FAAC International Inc.
Headquarter & East Coast Operations
3160 Murrell Rd
Rockledge, FL 32955
Tel. 800 221 8278
www.faacusa.com
FAAC International Inc.
West Coast Operations
357 South Acacia Avenue
Fullerton, CA 92831
Page 2
TABLE OF CONTENTS
IMPORTANT SAFETY INFORMATION 3
Important Safety Instructions 3
Important Installation Instructions 3
General Safety Precautions 4
UL325 Gate Operator Classifications 5
Installing the Warning Signs 5
1. DESCRIPTION & SPECIFICATIONS 6
1.1. Maximum Use Curve 6
1.2 Technical Specifications 6
2. DIMENSIONS 7
3. ELECTRIC LAYOUT 7
4. INSTALLATION 7
4.1. Preliminary Checks 7
4.2. Foundation Plate Installation 7
4.3. Mechanical Installation 8
4.4. Installing The Rack 8
4.5. Installation Of Chain Pinions 9
5. CONTROL BOARD 780D 10
5.1. Warnings 10
5.2. 780D Technical Specifications 10
5.3. Layout And Components 10
5.4. Electric Connections 11
5.5. Programming 13
6. START-UP 16
6.1. Electric Connections 16
6.2. Opening - Closing Directions 16
6.3. Determining Stop Points At Travel Limit 16
6.4. Inputs Check 17
6.5. Mechanical Clutch Adjustment 17
6.6. Travel Limits Check 17
6.7. Safety Devices Check 17
7. FINAL OPERATIONS 18
8. MANUAL OPERATION 18
9. RESTORING NORMAL OPERATION 18
10. MAINTENANCE 19
10.1. Removing Board And Transformer 19
10.2. Oil Top-Offs 19
10.3. Repairs 19
11. LOGICS TABLES 20
12. SPARES PARTS DIAGRAM 22
13. TROUBLESHOOTING 24
844ER_732242_RevB_US - Jan 2017
2
Page 3
IMPORTANT SAFETY INFORMATION
Important Safety Instructions
WARNING: TO REDUCE THE RISK OF SEVERE INJURY OR
DEATH:
• READ AND FOLLOW ALL INSTRUCTIONS.
• Never let children operate or play with the gate
controls. Keep remote controls away from children.
• Always keep people and objects away from the
gate. NO ONE SHOULD CROSS THE PATH OF A
MOVING GATE.
• Test the gate operator monthly. The gate MUST
reverse on contact with a rigid object or when an
object activates a non-contact sensor. If necessary,
adjust the force or the limit of travel and then retest
the gate operator. Failure to properly adjust and
retest the gate operator can increase the risk of injury
or death.
• Use the manual release mechanism only when the
gate is not moving.
• KEEP GATE PROPERLY MAINTAINED. Have a qualified
service person make repairs to gate hardware.
• The entrance is for vehicles only. Pedestrians must use
a separate entrance.
• SAVE THESE INSTRUCTIONS.
Important Installation Instructions
1. Install the gate operator only when the following conditions have been met:
• The operator is appropriate for the type and usage
class of the gate.
• All openings of a horizontal slide gate have been
guarded or screened from the bottom of the gate
to a minimum of 6 feet (1.83 m) above the ground
to prevent a 2-1/4 inch (57.2 mm) diameter sphere
from passing through openings anywhere in the gate
or through that portion of the adjacent fence that the
gate covers when in the open position.
• All exposed pinch points are eliminated or guarded.
• Guarding is supplied for exposed rollers.
2. The operator is intended for installation on gates used by
vehicles only. Pedestrians must be provided with a separate access opening.
3. To reduce the risk of entrapment when opening and
closing, the gate must be installed in a location that
allows adequate clearance between the gate and
adjacent structures. Swinging gates shall not open
outward into public access areas.
4. Before installing the gate operator, ensure that the gate
has been properly installed and that it swings freely in
both directions. Do not over-tighten the operator clutch
or pressure relief valve to compensate for a damaged
gate.
5. Controls intended for user activation must be located
at least six feet (6’) away from any moving part of the
gate and where the user is prevented from reaching
over, under, around or through the gate to operate the
controls.Exception: Emergency access controls only
accessible by authorized personnel (e.g. fire, police, EMS)
may be placed at any location in the line-of-sight of the
gate.
6. The Stop and/or Reset buttons must be located within
line-of-sight of the gate. Activation of the reset control
shall not cause the operator to start.
7. All warning signs and placards must be installed and
easily seen within visible proximity of the gate. A minimum
of one warning sign shall be installed on each side of the
gate.
8. For gate operators that utilize a non-contact sensor
(photo beam or the like):
• See instructions on the placement of non-contact
sensors for each type of application.
• Exercise care to reduce the risk of nuisance tripping,
such as when a vehicle trips the sensor while the gate
is still moving.
• Locate one or more non-contact sensors where the
risk of entrapment or obstruction exists, such as at the
reachable perimeter of a moving gate or barrier.
• Use only FAAC “Photobeam” photoelectric eyes to
comply with UL325.
9. For gate operators that utilize a contact sensor (edge
3
Page 4
Important Installation Instructions (continued)
sensor or similar):
• Locate one or more contact sensors where the risk
of entrapment or obstruction exists, such as at the
leading edge, trailing edge, and post mounted
both inside and outside of a vehicular horizontal
slide gate
• Locate one or more contact sensors at the bottom
edge of a vehicular vertical lift gate.
• Locate one or more contact sensors at the bottom
edge of a vertical barrier (arm).
• Locate one or more contact sensors at the pinch
point of a vehicular vertical pivot gate.
• Locate hard-wired contact sensors and wiring so
that communication between sensor and gate
operator is not subjected to mechanical damage.
• Locate wireless contact sensors, such as those
that transmit radio frequency (RF) signals, where
the transmission of signals are not obstructed or
impeded by building structures, natural landscaping or similar hindrances. Wireless contact
sensors shall function under their intended end-use
conditions.
• Use only FAAC XS 55, CN 60 E edge sensors.
General Safety Precautions
Gate Construction
Vehicular gates should be constructed and installed in
accordance with ASTM F2200: Standard Specification for
Automated Vehicular Gate Construction.
For more information, contact ASTM at: www.astm.org
Installation
• If you have any questions or concerns regarding the
safety of the gate operating system, do not install the
operator and consult the manufacturer.
