FAAC A1400 AIR RDT, A1400 AIR RD User Manual

A1400 AIR RDT
EN 16005:2012
Translation of the original instructions
© Copyright FAAC SpA dal 2014. All rights reserved. No part of this manual may be reproduced, archived, distributed to
third parties nor copied in any other way, in any format and with any means, be it electronic, mechanical or by photocopying, without prior
FAAC S.p.A. Soc. Unipersonale Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY Tel. +39 051 61724 - Fax +39 051 758518 www.faac.it - www.faacgroup.com
written authorisation by FAAC SpA. All names and trademarks mentioned are the property of their respec-
tive manufacturers. Customers may make copies exclusively for their own use. This manual was published in 2014.
A1400 AIR RDT 2 532119 04 - Rev. C
Direttive di riferimento:
Reference Directives:
2006/42/CE
Technical Report of Compliance
Fabbricante:
Manufacturer
.
.
P
FFAAAACCSS.
P
..AA.
Document No. TUV255076_TRoC A1400AIRRD_01
Via Calari, 10 – 40069 Zola Predosa (BO) Italy
Prodotto:
Product
AA11440000AAIIRRRRD
Documenti esaminati:
Evaluated Documents
Fascicolo tecnico
Istruzioni per l’uso
Disegni, note di calcolo, relazioni tecniche
Norme armonizzate di riferimento:
Reference harmonized standards
EN ISO 12100:2010
EN ISO 13849-1:2008 PL:”d” Cat:3 (Escape Route Functionality)
EN 16005:2012
Il prodotto non è contemplato dall’Allegato IV della Direttiva 2006/42/CE. La documentazione relativa al prodotto è stata verificata su base volontaria e risulta essere conforme ai requisiti applicabili nel caso non siano presenti NC nel presente Profile Validation (vedi § CONSIDERAZIONI FINALI).
The product is not referred to in Annex IV of 2006/42/CE Directive. The product documents was tested on a voluntary basis and complies with the EHSRs required if they are not present in this Profile Validation CONSIDERATIONS).
D
NC (see § FINAL
Translation of the original instructions
Bologna, Febbraio 2015
_______________________
dott. ing. ir. Michele Rinieri
Ispettore incaricato - TÜV Italia S.r.l.
1
A1400 AIR RDT 3 532119 04 - Rev. C
TÜV Italia S.r.l. - TÜV SÜD Group
via G. Carducci, 125 pal 23
20099 Sesto S. Giovanni (MI)- Italy
T. +39 02 24130 1 F. +39 02 24130 0399
Web: www.tuv.it
– @-mail: tuv.is@tuv.it
EC DECLARATION OF CONFORMITY OF A MACHINE
(2006/42/CE ANN.II P.1, LETT. A)
Manufacturer and person authorised to compile the technical file
Company name: FAAC SpA
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
hereby declares that the following machine:
Description: Linear sliding door with 1 or 2 leaves
Model: A1400 AIR RDT CS
complies with the following applicable EU legislations:
Machinery Directive 2006/42/EC (including all applicable amendments) EMC Directive 2004/108/EC
Directive ROHS 2 2011/65/EU and that the technical file has been compiled in compliance with part A of Annex VII. Furthermore, the following harmonised standards have been applied:
EN 16005:2012
EN ISO 12100:2010
EN 61000-6-2:2005
EN 61000-6-3:2007
EN 60335-1:2013
EN 13849-1:2008 PL ”d” CAT. 3
EN 13849-2:2008
Bologna, 01-01-2015 CEO
A. Marcellan
Translation of the original instructions
EC DECLARATION OF CONFORMITY
The Manufacturer
Company name: FAAC SpA
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
hereby declares that the following products:
Description: Automation for linear sliding door with 1 or 2 leaves
Model: A1400 AIR RDT KIT; A1400 AIR RDT PA
comply with the following applicable EU legislations:
EMC Directive 2004/108/EC
Directive ROHS 2 2011/65/EU
Furthermore, the following harmonised standards have been applied:
EN 16005:2012
EN 61000-6-2:2005
EN 61000-6-3:2007
Bologna, 01-01-2015 CEO
A. Marcellan
A1400 AIR RDT 4 532119 04 - Rev. C
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
(2006/42/CE ANN.II P.1, LETT. B)
Manufacturer and person authorised to prepare the relevant technical documentation
Company name: FAAC SpA
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
hereby declares that for the partly completed machinery:
Description: Linear sliding door with 1 or 2 leaves
Model: A1400 AIR RDT KIT
the essential requirements of the Machinery Directive 2006/42/EC (including all applicable amendments) applied and met are:
RESS 1.1.2, 1.1.3, 1.1.4, 1.1.5, 1.1.6, 1.2.1, 1.2.3, 1.3.4, 1.5.1, 1.5.11, 1.5.13, 1.6.3, 1.7.1, 1.7.1.2, 1.7.4
and that the relevant technical documentation has been compiled in compliance with part B of Annex VII. Furthermore, the following harmonised standards have been applied:
EN 16005:2012
EN ISO 12100:2010
EN 60335-1:2013
EN 60335-2-103:2011
EN 13849-1:2008
EN 13849-2:2008 It is also declared that the partly completed machinery identified above may not be commissioned until the final machine - into which it will be incorporated - has
been declared to conform to the provisions of the above mentioned Machine Directive 2006/42/EC.
Bologna, 01-01-2015 CEO
A. Marcellan
DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY
(2006/42/CE ANN.II P.1, LETT. B)
Manufacturer and person authorised to prepare the relevant technical documentation
Company name: FAAC SpA
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
hereby declares that for the partly completed machinery:
Description: Linear sliding door with 1 or 2 leaves
Model: A1400 AIR RDT PA
the essential requirements of the Machinery Directive 2006/42/EC (including all applicable amendments) applied and met are:
RESS 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.2.1, 1.2.3, 1.2.6, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.4.1, 1.4.2.1, 1.5.1, 1.5.2, 1.5.4, 1.5.11, 1.5.13, 1.6.1,
1.6.3, 1.6.4, 1.6.5, 1.7.1, 1.7.1.2, 1.7.4 and that the relevant technical documentation has been compiled in compliance with part B of Annex VII. Furthermore, the following harmonised standards have been applied:
EN 16005:2012 EN ISO 12100:2010 EN 60335-1:2013 EN 60335-2-103:2011 EN 13849-1:2008 EN 13849-2:2008
It is also declared that the partly completed machinery identified above may not be commissioned until the final machine - into which it will be incorporated - has been declared to conform to the provisions of the above mentioned Machine Directive 2006/42/EC.
