Fagor NC-200 PB NC Installation Manual
INSTALLATION MANUAL
FAGOR NC-200 PB
NC FOR
PRESS BRAKES
Manual version: 0111
Page: 2 - Installation Manual - NC-200 PB
INDEX
Declaration of conformity................................................................................... 4
Safety conditions ............................................................................................... 5
Warranty terms................................................................................................... 7
Material returning terms ...................................................................................... 8
Description of the different models (they may be selected with PAR64) ................ 9
Diagram of a typical press brake ....................................................................... 10
1. Unit description .............................................................................. 11
1.1 Front panel (See operation manual) ..................................................... 11
1.2 Rear panel ......................................................................................... 11
1.3 General technical characteristics......................................................... 12
2. Connections and characteristics ....................................................13
2.1 connection of the feedback systems................................................... 13
2.2 Input/Output characteristics (X2) ....................................................... 14
2.3 Input/output Connection (X2). ........................................................... 15
2.3.1 Input description. .............................................................................. 15
2.3.2 Output description ............................................................................ 17
2.3.3 Input/output connection .................................................................... 18
2.3.3.1 Input/output connection. Model A ..................................................... 18
2.3.3.2 Input/output connection. Model A1 ................................................... 19
2.3.3.3 Input/output connection. Model B ..................................................... 20
2.3.3.4 Input/Output connection. Model C .................................................... 21
2.3.4 Block change synchronism. Models A, A1......................................... 22
2.3.5 Block change synchronism. Model B................................................. 24
2.4 Machine reference (home) search....................................................... 26
2.4.1 X axis home search........................................................................... 26
2.4.2 Y axis reference (home) search. Models A and A1 ............................. 27
2.4.3 Y axis home search. Model "B" ......................................................... 28
2.4.4 Y axis home search. Model "C"......................................................... 29
2.4.5 Precautions when home searching...................................................... 30
2.5 RS-232-C connection (connector X7)............................................... 31
2.6 Power and machine connection .......................................................... 32
2.7 Turning the unit on and off ................................................................ 32
3. Installation Parameters ..................................................................33
3.1 Parameter setting............................................................................... 34
NC-200 PB - Installation Manual - Page: 3
Warning:
Before starting up the DRO, carefully read the instructions of
Chapter 2 in the Installation Manual.
The DRO must not be powered-on until verifying that the
machine complies with the "89/392/CEE" Directive.
4. Operation with the RS-232-C serial line ....................................... 49
4.1. Saving and restoring data ................................................................... 49
4.2 Parameter transmitting format ............................................................. 49
5 SETUP............................................................................................ 50
5.1 Test mode ......................................................................................... 50
5.1.1 Direct access to the parameters .......................................................... 53
5.2 Axis setting........................................................................................ 54
5.2.1 Open loop without analog voltage output. P46(3)=0, P46(5)=0 ............ 54
5.2.2 Open loop with analog voltage output. PAR46(3)=1, PAR46(5)=0 ....... 55
5.2.3 Closed loop. PAR 46(3)=1, PAR46(5)=1............................................ 55
Appendix ........................................................................................................ 57
Error codes ...................................................................................................... 57
Maintenance...................................................................................................... 58
Page: 4 - Installation Manual - NC-200 PB
DECLARA TION OF CONFORMITY
Manufacturer: Fagor Automation, S. Coop.
Barrio de San Andrés s/n, C.P. 20500, Mondragón -Guipúzcoa
(ESPAÑA)
We hereby declare, under our responsibility that the product:
NC Fagor NC-200 PB
meets the following directives:
SAFETY:
EN 60204-1 Machine safety. Electrical equipment of the machines.
ELECTROMAGNETIC COMPATIBILITY:
EN 50081-2Emission
EN 55011 Radiated. Class A, Group 1.
EN 55011 Conducted. Class A, Group 1.
EN 50082-2 Immunity
EN 61000-4-2 Electrostatic Discharges.
EN 61000-4-4 Bursts and fast transients.
EN 61000-4-5 Power surges
EN 61000-4-11 Voltage fluctuations and Outages.
ENV 50140 Radiofrequency Radiated Electromagnetic Fields.
ENV 50141 Conducted disturbance induced by radio frequency
fields.
As instructed by the European Community Directives on Low Voltage:
73/23/EEC, on Machine Safety 89/392/EEC and 89/336/EEC on Electromagnetic Compatibility.