• The condition of the gate structure itself directly affects
the reliability and safety of the gate operator.
• Only qualified personnel should install this equipment.
Failure to meet this requirement could cause severe
injury and/or death, for which the manufacturer cannot
be held responsible.
• The installer must provide a main power switch that
meets all applicable safety regulations.
• It is extremely unsafe to compensate for a damaged
gate by increasing hydraulic pressure.
• Install devices such as reversing edges and photo
beams to provide better protection for personal
property and pedestrians. Install reversing devices that
are appropriate to the gate design and application.
• Before applying electrical power, ensure that voltage
requirements of the equipment correspond to the
supply voltage. Refer to the label on your gate operator
system.
Usage
• Use this equipment only in the capacity for which it was
designed. Any use other than that stated should be
considered improper and therefore dangerous.
• The manufacturer cannot be held responsible
for damage caused by improper, erroneous or
unreasonable use.
• If a gate system component malfunctions, disconnect
the main power before attempting to repair it.
• Do not impede the movement of the gate, you may
injure yourself or damage the gate system as a result.
• This equipment may reach high thermal temperatures
during normal operation, therefore use caution when
touching the external housing of the gate operator.
• Use the manual release mechanism according to the
procedures presented in this manual.
• Before performing any cleaning or maintenance
operations, disconnect power to the equipment.
• All cleaning, maintenance or repair work must be
performed by qualified personnel.
4
Page 5
UL325 Gate Operator Classifications
RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I
A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II
A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing
units (five or more single family units), hotels, parking garages, retail stores or other buildings that service the general
public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III
A vehicular gate operator system intended for use in industrial locations or buildings such as factories, loading docks
or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV
A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security
areas or other restricted access locations that do not service the general public, and in which unauthorized access
is prevented via supervision by security personnel.
Installing the Warning Signs
This FAAC slide gate operator is supplied with two warning
signs to alert people that a possible hazard exists and that
appropriate actions should be taken to avoid the hazard
or to reduce exposure to it.
Permanently install one warning sign on each side of the
gate so they are fully visible to traffic and pedestrians.
Use appropriate hardware such as metal screws (not supplied) to permanently install each warning sign.
5
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844 OPERATOR
1. DESCRIPTION AND SPECIFICATION
The FAAC Model 844 is an electro-mechanical operator for
sliding gates transmitting motion to the sliding leaf via a rack or
chain pinion appropriately coupled to the gate.
The non-reversing system ensures the gate is mechanically
locked when the motor is not operating and, therefore, no lock
needs to be installed.
The gearmotor is equipped with a mechanical clutch which,
combined with an electronic device, offers the necessary adjustable anti-crushing safety and guarantees stopping or reversing
the gate movement. A handy manual release makes it possible
to move the gate in the event of a power cut or malfunction.
The control board, if supplied with the gearmotor, it is placed
inside the operator.
The 844 automated system is designed and manufactured to
control access of vehicles. Do not use for any other purpose.
Fig. 1
where:
Ta = opening time
Tc = closing time
Tp = pause time
Ti = time of interval between two complete cycles
Use Frequency Graph
% Freq. Used% Duty Cycle
100
90
80
70
60
50
40
30
20
10
1. Mounting Brackets
2. Pinion
3. Limit Sensor Switch
4. Operator Cover
5. 780 D Control Board
6. Adjustment Screw for
Anti-crushing Clutch
7. Oil Filling Plug
8. Operator Grounding
9. Lever Operated Release
System
10. Protective Side Panels
11. Cover for 780D Control
Board
1.1. Maximum Use Curve
The curve makes it possible to establish maximum work time (T)
according to use frequency (F). The 844 gearmotor can operate
non-stop at 70% use frequency.
To ensure efficient operation, operate in the work range below
the curve.
Important: The curve is obtained at a temperature of 75°F. Exposure to direct sunlight can reduce use frequency down to 20%.
Calculating Use Frequency
The percentage of effective work time (opening + closing) compared to total time of cycle (opening + closing + pause times).
Calculation formula:
Ta + Tc
%F = X 100
Ta + Tc + Tp + Ti
12 3456789101112
0
Time (h)
1.2 Technical Specifications
Type of Pinion
Power Supply
Absorbed Power
Reduction Ratio
Max. Thrust
Max. Torque
Winding Thermal Protection
Use Frequency70% (see graph)
Oil Quantity
Type of Oil
Ambient Operating Temperature
Weight
Protection Class
Gate Max. Weight
Gate Speed
Gate Max. Length
Clutchtwin-disk in oil bath
Protective Treatmentcataphoresis
Control Board
Limit-Switchmagnetic or inductive
Overall Dimensions L x H x D
Electric Motor Technical Specifications
Rotation Speed
Power
Current
Starting Capacitor
Power Supply
To ensure safety and an efficiently operating automated system, make sure the following conditions are observed:
• The gate structure must be suitable for automation. For
example, wheel diameter must be in proportion to the
weight of the gate to be automated, an upper guide
must be provided, mechanical stop limits to prevent the
gate derailing must be installed.
• The soil must permit sufficient stability for the concrete pad.
• There must be no pipes or electric cables in the pad
excavation area.
• If the operator is exposed to passing vehicles, install, if
possible, adequate means of protection against accidental impact.
• Check if an efficient grounding is available for connection
to the gearmotor.
4.2. Foundation Plate Installation
1. Assemble the foundation plate as shown in Fig 4. The
foundation plate must be located as shown in Fig 5 (right
closing) or Fig 6 (left closing) to ensure that the rack and
pinion mesh correctly.
0 to 2
6
- Measurements in Inches
2. Prepare a concrete pad as shown in Fig.7, following the
suggested dimensions. It’s recommended to have the pad
a minimum of 4” above level grade to avoid any flooding
of the operator. The underground depth of the concrete
pad is determined by the soil condition and the local
building codes. Make sure the concrete pad is leveled.
3. Provide one or more conduit pathways for all power and
accessory connections. Extend the conduit about of 1/2”
above the level of the concrete pad.
4. After the concrete is poured in the forms and before it
has a chance to set, insert the foundation plate into the
cement and position it flush with the top of the concrete
and aligned with the top of the lower gate frame. Use the
dimensions shown in Figs 5 or 6 to align your foundation
plate. Allow the concrete to set for a minimum of two days
before installing the operator.
