FAAC 844 User Manual

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844
Slide Gate Operator
UL325 - UL991
FAAC International Inc. Headquarter & East Coast Operations 3160 Murrell Rd Rockledge, FL 32955 Tel. 800 221 8278 www.faacusa.com
FAAC International Inc.
357 South Acacia Avenue
Fullerton, CA 92831
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TABLE OF CONTENTS
IMPORTANT SAFETY INFORMATION 3
Important Safety Instructions 3
Important Installation Instructions 3
General Safety Precautions 4
UL325 Gate Operator Classifications 5
Installing the Warning Signs 5
1. DESCRIPTION & SPECIFICATIONS 6
1.1. Maximum Use Curve 6
1.2 Technical Specifications 6
2. DIMENSIONS 7
3. ELECTRIC LAYOUT 7
4. INSTALLATION 7
4.1. Preliminary Checks 7
4.2. Foundation Plate Installation 7
4.3. Mechanical Installation 8
4.4. Installing The Rack 8
4.5. Installation Of Chain Pinions 9
5. CONTROL BOARD 780D 10
5.1. Warnings 10
5.2. 780D Technical Specifications 10
5.3. Layout And Components 10
5.4. Electric Connections 11
5.5. Programming 13
6. START-UP 16
6.1. Electric Connections 16
6.2. Opening - Closing Directions 16
6.3. Determining Stop Points At Travel Limit 16
6.4. Inputs Check 17
6.5. Mechanical Clutch Adjustment 17
6.6. Travel Limits Check 17
6.7. Safety Devices Check 17
7. FINAL OPERATIONS 18
8. MANUAL OPERATION 18
9. RESTORING NORMAL OPERATION 18
10. MAINTENANCE 19
10.1. Removing Board And Transformer 19
10.2. Oil Top-Offs 19
10.3. Repairs 19
11. LOGICS TABLES 20
12. SPARES PARTS DIAGRAM 22
13. TROUBLESHOOTING 24
844ER_732242_RevB_US - Jan 2017
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IMPORTANT SAFETY INFORMATION
Important Safety Instructions
WARNING: TO REDUCE THE RISK OF SEVERE INJURY OR DEATH:
• READ AND FOLLOW ALL INSTRUCTIONS.
• Never let children operate or play with the gate controls. Keep remote controls away from children.
• Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF A MOVING GATE.
• Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when an object activates a non-contact sensor. If necessary, adjust the force or the limit of travel and then retest the gate operator. Failure to properly adjust and retest the gate operator can increase the risk of injury or death.
• Use the manual release mechanism only when the gate is not moving.
• KEEP GATE PROPERLY MAINTAINED. Have a qualified service person make repairs to gate hardware.
• The entrance is for vehicles only. Pedestrians must use a separate entrance.
• SAVE THESE INSTRUCTIONS.
Important Installation Instructions
1. Install the gate operator only when the following condi­tions have been met:
The operator is appropriate for the type and usage class of the gate.
All openings of a horizontal slide gate have been guarded or screened from the bottom of the gate to a minimum of 6 feet (1.83 m) above the ground to prevent a 2-1/4 inch (57.2 mm) diameter sphere from passing through openings anywhere in the gate or through that portion of the adjacent fence that the gate covers when in the open position.
All exposed pinch points are eliminated or guarded.
Guarding is supplied for exposed rollers.
2. The operator is intended for installation on gates used by vehicles only. Pedestrians must be provided with a sepa­rate access opening.
3. To reduce the risk of entrapment when opening and closing, the gate must be installed in a location that allows adequate clearance between the gate and adjacent structures. Swinging gates shall not open outward into public access areas.
4. Before installing the gate operator, ensure that the gate has been properly installed and that it swings freely in both directions. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.
5. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, under, around or through the gate to operate the controls.Exception: Emergency access controls only accessible by authorized personnel (e.g. fire, police, EMS) may be placed at any location in the line-of-sight of the gate.
6. The Stop and/or Reset buttons must be located within line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
7. All warning signs and placards must be installed and easily seen within visible proximity of the gate. A minimum of one warning sign shall be installed on each side of the gate.
8. For gate operators that utilize a non-contact sensor (photo beam or the like):
See instructions on the placement of non-contact sensors for each type of application.
Exercise care to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
Locate one or more non-contact sensors where the risk of entrapment or obstruction exists, such as at the reachable perimeter of a moving gate or barrier.
Use only FAAC “Photobeam” photoelectric eyes to comply with UL325.
9. For gate operators that utilize a contact sensor (edge
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Important Installation Instructions (continued)
sensor or similar):
Locate one or more contact sensors where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate
Locate one or more contact sensors at the bottom edge of a vehicular vertical lift gate.
Locate one or more contact sensors at the bottom edge of a vertical barrier (arm).
Locate one or more contact sensors at the pinch point of a vehicular vertical pivot gate.
Locate hard-wired contact sensors and wiring so that communication between sensor and gate operator is not subjected to mechanical damage.
Locate wireless contact sensors, such as those that transmit radio frequency (RF) signals, where the transmission of signals are not obstructed or impeded by building structures, natural land­scaping or similar hindrances. Wireless contact sensors shall function under their intended end-use conditions.
Use only FAAC XS 55, CN 60 E edge sensors.
General Safety Precautions
Gate Construction
Vehicular gates should be constructed and installed in accordance with ASTM F2200: Standard Specification for Automated Vehicular Gate Construction.
For more information, contact ASTM at: www.astm.org
Installation
If you have any questions or concerns regarding the safety of the gate operating system, do not install the operator and consult the manufacturer.
The condition of the gate structure itself directly affects the reliability and safety of the gate operator.
Only qualified personnel should install this equipment. Failure to meet this requirement could cause severe injury and/or death, for which the manufacturer cannot be held responsible.
The installer must provide a main power switch that meets all applicable safety regulations.
It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure.
Install devices such as reversing edges and photo beams to provide better protection for personal property and pedestrians. Install reversing devices that are appropriate to the gate design and application.
Before applying electrical power, ensure that voltage requirements of the equipment correspond to the supply voltage. Refer to the label on your gate operator system.
Usage
Use this equipment only in the capacity for which it was designed. Any use other than that stated should be considered improper and therefore dangerous.
The manufacturer cannot be held responsible for damage caused by improper, erroneous or unreasonable use.
If a gate system component malfunctions, disconnect the main power before attempting to repair it.
Do not impede the movement of the gate, you may injure yourself or damage the gate system as a result.
This equipment may reach high thermal temperatures during normal operation, therefore use caution when touching the external housing of the gate operator.
Use the manual release mechanism according to the procedures presented in this manual.
Before performing any cleaning or maintenance operations, disconnect power to the equipment.
All cleaning, maintenance or repair work must be performed by qualified personnel.
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UL325 Gate Operator Classifications
RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I
A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II
A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing units (five or more single family units), hotels, parking garages, retail stores or other buildings that service the general public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III
A vehicular gate operator system intended for use in industrial locations or buildings such as factories, loading docks or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV
A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security areas or other restricted access locations that do not service the general public, and in which unauthorized access is prevented via supervision by security personnel.
