Description:Linear sliding door with 1 or 2 leaves
Model:A1000 CS
complies with the following applicable EU legislations:
Machinery Directive 2006/42/EC (including all applicable amendments)
and that the technical file has been compiled in compliance with part A of Annex VII.
Furthermore, the following harmonised standards have been applied:
EN 16005:2012
EN ISO 12100:2010
EN 60335-2-103:2015
EN 13849-1:2015 PL ”c” CAT. 3
EN 13849-2:2012
and that the relevant technical documentation has been compiled in compliance with part B of Annex VII.
Furthermore, the following harmonised standards have been applied:
EN 16005:2012
EN ISO 12100:2010
EN 60335-2-103:2015
EN 13849-1:2015
EN 13849-2:2012
Finally, the manufacturer declares that the above-mentioned partly completed machinery must not be commissioned until the final machine in which it is to be
incorporated has been declared compliant with the requirements of the same Machinery Directive 2006/42/EC.
Bologna, Italy 10-06-2017CEO
DECLARATION OF INCORPORATION FOR PARTLY COMPLETED MACHINERY
(2006/42/EC ANNEX II P.1, B)
Manufacturer and person authorised to prepare the relevant technical documentation
1.6.3, 1.6.4, 1.6.5, 1.7.1, 1.7.1.2, 1.7.4
and that the relevant technical documentation has been compiled in compliance with part B of Annex VII.
Furthermore, the following harmonised standards have been applied:
EN 16005:2012
EN ISO 12100:2010
EN 60335-2-103:2015
EN 13849-1:2015
EN 13849-2:2012
Finally, the manufacturer declares that the above-mentioned partly completed machinery must not be commissioned until the final machine in which it is to be
incorporated has been declared compliant with the requirements of the same Machinery Directive 2006/42/EC.
EVO .................................................................................................................................................. 74
29 Positions of components on the head section ........................................ 101
.....................................105
1. INTRODUCTION TO THE MANUAL
The instructions manual provides the correct procedures and requirements to be complied with for installation and operation of the system
in safe conditions.
Carefully read and comply with all the instructions before starting any
!
activity on the product.
Keep these instructions for future reference.
Unless otherwise specified, the measurements provided in the instruc-
tions are in mm.
In writing the instructions manual, due account was taken of the
results of the risk assessment conducted by the manufacturer on the
entire life cycle of the automation in order to implement effective
risk reduction.
The following stages of the life cycle of the automation were considered:
- Consignment reception/handling
- Assembly and installation
- Setting up and commissioning
- Operation
- Maintenance / addressing any failures
- Disposal at the end of the product’s life.
The sources of risk arising from installation and use of the automation
were taken into account:
- Risks for the installer/maintenance technician (technical person-
nel)
- Risks for the user of the automation
- Risks for the product’s integrity (damage)
1.1 SAFETY RECOMMENDATIONS
The installer/maintenance technician is responsible for the installation/testing of the system and for filling in the system’s Register.
SAFETY OF THE INSTALLER/MAINTENANCE TECHNICIAN
Installation must be performed in compliance with Standards currently
!
in force. The installer’s safety is connec ted to environmental and operative conditions that reduce the risks of accidents and severe damage to
a minimum.
It should be remarked that most accidents occurring in the workplace
are caused by failure to comply with and monitor the most basic and
fundamental safety and prevention rules.
The installer/maintenance technician must prove or declare to possess
the technical-professional proficiency to perform installation, testing and
maintenance activities according to the requirements of these instructions.
He or she is bound to read and comply with the instructions manual.
Incorrect installation and/or incorrect use of the product might cause
serious harm to people.
Perform installation and other activities adhering to the sequences
provided in the instructions manual.
Always comply with all the requirements contained in the instructions
and warning tables at the beginning of the paragraphs.
Do not modify the components of the automation in any way.
Only the installer and/or maintenance technician is authorised to open
the automation casing.
FAAC disclaims any liability regarding the safety and proper operation of
the automation if non-original FAAC
FAAC supplies a system register form with the A1000 CS.
components are used.
WORKPLACE SAFETY
The installer/maintenance technician must be in good psycho-physical
!
conditions, aware of and responsible about the hazards that may be
engendered when using a machine.
The installation activity requires special work conditions. Furthermore,
the suitable precautions must be taken to prevent risks of injury to
persons or damage.
It is recommended to always comply with the safety recommendations.
Cordon off the work site and prevent access to the area.
The work area must be kept tidy and must not be left unattended.
Do not wear clothes or accessories - such as ties or bracelets - that might
get caught in moving parts.
Always wear the personal protective equipment recommended for the
type of activity to be carried out.
Use work instruments in good conditions.
The required level of workplace lighting must be equal to at least 200 lux.
Use the transport and lifting equipment recommended in the instruc-
tions manual.
Use safety-compliant portable ladders of adequate size, fitted with
anti-slip devices at the top and bottom, equipped with retainer hooks.
USER SAFETY
The person in charge of the automation is responsible for the operation
!
of the system.
He or she is bound to read and comply with the instructions manual.
He/she must be in good psycho-physical conditions, aware of and respon-
sible about the hazards that may be engendered when using a machine.