Bologna, 01-01-2015 CEO
A. Marcellan
Translation of the original instructions
A1400 AIR RDT 5 532119 04 - Rev. C
CONTENTS
EC Declaration of conformity of a machine ................... 4
EC Declaration of conformity ................................... 4
Declaration of incorporation of partly completed machinery 5 Declaration of incorporation of partly completed machinery 5
1. INTRODUCTION TO THE INSTRUCTIONS MANUAL ......... 9
1.1 Safety recommendations ........................................ 9
Safety of the installer/maintenance technician .............. 9
Workp lace safet y ................................................ 9
Operator safety ..................................................9
1.2 Meaning of the symbols used ..................................10
2. AUTOMATION A1400 AIR RDT ................................ 12
2.1 Intended use .....................................................12
Limitations for use ..............................................12
2.2 Unauthorised use ................................................12
2.3 Identification plate ..............................................13
2.4 Technical specifications .........................................14
2.5 Composition of the supply .....................................15
Installation stages according to type of supply ............. 15
Components of the automation ..............................16
3. REQUIRED INSPECTIONS AND ARRANGEMENTS ......... 18
3.1 Preliminary inspections .........................................18
3.2 Arrangement of electrical cables ..............................18
4. TRANSPORT AND RECEPTION OF THE CONSIGNMENT .. 19
Handle packages................................................19
Unpack and Handle.............................................19
5. CUT THE PROFILES .............................................. 20
Translation of the original instructions
6. ASSEMBLE THE HEAD SECTION .............................. 21
6.1 Preliminary for self-supporting head section (if any) ........21
6.2 Assemble the components .....................................22
Mechanical stops ...............................................22
Electronics module and telescopic profile Rod ..............23
Safety cables and spacers ......................................23
Motor_1 ..........................................................23
Auxiliar y_moto r .................................................
Motor release monitor XB LOCK ...............................24
Internal release ..................................................24
Motor block operation test XB LOCK .......................24
Cover drilling .................................................... 25
Closed door monitor sensor ...................................25
Emergency battery kit .........................................25
7. ASSEMBLE THE FRAME A1400 AIR RDT CS ................. 26
7.1 Entry door with Profiles TK50 ...................................26
Preliminary operations ......................................... 26
Assembling the frame ..........................................26
Fastening the fixed leaves .....................................27
Mounting mobile leaves .......................................27
Glazing installation .............................................27
Assembly of the head section to the upper profile ......... 27
7.2 Entry door with profiles TK20 ..................................27
Preliminary operations ......................................... 27
Assembling the frame ..........................................28
Mounting MOBILE LEAVES ....................................28
Assembly of the head section to the upper profile .........28
A1400 AIR RDT 6 532119 04 - Rev. C
8. INSTALL THE HEAD SECTION .................................. 29
8.1 Preliminary operations ..........................................29
8.2 Wall fastening ....................................................29
8.3 Self-supporting automation fastening ........................30
8.4 Mount the transom ..............................................31
9. INSTALL LEAVES ................................................. 32
9.1 Mount the lower shoes .........................................32
Shoe with bracket TK50 ........................................32
Swivel shoe TK50 ...............................................32
Shoe with bracket TK20 ........................................32
9.2 Mount profiles on the leaves ...................................33
9.3 Mount the lower brush strip ....................................33
Glass leaves ......................................................33
9.4 Install leaves ......................................................33
9.5 PREPARING THE EXTERNAL CARRIAGES .......................34
9.6 Telescopic profile assembly .....................................35
9.7 plate on telescopic profile ......................................36
9.8 PREPARING EXTERNAL CARRIAGES ............................36
9.9 Steel cable fixing ................................................38
9.10 Adjust leaves and carriages ...................................39
Height of the leaves ............................................39
Depth of the leaves .............................................39
Counter wheel ..................................................39
10. INSTALL GLASS LEAVES ...................................... 40
10.1 Mount the sweepers ...........................................42
11. ASSEMBLE THE BELT, CASING AND ACCESSORIES ...... 43
11.1 Mount the belt .................................................43
Adjust the belt. ..................................................44
11.2 Belt tensioning .................................................45
11.3 Adjust the mechanical stops ..................................46
Stops on opening ...............................................46
Double leaf closing stops ......................................46
Single leaf closing stops........................................46
11.4 Mount the side profiles ........................................47
11.5 Install the casing brackets .....................................47
11.6 Fit the closing cover ............................................48
11.7 Mount motor block XB LOCK ..................................49
23
11.8 Adjust Motor block XB LOCK ..................................49
11.9 Align Motor block ..............................................50
11.10 Mount motor block XM LOCK ...............................50
11.11 Mount the cable gland guides ..............................50
12. ELECTRONIC INSTALLATION ................................. 51
12.1 Electronics module .............................................51
Electronic board E1400 RD .....................................51
12.2 Terminal boards and connectors .............................53
J1 J2 J3 J4 - Safety detectors ...................................53
J5 - Internal motion detector ..................................
J6 - External motion detector ................................. 53
J7 - Emergency: remote opening .............................53
J8 - SDK EVO .....................................................53
J9 - Button photocells XFA .....................................53
J10 - Main power supply 36V - 4A .............................53
J11 - Motor_1 ....................................................53
J12 - Motor_1 Encoder ..........................................53
J13 - Motor block and monitoring (OPTIONALS) ............54
J14 - Emergency battery .......................................54
53
J17 - USB Port ....................................................54
CS CF
J18 - NOT used ..................................................54
J21 - Configurable inputs ......................................54
J22 - Configurable outputs ....................................54
J23 J24 J25 - Optional modules ...............................54
12.3 Motors and encoders ..........................................55
12.4 Motor block XB LOCK and monitoring (OPTIONAL) ........55
12.5 Motor block XM LOCK and monitoring (OPTIONAL) .......56
12.6 EXIT detector XDT3 and entry detector XDT1 ..............57
12.7 EXIT and ENTRY detectors XDT3 ..............................58
12.8 Detectors XBFA for safety on opening for configurations
12.5/12.6 ...............................................................59
12.9 2 exit detectors XDT3 and 2 entry detectors XDT1 .........60
12.10 Detectors XBFA for safety on opening for configuration
12.8 .....................................................................61
12.11 J9 - Button photocells XFA ...................................62
12.12 J7 - Emergency: remote opening ...........................62
J22 - Configurable outputs ....................................62
13. COMMISSIONING .............................................. 63
Preliminary checks prior to commissioning .................63
13.1 System power supply and SETUP .............................63
Checks following SETUP .......................................63
Saving the Configuration ......................................63
13.2 Basic / advanced programming ..............................64
14. SYSTEM FUNCTIONALITY/CONFIGURATIONS ........... 68
14.1 Operating mode ...............................................68
14.2 Inputs configuration ..........................................69
14.3 Configuration of J22 outputs .................................71
14.4 Obstacle detection .............................................71
14.5 Anti-intrusion and PULL&GO .................................71
14.6 Function Energy Saving ......................................72
How to activate theEnergy Saving ............................72
14.7 Function Low Energy in closing -
How to set Low Energy on closure ............................72
15. DIAGNOSTICS AND PROCEDURES .......................... 73
15.1 Acoustic signal..................................................73
15.2 System diagnostics: alerts, errors .............................73
15.3 Solution of problems or outages .............................76
16. OPERATIONS ON THE BOARD ............................... 77
16.1 Setup ............................................................77
How to perform setup from board ...........................77
16.2 RESET ............................................................77
When is Reset necessary .......................................77
How to perform RESET from board ...........................77