Installing the Warning Signs
This FAAC slide gate operator is supplied with two warning signs to alert people that a possible hazard exists and that appropriate actions should be taken to avoid the hazard or to reduce exposure to it.
Permanently install one warning sign on each side of the gate so they are fully visible to traffic and pedestrians.
Use appropriate hardware such as metal screws (not sup­plied) to permanently install each warning sign.
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844 OPERATOR
1. DESCRIPTION AND SPECIFICATION
The FAAC Model 844 is an electro-mechanical operator for sliding gates transmitting motion to the sliding leaf via a rack or chain pinion appropriately coupled to the gate.
The non-reversing system ensures the gate is mechanically locked when the motor is not operating and, therefore, no lock needs to be installed.
The gearmotor is equipped with a mechanical clutch which, combined with an electronic device, offers the necessary adju­stable anti-crushing safety and guarantees stopping or reversing the gate movement. A handy manual release makes it possible to move the gate in the event of a power cut or malfunction. The control board, if supplied with the gearmotor, it is placed inside the operator.
The 844 automated system is designed and manufactured to control access of vehicles. Do not use for any other purpose.
Fig. 1
where: Ta = opening time Tc = closing time Tp = pause time Ti = time of interval between two complete cycles
Use Frequency Graph
% Freq. Used % Duty Cycle
100
90
80
70
60
50
40
30
20
10
1. Mounting Brackets
2. Pinion
3. Limit Sensor Switch
4. Operator Cover
5. 780 D Control Board
6. Adjustment Screw for Anti-crushing Clutch
7. Oil Filling Plug
8. Operator Grounding
9. Lever Operated Release System
10. Protective Side Panels
11. Cover for 780D Control Board
1.1. Maximum Use Curve
The curve makes it possible to establish maximum work time (T) according to use frequency (F). The 844 gearmotor can operate non-stop at 70% use frequency.
To ensure efficient operation, operate in the work range below the curve.
Important: The curve is obtained at a temperature of 75°F. Expo­sure to direct sunlight can reduce use frequency down to 20%.
Calculating Use Frequency
The percentage of effective work time (opening + closing) com­pared to total time of cycle (opening + closing + pause times).
Calculation formula:
Ta + Tc
%F = X 100
Ta + Tc + Tp + Ti
12 3456789101112
0
Time (h)
1.2 Technical Specifications
Type of Pinion
Power Supply
Absorbed Power
Reduction Ratio
Max. Thrust Max. Torque Winding Thermal Protection Use Frequency 70% (see graph) Oil Quantity Type of Oil Ambient Operating Temperature Weight Protection Class Gate Max. Weight Gate Speed Gate Max. Length Clutch twin-disk in oil bath Protective Treatment cataphoresis Control Board Limit-Switch magnetic or inductive Overall Dimensions L x H x D
Electric Motor Technical Specifications Rotation Speed Power Current Starting Capacitor Power Supply
Z16 Z20
115 Vac (+
10% -6%)
650 W
1 : 30
247 lbf 198 lbf
26 lbf.ft
248
°F
1.9 qt
FAAC HP
-4 to +131
°F 32 lb IP 44
3950 lb 2200 lb
38 ft/min
131 ft
47 ft/min
164 ft
780D
See Fig. 2
1700 r.p.m
650 W
7 A
70
µF
115 Vac (+
10% -6%)
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¾0
6
2. DIMENSIONS
8 ¾
10 ¾
Fig. 2
- Measurements in Inches
3. ELECTRICAL LAYOUT
VAC ~ 15 AWG
20 AWG
Operator 844 Photocells Key-operated push-button Flashing lamp
Radio receiver
15 ¼
7 ½
20 AWG
20 AWG
15 AWG
20 AWG
Fig. 3
2.5 in
2
- Measurements in Inches
Fig. 6
Fig. 4
Fig. 5
8
to 2
2
4. INSTALLATION
4.1. Preliminary Checks
To ensure safety and an efficiently operating automated sy­stem, make sure the following conditions are observed:
The gate structure must be suitable for automation. For example, wheel diameter must be in proportion to the weight of the gate to be automated, an upper guide must be provided, mechanical stop limits to prevent the gate derailing must be installed.
The soil must permit sufficient stability for the concrete pad.
There must be no pipes or electric cables in the pad excavation area.
If the operator is exposed to passing vehicles, install, if possible, adequate means of protection against acci­dental impact.
Check if an efficient grounding is available for connection to the gearmotor.
4.2. Foundation Plate Installation
1. Assemble the foundation plate as shown in Fig 4. The foundation plate must be located as shown in Fig 5 (right closing) or Fig 6 (left closing) to ensure that the rack and pinion mesh correctly.
0 to 2
6
- Measurements in Inches
2. Prepare a concrete pad as shown in Fig.7, following the suggested dimensions. It’s recommended to have the pad a minimum of 4” above level grade to avoid any flooding of the operator. The underground depth of the concrete pad is determined by the soil condition and the local building codes. Make sure the concrete pad is leveled.
3. Provide one or more conduit pathways for all power and accessory connections. Extend the conduit about of 1/2” above the level of the concrete pad.
4. After the concrete is poured in the forms and before it has a chance to set, insert the foundation plate into the cement and position it flush with the top of the concrete and aligned with the top of the lower gate frame. Use the dimensions shown in Figs 5 or 6 to align your foundation plate. Allow the concrete to set for a minimum of two days before installing the operator.
5. Route the wires in the conduits. To facilitate the connec­tions allow for about 15” of extra length of cables out of the conduit. Separate the high and low voltage wires in different conduits.
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- Measurements in Inches
4 ⅜ (Z16)
- Measurements in Inches
Fig. 7
11.5
Fig. 11
3
1.75
6.25
3
2⅜
4
7
2⅜
1.75
- Measurements in Inches
0.25
12.25
4.3. MECHANICAL INSTALLATION
1. Assemble the mounting brackets and anti-vibration spacers on the operator as shown in Fig. 8.
2. Open the cover, remove the securing screws.
3. Attach the operator to the plate, using the supplied washers and nuts as shown in Fig. 9. During this operation, route cables through the opening inside the lower half-casing of the operator (Fig.10 - Ref. A).
Fig. 8
Fig. 9
Fig. 10BFig. 10A
4 ¾ (Z20)
2 ½
⅝ to 1 ¼
2
4. Adjust the height and distance from the gate as shown in Fig 11.
5. Secure the opera­tor to the founda­tion plate, tighten nuts as shown in Fig. 12.
Fig. 12
4.4. INSTALLING THE RACK
4.4.1. STEEL RACK TO WELD (Fig. 13)
1. Place the three threaded dowel nuts on the rack element, positioning them at the top of the slot. In this way, the slot play will allow any adjustments to be made.
2. Manually move the leaf to its closed position.
3. Lay the first piece of rack level on the pinion and weld the threaded dowel nut to the gate as shown in Fig. 15.
4. Move the gate manually, checking that the rack is resting on the pinion, then weld the second and third dowel nut.
5. Place another rack element next to the previous one, use a third piece of rack (as shown in Fig. 16) to synchronize the teeth of the first two elements.