The required level of ambient lighting must be equal to at least 200 lux.
The person in charge of using the automation must prevent the control
devices being used by anyone who has not been specifically authorised
and trained to use them. He/she must not allow access to the control
devices to persons under age or with reduced psycho-physical abilities,
unless under supervision by an adult responsible for their safety.
Do not use the system in case of malfunctioning.
Under no circumstances is the user authorised to perform any work inside
the housing of the automation or on any of its components.
The user is not permitted to perform any type of work on the motorisation
or on components of the system.
If the system malfunctions, the user must not attempt any kind of repair or
take any direct action. He/she must request assistance from the INSTALLER
/ MAINTENANCE TECHNICIAN.
The user must make sure that maintenance to the system is carried out
according to the instructions provided in this manual.
The installer/maintenance technician must provide the user with all the
information required to operate the system and for emergency situations.
The installer/maintenance technician must supply the system’s Register
to the owner.
ENGLISH
Translation of the original instructions
A1000 7 532210 04 - Rev.A
1.2 MEANING OF THE SYMBOLS USED
Perform the operations and steps described in compliance with safety
!
regulations and the instructions provided so as to prevent the risks indicated by the symbols in the following tables.
1 Symbols: notes and warnings on the instructions
WARNING
It indicates the risk of personal injury or damage to parts. The described
!
operation/step must be carried out in compliance with the instructions
provided and with safety regulations.
WARNING ELECTRIC SHOCK HAZARD
Indicates risk of electrocution. The described operation/step must be
F
carried out in compliance with the instructions provided and with safety
regulations.
WARNING
Details and specifications to be followed with the utmost attention, in
ENGLISH
Translation of the original instructions
order to ensure correct operation of the system.
PAGE REFERENCE
It refers to the page indicated by the number for details or clarifications.
PICTURE REFERENCE
It refers to the picture indicated by the number.
TABLE REFERENCE
It refers to the table indicated by the number.
WARNING
The batteries and electronic components must not be disposed of with
household waste but delivered to authorised disposal and recycling
centres.
Li
2 Symbols: tools (type and size)
HEX WRENCH of the specified size (6, 8...)
6-8...
ALLEN KEY with ROUND HEAD of the specified size (6, 8...)
6-8...
CIRCLIP PLIERS
FLAT-HEAD SCREWDRIVER of the specified size (6, 8...)
6-8...
CROSS-HEAD SCREWDRIVER of the specified size (6, 8...)
6-8...
METAL DRILL BITS of the specified size (6, 8...)
6-8...
MASONRY DRILL BITS of the specified size (6, 8...)
6-8...
LEVEL
COUNTERSINK with specified angle (45°...)
45°...
THREADING TAP with specified thread (M6, M8...)
M6-M8...
ROUND SAW
GLASS SUCTION CUPS
PALLET FORKS
TOOL with TORQUE ADJUSTMENT
It indicates that a tool with torque adjustment is required where necessary
for safety reasons.
TIGHTENING TORQUE VALUE
The torque wrench and the tightening torque in Nm is specified in the
figures. E.g.: HEX WRENCH 6 set at 2.5 Nm
2.5
Nm
2.5
A1000 8 532210 04 - Rev.A
3 Symbols: safety signs and symbols (EN ISO 7010)
_
GENERIC HAZARD
It indicates the risk of personal injury or damage to parts.
ELECTROCUTION HAZARD
It indicates the risk of electrocution due to the presence of live parts.
RISK OF CRUSHING AND MUSCULOSKELETAL DISORDERS
It indicates the risk of crushing and musculo-skeletal disorders due to
lifting heavy parts.
BURNING OR SCALDING HAZARD
It indicates the risk of burning or scalding due to the presence of parts
at high temperature.
CRUSHING HAZARD
It indicates the risk of crushing hands/feet due to the presence of heavy
parts.
5 Symbols: Personal Protective Equipment
Personal protective equipment to be worn for protection from any
risks (e.g. crushing, cutting, shearing, etc.):
Obligation to wear head protection helmet.
Obligation to wear safety footwear.
Obligation to wear mask/goggles to protect the eyes from the risk of
fragments due to the use of drill or welder.
Obligation to wear work gloves.
Obligation to wear ear protectors.
ENGLISH
RISK OF CRUSHING HANDS
It indicates the risk of crushing hands due to the presence of moving parts.
CUTTING/AMPUTATION/PIERCING HAZARD
It indicates the risk of cutting due to the presence of sharp parts or using
pointed tools (drill).
SHEARING HAZARD
It indicates the risk of shearing due to moving parts.
RISK OF IMPACT/CRUSHING
It indicates the risk of impact or crushing due to moving parts.
FALLING OBJECTS HAZARD
It indicates the risk of impact due to falling objects.
SPENT BATTERIES HAZARD
It indicates a risk for the environment and health arising from spent bat-
teries due to possible leakage of the liquid content.
COLLISION WITH FORKLIFT TRUCKS HAZARD
It indicates a risk of collision/impact with forklift trucks.
Obligation to wear overalls. Do not wear clothes or accessories - such as
ties or bracelets - that might get caught in moving parts.