16.3 Restoring factory status .......................................77
When is Restore necessary ....................................77
How to perform restore ........................................77
16.4 Update (UPLOAD) ..............................................78
16.5 Download .......................................................78
17. LKEVO ............................................................ 80
17.2 selection MENU ................................................80
18. SDK EVO ......................................................... 84
18.1 Assembly and testing ..........................................84
18.2 Switching on and use ..........................................84
18.3 Home page .....................................................85
A1400 AIR RDT 7 532119 04 - Rev. C
CS CF ..................72
18.4 Reset - Block/Release SDKEVO ................................85
18.5 PASSWORD ......................................................85
18.6 selection MENU ................................................86
18.7 Function MENU .................................................87
Menu 1 language ...............................................90
Menu 2 Programming ..........................................90
Menu 3 ERRORS .................................................93
Menu 4 INDICATIONS ...........................................93
Menu 5 CYCLE COUNTER .......................................94
Menu 6 DATE / TIME ............................................94
Menu 7 TIMER ...................................................94
E x te rn al p ro gr am me rs L K EV OS DK E VO nd 9 5 95
Menu 8 PASSWORD .............................................95
Menu 9 INFO ....................................................96
19. MAINTENANCE ................................................. 97
19.1 Calculation estimate of cycles performed ...................97
Routine maintenance ..........................................97
Periodic replacements .........................................97
19.2 Maintenance technician safety ...............................98
19.3 Replacements ..................................................98
19.4 Cleaning ....................................................... 100
19.5 Functional checks ............................................ 100
20. WASTE DISPOSAL .............................................100
21. ANNEXES .......................................................101
21.1 Installation diagrams ........................................ 102
A1400 AIR RDT with TK20 2 mobile leaves and fixed leaf 102
A1400 AIR RDT with TK20 2 mobile leaves ................. 103
A1400 AIR RDT with tk20 4 mobile leaves ................ 10 4
A1400 AIR RDT with tk20 4 mobile leaves and 2 fixed leaves 105
Position of components on support profile ............... 106
A1400 AIR RDTRight Opening Single Leaf .................. 106
A1400 AIR RDT Left Opening Single Leaf ................... 107
A140 AIR Telescopic Single Leaf Right and Left Opening 108
A1400 AIR RDT Double Leaf .................................. 109
A140 AIR Telescopic Double Leaf ........................... 110
21.2 selection MENU .............................................. 113
21.3 selection MENU .............................................. 115
Translation of the original instructions
INDEX OF TABLES
1 Symbols: notes and warnings on the instructions .................. 10
2 Symbols: work equipment (type and size) ......................... 10
3 Symbols: safety recommendations (EN ISO 7010) .................. 11
4 Symbols: signs on the product .................................... 11
5 Symbols: Personal Protective Equipment .......................... 11
6 Symbols: signs on the packaging ................................. 11
7 Technical specifications .......................................... 14
8 Profile cutting measurements .................................... 20
9 Belt tensioning (measurements in mm) ........................... 45
10 LED on the board ................................................ 52
11 BASIC programming fw version 1.6 or higher ...................... 65
12 ADVANCED programming fw version 1.6 or higher ................. 65
13 Setting max speed in Low Energy ................................. 72
14 Statuses of the automation ...................................... 73
15 Errors ........................................................... 74
16 Alerts .......................................................... 75
17 AUX Errors ...................................................... 75
18 Guide to outage solution ......................................... 76
19 Updating functions (UPLOAD) from USB ........................... 78
20 Download Functions on USB ..................................... 78
21 Firmware and programming file names ........................... 78
22 BOOTLOADER Errors ............................................. 79
23 Errors ........................................................... 82
Translation of the original instructions
24 Alerts .......................................................... 83
25 Firmware Version ............................................... 83
26 FUNCTION Menu ................................................ 88
27 Maintenance and replacement programme ....................... 97
28 Automation weights ........................................... 101
29 Positions of components on the head section .................... 101
A1400 AIR RDT 8 532119 04 - Rev. C
1. INTRODUCTION TO THE INSTRUCTIONS MANUAL
The instructions manual provides the correct procedures and require­ments to be complied with for installation and operation of the system in safe conditions.
Carefully read and comply with all the instructions before starting
!
any activity on the product. Keep these instructions for future reference.
Unless otherwise specified, the measurements provided in the
instructions are in mm.
In writing the instructions manual, due account was taken of the results of the risk assessment conducted by the manufacturer on the entire life cycle of the automation in order to implement effective risk reduction.
The following stages of the life cycle of the automation were con­sidered:
- Consignment reception/handling
- Assembly and installation
- Setting up and commissioning
- Operation
- Maintenance / addressing any failures
- Disposal at the end of the product’s life.
The sources of risk arising from installation and use of the automation were taken into account:
- Risks for the installer/maintenance technician (technical personnel)
- Risks for the automation’s operator
- Risks for the product’s integrity (damage)
1.1 SAFETY RECOMMENDATIONS
The installer/maintenance technician is responsible for the instal­lation/testing of the system and for filling in the system’s Register.
SAFETY OF THE INSTALLER/MAINTENANCE TECHNICIAN
Installation must be performed in compliance with Standards cur-
!
rently in force. The installer’s safety is connected to environmental and operative conditions that reduce the risks of accidents and severe damage to a minimum.
It should be remarked that most accidents occurring in the workplace are caused by failure to comply with and monitor the most basic and fundamental safety and prevention rules.
The installer/maintenance technician must prove or declare to pos­sess the technical-professional proficiency to perform installation, testing and maintenance activities according to the requirements of these instructions. He or she is bound to read and comply with the instructions manual.
Incorrect installation and/or incorrect use of the product might cause serious harm to people.
Perform installation and other activities adhering to the sequences provided in the instructions manual.
Always comply with all the requirements contained in the instructions and warning tables at the beginning of the paragraphs.
Do not modify the components of the automation system in any way. Only the installer and/or maintenance technician is authorised to
open the automation casing.
FAAC disclaims any liability involving the automation’s safety and
proper operation in the event non-original components are used FAAC. For the supplyA1400 AIR RDT CS, FAAC a System Register form is
provided.
WORKPLACE SAFETY
The installer/maintenance technician must be in good psycho-
!
physical conditions, aware of and responsible about the hazards that may be engendered when using a machine.
The installation activity requires special work conditions. Further­more, the suitable precautions must be taken to prevent risks of injury to persons or damage.
It is recommended to always comply with the safety recommenda­tions.
Cordon off the work site and prevent access to the area. The work area must be kept tidy and must not be left unattended. Do not wear clothes or accessories - such as ties or bracelets - that
might get caught in moving parts. Always wear the personal protective equipment recommended for
the type of activity to be carried out. Use work instruments in good conditions. The required level of workplace lighting must be equal to at least
200 lux. Use the transport and lifting equipment recommended in the instruc-
tions manual. Use safety-compliant portable ladders of adequate size, fitted with
anti-slip devices at the top and bottom, equipped with retainer hooks.
OPERATOR SAFETY
The operator in charge of using the automation is responsible for
!
running the system. He or she is bound to read and comply with the instructions manual. He/she must be in good psycho-physical conditions, aware of and
responsible about the hazards that may be engendered when using a machine.
The required level of ambient lighting must be equal to at least 200 lux.
The operator in charge of using the automation must prevent use of the control devices to anyone who is not explicitly authorised and instructed by them. He/she must not allow access to the control devices to persons under age or with reduced psycho-physical abili­ties, unless under supervision by an adult responsible for their safety.
Do not use the system in case of malfunctioning. In no event shall the operator be authorised to perform any procedure
inside the automation housing or on installed components. The operator is not allowed to perform any type of procedure on the
motorisation or on other system components. In the event of malfunctioning, the operator must abstain from any
attempt to repair or intervene directly. He/she must request interven­tion by the INSTALLER/MAINTENANCE TECHNICIAN.