6. Move the gate manually and weld the three threaded dowel nuts. Proceed as described until the gate is fully covered.
4.4.2. STEEL RACK TO SCREW (Fig. 14)
Fig. 13
To access the electronic board, route the cables through the appropriate hole, using the supplied rubber cable-clamp. Make sure to strip the jacket on all cables so that the clamp holds single cables only (Fig.10 - Ref. B).
15 ¾
1. Manually move the leaf to its closing position.
2. Lay the first piece of rack level on the pinion and place the spacer between the rack and the gate, positioning it at the top of the slot.
3. Mark the drilling point on the gate. Drill a Ø ¼ inch hole and apply thread with a Ø 5/16 inch male tap. Screw in the bolt.
4. Move the gate manually, checking that the rack is resting on the pinion. Repeat step 3.
8
Fig. 14
Page 9
1
⅛ to ½
- Measurements in Inches
6. Place another rack ele­ment next to the pre­vious one, use a third piece of rack (as shown in Fig. 16) to synchronize the teeth of the first two elements.
7. Move the gate ma­nually and secure the first element. Proceed as previously described until the gate is fully covered.
Fig. 15
4.5.2. MODEL 844 ER RF (Figs. 20 & 21)
3. Insert the pin g on the shaft, using a hammer.
4. Fit the idle transmissions bracket on the operator flange, using the four screws a (M5 x 12) and the appropriate wa­shers b, in the kit as shown in Fig. 20.
5. Fit the chain pinion on the shaft, making the channel coinci­de with the pin and tighten the screw d and the appropriate washers e and f.
6. Pass the chain as shown in Fig. 21A and install the cover with screw a and washer c as in Fig. 20.
Fig. 20
g
b
a
c
a
f
e
d
Fig. 16
Notes on Rack Installation
Make sure that, during gate travel, no rack elements derail from the pinion.
Do not, for any reason, weld the rack elements either to the spacers or to each other.
When the rack has been installed, to ensure that it meshes correctly with the pinion, lower the gearmotor position by
about 1/16 inch (Fig. 17).
Manually check that the gate regularly reaches the mechanical stop li-
inch
16
mits and make sure there is no friction during gate travel.
Do not use grease or other lubricants between rack
Fig. 17
and pinion.
4.5. INSTALLATION OF CHAIN PINIONS
The operators for chain and idle transmissions require the instal­lation of a Z16 or Z20 chain pinion.
4.5.1. MODEL 844 ER CAT (Figs. 18 & 19)
1. Insert the pin on the shaft, using a hammer.
2. Fit the chain pinion on the shaft, making the channel coin­cide with the pin. Tighten the screw and the appropriate washers.
Fig. 18
Fig. 19
Fig. 21A
4.5.3. LIMIT SWITCHES
In case of operators with magnetic limit switches, you have to provide a bracket to mount them on the gate, following the proper distances shown in Fig. 21B.
Fig. 21B
0 to ⅜
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5. CONTROL BOARD 780D
5.1. WARNINGS
Important: Before attempting any work on the control board (connections, maintenance), always turn off power.
• Check local wiring codes in all cases and follow all local building codes. Wiring and hookup should be performed by qualified electricians/installers only.
• AC power should be supplied from a circuit breaker panel and must have its own dedicated circuit breaker. This supply must include a green ground conductor.
• Properly ground the gate operator to minimize or prevent dam­age from power surges and/or lightning. Use a grounding rod if necessary. Connect the ground cable to the PE terminal on J7 (Fig. 22), and to the ground lug on the operator (Fig. 40). A surge suppressor is recommended for additional protection.
• Always separate power cables from control and safety cables (push-button, receiver, photocells, etc.).
5.2. 780D TECHNICAL SPECIFICATIONS
Power Supply
Input Power 10 W
Motor Max. Load 1000 W
Accessories Max. Load (A)
Operating Ambient Temperature
Protection Fuses 2 (see Fig. 22 and Section 5.3)
Function Logics Automatic / “Stepped” automatic /
Work Time Programmable (from 0 to 4.1 min.)
Pause Time Programmable (from 0 to 4.1 min.)
Thrust Force Adjustable over 50 levels
Terminal Board Inputs Open - Partial Open - Opening safety
On-Connector Inputs Opening and closing limit-switch -
115 Vac (+
0.5 A
-4°F to +131°F
Semi-automatic / Safety devices / Semi-automatic B / Dead-man C / “Stepped” semi-automatic / Mixed B/C logic
devices - Closing safety devices - Stop
- Edge - Power supply+ground
Motor capacitor
10% -6%)
780D Technical Specifications (continued)
Terminal Board Outputs
Rapid Connector 5-pin card connection for RP receivers
Programming 3 keys (+, -, F) and display, "basic" or
Flashing lamp - Motor - 24 VDC acces­sories power supply- 24 VDC indicator­light / Timed output / Electric lock com­mand - 'traffic lights' - Failsafe
"advanced" mode
5.3. LAYOUT AND COMPONENTS
DL SIGNALLING AND PROGRAMMING DISPLAY
Led INPUTS STATUS CONTROL LED
J1 LOW VOLTAGE TERMINAL BLOCK
J2 CONNECTOR FOR RP RECEIVER
J5 CONNECTOR FOR MOTOR STARTING CAPACITOR
J6 MOTOR AND FLASHING LAMP CONNECTION TERMINAL BLOCK
J7 VAC POWER SUPPLY TERMINAL BLOCK
J8 DOUBLE CONNECTOR - RAPID CONNECTION TO LIMIT-SWITCH
F1 MOTOR AND TRANSFORMER PRIMARY WINDING FUSE (F 5A - 230V;
F 10A - 115V)
F2 LOW VOLTAGE AND ACCESSORIES FUSE (T 800mA)
F "F" PROGRAMMING PUSH-BUTTON
"–" PROGRAMMING PUSH-BUTTON
+ "+" PROGRAMMING PUSH-BUTTON
J1 CONNECTOR
1 OPEN A (total opening)
2 OPEN B (partial opening)
3 FSW-OP (opening safety devices)
4 FSW-CL (closing safety devices)
5 STOP
6 SAFE (“edge” safety devices)
7 - (negative for power supply to accessories)
8 - (negative for power supply to accessories)
9 +24V (supply to accessories)
10 +24V (supply to accessories)
11 FSW-TX (negative for emitting photocells - FAILSAFE)
12 AA (negative for Audio Alarm)
J7
Fig. 22
F1
J6
J5
F2
J8
10
Led
+
F
J1
DL
Led
J2
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5.4. ELECTRIC CONNECTIONS
J 5
O
OP
P E
E
N B
N A
PARTIAL OPEN
TOTAL OPEN
O P
J1
S A F
C
E
L
For connection of the photocells and safety devices, see Section
5.4.1.