6 Symbols: markings on packaging
Important warnings for the safety of people and integrity of the load:
Handle with care. Presence of fragile parts.
Store away from water and humidity.
PROHIBITION to stack items.
2
Maximum number of stackable items, e.g.: 2.
Wear work gloves.
Wear safety footwear.
Use pallet trucks.
Use forklift trucks.
Translation of the original instructions
4 Symbols: markings on product
Obligation to read the instructions
Kg ___
A1000 9 532210 04 - Rev.A
20 kg is the MAX weight that 1 person can lift.
WEIGHT of the load.
2. AUTOMATION A1000
2
1
7
7
6
230V~
external
ENGLISH
1Internal monitored opening detector and safety in closing (XV1/XDT1)optional accessory
2External monitored opening detector and safety in closing (XV1/XDT1)optional accessory
3SDK EVOoptional accessory
4Key switch to lock the SDK EVOoptional accessory
5Emergency/Key/OPEN control buttonsoptional accessories
6Power supply 230V~
7 Internal monitored detectors for safe opening (XBFA)optional accessory
Translation of the original instructions
2.1 INTENDED USE
The FAAC series A1000 systems are designed to automatically operate, manage and control linear horizontal motion one- or two-leaf
sliding doors.
The A1000 series automations are designed to automate entry doors
that are used exclusively for pedestrian traffic.
They are compliant with standard EN 16005:2012.
They are suitable for indoor installation, for applications that meet
the specifications indicated in 7.
No other use outside the ones set out above is allowed by the manu-
!
facturer.
FAAC declines all liability deriving from misuse or uses other than that
for which the automation s intended.
LIMITATIONS FOR USE
Do not use the automation in the presence of the following conditions:
- direct exposure to weathering
- exposure to direct water jets of any type or extent
- outside the technical limitations set out. Specifically, it is forbid-
den to connect to sources of energy other than those set out.
internal
2.2 UNAUTHORISED USE
It is forbidden to:
- use the automation for uses other than THE INTENDED USE;
- use the automation for installing smoke and/or fire protection
doors (fire doors);
- use the automation with mobile and fixed guards tampered
with or removed;
- use the automation in environments in which there is a risk of
explosion and/or fire: the presence of flammable gases or fumes is
a serious safety hazard (the product is not 94/9/EC ATEX certified);
- integrate other systems and/or commercial equipment not
intended;
- use other systems and/or commercial equipment for uses not
authorised by the respective manufacturers;
- use commercial devices for purposes other than those set out by
the respective manufacturers.
543
1
A1000 10 532210 04 - Rev.A
1050570000
0114
0001
2.3 IDENTIFICATION PLATE
The identification plate 2- is located on the support profile.
If the A1000 KIT is supplied, it is the responsibility of the installer to attach
the identification plate in a visible position 2- .
1
IDENTIFICATION NUMBER
example:
1050570000
Sale code
Month and year of production (mm/yy)
Sale code
0114
0001
Progressive no. of the month of
production
1
Product name
ENGLISH
2
Translation of the original instructions
A1000 11 532210 04 - Rev.A
2.4 TECHNICAL SPECIFICATIONS A1000
7 Technical specifications
MODELA1000 single leafA1000 double leaf
Length * [mm]from 1500 to 6100 from 1700 to 6100
Depth * [mm]150150
Height * [mm]100100
Weight** [kg]MIN. 21 - MAX 47MIN. 24- MAX. 49
No. of leaves12
MAX. leaf weight [kg]11070 +70
Passage opening (Vp) [mm]from 700 to 3000from 800 to 3000
Beam length [mm]Vp x 2 +100Vp x 2 +100
Maximum framed leaf thickness [mm]6060
Power supply voltage230 V~ (+6% -10%) 50 Hz230 V~(+6% -10%) 50Hz
MAX absorbed power [W]140140
Stand-by power without accessories [W] 3 3
Use frequency100 %100 %
ENGLISH
Main motor (with encoder)powered at 36Vpowered at 36V
Max. accessories load (excluding SDK EVO)1A, 24V1A, 24V
Time/date backup batteryLithium CR2032 3VLithium CR2032 3V
Motion backup batteryNiMh 24V 1800mAhNiMh 24V 1800mAh
Tractionby toothed beltby toothed belt
Opening/closing speed adjustment (empty) [cm/s]10... 7520... 150
Partial opening adjustment5%... 95% of total opening5%... 95% of total opening
Pause time adjustment [s]0... 300... 30
Night pause time adjustment [s]0... 2400... 240
Anti-crushing safety devicein opening/closingin opening/closing
Protection sensors monitoring (EN 16005:2012)can be bypassedcan be bypassed
Energy Saving functioncan be enabledcan be enabled
Low Energy movementcan be enabledcan be enabled
Operating ambient temperature [°C]-20... +55-20... +55
Automation protection ratingIP 23 (internal use)IP 23 (internal use)
* The dimensions and weight of the automation are specified excluding carriage and leaf overall dimensions, which are customisable
Translation of the original instructions
** For the specifications of weights in relation to the length of the automation, see 28.
A1000 12 532210 04 - Rev.A
2.5 TYPES OF SYSTEM SUPPLIED
The FAAC A1000 series automations may be supplied as follows:
- Automation kit: A1000 KIT
- Assembled automation: A1000 PA
- Complete entry door: A1000 CS
INSTALLATION ACCORDING TO THE TYPE OF SYSTEM
SUPPLIED
During installation, it is recommended to comply with the order of the
!
sections set out based on the type of purchased supply.