The operator must have the system’s maintenance be carried out according to the instructions provided in this manual.
The installer/maintenance technician must provide the operator
with all the information required to operate the system and for emergency situations.
The installer/maintenance technician must supply the system’s Register to the owner.
Translation of the original instructions
A1400 AIR RDT 9 532119 04 - Rev. C
1.2 MEANING OF THE SYMBOLS USED
Perform the operations and steps described in compliance with safety
!
regulations and the instructions provided so as to prevent the risks indicated by the symbols in the following tables.
1 Symbols: notes and warnings on the instructions
CAUTION It indicates the risk of personal injury or damage to parts. The described
!
operation/step must be carried out in compliance with the instructions provided and with safety regulations. WARNING ELECTROCUTION HAZARD
Indicates risk of electrocution. The described operation/step must be
F
carried out in compliance with the instructions provided and with safety regulations.
WARNING Details and specifications to be followed with the utmost attention, in
Translation of the original instructions
order to ensure correct operation of the system.
PAGE REFERENCE It refers to the page indicated by the number for details or clarifications.
PICTURE REFERENCE It refers to the picture indicated by the number.
TABLE REFERENCE It refers to the table indicated by the number.
CAUTION The batteries and electronic components must not be disposed of with
household waste but delivered to authorised disposal and recycling centres.
2 Symbols: work equipment (type and size)
HEX WRENCH of the specified size (6, 8...)
6-8...
ALLEN KEY with ROUND HEAD of the specified size (6, 8...)
6-8...
FLAT-HEAD SCREWDRIVER of the specified size (6, 8...)
6-8...
CROSS-HEAD SCREWDRIVER of the specified size (6, 8...)
6-8...
METAL DRILL BITS of the specified size (6, 8...)
6-8...
MASONRY DRILL BITS of the specified size (6, 8...)
6-8...
LEVEL
COUNTERSINK with specified angle (45°...)
45°...
THREADING TAP with specified thread (M6, M8...)
M6-M8...
ROUND SAW
GLASS SUCTION CUPS
PALLET FORKS
TOOL with TORQUE ADJUSTMENT It indicates that a tool with torque adjustment is required where necessary
for safety reasons. TIGHTENING TORQUE VALUE The pictures specify the tool and the tightening torque in Nm. E.g.:
HEX WRENCH 6 set at 2.5 Nm
2.5 Nm
2.5
A1400 AIR RDT 10 532119 04 - Rev. C
3 Symbols: safety recommendations (EN ISO 7010)
_
GENERIC HAZARD It indicates the risk of personal injury or damage to parts.
ELECTROCUTION HAZARD It indicates the risk of electrocution due to the presence of live parts.
RISK OF CRUSHING AND MUSCULOSKELETAL DISORDERS It indicates the risk of crushing and musculo-skeletal disorders due to
lifting heavy parts.
BURNING OR SCALDING HAZARD It indicates the risk of burning or scalding due to the presence of parts
at high temperature.
CRUSHING HAZARD It indicates the risk of crushing hands/feet due to the presence of heavy
parts.
5 Symbols: Personal Protective Equipment
Personal protective equipment to be worn for protection from any risks (e.g. crushing, cutting, shearing, etc.):
Obligation to wear head protection helmet.
Obligation to wear safety footwear.
Obligation to wear mask/goggles to protect the eyes from the risk of fragments due to the use of drill or welder.
Obligation to wear work gloves.
Obligation to wear ear protectors.
RISK OF CRUSHING HANDS It indicates the risk of crushing hands due to the presence of moving parts.
CUTTING/AMPUTATION/PIERCING HAZARD It indicates the risk of cutting due to the presence of sharp parts or using
pointed tools (drill).
SHEARING HAZARD It indicates the risk of shearing due to moving parts.
RISK OF IMPACT/CRUSHING It indicates the risk of impact or crushing due to moving parts.
FALLING OBJECTS HAZARD It indicates the risk of impact due to falling objects.
SPENT BATTERIES HAZARD It indicates a risk for the environment and health arising from spent bat-
teries due to possible leakage of the liquid content.
COLLISION WITH FORKLIFT TRUCKS HAZARD It indicates a risk of collision/impact with forklift trucks.
Obligation to wear overalls. Do not wear clothes or accessories - such as ties or bracelets - that might get caught in moving parts.
6 Symbols: signs on the packaging
Important warnings for the safety of people and integrity of the load:
Handle with care. Presence of fragile parts.
Store away from water and humidity.
PROHIBITION to stack items.
2
Maximum number of stackable items, e.g.: 2.
Wear work gloves.
Wear safety footwear.
Use pallet trucks.
Use forklift trucks.
Translation of the original instructions
4 Symbols: signs on the product
Obligation to read the instructions
Kg ___
A1400 AIR RDT 11 532119 04 - Rev. C
20 kg is the MAX weight that 1 person can lift.
WEIGHT of the load.
2. AUTOMATION A1400 AIR RDT
2
1
7
7
3
6
230V~
external
1 Monitored detector for internal opening and safe closing (XDT3) included in the supply 2 Monitored detector for external opening and safe closing (XV1/XDT1) optional accessory 3 SDK EVO 4 Key switch to lock theSDK EVO optional accessory 5 Emergency/Key/OPEN control buttons optional accessories 6 Power supply 230V~ 7 Internal monitored detectors for safe opening (XBFA) optional accessory
Translation of the original instructions
2.1 INTENDED USE
Systems FAAC series A1400 AIR RDT make it possible to operate auto­matically, manage and control operation of sliding one- or two-leaf doors, with linear horizontal motion.
The automations of series A1400 AIR RDT are designed to install automated entry doors exclusively for pedestrian traffic.
They are suitable for installing emergency exits compliant with standard EN 16005:2012.
They are suitable for indoor installation, for applications meeting the features detailed in 7.
No other use outside the ones set out above is allowed by the
!
manufacturer.
FAAC disclaims all liability deriving from misuse or use other than that for which the automation is intended.
LIMITATIONS FOR USE
Do not use the automation in the presence of the following conditions:
- direct exposure to weathering
- exposure to direct water jets of any type or extent
- outside the technical limitations set out. Specifically, it is forbid- den to connect to sources of energy other than those set out.
internal
2.2 UNAUTHORISED USE
It is forbidden to:
- use the automation for uses other than THE INTENDED USE;
- use the automation for installing smoke and/or fire protection doors (fire doors);
- install integral anti-panic breakout systems (APN) on doors series A1400 AIR RDT;
- use the automation with mobile and fixed guards tampered with or removed;
- use the automation in premises under risk of explosion and/or fire: the presence of flammable gases or fumes is a severe danger for safety (the product is not certified pursuant to the 94/9/EC ATEX directive);
- integrate other systems and/or commercial equipment not intended;
- use other systems and/or commercial equipment for uses not authorised by the respective manufacturers;
- use commercial devices for purposes other than those set out by the respective manufacturers.
5
4
optional accessory
1
A1400 AIR RDT 12 532119 04 - Rev. C
1050400000
0114
0001
2.3 IDENTIFICATION PLATE
The identification plate 2-1 is located on the support profile.
