 2ND TIME HI REJ No.5
15 2ND TIME LO REJ No.5
Output word
No. 8
Thru
No. 16
Output
Signal
Setting
Example
The example above (output word 5-7) shows an example of all available signals for each spindle.
While normally not all signals are used, any of the signals (for each spindle) can be preset
(programmed using the AFC3000 software) to any output bit.
0 RUN REV HI REJ No.5
LO CUR LIMIT WARNING No.5
HI CUR LIMIT WARNING No.5
4
CURRENT WARNING No.5
5
CAL VOLTAGE WARNING No.5
6
ZERO VOLT WARNING No.5
7
JUDGE COMBO (BIT1) No.5
8
JUDGE COMBO (BIT2) No.5
9
JUDGE COMBO (BIT3) No.5
10
JUDGE COMBO (BIT4) No.5
11
JUDGE COMBO (BIT5) No.5
12
JUDGE COMBO (BIT6) No.5
13
JUDGE COMBO (BIT7) No.5
14
JUDGE COMBO (BIT8) No.5
15
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
* The word No. at the PLC input side differs according to the setting of the node address, etc., so please be
sure to confirm before using. Please refer to the AFC3000 Operation Manual, Section 5-3-2 and 5-3-3 for
description of the respective signals.
The unused area of Word 01 to 16 is also secured.
Caution
PAGE 10
The standard set values are set as the factory settings in the
Devicenet Fieldbus Expansion Unit
Fieldbus Setting (Devicenet)
The fieldbus settings are set in the “Fieldbus Setting” menu of the AFC3000 User Console. The following
setting window is displayed when “Multi” ￫ “Fieldbus Setting” is selected at the menu bar.
In the Bus Type Select/communication window, selection of the fieldbus type, uploading, downloading,
and verification of fieldbus settings with respect to the Unit, and browsing and saving of fieldbus settings
with respect to the PC can be performed.
-
Unit. Do not change the settings unless there is a special
Caution
reason.
-
Be sure to perform backup before changing the fieldbus
settings of the Unit.
● Bus Type Select: The type of bus is selected from the list. Also, when ”Upload” is executed, the bus
type is judged automatically and reflected in the selection part.
● Configuration File
･
Browse: A fieldbus configuration file (*.nrfcf) is read from the PC.
･
Save: A fieldbus configuration file (*.nrfcf) is saved in the PC.
● Upload: The fieldbus settings are read from the MASTER Spindle for PC communication
and I/O (PLC) control.
● Download: The fieldbus settings are written into the MASTER Spindle for PC communication
and I/O (PLC) control. (Re-activate the control power after writing.)
● Verify: The fieldbus settings of the MASTER Spindle for PC communication and I/O
(PLC) control and the fieldbus settings in the User Console are compared.
PAGE 11
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