In Mondragón, on April 1st, 2001
NC-200 PB - Installation Manual - Page: 5
SAFETY CONDITIONS
Read the following safety measures in order to prevent damage to personnel,
to this product and to those products connected to it.
Fagor Automation shall not be held responsible for any physical or material
damage derived from the violation of these basic safety regulations.
Do not open this unit
Only personnel authorized by Fagor Automation may open this
unit.
Do not handle the connectors with the unit connected to AC
power.
Before handling the connectors (mains, feedback, etc.) make sure
that the unit is not connected to AC power.
Use proper Mains AC power cables
To avoid risks, use only the Mains AC cables recommended for this unit.
Avoid electrical overloads
In order to avoid electrical discharges and fire hazards, do not apply electrical
voltage outside the range indicated in chapter 2 of this manual
Ground connection
In order to avoid electrical discharges, connect the ground terminals of all the
modules to the main ground terminal. Before connecting the inputs and outputs
of this unit, make sure that all the grounding connections are properly made.
Before powering the unit up, make sure that it is connected to ground
In order to avoid electrical discharges, make sure that all the grounding
connections are properly made.
Ambient conditions
Respect the temperature and humidity ranges specified on the chapter about
technical characteristics in this manual (1.3).
Do not work in explosive environments
In order to avoid risks, damage, do not work in explosive environments.
Page: 6 - Installation Manual - NC-200 PB
Working environment
This unit is ready to be used in Industrial Environments complying with the
directives and regulations effective in the European Community
Install the unit in the right place
It is recommended, whenever possible, to instal the DRO so its power switch
of the back panel is at a distance between 0.7 m (27.5 inches) and 1.7 m (5.6
ft) off the floor and away from direct sunlight, hot air, coolants, chemical
products, blows as well as from relays, or high electromagnetic fields (about
0.5m or 20 inches) that could damage it.
This unit complies with the European directives on electromagnetic compatibility.
Nevertheless, it is recommended to keep it away from sources of electromagnetic
disturbance such as.
- Powerful loads connected to the same AC power line as this equipment.
- Nearby portable transmitters (Radio-telephones, Ham radio transmitters).
- Nearby radio / TC transmitters.
- Nearby arc welding machines.
- Nearby High Voltage power lines.
- Disturbance generating elements of the machine.
- Etc.
Safety symbols
Symbols which may appear on the manual
WARNING. symbol
It has an associated text indicating those actions or operations may hurt
people or damage products.
Symbols that may be carried on the product
WARNING. symbol
It has an associated text indicating those actions or operations may hurt
people or damage products.
"ELECTRICAL SHOCK" symbol
It indicates that point may be under electrical voltage
"GROUND PROTECTION" symbol
It indicates that point must be connected to the main ground point of
the machine as protection for people and units.
NC-200 PB - Installation Manual - Page: 7
WARRANTY TERMS
WARRANTY
All products manufactured or marketed by Fagor Automation has a warranty
period of 12 months from the day they are shipped out of our warehouses.
The mentioned warranty covers repair material and labor costs, at FAGOR
facilities, incurred in the repair of the products.
Within the warranty period, Fagor will repair or replace the products verified
as being defective.
FAGOR is committed to repairing or replacing its products from the time
when the first such product was launched up to 8 years after such product
has disappeared from the product catalog.
It is entirely up to FAGOR to determine whether a repair is to be considered
under warranty.
EXCLUDING CLAUSES
The repair will take place at our facilities. Therefore, all shipping expenses as
well as travelling expenses incurred by technical personnel are NOT under
warranty even when the unit is under warranty.
This warranty will be applied so long as the equipment has been installed
according to the instructions, it has not been mistreated or damaged by accident or negligence and has been manipulated by personnel authorized by
FAGOR.
If once the service call or repair has been completed, the cause of the failure is
not to be blamed the FAGOR product, the customer must cover all generated
expenses according to current fees.
No other implicit or explicit warranty is covered and FAGOR AUTOMATION shall not be held responsible, under any circumstances, of the damage
which could be originated.
SERVICE CONTRACTS
Service and Maintenance Contracts are available for the customer within the
warranty period as well as outside of it.
Page: 8 - Installation Manual - NC-200 PB
MATERIAL RETURNING TERMS
When returning the DRO, pack it in its original package and with its original
packaging material. If not available, pack it as follows:
1.- Get a cardboard box whose three inside dimensions are at least 15 cm (6 inches)
larger than those of the unit. The cardboard being used to make the box must
have a resistance of 170 Kg (375 lb.).