STOP
+
+
A A
BLUE
AUDIO ALARM
~ VAC
VAC (Max. 60W)
Capacitor
LIMIT-SWITCH
Opening Safety Devices: Active only during gate opening movement. When an
obstacle is detected they cause immediate reversing and resumption of the opening motion on release (see advanced programming in Section 5.5.2.)
Closing Safety Devices: Active only during gate closing movement. When an
obstacle is detected they cause reversing, either im­mediate or on release (see advanced programming in Section 5.5.2.)
Edge Safety Devices: Active during the gate opening and closing move-
ments. They cause immediate reversal of motion and
stopping after two seconds. Encoder: Monitors for an obstacle during gate opening and
closing movements. It causes immediate reversal of
motion and stopping after two seconds.
Note: For compliance with the UL325 Ed. 6 all safety de­vices that protect entrapment zones must be monitored. The 844 operator monitors the safety devices with the FAIL SAFE function.
See advance programming in Section 5.5.2 tor details on the different options for Fail Safe. A minimum of one external de-
vice on opening and one external device on closing must be connected and monitored. See the following figures for various
examples of connections.
Connection of a pair of monitored opening photocellsa pair of
monitored closing photocells
A
Fig. 23
5.4.1. Connection of Photocells and Safety Devices
For compliance with UL325 all the entrapment zones generated by the moving gate must be protected by safety devices. See Fig. 24 for a typycale example of how safety devices can be installed to protect entrapment zones.
Closing
photocells
"Edge" safety devices
Closing photocells
Opening photocells
Fig. 24
+
+
OP
N
EN
A
PE O
OP
CL
B
RX OPEN TX OPEN
RX CLOSE
FE SA
+
+
+
TX CLOSE
+
Fig. 25
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Connection of a pair of monitored opening photocells and a
SA
FE
+
+
O
PE
N
B
A
OP
EN
OP
CL
7
9
ON
XS 55
CN 60 E
1 4
+
OPEN EDGE
XS 55
CLOSE EDGE
monitored closing edge
OP
CL
N
EN
B
A
PE O
OP
RX OPEN TX OPEN
FE SA
+
+
+
+
CLOSE EDGE
XS 55
9
+
CN 60 E
1 4
ON
7
Connection of a monitored sensing edge in closing and opening
Fig. 28
Connection of a pair of monitored opening photocells, monito-
red closing photocells and a monitored closing edge
OP
CL
N
EN
B
A
PE O
OP
FE SA
+
+
Connection of a pair of monitored closing photocells and a
monitored opening edge
OP
CL
N
EN
B
A
PE O
OP
RX CLOSE TX CLOSE
FE SA
+
+
+
OPEN EDGE
XS 55
9
ON
7
+
1 4
CN 60 E
Fig. 26
+
Fig. 27
RX OPEN TX OPEN
+
+
RX CLOSE
TX CLOSE
+
+
XS 55
CLOSE EDGE
XS 55
Fig. 29
OPEN EDGE
9
+
CN 60 E
1 4
ON
7
5.4.2. J7 Terminal Block - Power Supply (Fig. 23)
POWER SUPPLY (Terminals PE-N-L): PE : Ground connection N : AC Power ( Neutral ) L : AC Power ( Line )
5.4.3. J6 Terminal Block - Motors / Flashing Lamp (Fig. 23)
MOTOR - (Terminals MOT-C, MOT-1, MOT-2): Motor con-
nection (see Section 6.5). LAMP - (Terminals LAMP L, LAMP N): Flashing lamp output
same VAC as input; max 60W.
5.4.4. J1 Terminal Block - Accessories (Fig. 23)
Consult the relevant tables for a detailed description of operation in the different logics
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OPEN A - “Total Opening” Command (Terminal 1): any pul­se generator (push-button, detector, etc.) which, by closing a contact, commands total opening and/or closing of the gate leaf.
To install several total opening pulse generators, connect the N.O. contacts in parallel (Fig. 30).
OPEN B - “Partial Opening” or “Closing” Command (Terminal 2): any pulse generator (push-button, detector,
etc.) which, by closing a contact, commands partial opening and/or closing of the gate leaf. In the B, C and B/C logics, it always commands gate closure.
To install several partial opening pulse generators, connect the N.O. contacts in parallel (Fig. 30).
Connection of two N.O. contacts in parallel
(Open A, Open B)
Fig. 30
FSW OP - Opening Safety Devices Contact (Terminal 3):
The purpose of the opening safety devices is to protect the leaf movement area during opening. During opening, in the A-AP-S-E-EP logics the safety devices reverse the movement of the gate, or stop and restart the movement when it is re­leased (see advanced programming in Section 5.5.2). Du­ring the opening cycle in logics B, C and B/C, they interrupt movement. They never operate during the closing cycle.
If the Opening Safety Devices are engaged when the gate is closed, they prevent the opening movement.
Note: If no opening safety devices are needed, jumper terminals FSW OP and -.
FSW CL - Closing Safety Devices Contact (Terminal 4):
The purpose of the closing safety devices is to protect the gate movement area during closing. During closing, in the A-AP-S-E-EP logics, the safety devices reverse the movement of the gate, or stop and reverse the movement when it is released (see advanced programming in Section 5.5.2). During the closing cycle in logics B, C and B/C, they interrupt movement. They never operate during the opening cycle.
If the Closing Safety Devices are engaged when the gate is open, they prevent the closing movement.
Note: If no closing safety devices are needed, jumper terminals FSW CL and -.
STOP - STOP Contact (Terminal 5):
Any device (e.g. a push-button) which, by opening a con­tact, stops gate movement.
To install several STOP devices, connect the N.C. contacts in series (Fig. 31).
Note: If STOP devices are not connected, jumper the STOP and - terminals.
SAFE - EDGE Safety Device Contact (Terminal 6):
The purpose of the edge safety device is to protect the leaf movement area during opening/closing. In all logics, during opening and closing, the safety device reverses gate mo­vement for 2 seconds. If the safety devices operate again during the 2-seconds reversing time, it stops movement (STOP) without any reversing.
If the Edge Safety Device is engaged while the gate is clo­sed or open, it prevents movement.
Note: If edge safety devices are not needed, jumper terminals SAFE and -.
Negative for power supply to accessories
(Terminals 7 and 8)
+ 24 VDC - Positive for power supply to accessories (Terminals 9 and 10)
Important: Accessories max. load is 500 mA. To calculate the
load, refer to the instructions for the individual accessories.
TX -FSW - Negative for Power Supply to Photocell Transmit­ters or edge controller (Terminal 11)
Use this terminal to connect the negative transmitters of the photocell power and enable the FAIL SAFE function (see advanced programming in Section 5.5.2) for compliance with UL325 Ed. 6
With this function is enabled, the equipment checks for proper operation of the photocells or edge controller before every opening or closing cycle.
A.A. - Power Supply to Audio Alarm (Terminal 12)
Connect the supplied Audio Alarm as shown in fig. 23. The alarm will sound upon two consecutive obstacle detections by the operator. It will sound continuosly until the activation of the STOP input or a power cycle.
5.4.5. J2 Connector - Rapid Connection to RP
This is used for rapid connection of RP receivers (see Fig.