In case of supplyA1400 AIR RDT KIT, the identification plate must
be applied in a visible position, under the installer’s responsibility
2-1.
1
IDENTIFICATION NUMBER
example:
1050400000
Sale code
1
Sale code
0114
0001
Progressive no. of the month of production
Month and year of production (mm/ yy)
Product name
Translation of the original instructions
2
A1400 AIR RDT 13 532119 04 - Rev. C
2.4 TECHNICAL SPECIFICATIONS
7 Technical specifications
MODEL A1400 AIR RDT single leaf A1400 AIR RDT double leaf
Length * [mm] from 1750 to 4600 from 2200 to 6100 Depth * [mm] 234 234 Total depth with self-supporting beam * [mm] 289 289 Height * [mm] 100 100 Weight** [kg] MIN. 25 - MAX 43 MIN. 31 - MAX. 55 No. of leaves 2 4 MAX weight of one leaf *** The weight depends on the leaf dimensions:
L [m] Pmax [Kg] ≤ 1.4 110+110
1.6 90+90
1.7 75+75
1.8 65+65
2.0 60+60
2.2 63+63
2.4 70+70
2.6 80+80
2.8 90+90
3.0 110+110 Passage opening (Vp) [mm] from 1100 to 3000 from 1400 to 3000 Beam length [mm] Vp x 1.5 +100 Vp x 1.5 +100 Maximum framed leaf thickness [mm] 65 65 Power supply voltage 230 V~ (+6% -10% ) 50 Hz 230 V~(+6% -10% ) 50 Hz MAX Absorbed power [W] 140 140 Use frequency 100 % 100 % Main motor (with encoder) powered at 36V powered at 36V Auxiliary motor (without encoder) powered at 36V powered at 36V Max. accessories load 1A, 24V (excluding SDK EVO) 1A, 24V (excluding SDK EVO) Time/date backup battery Lithium CR2032 3V Lithium CR2032 3V Motion backup battery NiMh 24V 1800mAh NiMh 24V 1800mAh Traction by toothed belt by toothed belt
Translation of the original instructions
Opening/closing speed adjustment (empty) [cm/s] 10... 75 20... 150 Partial opening adjustment 5%... 95% of total opening 5%... 95% of total opening Pause time adjustment [s] 0... 30 0... 30 Night pause time adjustment [s] 0... 240 0... 240 Anti-crushing device in opening/closing in opening/closing Protection sensors monitoring (EN 16005:2012) can be bypassed can be bypassed Function Energy Saving can be enabled can be enabled Drive Low Energy can be enabled can be enabled Operating ambient temperature [°C] -20... +55 -20... +55 Automation protection degree IP 23 (internal use) IP 23 (internal use)
* The dimensions and weight of the automation are specified excluding carriage and leaf overall dimensions, which are customisable ** For the specifications of weights in relation to automation length, see 28. *** The leaf weight is variable non proportional to L leaf dimension. This is connected to the opening speed which must remain constant regardless of leaf weight and size,
with reference to standard EN 16005:2012.
The weight is independent of leaf dimen­sions:
60+60+60+60 [Kg]
A1400 AIR RDT 14 532119 04 - Rev. C
2.5 COMPOSITION OF THE SUPPLY
Automations FAAC of the A1400 AIR RDT series may be purchased with the following supply methods:
- Automation in kit: A1400 AIR RDT KIT
- Assembled automation: A1400 AIR RDT PA
- Complete entry door: A1400 AIR RDT CS
INSTALLATION STAGES ACCORDING TO TYPE OF SUPPLY
During installation, it is recommended to comply with the order of
!
the sections set out based on the type of purchased supply.
A1400 AIR RDT KIT
A
B
Sequence of installation phases (dedicated sections in the instructions manual)
- Required inspections and arrangements (§ 3)
- Installation of the door wall frame (§ 8) with FAAC - TK50 or TK20 profiles
- Installation of the head section (§ 8)
- Installation of the leaves (§ 9) - for glass Leaves (§ 10)
- Electronic installation (§ 12)
- Commissioning (§ 13)
* supplied with the required measurement and with pre-assembled automation components.
A. Package with automation components to be assembled on the
support profile FAAC
B. Package with profiles FAAC purchased in 4.30 m or 6.10 m length
rods
Sequence of installation phases (dedicated sections in the instructions manual)
- Required inspections and arrangements (§ 3)
- Cutting the profiles (§ 5)
- Installation of the head section: assembly of the components on the support profile (use exclusively profiles FAAC) (§ 6)
- Installation of the head section (§ 8)
- Installation of the leaves (§ 9) - for glass Leaves (§ 10)
- Electronic installation (§ 12)
- Commissioning (§ 13)
A1400 AIR RDT PA
C
C. Automation assembled on head section FAAC*
Sequence of installation phases (dedicated sections in the instructions manual)
- Required inspections and arrangements (§ 3)
- Installation of the head section (§ 8)
- Installation of the leaves (§ 9) - for glass Leaves (§ 10)
- Electronic installation (§ 12)
- Commissioning (§ 13)
A1400 AIR RDT CS
C
Translation of the original instructions
D
E
C. Automation assembled on head section FAAC* D. Leaves FAAC (with TK20 or TK50 profiles) E. Package with TK20 or TK50 profiles to install the door wall frame
FAA C
A1400 AIR RDT 15 532119 04 - Rev. C
COMPONENTS OF THE AUTOMATION
gp
Supporting profile
It lets you adequately fasten the automation along a load-bearing metal or masonry wall.
Self-supporting profile KIT - OPTIONAL
Motor_1 - with encoder
Auxiliary_Motor - with pulley adjustment
Leaf Support/Sliding Carriages - (2 for each leaf )
To fasten the head section to the side walls. In cases where there is no load bearing wall to fasten the supporting profile, or if the wall is not smooth.
The kit includes:
- Self-Supporting Profile to be assembled to the supporting profile to obtain a self-supporting head section.
- 2 Sides to fasten the head section to the side walls.
- Transom Profiles to lock any transom panel installed above the
Translation of the original instructions
self-supporting profile.
CLOSING front CASING PROFILE (H100)
Aluminium profile for front head section closure.
Electronic module rod
Accessory for installation of the electronics module.
Plates with screws
Accessories for installation of components.
Transmission Belt
It is obligatory to use the belt FAAC for A1400 AIR RDT
!
Control electronics module
F1
J14
J10
MAIN
J11
J12
DL2
DL11
J22
RESET/SETUP
0.0
+
J17
J18
E-
J23J24
E+ E
G CH CL G
V G 01 02 02
J25
J8
V G
J9
T G
G R2
V RX TX G
R1
S3
-
F
V
T2
I4
USB
V G
I3
T1 G
ERR
T
G
BAT1
G
I2
BAT2
I1
S2
SIC_OP
J13
G
SIC_CL
V G
V
EMERG
J2
J21
OPEN
Electronic board E1400 RD and Power supply unit.
Emergency battery - COMPULSORY installation
It allows the automation to operate in case of mains power failure.
J7
E1 G E2
J6
I­I+ I
J5
V G T
J3
G S4
J4
V G T G S1
J1
V G
A1400 AIR RDT 16 532119 04 - Rev. C
Motor block and Internal release - OPTIONAL
It acts directly on Motor_1 mechanically locking it to maintain leaf position.
Supplied with internal release device which allows emergency open­ing to be performed in case of need.