2.- When sending it to a Fagor Automation office for repair, attach a label indicating
the owner of the unit, person to contact, type of unit, serial number, symptom
and a brief description of the problem.
3.- Wrap the unit in a polyethylene roll or similar material to protect it.
4.- Pad the unit inside the cardboard box with poly-utherane foam on all sides.
5.- Seal the cardboard box with packing tape or industrial staples.
NC-200 PB - Installation Manual - Page: 9
DESCRIPTION OF THE DIFFERENT MODELS
(THEY MA Y BE SELECTED WITH PAR64)
A. Controlling only the final position of the bend.
The foot switches and the hydraulic circuit are not controlled by this NC. The
intermediate positions of the ram are detected by electrical microswitches.
A1. Same as model "A" with footswitch treatment and outputs for governing the
hidraulic valves for the 4 EXECUTION modes.
The rapid approach feed is not managed.
Especially indicated for conventional down-stroke machines.
B. Same as model "A" with a linear encoder or potentiometric scale for decoding
the intermediate ram or bed positions affecting the bending approach speed and
depth:
With outputs to relays or to a PLC:
STOP - Top dead point overrun
S9 Fast ram approach.
S29 Slow speed controlled by the footswitches.
S28 Ram retraction.
With internal processing: (without external output).
· Going through "Y=sheet thickness" position to withdraw the X axis.
· Bend position reached to start bending timing on upstroke models that do
not have a presostat.
C- Control of the actual ram/bed position.
With internal processing of all the intermediate positions.
The footswitches control directly the position of the bending tool, Y axis.
Page: 10 - Installation Manual - NC-200 PB
DIAGRAM OF A TYPICAL PRESS BRAKE
Y
X
+
-
-
+
NC-200 PB - Installation Manual - Page: 11
1. UNIT DESCRIPTION
This unit is especially designed to be used on punch presses. It allows displaying
the position of the X and Y axes, controlling them as well as the raising device
(H), editing and executing part programs etc. The axes may also be moved
manually from the dro keyboard or externally with footswitches.
1.1 FRONT PANEL (SEE OPERATION MANUAL)
1.2 REAR PANEL
Dimensions of the Built-in model (in mm):
On the back of the unit, the following items may be found:
1.- Power switch.
2.- Three-prong power connector for AC and ground connection.
3.- M6 mm terminal for general machine ground connection.
2
1
3
Page: 12 - Installation Manual - NC-200 PB
X2.- SUB-D type 37 pin female connector to connect the digital inputs and
outputs as well as the analog outputs.
X3.- SUB-D HD type 15-pin female connector for X axis feedback device.
X4.- SUB-D HD type 15-pin female connector for Y axis feedback device.
X5.- SUB-D HD type 15-pin female connector for 2nd axis feedback device.
auxiliary Y' axis (only on model "B").
X7.- SUB-D type 9 pin male connector for the RS-232-C serial line connection.
WARNING
Do not handle the connectors while the unit is under power.
Before handling the connectors (mains, feedback, etc.) make
sure that the unit is not under power.
It is NOT enough to turn the display off by using the key
at the keyboard.
1.3 GENERAL TECHNICAL CHARACTERISTICS
Universal Power Supply between 100V AC and 240V AC ±10% at a mains
frequency between 45 Hz and 400Hz, between 120Vdc and 300Vdc
Mains frequency of 0 Hz (DC) and from 45 Hz to 400 Hz.
Power outages of up to 20 milliseconds.
10-year memory backup of installation parameter even when the unit is off.
The operating temperature inside the DRO enclosure must be between 5º C and
45º C (41ºF and 113ºF).
The storage temperature inside the DRO enclosure must be -25º C and +70º C
(-13º F and 158º F).
Maximum relative humidity: 95% non condensing at 45ºC (113ºF).
Front Panel Sealing: IP54 (DIN 40050), Rear panel: IP4X (DIN40050) except
for built-in models in which case is: IP20.
NC-200 PB - Installation Manual - Page: 13
2. CONNECTIONS AND CHARACTERISTICS
The connection for the RS-232 serial line (optional X1 connector) is not
described in this manual; but in a supplement for it.
2.1 CONNECTION OF THE FEEDBACK SYSTEMS
The feedback systems (scales or encoders) are connected via SUB-D HD type
15-pin female connectors: X3 and X4.
Characteristics of feedback inputs: X3, X4 and X5:
- +5V input consumption: 250 mA
- Admits square-wave signal (TTL). (A, B, Io)
- Maximum frequency: 250 KHz,
minimum separation between flanks: 950 nsec.