38). Fit the accessory with the components side toward connector J1. Insert and remove after cutting power.
5.4.6. J5 Connector - Rapid Connection to Capacitor
Quick-fit connector for connecting the motor starting capacitor.
5.4.7. Double Connector J8 - Limit-Switch Quick Fit
Quick-fit connector for connecting the limit-switch. For connecting both the MLS magnetic limit-switch and the inductive limit-switch (Fig. 23 Ref. ) to the operator.
RP
Connection of two Stop N.C. contacts in series
Fig. 31
Fig. 32
13
Page 14
5.5. PROGRAMMING
+
To program operation of the automated system, access the "PROGRAMMING" mode with keys F,+ and - on the cover.
Attention: before attempting to power up the system, re-position the board's cover to avoid contact with high voltage parts and to access the push-button keys on the cover (Fig. 33).
-
F
Fig. 33
Programming is divided in two parts: BASIC and ADVANCED.
5.5.1. BASIC PROGRAMMING
To access BASIC PROGRAMMING, press key F:
• If you press it (and hold it down), the display shows the name of the first function.
• If you release the key, the display shows the value of the function that can be modified with keys + and -.
• If you press F again (and hold it down), the display shows the name of the next function, etc.
• When you reach the last function, press F to exit the program, and the display resumes showing the gate status.
The following table shows the sequence of functions accessible in BASIC PROGRAMMING:
BASIC PROGRAMMING
Display Function Default
FUNCTION LOGICS (see table of logics):
= Automatic
= "Stepped" automatic
= "Safety" Automatic
= Semi-automatic
= "Stepped" Semi-automatic
= Dead-man
= "B" Semi-automatic
= Mixed Log.(B opening / C closing)
F
Display Function Default
FORCE:
Adjusts Motor thrust.
= minimum force
= maximum force
OPENING DIRECTION:
Indicates the gate opening movement and makes it possible not to change the motor connections on the terminal bo­ard.
= Rightward opening movement = Leftward opening movement
STATUS OF AUTOMATED SYSTEM:
Exit from programming, save data, and return to gate status viewing.
= Closed = Now opening = At "STOP" = Open = Pause = "FAIL SAFE" error = Now closing = Now reversing = Photocells tripped
= Sequential obstacle detection
NOTE: Status will be displayed after two consecuti­ve triggers of the safe input or two consecutive obstacle detections from the inherent entrapment protection device (encoder). In this status the operator will also set off the audio alarm. Normal operation can only be resumed by breaking the stop circuit or resetting power.
5.5.2. ADVANCED PROGRAMMING
To access ADVANCED PROGRAMMING, press key F and, as you hold it down, press key +:
• If you release key + , the display indicates the name of the first function.
• If you release key F too, the display shows the value of the function that can be modified with keys + and -.
• If you press key F (and hold it down), the display shows the name of the next function, and if you release it, the value that can be modified with keys + and - is shown.
• When you reach the last function, press F to exit the program, and the display resumes showing the gate status.
The following table shows the sequence of functions accessible in ADVANCED PROGRAMMING:
PAUSE TIME:
This has effect only if automatic logic was selected.
Adjustable from to sec. in one­second steps.
Subsequently, display changes to minu­tes and tens of seconds (separated by a point) and time is adjusted in 10-second steps, up to the maximum value of minutes.
E.g. if the display shows , pause time is 2 min. and 50 sec.
ADVANCED PROGRAMMING
Display Function Default
MAXIMUM TORQUE AT INITIAL THRUST:
The motor operate at maximum torque (ignoring the torque setting) at start of move-
ment. Useful for heavy leaves.
= Active
= Disabled
F
14
+
+
Page 15
Display Function Default
FINAL BRAKING:
When the gate reaches the opening or closing limit-switch, a braking stroke can be selected to ensure the leaf is stopped immediately. If decelerations are selected, braking starts when they finish.
At value, braking is disabled.
Time can be adjusted from to in
0.01-second steps.
= Braking disabled
from to = Timed braking
FAIL SAFE:
This function allows to select wich safety inputs will be monitored by the controller. it enables a functional test of the photocells or safety ed­ges before any gate movement. If the test fails (device not present or not working are indica­ted by the value on the display), the gate does not start moving.
FSW-OP, FSW-CL monitored
SAFE not monitored
Display Function Default
OPENING PHOTOCELLS LOGIC:
Select the tripping mode of the opening pho­tocells.
They operate for the opening movement only: they stop the movement and restart it when they are released, or they reverse it immedia­tely.
= Reverse immediately to closing
= Restart movement on release
ENCODER:
The encoder operates as an anti-crushing device. If the gate hits an obstacle during opening or closing, the encoder immediately reverses the gate leaf movement for 2 secon­ds. If the encoder operates again during the 2-seconds reversing time, the movement stops (STOP) without commanding any reversing.
Adjust the sensitivity of the anti-crushing system, by varying the parameter between (maximum sensitivity) and (minimum sensitivity).
From to = Encoder active and sen­sitivity adjustment
IMPORTANT: Do not set the sensitivity to
FSW-OP, FSW-CL not monitored
SAFE monitored
FSW-OP, SAFE monitored
FSW-CL not monitored
FSW-CL, SAFE monitored
FSW-OP not monitored
FSW-OP, FSW-CL, SAFE monitored
PRE-FLASHING (5 s):
Activates the flashing lamp for 5 seconds before start of movement.
= Disabled = Only before opening
= Only before closing
= Before every movement
CLOSING PHOTOCELLS LOGIC:
Select the tripping mode of the closing pho­tocells.
They operate for the closing movement only: they stop movement and reverse it when they are released, or they reverse it immediately.
= Reverse on release
= Reverse immediately to opening
Pre-limit switch DECELERATION:
You can select gate deceleration before the opening and closing limit-switches have been tripped.
= Deceleration disabled
From to = Deceleration enabled
Post-limit switch DECELERATION:
You can select gate deceleration after the opening and closing limit-switches have been tripped.
= Deceleration disabled
from to = Deceleration ena­bled
15
Page 16
Display Function Default
PARTIAL OPENING:
You can adjust the width of partial leaf ope­ning. from to .
For example, with pinion Z20, partial opening can vary from 2' to 13'.
6. START-UP
6.1. ELECTRIC CONNECTIONS
Make all electrical connections to the board as described in Section 5, including grounding the operator (Fig. 34).
WORK TIME (time-out):
It is advisable to set a value of 5 to 10 seconds over the time taken by the gate to travel from the closing limit-switch to the opening limit­switch and vice versa.
Adjustable from to sec. in one-se­cond steps.
Subsequently, display changes to minutes and tens of seconds (separated by a point) and time is adjusted in 10 second steps, up to a maximum value of minutes.
Attention: the set value will not exactly match the motor's maximum operating time if decelerations are used.
ASSISTANCE REQUEST (combined with next function):
If activated, at the end of countdown (see the next function: "Cycle Programming") it effects 2 sec. (in addition to the value already set with the PF function) of pre-flashing at every Open pulse (job request). It can be useful to set scheduled maintenance jobs.