Ready for installing external release.
Monitoring - OPTIONAL
The magnetic monitoring sensor detects door status: closed/not closed. It is fitted with connector for connecting a relay (e.g. to con­nect an alarm system).
The monitoring micro switch on the motor block detects any mal­function. It is ready to remotely activate a light or sound warning.
Motor block XM LOCK - OPTIONAL
TK20 - Sliding shoes with bracket - OPTIONAL
For fastening to fixed leaf (supplied in a PAIR).
Lower guide profile - OPTIONAL
To adapt the lower leaf profile to the sliding shoe. Supplied in 3.0 m long rods.
Upper profile for connecting the leaf - (1 for each leaf) - OPTIONAL
Accessory to adapt the upper leaf profile to the carriage connections. Supplied in 3.0 m long rods.
Brush strip for lower guide profile (H19 or H25) - OPTIONAL
Completes the floor guide system.
It acts directly on Motor_1 mechanically locking it to maintain leaf position.
SDK EVO - OPTIONAL
Programming and function selector device with display.
LKEVO - OPTIONAL
Programming and function selector device without display.
Glass leaf lower shoes - OPTIONAL
For glass leaf sliding.
Glass leaf gripper - OPTIONAL
TK50 - Sliding shoes with bracket - OPTIONAL
For fastening to wall or fixed leaf (supplied in a PAIR).
TK50 - Swivel sliding shoes - OPTIONAL
For fastening to the floor (supplied in a PAIR).
A1400 AIR RDT 17 532119 04 - Rev. C
Translation of the original instructions
3. REQUIRED INSPECTIONS AND ARRANGEMENTS
2
external
external
2
1
1
7
7
230V~
230V~6230V~
6
6
5
4
3
1 Monitored detector for internal opening and safe closing (XDT3) included in the supply 2 Monitored detector for external opening and safe closing (XV1/XDT1) optional accessory
3 SDK EVO 4 Key switch to lock theSDK EVO optional accessory
5 Emergency/Key/OPEN control buttons optional accessories 6 Power supply 230V~
7 Internal monitored detectors for safe opening (XBFA) optional accessory
3.1 PRELIMINARY INSPECTIONS
Translation of the original instructions
Prior to installation, check soundness of the load bearing masonry
!
structure and door. Perform any required work to assure:
- solidity, stability and absence of any risk of detachment or collapse of the masonry structure, fixed door frame and automation
- level flooring, without any friction/hindrance to smooth leaf sliding
- absence of sharp edges (cutting hazard)
- absence of protruding parts (hooking/entrainment hazard)
internal
internal
3.2 ARRANGEMENT OF ELECTRICAL CABLES
Before performing any operation on the system, disconnect the
!
power supply. The electrical system must be compliant with the regulations in force
in the Country of installation (EN 60335-1...) The power mains of the automation system must be fitted with a
multi-pole power switch with a switch-contact gap of at least 3 mm. It is advisable to use a 6A circuit breaker with a multi-pole power switch.
Ensure there is a residual current device with a 0.03 A threshold upstream of the system.
Ensure the earthing system is constructed in a workmanlike manner and connect the structure’s metal parts to it.
Arrange the electrical cables for connecting accessories and the electrical power supply 3.
Protect cables by means of suitable ducting.
Place control accessories within the automation’s visual range. These
!
devices must always be accessible, even with the door open. Comply with the following heights from the ground:
- control accessories = minimum 150 cm
- emergency buttons = max 120 cm
optional accessory
3
A1400 AIR RDT 18 532119 04 - Rev. C
4. TRANSPORT AND RECEPTION OF THE CONSIGNMENT
HANDLE PACKAGES
Always comply with instructions on the package.
!
The NET WEIGHT is indicated on the package.
PALLETISED SUPPLY
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
SINGLE PACKAGE
UNPACK AND HANDLE
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
For manual lifting, arrange for an adequate number of people for the weight of the leaf: 1 person every 20 kg to be lifted.
1. Open and remove all packaging elements.
2. Ensure all components requested in the supply are present and
intact (§ 2.5 - 16).
In the event of non-conforming supply, proceed as set out in the
General sale conditions included in the Sale catalogue, which can be viewed on the website www.faacgroup.com.
The unpackaged goods must be handled manually.
Should transport be required, the products must be suitably packaged.
!
Discard the packaging after use in the appropriate containers in compliance with waste disposal regulations.
The packaging materials (plastic, polystyrene, etc.) must not be left within reach of children as they are potential sources of danger.
Translation of the original instructions
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
For manual lifting, arrange for 1 person every 20 kg to be lifted.
A1400 AIR RDT 19 532119 04 - Rev. C
5. CUT THE PROFILES
In case of A1400 AIR RDT KIT supply, the profiles must be cut to the
indicated measure. This operation is performed in the shop. After cutting, assemble the components to the support profile.
Handling instructions: 19.
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
Translation of the original instructions
Use a circular or linear saw cutting machine with blade suitable for cutting metals.
It is forbidden to use a hand saw. Only use equipment in good conditions and fitted with all the
required safety devices. Always comply with the instructions provided by the equipment's
manufacturer. Cutting operations may only be performed by personnel authorised
to use the equipment.
Perform the cuts to the measures set out in 8.
8 Profile cutting measurements
Profile to be cut Cutting measurement [mm]
- Support profile
- Head section cover
- Self-supporting profile (OPTIONAL)
Lt = Vp x 1.5+ 100
The head section length (Lt) must be calculated based on the measurement of the passage opening (Vp). 100 mm is the measurement of the overlap between leaves (50 + 50). If the overlap is different, the Lt measurement
varies accordingly. The passage opening measurement (Vp) taken on the installation must already be known when placing the order
since the profiles can be supplied in 6100 mm-long rods.
- Leaf connection profile (OPTIONAL)
- Lower guide profile (OPTIONAL)
50 50
A1400 AIR RDT 20 532119 04 - Rev. C
La
The leaf width measurement (La) depends on the passage opening measurement (Vp), on the number of leaves and the planned overlap.
Lt
Vp
La
4
6. ASSEMBLE THE HEAD SECTION
In case of A1400 AIR RDT KIT supply, the components must be fitted
onto the support profile. This operation is performed in the shop. The assembled head section is then moved to the installation site.
Handling instructions at 19.
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
Ø 18 mm
6-8-10-13 5
A torque wrench must be used to achieve the specified fastening
!
torques (Nm).
For manual lifting, arrange for an adequate number of people for the weight of the leaf: 1 person every 20 kg to be lifted.
6.1 PRELIMINARY FOR SELFSUPPORTING HEAD SECTION (if any)
ONLY in cases where the head section is to be fastened to the side
walls, the self-supporting head section must be prepared: the support profile, self-supporting profile and the side brackets are
assembled before assembling the automation components.
1. Fasten the support profile to the self-supporting profile 5-:
- start fastening at a vertical slot at one end and a horizontal slot at the other end.
Check the horizontal with a spirit level.
- proceed with the other fastenings at a 200 mm distance; alternate vertical and horizontal slots.
2. Fasten the side brackets at the ends:
- position the plates in the suitable housings and fasten the 2 side brackets at the ends of the supporting profile and self-supporting profile 5-.