A1000 KIT
A
B
A. Pack containing automation components to be assembled on the
FAAC support profile.
B. Pack with FAAC profiles purchased in 4.30 m or 6.10 m long bars.
Sequence of installation phases (dedicated sections in the instructions
manual)
- Inspection and preparation (§ 3)
- Cutting the profiles (§ 5)
- Installation of the head section: assembly of the components on the
support profile (use exclusively FAAC profiles) (§ 6)
- Installation of the head section (§ 8)
- Installation of the leaves (§ 9) - for glass leaves see (§ 10)
- Electronics installation (§ 12)
- Startup (§ 13)
A1000 PA
C
Sequence of installation phases (dedicated sections in the instructions
manual)
- Inspection and preparation (§ 3)
- Installation of the door wall frame (§ 8) with FAAC - TK50 or TK20
profiles.
- Installation of the head section (§ 8)
- Installation of the leaves (§ 9) - for glass leaves see (§ 10)
- Electronics installation (§ 12)
- Startup (§ 13)
* supplied with the required measurement and with pre-assembled
automation components.
ENGLISH
Translation of the original instructions
C. Automation assembled on FAAC* head section.
Sequence of installation phases (dedicated sections in the instructions
manual)
- Inspection and preparation (§ 3)
- Installation of the head section (§ 8)
- Installation of the leaves (§ 9) - for glass leaves see (§ 10)
- Electronics installation (§ 12)
- Startup (§ 13)
A1000 CS
C
D
E
C. Automation assembled on FAAC* head section.
D. FAAC leaves (with TK20 or TK50 profiles)
E. Package with TK20 or TK50 profiles for installing the FAAC door
wall frame.
A1000 13 532210 04 - Rev.A
A1000AUTOMATION COMPONENTS
Support profile
It lets you adequately fasten the automation along a load-bearing metal
or masonry wall.
Leaf Support/Sliding Carriages - (2 for each leaf )
FRONT CASING CLOSING PROFILE
ENGLISH
Aluminium profile for front head section closure.
H100 version available.
Plates with screws
Accessories for installation of components.
Translation of the original instructions
Motor with encoder
Transmission belt
It is compulsory to use the FAAC belt for the A1000
!
Control electronics module
F1
J14
J10
MAIN
J11
J12
E1SL electronic board and power supply unit.
DL2
DL11
J22
J18
J7
RESET/SETUP
0.0
-
F
+
USB
ERR
BAT1
J17
BAT2
SIC_OP
SIC_CL
EMERG
OPEN
E1 G E2
J23J24
G CH CL G
V G 01 02 02
J25
J8
J9
T
G
G R2
V RX TX G
R1
J2
S2
V
T2
I4
V G
I3
T1 G
T
G
G
I2
I1
S1
J1
J13
G
V G
V
J21
Return pulley
A1000 14 532210 04 - Rev.A
ACCESSORIES
XB LOCK motor block and internal release - OPTIONAL
It acts directly on the Motor, mechanically locking it in order to maintain
the leaves in position.
Supplied with internal release device which allows emergency opening to
be performed in case of need.
Ready for installing external release.
Monitoring - OPTIONAL
The magnetic monitoring sensor detects the door status: closed/not closed
It is fitted with connector for connecting a relay (e.g. to connect an alarm
system).
The monitoring micro switch on the motor block detects any malfunction.
It is ready to remotely activate a light or sound warning.
Emergency battery - OPTIONAL
It allows the automation to operate in case of mains power failure.
SDK EVO - OPTIONAL
Programming and function selector device with display.
LK EVO - OPTIONAL
Programming and function selector device without display.
KS EVO - OPTIONAL
Device with function selector key without display.
TK50 - Sliding shoes with bracket - OPTIONAL
For fastening to wall or fixed leaf (supplied in a PAIR).
TK50 - Swivel sliding shoes - OPTIONAL
For fastening to the floor (supplied in a PAIR).
TK20 - Sliding shoes with bracket - OPTIONAL
For fastening to fixed leaf (supplied in a PAIR).
Lower guide profile - OPTIONAL
Allows the lower leaf profile to be adapted to the sliding shoe. Supplied
in 3.0 m long bars.
Upper profile for connecting the leaf - (1 for each leaf) - OPTIONAL
Accessory to adapt the upper leaf profile to the carriage connections.
Supplied in 3.0 m long bars.
Sweeper for lower guide profile (H19 or H25) - OPTIONAL
Completes the floor guide system.
ENGLISH
Translation of the original instructions
Glass leaf lower shoes - OPTIONAL
For glass leaf sliding.