- Phase shift 90º ±20º, hysteresis 0.25 V, Vmax 7V,
maximum input current: 3 mA.
- High threshold (logic state 1) 2.4V < VIH < 5V
- Low threshold (logic state 0) 0.0V < VIL < 0.8V
* They depend on the type of feedback and may not be connected
1
Pin Signal Function
1 A
Feedback signals
2 /A *
3 B
4 /B *
5 Io
Reference signal
6 /Io *
7 Alarm
Feedback alarm
8 /Alarm *
9 +5V Power for feedback
10 Not connected Not being used at this time
11 0V Power for feedback
12 Not connected Not being used at this time
13 Not connected Not being used at this time
14 Not connected Not being used at this time
15 Chassis Shield
Page: 14 - Installation Manual - NC-200 PB
2.2 INPUT/OUTPUT CHARACTERISTICS (X2)
A 37-pin female connector is used.
Signal characteristics of connector "X2":
The supply voltage is at +24V (±25%), thus the threshold
between a "0" and a "1" will be about +6V.
Characteristics of the inputs at 24V :
- Maximum load current: 100mA
- Minimum DC voltage: 18V
- Maximum DC voltage: 30V
The main characteristics of the digital outputs are:
(optocoupled with solid state relay with a normally open
contact)
- Maximum AC or DC voltage: 48V
- Maximum load current: 150 mA
- Maximum internal resistance: 24Ohm
- Maximum peak current: 500mA for 100ms
at 25ºC
- Through current when open: ≤ 1µA
- Leak current: 200nA (Vload=100V)
- Galvanic isolation voltage: 1500V for 1 minute
- Activation time: ≤ 3ms
- Deactivation time: ≤ 3ms
Main characteristics of the analog outputs
Voltage range: ±10V Resolution: 4.88mV
Maximum current: 10mA Offset: ±30mV
Impedance: 120 Ohm referred to GND
NC-200 PB - Installation Manual - Page: 15
2.3 INPUT/OUTPUT CONNECTION (X2).
2.3.1 INPUT DESCRIPTION.
Section 2.3.3 shows the electrical diagrams for the indicated models. The
parameters mentioned there are described in chapter 3 of this manual.
The inputs are active high at 24V (PAR21 and PAR22 = 1....1).
Pin 18 may be configured as an analog input with a 0V to +10V range. When
installing a linear potentiometer, it should be supplied with the 5V from the digital
feedback devices (pin 5 of X3, X4).
Pin I/O Common signals Model "A" Model "A1" Model "B" Model "C"
1 Chassis
2 I 0V External
3 I 24V External
4 O 24V User
5 O X enable
6 O 1 = X fast, 0 = X slow
7 O X direction
8 I Not being used
9 O Fast approach Buzzer
10 O Height H, 1 = up
11 I X limit + (Io X)
12 I X- limit
13 I
14 I BCD 1 switch
15 I
16 I External key 1 External key
17 Chassis
Pressure or scale input
X analog output
19 I/O 0V Analog.
20 I 0V External
21 I 24V External
22 O 24V User
23 I Emergency
24 O Y enable
25 O 1 = Y fast, 0 = Y slow
26 O Y direction
27 O Manual mode
28 O Not used
29 O X, Y in position Feed ram Bend slowly Not used
30 I Y limit + (Io Y)
31 I Y- limit
32 I X forward Not used
33 I BCD 2 switch
Y disable
Semiautomatic
35 I External key
36 I External key
37 O Y analog voltage
RETURN footswitch
Ram retract
X forward / retract
BEND footswitch
"BCD 1" EXECUTION mode
Buzzer
New block
Not being used
Presostat
Manual station
"BCD 2" EXECUTION mode selector
18 I/O
34 I
Page: 16 - Installation Manual - NC-200 PB
PIN FUNCTION
Models A1, B and C 36 16
1 - RUN 1 0 0
2 - RUN 2 0 1
3 - SET 1 0
4 - JOG 1 1
Model A
External key
simulation. PAR 31
Model A1, B and C
footswitch connection
Models A, A1
Next block
Models A, A1
Double function
F1 + F2
Model A, A1
Mode B, C
The change to SLOW is forced at a previous programmable position
DESCRIPTION
32
15
Not connected. if the machine does not have a pressure sensor.
Pressure sensor
section 2.3.4
FAST approach before the bend conditioned to the maneouver safety
that requires "busy hands".