= Active
= Disabled
CYCLE PROGRAMMING:
To set countdown of system operation cycles. Settable (in thousands) from to thousand cycles.
The displayed value is updated as cycles proceed.
GATE STATUS:
Exit from programming, save data and return to viewing gate status (see Section
5.5.1.).
Note 1: To reset the programming default settings, check
that the edge input is closed (SAFE LED ON), and simultaneously press keys +, - and F, holding them down for 5 seconds.
Note 2: Modifications of programming parameters take
effect immediately, whereas changes are saved to memory only after you exit programming and return to normal gate status viewing. If the equipment is powered down before returning to status viewing, any modifications will be lost.
Fig. 34
6.2. OPENING - CLOSING DIRECTIONS
Power up the system and set the opening direction on the board (see Section 5.5.1).
If opening direction is to the RIGHT ( ):
OPENING limit-switch LED = FC1
CLOSING limit-switch LED = FC2
If opening direction is to the LEFT ( ):
OPENING limit-switch LED = FC2
CLOSING limit-switch LED = FC1
Note: for RF chain applications the wires on Mot1 and Mot2 (See Fig. 23) need to be reversed.
6.3. DETERMINING STOP POINTS AT TRAVEL LIMIT
The 844 operator has a limit sensor switch which, by detecting the transit of a reference applied to the rack, commands the motor to stop. The device can be magnetic (Fig. 41) or inductive (Fig. 42).
6.3.1. Magnetic Limit-Switch (MLS)
The MLS limit-switch detects the transit of two magnets fitted on the side of the rack facing the operator.
Procedure for correct positioning of the two supplied magnets:
1. Check that the operator is in manual mode (see Sec.8).
2. Manually open the gate to within 3/4 to 2 inches of the travel limit mechanical stop.
3. Fit the magnet (without removing the protective film from the adhesive side) on the side of the rack facing the operator, aligning the upper edges. Slide the magnet on the rack in opening direction until the relevant LED turns on (Fig. 22 and 41), then move the magnet forward an additional 1 3/4 inches.
4. Manually close the gate to within 3/4 to 2 inches of the travel limit mechanical stop.
5. Fit the magnet (without removing the protective film from the adhesive side) on the side of the rack facing the operator, aligning the upper edges. Slide the magnet on the rack in closing direction until the relevant LED turns on (Fig. 22 and 41), then move the magnet forward an additional 1 3/4 inches.
6. Move the gate to its halfway travel point and relock the system (see Sec. 9).
7. Find out the desired pre- and post-limit-switch decelera­tion values (see Section 5.5.2) and run the automated system for at least one complete cycle.
16
Page 17
2
1
8. Check that the gate stops approximately 3/4 to 2 inches from its mechanical stop point. If necessary, correct the position of the magnets and check that the stop point is correct.
9. Mark the position of the magnets on the rack, and remo­ve them.
10. Clean the rack on its fitting points, remove the film on the adhesive parts of the magnets (Fig. 41 Ref. 1) and re­position the magnets with the adhesive strip in contact with the rack (Fig. 35 Ref. 2).
Attention: Due to the power ful magnetic fields produced
by the supplied magnets, do not place magnetic storage devices (credit cards, magnetic tapes, floppy disks, etc) or sensitive electronic equipment (watches, CRT monitors, LCD screens, etc.) near the magnets.
Notes on Magnet Positioning
To ensure correct operation, allow at least 3/4 inch from the mechanical stop limit in the gate stop position. Carry out this check after determining the values of the pre­and post-limit switch decelerations (see Section 5.5.2.) and after running at least one complete cycle of the automated system.
The distance between the limit-switch and magnets must be from 1/4 to 1/2 inch.
Magnets should be fitted on the rack and not on the screws. If necessary, position the magnet at the side of the screw and adjust decelerations (see Section 5.5.2) in order to obtain the correct stop point.
FC1
4. Allow the plate to move on the rack in opening direction until the relevant LED goes off (Figs. 22 and 36); next, move the plate forward an additional 1 3/4 inches and secure it to the rack by tightening the screws.
5. Manually close the gate to within 3/4 to 2 inches of the mechanical stop limit.
6. Allow the plate to move on the rack in closing direction until the relevant LED goes off (Figs. 22 and 36); next, move the plate forward by an additional 1 3/4 inches and secure it to the rack by tightening the screws.
FC1
FC2
Fig. 36
Notes on Plate Positioning
To ensure correct operation, allow at least 3/4 inch from
the mechanical stop limit in the gate stop position. Carry out this check after determining the values of the pre­and post-limit switch decelerations (see Section 5.5.2.) and after running at least one complete cycle of the automated system.
The distance between the limit-switch and the plates
must be < 3/16 inch.
FC2
Fig. 35
6.3.2. Inductive Limit-Switch
The inductive limit-switch detects the travel of the two steel plates fitted on the top of the rack or the chain.
Procedure for correct positioning of the two supplied steel plates:
1. Assemble the limit-switch by centering the plate with respect to the threaded pins of the support (Fig. 36).
2. Check that the operator is in manual operating mode (see Section 8).
3. Manually open the gate to within 3/4 to 2 inches of the mechanical stop limit.
6.4. INPUTS CHECK
The table below shows the status of the LEDs in relation to to the status of the inputs.
Note the following: Led ON = closed contact
Led OFF = open contact
Check the status of the LEDs as per the following table.
Note: The status of the LEDs while the gate is closed are shown in bold. If opening direction is to the left, the status of LEDS FC1 and FC2 is reversed.
Table 2: Operation of the Signalling Status LEDs
LEDS ON OFF
OP-A Command activated Command inactive
OP-B Command activated Command inactive
FC1 Limit-switch free Limit-switch engaged
FC2 Limit-switch free Limit-switch engaged
FSW OP Safety devices disengaged Safety devices engaged
FSW CL Safety devices disengaged Safety devices engaged
STOP Command inactive Command activated
SAFE Safety devices disengaged Safety devices engaged
ENC
Flashes while the motor rotates
17
Page 18
6.5. MECHANICAL CLUTCH ADJUSTMENT
In addition to its electronic safety devices (encoder and force adjustment), the 844 operator is also equipped with a mechanical clutch. The clutch doesn't need to be adjusted in a typical application. It comes from the factory set to its maximum strength, and can be left as it is for the majority of applications. To adjust the operator's thrust and reversing behavior use the force and encoder settings, as detailed in Sections 5.5.1 and 5.5.2.
In case the clutch needs to be adjusted:
1. Cut electrical power to the operator.
2. Keep the motor shaft locked with a wrench and turn the
clutch adjustment screw with an Allen wrench or screwdri­ver as shown in Fig. 37 Ref. A.
- To increase torque, turn the screw clockwise.
- To reduce torque, turn the screw counter-clockwise.
3. Power up the operator and check that the torque you
have just set is correct.
The operator is supplied as standard with a clutch
adjustment spring for gates up to 2200 lbs. For heavier gates, use the supplied alternative spring. For spring replacement instructions, see Fig. 37 Ref. B.