Glass leaf gripper - OPTIONAL
A1000 15 532210 04 - Rev.A
3. INSPECTION AND PREPARATION
2
2
1
1
7
external
external
internal
ENGLISH
1Internal monitored opening detector and safe closing (XV1/XDT1)included in the supply
2External monitored opening detector and safe closing (XV1/XDT1)optional accessory
3SDK EVOoptional accessory
4Key switch to lock the SDK EVOoptional accessory
5Emergency/Key/OPEN control buttonsoptional accessories
6Power supply 230V~
7 Internal monitored detectors for safe opening (XBFA)optional accessory
internal
7
6
6
230V~6230V~
230V~
543
543
3
3.1 PRELIMINARY INSPECTION
Translation of the original instructions
Prior to installation, check soundness of the load bearing masonry struc-
!
ture and door. Perform any required work to assure:
- solidity, stability and absence of any risk of detachment or collapse of
the masonry structure, fixed door frame and automation
- level flooring, without any friction/hindrance to smooth leaf sliding
- absence of sharp edges (cutting hazard)
- absence of protruding parts (hooking/entrainment hazard)
A1000 16 532210 04 - Rev.A
3.2 ARRANGEMENT OF ELECTRICAL CABLES
Before performing any operation on the system, disconnect the power
!
supply.
The electrical system must be compliant with the regulations in force in
the Country of installation (EN 60335-1...)
The power mains of the automation must be fitted with a multi-pole
power switch with a switch-contact gap of at least 3 mm. It is advisable
to use a 6A circuit breaker with a multi-pole power switch.
Ensure there is a residual current device with a 0.03 A threshold upstream
of the system.
Ensure the earthing system is constructed in a workmanlike manner and
connect the structure’s metal parts to it.
Lay the electrical cables for connecting the accessories and the electrical power supply 3.
Protect cables by means of suitable ducting.
Place control accessories within the automation’s visual range. These
!
devices must always be accessible, even with the door open.
Comply with the following heights from the ground:
- control accessories = minimum 150 cm
- emergency buttons = max 120 cm
4. TRANSPORT AND RECEIPT OF THE GOODS
HANDLE PACKAGES
Always comply with instructions on the package.
!
The NET WEIGHT is indicated on the package.
PALLETISED SUPPLY
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
SINGLE PACKAGE
UNPACK AND HANDLE
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
For manual lifting, arrange for an adequate number of people for the
weight of the leaf: 1 person for every 20 kg to be lifted.
1. Open and remove all packaging elements.
2. Make sure that all components requested are present and undam-
aged ( 14).
If the goods supplied are non-compliant, proceed as indicated in the
General Conditions of Sale listed in the sales catalogue and which can be
consulted on the website www.faacgroup.com.
The unpackaged goods must be handled manually.
Should transport be required, the products must be suitably packaged.
!
Discard the packaging after use in the appropriate containers in compliance with waste disposal regulations.
The packaging materials (plastic, polystyrene, etc.) must not be left within
reach of children as they are potential sources of danger.
ENGLISH
Translation of the original instructions
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
For manual lifting, there should be 1 person for every 20 kg to be lifted.
A1000 17 532210 04 - Rev.A
5. CUTTING THE PROFILES
If the A1000 KIT has been supplied, the profiles must be cut to the size
indicated. This operation is performed in the shop. After cutting, assemble
the components to the support profile.
Handling instructions: 17.
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
ENGLISH
Translation of the original instructions
Use a circular or linear saw cutting machine with blade suitable for
cutting metals.
It is forbidden to use a hand saw.
Only use equipment in good conditions and fitted with all the required
safety devices.
Always comply with the instructions provided by the equipment's
manufacturer.
Cutting operations may only be performed by personnel authorised to
use the equipment.
Cut to size according to the measurements indicated in 8.
8 Profile cutting measurements
Profile to be cutCutting measurement [mm]
- Support profile
- Head section cover
- Self-supporting profile (OPTIONAL)
- Leaf connection profile (OPTIONAL)
- Lower guide profile (OPTIONAL)
Lt = Vp x 2 + 100
The head section length (Lt) must be calculated based on the measurement of the transit space (Vp).
100 mm is the overlap between leaves (50 + 50). If the overlap is different, the Lt measurement varies accordingly.
The passage opening measurement (Vp) taken on the installation must already be known when placing the order
since the profiles can be supplied in 4300 mm or 6100 mm long bars.
If installed with side profiles, the support profile must be cut to:
Lt - 2mm
La
The leaf width measurement (La) depends on the transit space measurement (Vp), on the number of leaves and the
planned overlap.
Lt
5050
VpLa
A1000 18 532210 04 - Rev.A
4
6. ASSEMBLING THE HEAD SECTION
If the A1000 KIT has been supplied, the components must be installed on
the support profile. This operation is performed in the shop. The assembled
head section is then moved to the installation site.
For handling instructions see 17.
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
Ø 18 mm6-8-10-135
A torque wrench must be used to achieve the specified fastening torques
!
(Nm).
For manual lifting, arrange for an adequate number of people for the
weight of the leaf: 1 person for every 20 kg to be lifted.
37,537,537,5
ENGLISH
Translation of the original instructions
38
A1000 19 532210 04 - Rev.A
5
6.1 ASSEMBLING THE COMPONENTS
Keep to the positions indicated in the relevant diagram:
!