5. Route the wires in the conduits. To facilitate the connections allow for about 15” of extra length of cables out of
the conduit. Separate the high and low voltage wires in
different conduits.
7
Page 8
- Measurements in Inches
4 ⅜ (Z16)
- Measurements in Inches
Fig. 7
11.5
Fig. 11
3
1.75
6.25
3
2⅜
4
7
2⅜
1.75
- Measurements in Inches
0.25
12.25
4.3. MECHANICAL INSTALLATION
1. Assemble the mounting brackets and anti-vibration spacers
on the operator as shown in Fig. 8.
2. Open the cover, remove the securing screws.
3. Attach the operator to the plate, using the supplied washers
and nuts as shown in Fig. 9. During this operation, route
cables through the opening inside the lower half-casing
of the operator (Fig.10 - Ref. A).
Fig. 8
Fig. 9
Fig. 10BFig. 10A
4 ¾ (Z20)
2 ½
⅝ to 1 ¼
2
4. Adjust the height
and distance from
the gate as shown
in Fig 11.
5. Secure the operator to the foundation plate, tighten
nuts as shown in
Fig. 12.
Fig. 12
4.4. INSTALLING THE RACK
4.4.1. STEEL RACK TO WELD (Fig. 13)
1. Place the three threaded
dowel nuts on the rack
element, positioning them
at the top of the slot. In
this way, the slot play will
allow any adjustments to
be made.
2. Manually move the leaf to
its closed position.
3. Lay the first piece of rack
level on the pinion and weld the threaded dowel nut to the
gate as shown in Fig. 15.
4. Move the gate manually, checking that the rack is resting
on the pinion, then weld the second and third dowel nut.
5. Place another rack element next to the previous one, use
a third piece of rack (as shown in Fig. 16) to synchronize
the teeth of the first two elements.
6. Move the gate manually and weld the three threaded
dowel nuts. Proceed as described until the gate is fully
covered.
4.4.2. STEEL RACK TO SCREW (Fig. 14)
Fig. 13
To access the electronic board, route the cables through the
appropriate hole, using the supplied rubber cable-clamp.
Make sure to strip the jacket on all cables so that the clamp
holds single cables only (Fig.10 - Ref. B).
15 ¾
1. Manually move the leaf to
its closing position.
2. Lay the first piece of rack
level on the pinion and
place the spacer between
the rack and the gate,
positioning it at the top of
the slot.
3. Mark the drilling point on the
gate. Drill a Ø ¼ inch hole and apply thread with a Ø 5/16
inch male tap. Screw in the bolt.
4. Move the gate manually, checking that the rack is resting
on the pinion. Repeat step 3.
8
Fig. 14
Page 9
1
⅛ to ½
- Measurements in Inches
6. Place another rack element next to the previous one, use a third
piece of rack (as shown
in Fig. 16) to synchronize
the teeth of the first two
elements.
7. Move the gate manually and secure the
first element. Proceed
as previously described
until the gate is fully
covered.
Fig. 15
4.5.2. MODEL 844 ER RF (Figs. 20 & 21)
3. Insert the pin g on the shaft, using a hammer.
4. Fit the idle transmissions bracket on the operator flange,
using the four screws a (M5 x 12) and the appropriate washers b, in the kit as shown in Fig. 20.
5. Fit the chain pinion on the shaft, making the channel coincide with the pin and tighten the screw d and the appropriate
washers e and f.
6. Pass the chain as shown in Fig. 21A and install the cover
with screw a and washer c as in Fig. 20.
Fig. 20
g
b
a
c
a
f
e
d
Fig. 16
Notes on Rack Installation
• Make sure that, during gate travel, no rack elements derail
from the pinion.
• Do not, for any reason, weld the rack elements either to the
spacers or to each other.
• When the rack has been installed, to ensure that it meshes
correctly with the pinion, lower the gearmotor position by
about 1/16 inch (Fig. 17).
• Manually check that the
gate regularly reaches
the mechanical stop li-
inch
16
mits and make sure there
is no friction during gate
travel.
• Do not use grease or other
lubricants between rack
Fig. 17
and pinion.
4.5. INSTALLATION OF CHAIN PINIONS
The operators for chain and idle transmissions require the installation of a Z16 or Z20 chain pinion.
4.5.1. MODEL 844 ER CAT (Figs. 18 & 19)
1. Insert the pin on the shaft, using a hammer.
2. Fit the chain pinion on the shaft, making the channel coincide with the pin. Tighten the screw and the appropriate
washers.
Fig. 18
Fig. 19
Fig. 21A
4.5.3. LIMIT SWITCHES
In case of operators with magnetic limit switches, you have to
provide a bracket to mount them on the gate, following the
proper distances shown in Fig. 21B.
Fig. 21B
0 to ⅜
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Page 10
5. CONTROL BOARD 780D
5.1. WARNINGS
Important: Before attempting any work on the control board
(connections, maintenance), always turn off power.
• Check local wiring codes in all cases and follow all local building
codes. Wiring and hookup should be performed by qualified
electricians/installers only.
• AC power should be supplied from a circuit breaker panel and
must have its own dedicated circuit breaker. This supply must
include a green ground conductor.
• Properly ground the gate operator to minimize or prevent damage from power surges and/or lightning. Use a grounding rod if
necessary. Connect the ground cable to the PE terminal on J7
(Fig. 22), and to the ground lug on the operator (Fig. 40). A surge
suppressor is recommended for additional protection.
• Always separate power cables from control and safety cables
(push-button, receiver, photocells, etc.).
5.2. 780D TECHNICAL SPECIFICATIONS
Power Supply
Input Power10 W
Motor Max. Load1000 W
Accessories Max.
Load (A)
Operating Ambient
Temperature
Protection Fuses2 (see Fig. 22 and Section 5.3)
Function LogicsAutomatic / “Stepped” automatic /
Work TimeProgrammable (from 0 to 4.1 min.)
Pause TimeProgrammable (from 0 to 4.1 min.)