7. FINAL OPERATIONS
After installation, apply the danger sticker to the top of the cover (Fig. 38).
Fig. 38
Snap-fit the side panels, put the equipment's cover on and secure it with the supplied screws (Fig. 39).
Fig. 39
A
B
Fig. 37
6.6. TRAVEL LIMITS CHECK
Be careful when setting the post-limit-switch deceleration and braking. If the deceleration is too long and braking is insufficient, the magnet or steel plate fitted on the gate's rack can overshoot the sensor until it is disengaged.
When the gate stops, check that the correct light limit-switch is engaged. The relevant LED must be OFF. If it went OFF and then ON again, or if both limit-switch LEDS are OFF, you must reduce the post-limit-switch deceleration value and/or increase the braking value (see Section 5.5.2).
6.7. SAFETY DEVICES CHECK
Check for the correct operation of all safety equipment, anti-crushing devices (ENCODER sensor), and accessories used in the system.
Remove the vent screw (Fig. 40).
Fig. 40
18
Page 19
8. MANUAL OPERATION
10. MAINTENACE
1. If the gate has to be operated manually due to a power outage or malfunction of the automated system, use the release device as follows:
2. Open the protection door and insert the supplied key in the lock (Fig. 41).
Fig. 41
3. Turn the key clockwise and pull the release lever as shown in Fig. 42.
4. Open and close the gate manually.
Check the operational efficiency of the system at least once every 6 months, especially the efficiency of the safety and release devices (including operator thrust force).
10.1. REMOVING BOARD AND TRANSFORMER
If you have to disassemble the transformer-board unit, proceed as follows:
Remove all terminal boards and connectors from the board. Unscrew the 3 screws from the board and the 2 from the transformer. Lift the unit up and gently remove the transformer from the couplings on the board as shown in Fig. 43.
Fig. 42
9. RESTORING NORMAL OPERATION
To prevent an involuntary pulse from activating the gate, cut power to the system before re-locking the operator.
1. Re-close the release lever.
2. Turn the key counter-clockwise
3. Remove the key and close the lock protection door.
4. Move the gate until the release engages.
Fig. 43
10.2. OIL TOP-OFFS
Periodically check the oil level inside the operator. A once­a-year check is enough for medium or low usage. For heavy duty usage, a check every 6 months is recommended.
To access the tank, temporarily remove the plastic oil filler cap (Fig. 44). Oil level is visually checked and must cover the copper coil of the electric motor.
If more oil is needed, add it through the oil filler hole. Use FAAC HP oil only.
10.3. REPAIRS
For any repairs, contact an FAAC authorized repair center.
19
Fig. 44
Page 20
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20
Page 21
(1) If maintained, it prolongs the pause until disabled by the command (timer function) (3) During the partial opening cycle, an OPEN A pulse causes total opening.
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NEPO(tceffeoN
)delbasidB
tceffeoN
tceffeoN
)delbasidBNEPO(
tceffeoN
)delbasidBNEPO(
tceffeoN
)delbasidB/A-NEPO(
GNISOLC
nepootsesreve tR ceffeoN
spotS
noitarepo
tceffeoN
)ANEPOseva
s(
noitarepospotS
)delbasidB-NEPO(
noitarepospotS
)delbasidB/A-NEPO(
)2("2rofnepootsesreveR
GNINEPO
tceffeo tN ceffeoN
noitarepospotS
)delbasidA-NEPO(
tceffeoN )2("2rofesolcotsesreveR
DEKCOL
faelehtsnep fO aelehtsesolC
tceffeoN
)delbasidB/ANEPO(
tceffeoN
)delbasidA-NEPO(
tceffeoN
)delbasidBNEPO(
tceffeoN
)delbasidB/ANEPO(
Tab. 3/g
"C/B"cigo SL LORTNOCNUROTDLOHGNISOLC/ESLUPGNINEPO SESLUP
SUTATSETA )G gninepo(A-NEP )O gnisolc(B-NEP PO OT SS ECIVEDYTEFASGNINEP SO ECIVEDYTEFASGNISOL EC CIVEDYTEFASLC/P EO CIVEDYTEFASEGDE
DESOLC
faelehtsnep tO ceffeoN
tceffeoN
)delbasidANEPO(
tceffeoN
tceffeoN
)delbasidANEPO(
NEPO
tceffeo fN aelehtsesolC
tceffeoN
)delbasidBNEPO(
tceffeoN
tceffeoN
)delbasidBNEPO(
tceffeoN
)delbasidBNEPO(
tceffeoN
)delbasidB/A-NEPO(
GNISOLC
nepootsesreve tR
ceffeoN
spotS
noitarepo
tceffeoN
)ANEPOsevas(
noitarepospotS
)delbasidB-NEPO(
noitarepospotS
)delbasidB/A-NEPO(
)2("2rofnepootsesreveR
GNINEPO
tceffeo tN ceffeoN
noitarepospotS
)delbasidA-NEPO(
tceffeoN )2("2rofesolcotsesreveR
DEKCOL
faelehtsnep fO aelehtsesolC
NEPO(tceffeoN
)delbasidB/A
tceffeoN
)delbasidA-NEPO(
tceffeoN
)delbasidBNEPO(
tceffeoN
)delbasidB/ANEPO(
Tab. 3/h
21
Page 22
12. SPARE PARTS DIAGRAM
POS. P/N DESCRIPTION
01 63000399 Operator Plastic Cover
02 7111245 Cover Holes Caps (Nr 4)
03 701520 Thread Forming Screw
04 7324745 Faac Logo
05 7273435 Cover For Control Board
06 701422 Screw
07 63000333 Transformer 115Vac
08 711969 Kapsto Plug
09 7601092 Capacitor 70Uf 280Vac
10 722084 Capacitor Support
11 701814 Bolt M4x20
12 709062002 O Ring Gasket 6,75X1,78
13 7029055 Stator Fixing Nut
14 7110015 Cap
15 7099145 Gear Motor Stator Nut Gasket
16 7580375 Cap Screw Socket Head
POS. P/N DESCRIPTION
17
18 390516 Breather Plug Assembly
19 701002 Cap Scr.sock.hea.4X10 5931 8Gz
20 7099645 Gasket
21 7320065 Breather Screw Label
22 7160605 Upper Half Body
23 7029175 Stator Nut / Earth Ground
24 7099245 Strain Relief Gasket
25 7043355 Strain Relief Ring
26 7109095 Cable Damp
27 709000002 O Ring Gasket 7,59X2,62
28 79092113 780 D Control Unit With Terminals 115V
29 63000348 Base Plate For Cover
30 7109255 Strain Relief
31 702705 Nut With Locking Washer M4
32 701000 Screw 4X 25 5931 12 K
33 752207 Lug Cembre Bf-M5
34 703007 Washer 5 6592 R40 Z
40985115 Limit Switch Chain Version
7580375 Limit Switch Rack And Pinion Version
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POS. P/N DESCRIPTION
35 701367 Screw 5 X 10 7687/Din7985 4,8 Z
36 707010 Bearing 6204-Z 20-47-14
37 7269185 Bearing Spacer
38 445842 Rotor With Clutch
39 7310275 Friction Disk
40 7093105 Smim 10X30x4.5 Gasket
41 7226605 Magnetic Disk 746/844
42 7210125 Clutch Adjustm. Spring
43 7090030015 Gasket Or 6.75X1.78 ( 106)
44 7181935 Pin For Clutch Adjust. 746/844 R
45 704008 Cir Clip E15 7435
46 7049125 Gasket Adjustment Ring Nut
47 7090410025 Gasket Or 42.52X2.62 (3168)
48 704005 Cir Clip E24 7435
49 7061185 Pin 5 X 40 M6 Uni 100 C6
50 7310125 Friction Disk
51 7181995 Motor Shaft
52
53 701119 Screw 10X16 Uni 5739 10.9 Z
54 7030185 Washer 10,5X35x4 Cat.a Z
55 701007 Cap Scr.sock.head 5X16 8G Z
56 71707615 Side Flange
57 7094085 Gasket Lateral Flange
58 7093005 Gasket For Motor Shaft A 25407
59 7070111 Bearing 6205 25-52-15 Econ.