105/106/107.
MECHANICAL STOPS
SINGLE LEAF: 2 mechanical stops are required. Place them at the two
!
ends of the profile to begin with.
DOUBLE LEAF: 4 mechanical stops are required. Place 2 of them at the
two ends of the profile and 2 in the middle to begin with.
1. Insert the mechanical stops from the side or front 6-.
2. Make sure that they are resting in the correct position on the pro-
file - 6- and temporarily fasten each mechanical stop 6-.
After assembling the leaves, the stops’ positions must be adjusted.
ENGLISH
3
2
Nm
5
Translation of the original instructions
11
6
A1000 20 532210 04 - Rev.A
ELECTRONICS MODULE
1.
Insert the screws and plate into the 2 slots indicated by A1000
.
2.
Insert the electronics module into the profile from the side using the 2 plates
.
1.
Insert the screws and plate into the 2 slots indicated by A1000 77--
2.
Insert the electronics module into the profile from the side using the 2 plates 77--
.
.
11
11
F1
J14
J10
MAIN
J11
1
J12
RESET/SETUP
0.0
+
J17
DL2
DL11
J22
J18
J7
V G 01 02 02
G R2
R1
T2
T1 G
J13
E1 G E2
G CH CL G
J8
J9
T
G
V RX TX G
J2
S2
V
I4
V G
I3
T
G
G
I2
I1
S1
J1
G
V G
V
J21
J23J24
J25
-
F
USB
ERR
BAT1
BAT2
SIC_OP
SIC_CL
EMERG
OPEN
1
6
Nm
5
2
2
2
ENGLISH
1
Translation of the original instructions
A1000 21 532210 04 - Rev.A
7
SAFETY CABLES AND SPACERS
1. Insert the end of each cable into the support profile 8-.
2. Insert 2 vibration damper spacers 8- onto the edge of the
profile. In the case of profiles longer than 3 m, add a spacer in the
middle 8-.
MOTOR
1. Insert the motor in the side of the support profile.
2. Fasten using the 3 plates with screws 9-
RETURN PULLEY
1. Insert the return pulley from the side 10-.
2. Fasten using the 2 plates with screws 10-
ENGLISH
.
8
Translation of the original instructions
1
2
Nm
6
9
2
6
6
Nm
6
1
10
A1000 22 532210 04 - Rev.A
MOTOR RELEASE MONITOR
OPTIONAL ACCESSORY)
Install the micro switch on the motor block 11.
INTERNAL RELEASE
Double leaf applications.
For passage openings (Vp) of between 800 and 1000 mm, it is recommended to install the release at the end opposite Motor_1.
For passage openings (Vp) of between 1000 and 3000 mm, it is recommended to install the release close to Motor_1.
Release knobs are available for H100 or H140 covers. The method of assembly and adjustment is the same for both versions.
The knob must be unscrewed and removed to open the automation casing
after mounting the internal release.
1. Turn the adjustment nut, with the relative locknut 12-.
2. Extract about 20 cm steel cable from the sheath. Insert the cable
into the adjustment nut and pass it into the release device 12-.
3. Tighten the screw 12- to lock the steel cable.
4. Move the black cable sheath against the adjustment screw and
screw the adjustment screw fully into the bracket.
5. Insert two plates into the profile 13- and install the release
knob on the side bracket.
6. Lock the knob: pull and turn it by 90° 12. The knob must maintain this position.
7. Run the cable with sheath into the suitable cable ducts up to the
motor block. Avoid bending the sheath too tightly.
8. Bring the cable with sheath close to part 14 and remove
any excess sheath.
9. Feed the cable into the guide 14- so that the sheath is in
contact with it. Insert the cable into the clamp .
10. Pull the block as far as it will go, compressing the springs.
Tighten the clamp screw to lock the steel cable.
11. Cut the excess steel cable.
XB LOCK
MOTOR BLOCK OPERATION TEST
The motor must be free to move: motor block not engaged in the
motor shaft coupling.
- Use the adjustment nut to regulate the tension of the cable
12-.
- Unlock the knob by turning it 90° and ensure the release is
working.
- Pull the knob to make sure that the door opening micro switch
is activated 14-).
If installation of the external release is required, use suitable key buttons.
Insert the release cable in the suitable housing in the motor block.
11
1
2
3
12
ENGLISH
Translation of the original instructions
13
3
14
A1000 23 532210 04 - Rev.A
75501500 2015
COVER DRILLING
18 mm diameter
Make a
18 mm diameter hole on the lengthways marking of the
cover 15-.
The hole must be centred with respect to the release knob.
CLOSED DOOR MONITOR SENSOR
OPTIONAL ACCESSORY)
Assemble the magnet on the carriage closest to the closing stop.
1. Screw the magnet 16- onto the carriage (use the threaded
hole normally used to attach the belt).
2. Install the sensor onto the bracket using the plastic nuts 16-.
3. Insert a threaded plate with screw into seat on the support profile
and fasten the bracket 16-.
After installing the door the position must be checked to ensure sensor
and magnet are aligned when the door is closed.
