Fairchild FAN6863W service manual

FAN6863W Highly Integrated Green-Mode PWM Controller
FAN6863W — Highly Integrated Green-Mode PWM Controller
May 2012
Features
Low Standby Power: Under 0.1W Low Startup Current: 8µA Low Operating Current in Green Mode: 600µA Peak-Current Mode Operation with Cycle-by-Cycle
Current Limiting
PWM Frequency Continuously Decreasing with
Burst Mode at Light Loads
V
Over-Voltage Protection (OVP)
DD
Constant Output Power Limit (Full AC Input Range) Internal Latch Circuit (FAN6863WL) for OVP, OTP SENSE Pin Short-Circuit Protection (SSCP) Fixed PWM Frequency (65KHz) with Frequency
Hopping
Feedback Open-Loop Protection: 60ms Delay GATE Output Maximum Voltage Clamp: 13.5V Soft-Start Time: 5ms Soft Driving for EMI Improvement Full Range Frequency Hopping Internal OTP Sensor with Hysteresis Gate Driving Capability: 400mA
Description
A highly integrated PWM controller, FAN6863W provides several features to enhance the performance of flyback converters. To minimize standby power consumption, a proprietary Green Mode provides off­time modulation to continuously decrease the switching frequency under light-load conditions. Under zero-load conditions, the power supply enters Burst Mode, which completely shuts off PWM output. Output restarts just before the supply voltage drops below the UVLO lower limit. Green Mode enables power supplies to meet international power conservation requirements.
The FAN6863W is designed for SMPS and integrates a frequency-hopping function that helps to reduce EMI emission of a power supply with minimum line filters. To compensate the power limit variation over universal input range, a current limit (V power limit substantially constant. The gate output is clamped at 13.5V to protect the external MOSFET from over-voltage damage.
Other protection functions include SENSE pin Short­Circuit Protection (SSCP), V (OVP), and Over-Temperature Protection (OTP). For OTP, an external NTC thermistor can be applied to sense the ambient temperature. When V is activated, an internal latch circuit latches off the controller. Protection types are shown in Table 1.
Table 1. Protection Type
) adaptively keeps the
LIMIT
Over-Voltage Protection
DD
OVP or OTP
DD
Applications
General-purpose switched-mode power supplies and flyback power converters, including:
Power Adapters
Part Number OVP OLP OTP / OTP2 SSCP
FAN6863W Latch A/R Latch A/R
FAN6863WL Latch Latch Latch A/R
FAN6863WR A/R A/R A/R A/R
Open-Frame SMPS SMPS with Surge-Current Output, such as for
Printers, Scanners, Motor Drivers
Ordering Information
Part Number
FAN6863WTY
FAN6863WLTY
FAN6863WRTY
Operating
Temperature Range
-40 to +105°C
Package Packing Method
6-Lead, SuperSOT™-6, JEDEC M0-193,
1.6mm Wide
Tape & Reel
© 2011 Fairchild Semiconductor Corporation www.fairchildsemi.com FAN6863W • Rev. 1.0.1
Typical Application
FAN6863W — Highly Integrated Green-Mode PWM Controller
Figure 1. Typical Application
Block Diagram
Figure 2. Block Diagram
© 2011 Fairchild Semiconductor Corporation www.fairchildsemi.com FAN6863W • Rev. 1.0.1 2
Marking Information
Pin Configuration
Figure 3. Top Mark
ABx: ABU: FAN6863WTY
ABV: FAN6863WRTY ABW: FAN6863WLTY
TT: Wafer Lot Code
:
_ _ _: Week Code
Year Code
FAN6863W — Highly Integrated Green-Mode PWM Controller
Figure 4. Pin Configuration
Pin Definitions
Pin # Name Function Description
1 GND Ground Ground
The FB pin provides the output voltage regulation signal. It provides feedback to
2 FB Feedback
3 RT
4 SENSE Current Sense
5 VDD Power Supply Power supply
6 GATE Driver Output The totem-pole output driver for driving the power MOSFET
Temperature
Detection
the internal PWM comparator, so the PWM comparator can control the duty cycle. This pin also provides over-current protection. IF V trigger level and persists at that level, the controller stops and restarts.
An external NTC thermistor is connected from this pin to the GND pin. The impedance of the NTC decreases at high temperatures. If the voltage of the RT pin drops below the threshold, PWM output is disabled.