Thrust ForceAdjustable over 50 levels
Terminal Board InputsOpen - Partial Open - Opening safety
On-Connector InputsOpening and closing limit-switch -
115 Vac (+
0.5 A
-4°F to +131°F
Semi-automatic / Safety devices /
Semi-automatic B / Dead-man C /
“Stepped” semi-automatic / Mixed B/C
logic
devices - Closing safety devices - Stop
- Edge - Power supply+ground
Motor capacitor
10% -6%)
780D Technical Specifications (continued)
Terminal Board
Outputs
Rapid Connector5-pin card connection for RP receivers
Programming3 keys (+, -, F) and display, "basic" or
Flashing lamp - Motor - 24 VDC accessories power supply- 24 VDC indicatorlight / Timed output / Electric lock command - 'traffic lights' - Failsafe
"advanced" mode
5.3. LAYOUT AND COMPONENTS
DL SIGNALLING AND PROGRAMMING DISPLAY
Led INPUTS STATUS CONTROL LED
J1 LOW VOLTAGE TERMINAL BLOCK
J2 CONNECTOR FOR RP RECEIVER
J5 CONNECTOR FOR MOTOR STARTING CAPACITOR
J6 MOTOR AND FLASHING LAMP CONNECTION TERMINAL BLOCK
J7 VAC POWER SUPPLY TERMINAL BLOCK
J8 DOUBLE CONNECTOR - RAPID CONNECTION TO LIMIT-SWITCH
F1 MOTOR AND TRANSFORMER PRIMARY WINDING FUSE (F 5A - 230V;
F 10A - 115V)
F2 LOW VOLTAGE AND ACCESSORIES FUSE (T 800mA)
F "F" PROGRAMMING PUSH-BUTTON
– "–" PROGRAMMING PUSH-BUTTON
+ "+" PROGRAMMING PUSH-BUTTON
J1 CONNECTOR
1 OPEN A (total opening)
2 OPEN B (partial opening)
3 FSW-OP (opening safety devices)
4 FSW-CL (closing safety devices)
5 STOP
6 SAFE (“edge” safety devices)
7 - (negative for power supply to accessories)
8 - (negative for power supply to accessories)
9 +24V (supply to accessories)
10 +24V (supply to accessories)
11 FSW-TX (negative for emitting photocells - FAILSAFE)
12 AA (negative for Audio Alarm)
J7
Fig. 22
F1
J6
J5
F2
J8
10
Led
+
–
F
J1
DL
Led
J2
Page 11
5.4. ELECTRIC CONNECTIONS
J
5
O
OP
P
E
E
N B
N
A
PARTIAL OPEN
TOTAL
OPEN
O
P
J1
S
A
F
C
E
L
For connection of the
photocells and safety
devices, see Section
5.4.1.
STOP
+
+
A
A
BLUE
AUDIO ALARM
~ VAC
VAC (Max. 60W)
Capacitor
LIMIT-SWITCH
Opening Safety Devices:Active only during gate opening movement. When an
obstacle is detected they cause immediate reversing
and resumption of the opening motion on release (see
advanced programming in Section 5.5.2.)
Closing Safety Devices:Active only during gate closing movement. When an
obstacle is detected they cause reversing, either immediate or on release (see advanced programming
in Section 5.5.2.)
Edge Safety Devices:Active during the gate opening and closing move-
ments. They cause immediate reversal of motion and
stopping after two seconds.
Encoder:Monitors for an obstacle during gate opening and
closing movements. It causes immediate reversal of
motion and stopping after two seconds.
Note: For compliance with the UL325 Ed. 6 all safety devices that protect entrapment zones must be monitored.
The 844 operator monitors the safety devices with the FAIL
SAFE function.
See advance programming in Section 5.5.2 tor details on the
different options for Fail Safe. A minimum of one external de-
vice on opening and one external device on closing must be
connected and monitored. See the following figures for various
examples of connections.
Connection of a pair of monitored opening photocellsa pair of
monitored closing photocells
A
Fig. 23
5.4.1. Connection of Photocells and Safety Devices
For compliance with UL325 all the entrapment zones generated
by the moving gate must be protected by safety devices. See
Fig. 24 for a typycale example of how safety devices can be
installed to protect entrapment zones.
Closing
photocells
"Edge" safety devices
Closing photocells
Opening photocells
Fig. 24
+
+
OP
N
EN
A
PE
O
OP
CL
B
RX OPENTX OPEN
RX CLOSE
FE
SA
+
+
+
TX CLOSE
+
Fig. 25
11
Page 12
Connection of a pair of monitored opening photocells and a
SA
FE
+
+
O
PE
N
B
A
OP
EN
OP
CL
7
9
ON
XS 55
CN 60 E
14
+
OPEN
EDGE
XS 55
CLOSE
EDGE
monitored closing edge
OP
CL
N
EN
B
A
PE
O
OP
RX OPENTX OPEN
FE
SA
+
+
+
+
CLOSE
EDGE
XS 55
9
+
CN 60 E
14
ON
7
Connection of a monitored sensing edge in closing and opening
Fig. 28
Connection of a pair of monitored opening photocells, monito-
red closing photocells and a monitored closing edge
OP
CL
N
EN
B
A
PE
O
OP
FE
SA
+
+
Connection of a pair of monitored closing photocells and a
monitored opening edge
OP
CL
N
EN
B
A
PE
O
OP
RX CLOSETX CLOSE
FE
SA
+
+
+
OPEN
EDGE
XS 55
9
ON
7
+
14
CN 60 E
Fig. 26
+
Fig. 27
RX OPENTX OPEN
+
+
RX CLOSE
TX CLOSE
+
+
XS 55
CLOSE
EDGE
XS 55
Fig. 29
OPEN
EDGE
9
+
CN 60 E
14
ON
7
5.4.2. J7 Terminal Block - Power Supply (Fig. 23)
POWER SUPPLY (Terminals PE-N-L):
PE : Ground connection
N : AC Power ( Neutral )L : AC Power ( Line )
Consult the relevant tables for a detailed description of
operation in the different logics
12
Page 13
OPEN A - “Total Opening” Command (Terminal 1): any pulse generator (push-button, detector, etc.) which, by closing
a contact, commands total opening and/or closing of the
gate leaf.
To install several total opening pulse generators, connect the
N.O. contacts in parallel (Fig. 30).
OPEN B - “Partial Opening” or “Closing” Command
(Terminal 2): any pulse generator (push-button, detector,
etc.) which, by closing a contact, commands partial
opening and/or closing of the gate leaf. In the B, C and B/C
logics, it always commands gate closure.