ENGLISH
EMERGENCY BATTERY KIT
1. Insert two plates into the support profile as shown in 17.
2. Fasten the battery support onto the support profile using the 2
screws and washers (provided).
Check the date on the label on the emergency battery through the window
!
on the battery support plate. 17- 97
Translation of the original instructions
1
15
16
2
6
Nm
6
IDENTIFICATION NUMBER
example:
75501500 2015
Sale code
year of manufacture (yyyy)
A1000 24 532210 04 - Rev.A
2
3
2
1
17
x2
7. ASSEMBLING THE A1000 CS FRAME
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
Ø 8 mm
5
A torque wrench must be used to achieve the specified fastening torques
!
(Nm).
When ordering the door frame, remember to take into account that the
opening safety clearances must be as indicated in standard EN 16005:2012
since no opening protection detectors can be installed on the A1000 door.
For manual lifting, arrange for an adequate number of people for the
weight of the leaf: 1 person for every 20 kg to be lifted.
glass shims
7.1 ENTRY WITH TK50 PROFILES
PRELIMINARY OPERATIONS
1. Check soundness of the installation opening (Masonry, Structural
Metal Work etc.).
2. Take the measurements of the opening.
The door frame must be fastened to the structure with suitable fasteners
!
(dowels, self-tapping screws etc. ).
3. Measure the door frame and compare them with the opening
measurements.
4. Check floor levelness with a spirit level.
Ensure there are no hydraulic coils or electrical conduits under the floor
!
at the planned drill points.
ASSEMBLING THE FRAME
The supply includes:
- upper head section with reinforcement counter-plate for A1000
- 2 mobile leaves assembled with or without glazing
- 2 fixed side leaves without glazing to be assembled with upper
head section
- seal for fixed glass leaves
- frame assembly screws kit
1. Mount the upper balancing profile on the opening (STD solution)
19
.
-
2. Fasten with appropriate screws with minimum 500 mm pitch.
3. Assemble the entry door parts, consisting of 2 leaves open at
the top and connect it to the head section connection profile
means of the connecting bracket shown 19
section to the profile using the supplied screw kit.
4. Lift the assembled entry door.
5. Place the entry door in the opening and insert it into the top
balancing profile.
6. Check levelness with a spirit level.
7. Fasten the side balancing profiles using suitable screws next to
the grub screws 20-.
. Join the head
-
, by
1
18
2
19
ENGLISH
Translation of the original instructions
A1000 25 532210 04 - Rev.A
8. Check verticality with a spirit level.
9. Adjust the distance between the leaf profile and balancing profile
using the grub screws on the profile 20-. This adjustment
corrects any flaws on the wall surface.
10. Check proper vertical and horizontal alignment.
11. Fasten the fixed leaf sides as shown in 20-.
If the balancing profile needs to be cut, pay attention to the alignment
!
of the holes, which have a variable spacing. It is recommended to make
the reference marks for the cut starting from the top.
FASTENING THE FIXED LEAVES
Fixed leaves may be:
- with low skirting
- with high skirting
Fasten the fixed leaf to the floor by drilling the leaf 21- and fasten
it using suitable screws and dowels.
- Use adequate wall bits and dowels with screws.
ENGLISH
Ensure there are no hydraulic coils or electrical conduits under the floor
!
at the planned drill points.
MOUNTING MOBILE LEAVES
Mount the leaves as described in § 9 29.
GLAZING INSTALLATION
1. Place the 3 shims in the lower part of the profile 21-.
2. Place the glazing on the shims. 22
Handle the glazing adhering to the safety warnings in the Safety chapter.
!
3. Secure the glass using the beading supplied 22-.
4. Insert the beading along the entire length of the perimeter.
The seal must be inserted with the spline side towards the inside of the
!
Translation of the original instructions
profile 22
ASSEMBLY OF THE HEAD SECTION TO THE UPPER PROFILE
Mount the assembled head section onto the upper profile by means
of suitable attachments.
After mounting the head section, perform all procedures to secure the
leaf to the carriages as set out in the chapters concerning kit assembly.
Refer to chapter § 8 also for all the adjustment procedures.
.
-
-
7.2 ENTRY DOOR WITH TK20 PROFILES
PRELIMINARY OPERATIONS
1. Check soundness of the installation opening (Masonry, Structural
Metal Work, etc.).
2. Take the measurements of the opening.
The frame must be fastened to the structure with suitable attachments.
!
Ensure there are no hydraulic coils or electrical conduits under the floor
at the planned drill points.
3. Measure the door frame and compare them with the opening
measurements.
4. Check floor levelness with a spirit level.
4
3
3
20
2
1
3
21
2
3
5
1
4
5
22
A1000 26 532210 04 - Rev.A
ASSEMBLING THE FRAME
The supply includes:
- 4 leaves (2 fixed leaves and 2 mobile leaves with installed glazing).
- side and upper balancing profiles
- alignment profile
- fixed leaf beading
- floor shoe
1. Install the upper balancing profile 23-.
2. Install the side balancing profiles 23-.
3. Mount the floor profile 23-.
4. Insert the fixed leaf by tilting it and inserting it into the top profile
24
.