This pin senses the voltage across a resistor. When the voltage reaches the internal threshold, PWM output is disabled and this activates over-current protection. This pin also provides current amplitude information for Current Mode control.
is higher than the
FB
© 2011 Fairchild Semiconductor Corporation www.fairchildsemi.com FAN6863W • Rev. 1.0.1 3
FAN6863W — Highly Integrated Green-Mode PWM Controller
Absolute Maximum Ratings
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be operable above the recommended operating conditions and stressing the parts to these levels is not recommended. In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability. The absolute maximum ratings are stress ratings only. All voltage values, except differential voltages, are given with respect to GND pin.
Symbol Parameter Min. Max. Unit
VDD Supply Voltage 30 V
VL Input Voltage to FB, SENSE, and RT Pins -0.3 7.0 V
ΘJA Thermal Resistance (Junction-to-Ambient) 244 °C/W
TJ Operating Junction Temperature -40 +125 °C
T
Storage Temperature Range -55 +150 °C
STG
TL Lead Temperature, Wave Soldering, 10 Seconds +260 °C
ESD
Human Body Model, JESD22-A114 5.5
Charge Device Model, JESD22-C101 2.0
kV
Recommended Operating Conditions
The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended operating conditions are specified to ensure optimal performance to the datasheet specifications. Fairchild does not recommend exceeding them or designing to Absolute Maximum Ratings.
Symbol Parameter Min. Max. Unit
TA Operating Ambient Temperature -40 +105 °C
© 2011 Fairchild Semiconductor Corporation www.fairchildsemi.com FAN6863W • Rev. 1.0.1 4
Electrical Characteristics
VDD = 15V and TA = 25°C, unless otherwise noted.
Symbol Parameter Condition Min. Typ. Max. Unit
VDD Section
V
Continuously Operating Voltage 20 V
DD-OP
V
Turn-On Threshold Voltage 15 16 17 V
DD-ON
V
Turn-Off Voltage 6.5 7.0 7.5 V
DD-OFF
V
Threshold Voltage for Latch-Off Release 4 V
DD-LH
I
Startup Current V
DD-ST
I
Operating Supply Current in PWM Operation
DD-OP1
I
Operating Supply Current when VFB < V
DD-OP2
V
VDD Over-Voltage Protection
DD-OVP
t
D-VDDOVP
VDD OVP Debounce Time 50 µs
I
Latch-Off Holding Current
DD-LH
FB-ZDC
Feedback Input Section
AV Input-Voltage to Current-Sense Attenuation 1/4.0 1/3.5 1/3.0 V/V
ZFB Input Impedance 17 k
V
V
FB Pin Open Voltage 5.2 5.4 5.6 V
FB-OPEN
Threshold Voltage for Open-Loop Protection 4.3 4.6 4.9 V
FB-OLP
t
Open-Loop Protection Delay
D-OLP
t
Secondary Short-Circuit Protection Delay
D-SCP
t
Short-Circuit Protection On-Time Detection
ON-SCP
Current Sense Section
tPD Delay to Output 100 250 ns
t
Leading-Edge Blanking Time 200 250 ns
LEB
V
HIGH Threshold Voltage for Current Limit Duty>55% 0.57 0.60 0.63 V
LIMIT-H
V
LOW Threshold Voltage for Current Limit Duty = 0% 0.36 0.39 0.42 V
LIMIT-L
t
SOFT-START
V
t
ON-SSCP
Period During Startup Time Startup Time 4.75 5.00 10.00 ms
Threshold Voltage for SENSE Short-Circuit
SSCP
t
SSCP
Protection
Detect SENSE On Time for SENSE Short­Circuit Protection
Debounce Time for SENSE Short-Circuit Protection
– 0.16V 8 15 µA
DD-ON
VDD = 20V, V
= 3V Gate Open
FB
V
= 15V,
DD
V
< V
FB
FB-ZDC
2 mA
600 µA
FAN6863WL-Latch, FAN6863WR-Auto
21.2 22.2 23.2 V
Restart
= 5V;
V
DD
FAN6863W,
70 80 µA
FAN6863WL Only
VFB > V
FB-OLP,
tON > 2.5µs, T
= -40 to +105°C
A
FB-OLP
FB-OLP
FB-OLP
,
,
,
FB > V t
< 2.5µs,
ON
= -40 to +105°C
T
A
VFB>V T
= -40 to +105°C
A
t
> 4.5µs,
ON
FB < V T
= -40 to +105°C
A
54 60 66 ms
6 7 8 ms
2.5 µs
110 mV
4.4 µs
t
> 4.5µs,
ON
V
< V
FB
FB-OLP
= -40 to +105°C
T
A
,
100 µs
FAN6863W — Highly Integrated Green-Mode PWM Controller
Continued on the following page…
© 2011 Fairchild Semiconductor Corporation www.fairchildsemi.com FAN6863W • Rev. 1.0.1 5
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