Translation of the original instructions
45
1
200 200
30 30
30
37,5
A1400 AIR RDT 21 532119 04 - Rev. C
40
2
55
117
use the screws and the plates supplied
1
15
Nm
8
1
2
Nm
6
5
6
6.2 ASSEMBLE THE COMPONENTS
Adhere to the correct positioning set out in the relevant diagram:
!
106/107/109.
MECHANICAL STOPS
SINGLE LEAF: 4 mechanical stops are required. Place them at the two
!
ends of the profile to begin with. DOUBLE LEAF: 8 mechanical stops are required. Place 4 of them at the
two ends of the profile and 4 in the middle to begin with.
1. Insert the mechanical stops from the side or front 6-.
2. Check correct position resting on the profile - 6- and tem­porarily fasten each mechanical stop 6-.
After assembling the leaves, the stops’ positions must be adjusted.
Translation of the original instructions
1
3
2
3
2
Nm
5
6
A1400 AIR RDT 22 532119 04 - Rev. C
1
ELECTRONICS MODULE AND TELESCOPIC PROFILE ROD
1. Insert into the side of the profile the mounting rod of the electron­ics module 7-.
2. Fasten the electronics module with the 2 screws on the mounting rod 7- 8-.
3. Insert the rod into the side to fasten the telescopic profile 7-.
Caution: the electronics module bar and the bar for telescopic profile
!
must always be installed before installing the head section.
The electronics module may be fastened even if the suitable bar is not
present. In such an event 2 plates with screws may be used.
1
2
7
F1
J14
J10
MAIN
J11
2
6
Nm
J12
2 2
6
SAFETY CABLES AND SPACERS
1. Insert the largest end of each cable in the support profile 9-.
2. Insert 2 vibration damper spacers 9- on the edge of the profile. In case of profiles longer than 3 m, add a spacer in the middle 9-.
MOTOR_1
1. Mount crescents on motor 1 10-.
2. Insert the motor in the side of the support profile.
3. Fasten by means of the 3 plates with screws 10-.
AUXILIARY_MOTOR
1. Mount crescents on auxiliary motor 11-.
2. Insert the motor in the side.
3. Fasten by means of the 5 plates with screws 11-.
1
2
RESET/SETUP
J17
DL2
0.0
+
DL11
J22
J18
J7
E1 G E2
J6
I-
E-
J23J24
I+
E+
I
E
G CH CL G
V G 01 02 02
J25
-
F
USB ERR BAT1 BAT2 SIC_OP SIC_CL EMERG OPEN
J5
J8
V G
V G
J9
T
T
J3
G
G
G R2
V RX TX G
R1
S3
S4
V
T2
I4
J4
V G
V G
I3
T1 G
T
T
G
G
G
I2 I1
S1
S2
J13
G
J1
V G
V G
V
J2
J21
8
2
1
3
Translation of the original instructions
2
1
9
1
2
6
Nm
6
10
2
2
6
11
A1400 AIR RDT 23 532119 04 - Rev. C
6
Nm
MOTOR RELEASE MONITOR XB LOCK
OPTIONAL ACCESSORY) Install the micro switch on the motor block 12.
INTERNAL RELEASE
The knob must be unscrewed and removed to open the automation
casing after mounting the internal release.
1. Screw the adjustment, with the relevant locking nut 13-.
2. Extract about 20 cm steel cable from the sheath. Insert the cable in the adjustment screw and run it into the release device 13-.
3. Tighten the screw 13- to lock the steel cable.
4. Move the black cable sheath against the adjustment screw and screw the adjustment screw fully into the bracket.
5. Insert two plates into the profile 14- and fit the release knob into the side bracket.
6. Lock the knob: pull it and turn it by 90° 13. The knob must maintain this position.
7. Run the cable with sheath into the suitable cable ducts up to the motor block. Avoid bending the sheath too tightly.
8. Move the cable with sheath close to part  in 15and remove the excess sheath.
9. Run the cable into the guide 15- so the sheath is in contact. Insert the cable in the clamp .
10. Pull the block  all the way, compressing the springs. Tighten the clamp screw  to lock the steel cable.
11. Cut the excess steel cable.
MOTOR BLOCK OPERATION TEST XB LOCK
The motor must be unhindered: motor block not inserted in the motor shaft coupling.
- To adjust cable tension, act on the adjustment screw 13-.
- Unlock the knob by turning it 90° and ensure the release is working.
- Pull the knob to ensure the door opening micro switch is activated
15-).
Translation of the original instructions
If installation of the external release is required, use suitable key but-
tons. Insert the release cable in the suitable housing in the motor block.
1
12
1
2
3
13
14
8
3
A1400 AIR RDT 24 532119 04 - Rev. C
2
3
4
6
8
2
15
75501500 2015
COVER DRILLING
diameter 18 mm hole on the
Make a
diameter 18 mm hole on the lengthwise marking on the
cover 16-. The hole must be centred with respect to the release knob.
CLOSED DOOR MONITOR SENSOR
OPTIONAL ACCESSORY)
Assemble the magnet on the carriage closest to the closing stop.
1. Screw the magnet 17- on the carriage (use the threaded
hole normally used to attach the belt).
2. Assemble the sensor to the bracket with the suitable plastic nuts
17-.
3. Insert a threaded plate with screw in the support profile housing
and fasten the bracket 17-.
After installing the door the position must be checked to ensure sensor
and magnet are aligned when the door is closed.
EMERGENCY BATTERY KIT
1. Insert two plates in the support profile as shown in 18.
2. Fasten the battery support on the support profile with 2 screws and washers (provided).
Check the label on the emergency battery with date and logo through
!
the window on battery support plate .18-.
1
3
2
16
Translation of the original instructions
17
2
6
Nm
6
IDENTIFICATION NUMBER example:
75501500 2015
Sale code
year of manufacture (yyyy)
A1400 AIR RDT 25 532119 04 - Rev. C
3
x2
1
2
18
7. ASSEMBLE THE FRAME A1400 AIR RDT CS
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
Ø 8 mm
5
A torque wrench must be used to achieve the specified fastening
!
torques (Nm). When ordering the door frame take into account that opening safety
clearances must be kept as set forth by the standard EN 16005:2012 since no opening protection detectors are admissible for the door A1400 AIR RDT.
For manual lifting, arrange for an adequate number of people for the weight of the leaf: 1 person every 20 kg to be lifted.
glass shims
7.1 ENTRY DOOR WITH PROFILES TK50
PRELIMINARY OPERATIONS
1. Check soundness of the installation opening (Masonry, Structural Metal Work etc.).
2. Take the measurements of the opening.
The door frame must be fastened to the structure with suitable screws
!
Translation of the original instructions
(dowels, self tapping screws etc.).
3. Measure the door frame and compare them with the opening measurements.
4. Check floor levelness with a spirit level.
Ensure there are no hydraulic coils or electrical conduits under the
!
floor at the planned drill points.
ASSEMBLING THE FRAME
The supply includes:
- upper head section with reinforcement counter-plate for A1400 AIR RDT
- 2 mobile leaves assembled with or without glazing
- 2 fixed side leaves without glazing to be assembled with upper head section
- fixed leaves glass beading
- frame assembly screws kit
1. Mount the upper balancing profile on the opening (STD solution)
20
.