5. Place horizontally then fasten the leaf.
6. Mount the upper labyrinth profile 24-.
MOUNTING MOBILE LEAVES
Mount the leaves as described in § 9 29.
ASSEMBLY OF THE HEAD SECTION TO THE UPPER PROFILE
Mount the assembled head section onto the upper profile by means
of suitable attachments.
After mounting the head section, perform all procedures to secure the
leaf to the carriages as set out in the chapters concerning kit assembly.
For all the adjustment procedures, also refer to chapter § 8 28.
View from automation side
ENGLISH
23
Translation of the original instructions
fixed leaf
mobile leaf
24
A1000 27 532210 04 - Rev.A
80
8. INSTALLING THE HEAD SECTION
80 mm
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
8-10-13
Ø 8 mm
For manual lifting, there should be 1 person for every 20 kg to be lifted.
ENGLISH
8.1 PRELIMINARY OPERATIONS
1. To be able to perform fastenings, the casing and electronics module must be temporarily disassembled and the components must
be moved as they are a hindrance.
To make subsequent replacing easier, mark components’ positions.
- With the automation on the ground, extract the safety cables
and remove the casing.
- Loosen the screws of the electronics module and remove it.
- Loosen the screws of the components that are a hindrance (e.g.
motors) and slide them along the profile.
2. Establish the fastening height of the support profile:
see installation diagrams 102 103 104
The minimum distance between the top of the support profile and the
!
ceiling must be
Translation of the original instructions
Check the horizontal with a spirit level.
3. Proceed according to the intended type of installation.
5
80 mm 25.
8.2 FASTENING TO THE WALL
The supporting wall must be adequate for the weight of the entry door
!
(automation with leaves). It is recommended to use dowels with adequate
screws and tightening torque.
1. Lift the support profile to the established fastening height.
2. Mark the drilling points on the wall.
Check the horizontal with a spirit level.
!
3. Drill the holes on the wall.
- Use suitable drill bits for the wall material.
4. Lift the support profile. Start fastening at a vertical slot at one end
and a horizontal slot at the other end.
Check the horizontal with a spirit level.
!
5. First fasten it in the centre and then fasten it at the other points,
alternating vertical and horizontal slots at a distance of 200 mm
25.
Upon completing head section installation, reposition the components you
have moved and reassemble the electronics module in the correct position.
Finally, fit again the safety cables and the casing.
Screws and dowels not supplied.
37,537,537,5
38
A1000 28 532210 04 - Rev.A
ceiling
80
25
4
4
9. INSTALLING THE LEAVES
RISKS
PERSONAL PROTECTIVE EQUIPMENT
1
REQUIRED TOOLS
8
6
For manual lifting, there should be 1 person for every 20 kg to be lifted.
9.1 MOUNTING THE LOWER SHOES
SHOE WITH TK50BRACKET
For fastening to the wall or the fixed leaf 26.
- use suitable screws (not provided).
TK50
SWIVEL SHOE
For fastening to the floor 27.
- use suitable screws (not provided).
SHOE WITH TK20
For fastening to the fixed leaf 28.
- use suitable screws (not provided).
Check leaf verticality.
!
When the leaf is open or closed, the shoe must be fully inside the lower
leaf profile.
The distance between the shoe and the lower profile must be 4mm (ref.
BRACKET
4
26-27-28).
1
4
35
15
2
16
1
22
26
20
25
3
27
ENGLISH
Translation of the original instructions
4
1
40
35
15
2
4
4
38
A1000 29 532210 04 - Rev.A
16
4
13
22
20
25
5
26
2
3
28
9.2 MOUNT PROFILES ON THE LEAVES
Before installing the leaves, ensure there is no cutting or dragging hazard.
!
Check leaf verticality.
Remove any protrusions and/or sharp edges on the frame and leaves.
1. Position and fasten the attachment profile onto the top of the
leaf 29.
Use suitable screws for the weight of the leaf with adequate tightening
!
torque.
2. Position and fasten the lower guide profile onto the bottom of
the leaf 30.
9.3 MOUNT THE LOWER SWEEPER
(OPTIONAL ACCESSORY)
1. Cut the sweeper to the same length as the leaf.
2. Insert the brush into the appropriate housing in the lower guide
profile 30-.
ENGLISH
GLASS LEAVES
For installation of glass leaves see the dedicated section: § 10 32.
9.4 INSTALLING THE LEAVES
Install each leaf as described below.
1. Disassemble the 2 carriages:
- Remove the 2 fastening screws 31-.
- Separate the top plate of the carriage from the bottom plate
31-.
2. Slowly insert the lower plates of the carriage into the profile
31-.
3. Adjust the position of the two plates on the leaf.
- Keep to the measurements indicated in diagrams 9192
93
Translation of the original instructions
and the positions shown in figures:
- 94 for RIGHT single leaf automations
- 95for LEFT single leaf automations
- 96 for DOUBLE leaf automations
4. Fasten the plates of the carriages using the 2 screws 31-.
For manual lifting, there should be 1 person for every 20 kg to be lifted.
Adjust the counter wheel 34.
!
1
8
Screws not supplied.
1
6
Nm
29
30
31
A1000 30 532210 04 - Rev.A
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