To install several partial opening pulse generators, connect
the N.O. contacts in parallel (Fig. 30).
Connection of two N.O. contacts in parallel
(Open A, Open B)
Fig. 30
FSW OP - Opening Safety Devices Contact (Terminal 3):
The purpose of the opening safety devices is to protect the
leaf movement area during opening. During opening, in the
A-AP-S-E-EP logics the safety devices reverse the movement
of the gate, or stop and restart the movement when it is released (see advanced programming in Section 5.5.2). During the opening cycle in logics B, C and B/C, they interrupt
movement. They never operate during the closing cycle.
If the Opening Safety Devices are engaged when the gate
is closed, they prevent the opening movement.
Note: If no opening safety devices are needed, jumper
terminals FSW OP and -.
The purpose of the closing safety devices is to protect the
gate movement area during closing. During closing, in the
A-AP-S-E-EP logics, the safety devices reverse the movement
of the gate, or stop and reverse the movement when it is
released (see advanced programming in Section 5.5.2).
During the closing cycle in logics B, C and B/C, they interrupt
movement. They never operate during the opening cycle.
If the Closing Safety Devices are engaged when the gate is
open, they prevent the closing movement.
Note: If no closing safety devices are needed, jumper
terminals FSW CL and -.
STOP- STOP Contact (Terminal 5):
Any device (e.g. a push-button) which, by opening a contact, stops gate movement.
To install several STOP devices, connect the N.C. contacts in
series (Fig. 31).
Note: If STOP devices are not connected, jumper the
STOP and - terminals.
SAFE - EDGE Safety Device Contact (Terminal 6):
The purpose of the edge safety device is to protect the leaf
movement area during opening/closing. In all logics, during
opening and closing, the safety device reverses gate movement for 2 seconds. If the safety devices operate again
during the 2-seconds reversing time, it stops movement
(STOP) without any reversing.
If the Edge Safety Device is engaged while the gate is closed or open, it prevents movement.
Note: If edge safety devices are not needed, jumper
terminals SAFE and -.
– Negative for power supply to accessories
(Terminals 7 and 8)
+ 24 VDC - Positive for power supply to accessories
(Terminals 9 and 10)
Important: Accessories max. load is 500 mA. To calculate the
load, refer to the instructions for the individual accessories.
TX -FSW - Negative for Power Supply to Photocell Transmitters or edge controller (Terminal 11)
Use this terminal to connect the negative transmitters of the
photocell power and enable the FAIL SAFE function (see
advanced programming in Section 5.5.2) for compliance
with UL325 Ed. 6
With this function is enabled, the equipment checks for
proper operation of the photocells or edge controller before
every opening or closing cycle.
A.A. - Power Supply to Audio Alarm (Terminal 12)
Connect the supplied Audio Alarm as shown in fig. 23. The
alarm will sound upon two consecutive obstacle detections
by the operator. It will sound continuosly until the activation
of the STOP input or a power cycle.
5.4.5. J2 Connector - Rapid Connection to RP
This is used for rapid connection of RP receivers (see Fig.
38). Fit the accessory with the components side toward
connector J1. Insert and remove after cutting power.
5.4.6. J5 Connector - Rapid Connection to Capacitor
Quick-fit connector for connecting the motor starting
capacitor.
5.4.7. Double Connector J8 - Limit-Switch Quick Fit
Quick-fit connector for connecting the limit-switch. For
connecting both the MLS magnetic limit-switch and the
inductive limit-switch (Fig. 23 Ref. ) to the operator.
RP
Connection of two Stop N.C. contacts in series
Fig. 31
Fig. 32
13
Page 14
5.5. PROGRAMMING
+
To program operation of the automated system, access the
"PROGRAMMING" mode with keys F,+ and - on the cover.
Attention: before attempting to power up the system,
re-position the board's cover to avoid contact with high
voltage parts and to access the push-button keys on the
cover (Fig. 33).
-
F
Fig. 33
Programming is divided in two parts: BASIC and ADVANCED.
5.5.1. BASIC PROGRAMMING
To access BASIC PROGRAMMING, press key F:
• If you press it (and hold it down), the display shows the name
of the first function.
• If you release the key, the display shows the value of the
function that can be modified with keys + and -.
• If you press F again (and hold it down), the display shows the
name of the next function, etc.
• When you reach the last function, press F to exit the program,
and the display resumes showing the gate status.
The following table shows the sequence of functions
accessible in BASIC PROGRAMMING:
BASIC PROGRAMMING
Display Function Default
FUNCTION LOGICS (see table of logics):
= Automatic
= "Stepped" automatic
= "Safety" Automatic
= Semi-automatic
= "Stepped" Semi-automatic
= Dead-man
= "B" Semi-automatic
= Mixed Log.(B opening / C closing)
F
Display Function Default
FORCE:
Adjusts Motor thrust.
= minimum force
= maximum force
OPENING DIRECTION:
Indicates the gate opening movement
and makes it possible not to change the
motor connections on the terminal board.
= Rightward opening movement
= Leftward opening movement
STATUS OF AUTOMATED SYSTEM:
Exit from programming, save data, and
return to gate status viewing.
= Closed
= Now opening
= At "STOP"
= Open
= Pause
= "FAIL SAFE" error
= Now closing
= Now reversing
= Photocells tripped
= Sequential obstacle detection
NOTE: Status will be displayed after two consecutive triggers of the safe input or two consecutive obstacle
detections from the inherent entrapment protection device
(encoder). In this status the operator will also set off the audio
alarm. Normal operation can only be resumed by breaking
the stop circuit or resetting power.
5.5.2. ADVANCED PROGRAMMING
To access ADVANCED PROGRAMMING, press key F and, as
you hold it down, press key +:
• If you release key + , the display indicates the name of
the first function.
• If you release key F too, the display shows the value of the
function that can be modified with keys + and -.
• If you press key F (and hold it down), the display shows the
name of the next function, and if you release it, the value
that can be modified with keys + and - is shown.
• When you reach the last function, press F to exit the program,
and the display resumes showing the gate status.
The following table shows the sequence of functions
accessible in ADVANCED PROGRAMMING:
PAUSE TIME:
This has effect only if automatic logic
was selected.
Adjustable from to sec. in onesecond steps.
Subsequently, display changes to minutes and tens of seconds (separated by a
point) and time is adjusted in 10-second
steps, up to the maximum value of
minutes.