-
2. Fasten with appropriate screws with minimum 500 mm pitch.
3. Assemble the entry door parts consisting of the 2 open leaves on the top and assemble it with the head section connection profile the detail by means of the U bolt 20 to the profile using the supplied screw kit.
4. Lift the assembled entry door.
5. Place the entry door in the opening and insert it into the top balancing profile.
6. Check levelness with a spirit level.
7. Fasten the side balancing profiles with appropriate screws at the grub screws 21-.
. Join the head section
-
1
19
2
20
, in
A1400 AIR RDT 26 532119 04 - Rev. C
8. Check verticality with a spirit level.
9. Adjust the distance between leaf profile and balancing profile with the grub screws on the profile 21-. This adjustment corrects any flaws on the wall surface.
10. Check proper vertical and horizontal alignment.
11. Fasten the fixed leaf sides as in 21-.
Should it be necessary to cut the balancing profile, attention must
!
be paid to the alignment of holes, which have variable pitch. It is recommended to mark the references for the cut starting from the top.
FASTENING THE FIXED LEAVES
Fixed leaves may be:
- with low skirting
- with high skirting
Fasten the fixed leaf to the floor and plug the leaf 22- with suitable screws and dowels.
- Use adequate wall bits and dowels with screws.
Ensure there are no hydraulic coils or electrical conduits under the
!
floor at the planned drill points.
MOUNTING MOBILE LEAVES
Mount the leaves as described § 9 32.
GLAZING INSTALLATION
1. Place the 3 shims in the lower part of the profile 22-.
2. Place the glazing on the shims. 23
Handle the glazing adhering to the safety warnings in the Safety
!
chapter.
3. Secure the glass with the blocks supplied 23-.
4. Insert the beading along the entire length of the perimeter.
The beading must be inserted with the spline side towards the inside
!
of the profile 23
ASSEMBLY OF THE HEAD SECTION TO THE UPPER PROFILE
Mount the assembled head section onto the upper profile by means of suitable attachments.
After mounting the head section, perform all procedures to secure the leaf to the carriages as set out in the chapters concerning kit assembly.
Refer to chapter § 8 also for all adjustment procedures.
.
-

-
.
7.2 ENTRY DOOR WITH PROFILES TK20
PRELIMINARY OPERATIONS
1. Check soundness of the installation opening (Masonry, Structural Metal Work, etc.).
2. Take the measurements of the opening.
The frame must be fastened to the structure with suitable attach-
!
ments. Ensure there are no hydraulic coils or electrical conduits under the
floor at the planned drill points.
3. Measure the door frame and compare them with the opening measurements.
4. Check floor levelness with a spirit level.
4
3
3
21
2
1
3
22
2
3
1
4
Translation of the original instructions
5
5
23
A1400 AIR RDT 27 532119 04 - Rev. C
ASSEMBLING THE FRAME
The supply includes:
- 4 leaves (2 fixed leaves and 2 mobile leaves with installed glazing).
- side and upper balancing profiles
- alignment profile
- fixed leaf beading
- floor shoe
1. Mount the upper balancing profile 24-.
2. Mount the side balancing profiles 24-.
3. Mount the floor profile 24-.
4. Insert the fixed leaf by tilting it and inserting it into the top profile
  
25
.
5. Place horizontally then fasten the leaf.
6. Mount the upper labyrinth 25-.
MOUNTING MOBILE LEAVES
Mount the leaves as described § 9 32.
ASSEMBLY OF THE HEAD SECTION TO THE UPPER PROFILE
Mount the assembled head section onto the upper profile by means of suitable attachments.
After mounting the head section, perform all procedures to secure the leaf to the carriages as set out in the chapters concerning kit assembly.
Refer to chapter § 8 29 also for all adjustment procedures.
Translation of the original instructions
Automation side view
24
fixed leaf
mobile leaf
25
A1400 AIR RDT 28 532119 04 - Rev. C
8. INSTALL THE HEAD SECTION
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
8-10-13
Ø 8 mm
For manual lifting, arrange for 1 person every 20 kg to be lifted.
5
8.1 PRELIMINARY OPERATIONS
1. To be able to perform fastenings, the casing and electronics mod­ule must be temporarily disassembled and the components must be moved as they are a hindrance.
To make subsequent replacing easier, mark components’ positions.
- With the automation on the ground, extract the safety cables and remove the casing.
- Loosen the screws of the electronics module and remove it.
- Loosen the screws of the components that are a hindrance (e.g. motors) and slide them along the profile.
2. Establish the fastening height of the support profile:
- for leaves with 2.5 m standard height frame consider overall dimensions of 104 to 107
The minimum distance between the upper section of the support
!
profile and the ceiling must be 80 mm 26. Check the horizontal with a spirit level.
3. Continue according to the intended type of installation:
- WALL FASTENING 29.
- SELFSUPPORTING FASTENING with OPTIONAL ACCESSORY PROFILE 30 - if provided for specific needs.
8.2 WALL FASTENING
The supporting wall must be adequate for the weight of the entry
!
door (automation with leaves). It is recommended to use dowels with adequate screws and tightening torque.
1. Lift the support profile to the established fastening height.
2. Mark the drilling points on the wall.
Check the horizontal with a spirit level.
!
3. Drill the holes on the wall.
- Use suitable drill bits for the wall material.
4. Lift the support profile. Start fastening at a vertical slot at one end and a horizontal slot at the other end.
Check the horizontal with a spirit level.
!
5. Fasten in the middle then proceed with the remaining attach­ments alternating vertical and horizontal slots at a distance of 200 mm 26.
Upon completing head section installation, reposition the compo-
nents you have moved and reassemble the electronics module in the correct position.
Finally, fit again the safety cables and the casing.
Translation of the original instructions
Screws and dowels not supplied.
200
30
37,5
A1400 AIR RDT 29 532119 04 - Rev. C
30
200
30
ceiling
80
26
8.3 SELFSUPPORTING AUTOMATION FASTENING
IF ANY)
The side supporting walls must be adequate for the weight of the
!
entry door (automation with leaves). It is recommended to use dowels with adequate screws and tightening torque.
The automation in the self-supporting version (if provided) has sup-
porting profile assembled on the self-supporting profile and side brackets 21.
1. Lift the automation to the established fastening height and mark on the wall the drilling points at the 4 slots of each side bracket.
Check the horizontal with a spirit level.
!
2. Drill the holes on the side walls.
- Use suitable drill bits for the material 27.
3. Lift the automation and fasten it to the side walls:
- Use 4 appropriate dowels at the 4 slots on each of the two side
brackets 28.
Check the horizontal with a spirit level.
!
4. If the length of the profile exceeds 3000 mm, tie rods must be fitted to the wall or ceiling, depending on the situation, in intermediate position to prevent bending of the head section’s middle.
Use steel tie rods suitable to withstand a 600 kg load (the contact
!
surface of the cable with the self-supporting profile must be at least
2
70 mm
)* 29.
5. The number of tie rods required depends on the length of the profile:
- from 3000 to 4000 mm a central fastening is required.
- from 4000 to 6100 mm two intermediate fastening points are required.
It is nevertheless recommended to fit a tie rod in central position also
Translation of the original instructions
for lengths less than 3000 mm.
27
1
1
1
1
Screws and dowels not supplied.
Tie rod not supplied.
* minimum 70 mm
A1400 AIR RDT 30 532119 04 - Rev. C
2
28
29
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