Model B
A - Electrical signal from the pressure sensor
Allows duplicating any 3 keys that may be selected - PAR 31
35, 36,
16
F2 - Forced X axis feed at the beginning of the bending sequence if
PAR65.2 = 1
8, 35 They respond according to the logic defined with the "BCD" selector
Confirmation of RAM at top dead position. Make sure that I13=1 to
begin the home search (A, A1, B)
If PAR65.1=1, requires previous input at I32
A1 - Confirmation that the programmed maximum pressure has been
exceeded to begin the delay "D".
13
F1 - Retracts the backstop X if there 's a conflict when bending,
conditioned by the editing attribute B in the slow speed stage
The X backstop automatically retracts at the position:
Y = sheet thickness
Only F2
Disables the axes
Disables the outputs
11, 12,
30, 31
Limit switches.
Hardware
23
EXTERNAL
EMERGENCY
In MANUAL mode, they limit the movement in the corresponding
direction.
In EXECUTION mode, they abort the program.
In HOME SEARCH mode, they respond as home switches in the
positive direction
"BCD" selector
36, 16
Displays error 20
2, 3, 4 - Incremental feed with the pitch set by PAR 32
1 - Continuous feed
14, 33,
34
5-position BCD
selector in MANUAL
mode - PAR32
5 - Y axis disable in EDITOR / TEACH-IN mode. It only displays it. It
allows withdrawing the punch by external means in "C" mode.
Semiautomatic in EXECUTION mode
NC-200 PB - Installation Manual - Page: 17
2.3.2 OUTPUT DESCRIPTION
If any of the outputs is going to be connected to some highly inductive device,
a "1N4000" type diode must be installed in antiparallel. It is not required on
auxiliary relays of less than 20 mA.
The drives are enabled with auxiliary relays (section 5.2).
PIN FUNCTION
5, 6, 7,
24, 25, 26
Axis enable
FAST/SLOW
DIRECTION PAR46
27 MANUAL mode
10 H output
Models A, A1, B
Ram retraction.
Section 2.3.4
Model A
Axes in position
Model A1
Approach and
bending
Model B
Model B
Model A, A1, C
DESCRIPTION
Analog voltage
outputs. PAR 64,
PAR65
18, 37
It activates the auxiliary output to raise the X axis backstop. R
axis function, ON /OFF conditioned by the "H" editing attribute.
Enabling drives or frequency inverters for open loop control.
To control drives in closed loop drives.
When installing a pressure transducer or potentiometric scale,
connect it to pin 18 and change the position of the internal
jumper.
MANUAL mode selection confirmation.
SLOW approach.
Section 2.3.4
A - Retraction control by trigger time of the thermostat
conditioned by the "D" attribute.
Single output.
The FAST/SLOW change is handled with external resources
from the electrical cabinet that manages the FAST buttons and
the change switch.
I15 when exceeding the bending pressure
29
9
I32 (A, A1) or Y = e (B, C) at the beginning of the bend if
attribute B
A1, B - Forced retraction up to the top dead point. Bending time
conditioned by the "D" attribute.
28
At all models, it is reset with :
It resets in the programmable change position that forces the
slow motion output O29.
Fast movement
handling. Ram
approach.
Buzzer to warn the operator about "permission to bend"
Signal to the electrical cabinet to enable the FAST approach
buttons or SLOW bend footswitch.
Page: 18 - Installation Manual - NC-200 PB
2.3.3 INPUT/OUTPUT CONNECTION
2.3.3.1 INPUT/OUTPUT CONNECTION. MODEL A
Without footswitch connection or ram controlling outputs.
M
Encoder
24V
EXTERNAL
MOTOR
CONTROL
21
3
20
2
4
22
EXTERNAL
KEY
SIMULATION
18
27
NC- 200 PB
ANALOG X
GNDA
EMERGENCY
0V
24V
24V USER
X ENABLE
X SPEED
X DIRECTION
M
Encoder
MOTOR
CONTROL
ANALOG Y
GNDA
Y ENABLE
Y SPEED
Y DIRECTION
8
35
23 14 33
7
6
5
19
37
26
25
24
31301211
LIMIT YLIMIT Y+
LIMIT X+
LIMIT X-
x1
x50
x100
Y Dis.
ß
10
13
32
29
MANUAL
H AXIS
IN POSITION
NEXT BLOCK
FEED/RETRACT X AXIS
19
36
28
RETRACT RAM
34
Semiauto
BUZZER
9
Interface
15
PRESSURE SENSOR
16
FREE
BCD
X2
X3 X4
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