E.g. if the display shows , pause time
is 2 min. and 50 sec.
ADVANCED PROGRAMMING
Display Function Default
MAXIMUM TORQUE AT INITIAL THRUST:
The motor operate at maximum torque
(ignoring the torque setting) at start of move-
ment. Useful for heavy leaves.
= Active
= Disabled
F
14
+
+
Page 15
Display Function Default
FINAL BRAKING:
When the gate reaches the opening or
closing limit-switch, a braking stroke can
be selected to ensure the leaf is stopped
immediately. If decelerations are selected,
braking starts when they finish.
At value, braking is disabled.
Time can be adjusted from to in
0.01-second steps.
= Braking disabled
from to = Timed braking
FAIL SAFE:
This function allows to select wich safety inputs
will be monitored by the controller. it enables
a functional test of the photocells or safety edges before any gate movement. If the test fails
(device not present or not working are indicated by the value on the display), the gate
does not start moving.
FSW-OP, FSW-CL monitored
SAFE not monitored
Display Function Default
OPENING PHOTOCELLS LOGIC:
Select the tripping mode of the opening photocells.
They operate for the opening movement only:
they stop the movement and restart it when
they are released, or they reverse it immediately.
= Reverse immediately to closing
= Restart movement on release
ENCODER:
The encoder operates as an anti-crushing
device. If the gate hits an obstacle during
opening or closing, the encoder immediately
reverses the gate leaf movement for 2 seconds. If the encoder operates again during the
2-seconds reversing time, the movement stops
(STOP) without commanding any reversing.
Adjust the sensitivity of the anti-crushing system,
by varying the parameter between
(maximum sensitivity) and (minimum
sensitivity).
From to = Encoder active and sensitivity adjustment
IMPORTANT: Do not set the sensitivity to
FSW-OP, FSW-CL not monitored
SAFE monitored
FSW-OP, SAFE monitored
FSW-CL not monitored
FSW-CL, SAFE monitored
FSW-OP not monitored
FSW-OP, FSW-CL, SAFE monitored
PRE-FLASHING (5 s):
Activates the flashing lamp for 5 seconds
before start of movement.
= Disabled
= Only before opening
= Only before closing
= Before every movement
CLOSING PHOTOCELLS LOGIC:
Select the tripping mode of the closing photocells.
They operate for the closing movement only:
they stop movement and reverse it when they
are released, or they reverse it immediately.
= Reverse on release
= Reverse immediately to opening
Pre-limit switch DECELERATION:
You can select gate deceleration before the
opening and closing limit-switches have been
tripped.
= Deceleration disabled
From to = Deceleration
enabled
Post-limit switch DECELERATION:
You can select gate deceleration after the
opening and closing limit-switches have been
tripped.
= Deceleration disabled
from to = Deceleration enabled
15
Page 16
Display Function Default
PARTIAL OPENING:
You can adjust the width of partial leaf opening. from to .
For example, with pinion Z20, partial opening
can vary from 2' to 13'.
6. START-UP
6.1. ELECTRIC CONNECTIONS
Make all electrical connections to the board as described in
Section 5, including grounding the operator (Fig. 34).
WORK TIME (time-out):
It is advisable to set a value of 5 to 10 seconds
over the time taken by the gate to travel from
the closing limit-switch to the opening limitswitch and vice versa.
Adjustable from to sec. in one-second steps.
Subsequently, display changes to minutes and
tens of seconds (separated by a point) and
time is adjusted in 10 second steps, up to a
maximum value of minutes.
Attention: the set value will not exactly
match the motor's maximum operating
time if decelerations are used.
ASSISTANCE REQUEST (combined with
next function):
If activated, at the end of countdown (see the
next function: "Cycle Programming") it effects
2 sec. (in addition to the value already set
with the PF function) of pre-flashing at every
Open pulse (job request). It can be useful to
set scheduled maintenance jobs.
= Active
= Disabled
CYCLE PROGRAMMING:
To set countdown of system operation cycles.
Settable (in thousands) from to
thousand cycles.
The displayed value is updated as cycles
proceed.
GATE STATUS:
Exit from programming, save data and
return to viewing gate status (see Section
5.5.1.).
Note 1: To reset the programming default settings, check
that the edge input is closed (SAFE LED ON), and
simultaneously press keys +, - and F, holding them
down for 5 seconds.
Note 2: Modifications of programming parameters take
effect immediately, whereas changes are saved to
memory only after you exit programming and return
to normal gate status viewing. If the equipment is
powered down before returning to status viewing,
any modifications will be lost.
Fig. 34
6.2. OPENING - CLOSING DIRECTIONS
Power up the system and set the opening direction on the
board (see Section 5.5.1).
If opening direction is to the RIGHT ():
OPENING limit-switch LED = FC1
CLOSING limit-switch LED = FC2
If opening direction is to the LEFT ():
OPENING limit-switch LED = FC2
CLOSING limit-switch LED = FC1
Note: for RF chain applications the wires on Mot1 and Mot2
(See Fig. 23) need to be reversed.
6.3. DETERMINING STOP POINTS AT TRAVEL
LIMIT
The 844 operator has a limit sensor switch which, by detecting
the transit of a reference applied to the rack, commands
the motor to stop. The device can be magnetic (Fig. 41) or
inductive (Fig. 42).
6.3.1. Magnetic Limit-Switch (MLS)
The MLS limit-switch detects the transit of two magnets fitted
on the side of the rack facing the operator.
Procedure for correct positioning of the two supplied magnets:
1. Check that the operator is in manual mode (see Sec.8).
2. Manually open the gate to within 3/4 to 2 inches of the
travel limit mechanical stop.
3. Fit the magnet (without removing the protective film from
the adhesive side) on the side of the rack facing the
operator, aligning the upper edges. Slide the magnet on
the rack in opening direction until the relevant LED turns
on (Fig. 22 and 41), then move the magnet forward an
additional 1 3/4 inches.
4. Manually close the gate to within 3/4 to 2 inches of the
travel limit mechanical stop.
5. Fit the magnet (without removing the protective film from
the adhesive side) on the side of the rack facing the
operator, aligning the upper edges. Slide the magnet on
the rack in closing direction until the relevant LED turns
on (Fig. 22 and 41), then move the magnet forward an
additional 1 3/4 inches.
6. Move the gate to its halfway travel point and relock the
system (see Sec. 9).
7. Find out the desired pre- and post-limit-switch deceleration values (see Section 5.5.2) and run the automated
system for at least one complete cycle.
16
Page 17
2
1
8. Check that the gate stops approximately 3/4 to 2 inches
from its mechanical stop point. If necessary, correct the
position of the magnets and check that the stop point is
correct.
9. Mark the position of the magnets on the rack, and remove them.
10. Clean the rack on its fitting points, remove the film on
the adhesive parts of the magnets (Fig. 41 Ref. 1) and reposition the magnets with the adhesive strip in contact
with the rack (Fig. 35 Ref. 2).
Attention: Due to the power ful magnetic fields produced
by the supplied magnets, do not place magnetic storage
devices (credit cards, magnetic tapes, floppy disks, etc) or
sensitive electronic equipment (watches, CRT monitors, LCD
screens, etc.) near the magnets.
Notes on Magnet Positioning
• To ensure correct operation, allow at least 3/4 inch from
the mechanical stop limit in the gate stop position. Carry
out this check after determining the values of the preand post-limit switch decelerations (see Section 5.5.2.)
and after running at least one complete cycle of the
automated system.
• The distance between the limit-switch and magnets
must be from 1/4 to 1/2 inch.
• Magnets should be fitted on the rack and not on the
screws. If necessary, position the magnet at the side of
the screw and adjust decelerations (see Section 5.5.2) in
order to obtain the correct stop point.
FC1
4. Allow the plate to move on the rack in opening direction
until the relevant LED goes off (Figs. 22 and 36); next,
move the plate forward an additional 1 3/4 inches and
secure it to the rack by tightening the screws.
5. Manually close the gate to within 3/4 to 2 inches of the
mechanical stop limit.
6. Allow the plate to move on the rack in closing direction
until the relevant LED goes off (Figs. 22 and 36); next,
move the plate forward by an additional 1 3/4 inches
and secure it to the rack by tightening the screws.
FC1
FC2
Fig. 36
Notes on Plate Positioning
• To ensure correct operation, allow at least 3/4 inch from
the mechanical stop limit in the gate stop position. Carry
out this check after determining the values of the preand post-limit switch decelerations (see Section 5.5.2.)
and after running at least one complete cycle of the
automated system.
• The distance between the limit-switch and the plates
must be < 3/16 inch.
FC2
Fig. 35
6.3.2. Inductive Limit-Switch
The inductive limit-switch detects the travel of the two steel
plates fitted on the top of the rack or the chain.
Procedure for correct positioning of the two supplied steel
plates:
1. Assemble the limit-switch by centering the plate with
respect to the threaded pins of the support (Fig. 36).
2. Check that the operator is in manual operating mode
(see Section 8).
3. Manually open the gate to within 3/4 to 2 inches of the
mechanical stop limit.
6.4. INPUTS CHECK
The table below shows the status of the LEDs in relation to to
the status of the inputs.
Note the following: Led ON = closed contact
Led OFF = open contact
Check the status of the LEDs as per the following table.
Note: The status of the LEDs while the gate is closed are shown
in bold. If opening direction is to the left, the status of LEDS FC1
and FC2 is reversed.
Table 2: Operation of the Signalling Status LEDs
LEDS ON OFF
OP-A Command activatedCommand inactive
OP-B Command activatedCommand inactive
FC1 Limit-switch free Limit-switch engaged
FC2 Limit-switch free Limit-switch engaged
FSW OP Safety devices disengaged Safety devices engaged
In addition to its electronic safety devices (encoder and
force adjustment), the 844 operator is also equipped with a
mechanical clutch. The clutch doesn't need to be adjusted in a typical application. It comes from the factory set to its
maximum strength, and can be left as it is for the majority
of applications. To adjust the operator's thrust and reversing
behavior use the force and encoder settings, as detailed in
Sections 5.5.1 and 5.5.2.
In case the clutch needs to be adjusted:
1. Cut electrical power to the operator.
2. Keep the motor shaft locked with a wrench and turn the
clutch adjustment screw with an Allen wrench or screwdriver as shown in Fig. 37 Ref. A.
- To increase torque, turn the screw clockwise.
- To reduce torque, turn the screw counter-clockwise.
3. Power up the operator and check that the torque you
have just set is correct.
The operator is supplied as standard with a clutch
adjustment spring for gates up to 2200 lbs. For heavier
gates, use the supplied alternative spring. For spring
replacement instructions, see Fig. 37 Ref. B.
7. FINAL OPERATIONS
• After installation, apply the danger sticker to the top of the
cover (Fig. 38).
Fig. 38
• Snap-fit the side panels, put the equipment's cover on
and secure it with the supplied screws (Fig. 39).
Fig. 39
A
B
Fig. 37
6.6. TRAVEL LIMITS CHECK
Be careful when setting the post-limit-switch deceleration
and braking. If the deceleration is too long and braking is
insufficient, the magnet or steel plate fitted on the gate's rack
can overshoot the sensor until it is disengaged.
When the gate stops, check that the correct light limit-switch
is engaged. The relevant LED must be OFF. If it went OFF
and then ON again, or if both limit-switch LEDS are OFF, you
must reduce the post-limit-switch deceleration value and/or
increase the braking value (see Section 5.5.2).
6.7. SAFETY DEVICES CHECK
Check for the correct operation of all safety equipment,
anti-crushing devices (ENCODER sensor), and accessories
used in the system.
• Remove the vent screw (Fig. 40).
Fig. 40
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Page 19
8. MANUAL OPERATION
10. MAINTENACE
1. If the gate has to be operated manually due to a power
outage or malfunction of the automated system, use the
release device as follows:
2. Open the protection door and insert the supplied key in the
lock (Fig. 41).
Fig. 41
3. Turn the key clockwise and pull the release lever as shown
in Fig. 42.
4. Open and close the gate manually.
Check the operational efficiency of the system at least once
every 6 months, especially the efficiency of the safety and
release devices (including operator thrust force).
10.1. REMOVING BOARD AND TRANSFORMER
If you have to disassemble the transformer-board unit,
proceed as follows:
Remove all terminal boards and connectors from the board.
Unscrew the 3 screws from the board and the 2 from the
transformer. Lift the unit up and gently remove the transformer
from the couplings on the board as shown in Fig. 43.
Fig. 42
9. RESTORING NORMAL OPERATION
To prevent an involuntary pulse from activating the gate, cut
power to the system before re-locking the operator.
1. Re-close the release lever.
2. Turn the key counter-clockwise
3. Remove the key and close the lock protection door.
4. Move the gate until the release engages.
Fig. 43
10.2. OIL TOP-OFFS
Periodically check the oil level inside the operator. A oncea-year check is enough for medium or low usage. For heavy
duty usage, a check every 6 months is recommended.
To access the tank, temporarily remove the plastic oil filler
cap (Fig. 44). Oil level is visually checked and must cover the
copper coil of the electric motor.
If more oil is needed, add it through the oil filler hole. Use
FAAC HP oil only.
10.3. REPAIRS
For any repairs, contact an FAAC authorized repair center.
(1) If maintained, it prolongs the pause until disabled by the command (timer function)(3) During the partial opening cycle, an OPEN A pulse causes total opening.
(2) If a new pulse occurs within 2 seconds after reversing, it immediately stops operation.NB.: Effects on other active pulse inputs in brackets.
If you have a problem installing the operator, check the problems and solutions listed below for suggestions.
PROBLEMSOLUTIONS
The operator does not respond to the activating signal.
The gate is closed and does not open.• Make sure the clutch adjustment is not too weak.
The gate opens, but will not close.• Make sure the closing safety devices are working properly and that they are not
On initial operation the operator moves a
few inches and stops.
The gate opens, but the operator continues
to run.
• Make sure the main power switch is on.
• Check the control panel terminal strip for possible broken or disconnected
wires.
• If a radio signal is being used to activate the operator, be sure the code sets
on both the transmitter and receiver are the same.
• Momentarily short across terminals 1 and 7 on the control panel. If this activates
the operator, a problem probably exists in the activating device itself.
• Increase the torque if the motor is running and the gate is not moving. This may
be necessary for especially heavy gates.
• Check that the closed limit switch is working. The FC status light should be off.
Make sure that the limit switch plate is not too far away from the limit switch. The
distance between a plate and the switch should be 3/16 in.
• Check fuse F1 and replace it if necessary.
activated (an activated reversing device will prevent the gate from closing)
• Check that the FSW-CL light is on indicating that the closing safety is not active.
Make sure that the display doesn't show 05, indicating that the Fails Safe Check
didn't pass.
• Check the encoder setting
• Check the FC light on the control panel. It should be OFF. If it is ON, check the
alignment of the limit switch plate.
• If the FCC light is ON and the limit switch plate is correctly adjusted, replace the
limit switch.
Note: If the limit switch plates are not detected by the limit switch on the operator, the motor will run for 120 seconds and then the control panel will be in alarm
status.
FAAC International, Inc., warrants, for twenty-four
(24) months from the date of invoice, the gate
operator systems and other related systems and
equipment manufactured by FAAC S.p.A. and
distributed by FAAC International, Inc., to be free
from defects in material and workmanship under
normal use and service for which it was intended
provided it has been properly installed and operated.
FAAC International, Inc.’s obligations under this
warranty shall be limited to the repair or exchange of any part of parts manufactured by
FAAC S.p.A. and distributed by FAAC International, Inc. Defective products must be returned
to FAAC International, Inc., freight prepaid by
purchaser, within the warranty period. Items
returned will be repaired or replaced, at FAAC
International, Inc.’s option, upon an examination
of the product by FAAC International, Inc., which
discloses, to the satisfaction of FAAC International, Inc., that the item is defective. FAAC International, Inc. will return the warranted item freight
prepaid. The products manufactured by FAAC
S.p.A. and distributed by FAAC International, Inc.,
are not warranted to meet the specific requirements, if any, of safety codes of any particular
state, municipality, or other jurisdiction, and
neither FAAC S.p.A. or FAAC International, Inc., assume any risk or liability whatsoever resulting from
the use thereof, whether used singly or in combination with other machines or apparatus.
Any products and parts not manufactured by
FAAC S.p.A. and distributed by FAAC International, Inc., will carry only the warranty, if any, of
the manufacturer. This warranty shall not apply to
any products or parts thereof which have been
repaired or altered, without FAAC International,
Inc.’s written consent, outside of FAAC International, Inc.’s workshop, or altered in any way so
as, in the judgment of FAAC International, Inc.,
to affect adversely the stability or reliability of the
product(s) or has been subject to misuse, negligence, or accident, or has not been operated
in accordance with FAAC International, Inc.’s or
FAAC S.p.A.’s instructions or has been operated
under conditions more severe than, or otherwise
exceeding, those set forth in the specifications
for such product(s). Neither FAAC S.p.A. nor FAAC
International, Inc., shall be liable for any loss or
damage whatsoever resulting, directly or indirectly, from the use or loss of use of the product(s).
Without limiting the foregoing, this exclusion from
liability embraces a purchaser’s expenses for
downtime or for making up downtime, damages
for which the purchaser may be liable to other
persons, damages to property, and injury to or
death of any persons.
FAAC S.p.A. or FAAC International, Inc., neither
assumes nor authorizes any person to assume
for them any other liability in connection with
the sale or use of the products of FAAC S.p.A.
or FAAC International, Inc. The warranty herein
above set forth shall not be deemed to cover
maintenance parts, including, but not limited to,
hydraulic oil, filters, or the like. No agreement to
replace or repair shall constitute an admission
by FAAC S.p.A. or FAAC International, Inc., of any
legal responsibility to effect such replacement, to
make such repair, or otherwise. This limited warranty extends only to wholesale customers who
buy directly through FAAC International, Inc.’s
normal distribution channels. FAAC International,
Inc., does not warrant its products to end consumers.
Consumers must inquire from their selling dealer
as to the nature and extent of that dealer’s warranty, if any. This warranty is expressly in lieu of all
other warranties expressed or implied including
the warranties of merchantability and fitness for
use. This warranty shall not apply to products or
any part thereof which have been subject to accident, negligence, alteration, abuse, or misuse
or if damage was due to improper installation
or use of improper power source, or if damage
was caused by fire, flood, lightning, electrical
power surge, explosion, wind storm, hail, aircraft
or vehicles, vandalism, riot or civil commotion, or
acts of God.