60 7061115 Pin 8X45 Ric.uni En22338
61 7180785 Slow Shaft 746-844
62 7192075 Gear
63 704339 Ring
63000355 Magnetic Limit Switches
2529 Limit Switch Plates For Chain
POS. P/N DESCRIPTION
64 7070121 Ball Bearing 6004
65 7182765 Unlock Pin
66 7211015 Release Spring
67 7051085 Tab
68 704009 C Clip E20 7435
69 704200 Ring Lmkas 42 D
70 7093055 Gasket Rp 10X30x7
71 7160615 Lower Semi-Body
72 7061035 Pin
73 7230145 Stator Mounting Rod
74 703205 Lock Washer 8842 Z
75 63000543 Stator 844 UL 115V r
76 7291115 Lever For Lock
77 7120885 Lock
78 7131005 Key
79 409867 Release Lever Unit
80 7019415 Release Lever Screw
81 727197 Protective Side Cover
82 701107002 Hex.head 5739 8G Z 8X20
83 703002 Washer 8 6592 R40 Z
84 722351 Mounting Bracket
85 7269525 Spacer
86 3905745 Skin Pack
87 390829 Skinpack Motor
88 714019 Hydraulic Oil Faac Hp Oil Lt. 1
23
Page 24
13. TROUBLESHOOTING
If you have a problem installing the operator, check the problems and solutions listed below for suggestions.
PROBLEM SOLUTIONS
The operator does not respond to the acti­vating signal.
The gate is closed and does not open. • Make sure the clutch adjustment is not too weak.
The gate opens, but will not close. • Make sure the closing safety devices are working properly and that they are not
On initial operation the operator moves a few inches and stops.
The gate opens, but the operator continues to run.
• Make sure the main power switch is on.
• Check the control panel terminal strip for possible broken or disconnected wires.
• If a radio signal is being used to activate the operator, be sure the code sets on both the transmitter and receiver are the same.
• Momentarily short across terminals 1 and 7 on the control panel. If this activates the operator, a problem probably exists in the activating device itself.
• Increase the torque if the motor is running and the gate is not moving. This may be necessary for especially heavy gates.
• Check that the closed limit switch is working. The FC status light should be off. Make sure that the limit switch plate is not too far away from the limit switch. The distance between a plate and the switch should be 3/16 in.
• Check fuse F1 and replace it if necessary.
activated (an activated reversing device will prevent the gate from closing)
• Check that the FSW-CL light is on indicating that the closing safety is not active. Make sure that the display doesn't show 05, indicating that the Fails Safe Check didn't pass.
• Check the encoder setting
• Check the FC light on the control panel. It should be OFF. If it is ON, check the alignment of the limit switch plate.
• If the FCC light is ON and the limit switch plate is correctly adjusted, replace the limit switch.
Note: If the limit switch plates are not detected by the limit switch on the opera­tor, the motor will run for 120 seconds and then the control panel will be in alarm status.
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NOTES:
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NOTES:
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Page 27
LIMITED WARRANTY
To the original purchaser only:
FAAC International, Inc., warrants, for twenty-four (24) months from the date of invoice, the gate operator systems and other related systems and equipment manufactured by FAAC S.p.A. and distributed by FAAC International, Inc., to be free from defects in material and workmanship under normal use and service for which it was intended provided it has been properly installed and oper­ated.
FAAC International, Inc.’s obligations under this warranty shall be limited to the repair or ex­change of any part of parts manufactured by FAAC S.p.A. and distributed by FAAC Interna­tional, Inc. Defective products must be returned to FAAC International, Inc., freight prepaid by purchaser, within the warranty period. Items returned will be repaired or replaced, at FAAC International, Inc.’s option, upon an examination of the product by FAAC International, Inc., which discloses, to the satisfaction of FAAC Internation­al, Inc., that the item is defective. FAAC Interna­tional, Inc. will return the warranted item freight prepaid. The products manufactured by FAAC S.p.A. and distributed by FAAC International, Inc., are not warranted to meet the specific require­ments, if any, of safety codes of any particular state, municipality, or other jurisdiction, and neither FAAC S.p.A. or FAAC International, Inc., as­sume any risk or liability whatsoever resulting from the use thereof, whether used singly or in combi­nation with other machines or apparatus.
Any products and parts not manufactured by FAAC S.p.A. and distributed by FAAC Interna­tional, Inc., will carry only the warranty, if any, of the manufacturer. This warranty shall not apply to any products or parts thereof which have been repaired or altered, without FAAC International, Inc.’s written consent, outside of FAAC Interna­tional, Inc.’s workshop, or altered in any way so as, in the judgment of FAAC International, Inc., to affect adversely the stability or reliability of the product(s) or has been subject to misuse, negli­gence, or accident, or has not been operated in accordance with FAAC International, Inc.’s or FAAC S.p.A.’s instructions or has been operated under conditions more severe than, or otherwise exceeding, those set forth in the specifications for such product(s). Neither FAAC S.p.A. nor FAAC International, Inc., shall be liable for any loss or damage whatsoever resulting, directly or indirect­ly, from the use or loss of use of the product(s). Without limiting the foregoing, this exclusion from
liability embraces a purchaser’s expenses for downtime or for making up downtime, damages for which the purchaser may be liable to other persons, damages to property, and injury to or death of any persons.
FAAC S.p.A. or FAAC International, Inc., neither assumes nor authorizes any person to assume for them any other liability in connection with the sale or use of the products of FAAC S.p.A. or FAAC International, Inc. The warranty herein above set forth shall not be deemed to cover maintenance parts, including, but not limited to, hydraulic oil, filters, or the like. No agreement to replace or repair shall constitute an admission by FAAC S.p.A. or FAAC International, Inc., of any legal responsibility to effect such replacement, to make such repair, or otherwise. This limited war­ranty extends only to wholesale customers who buy directly through FAAC International, Inc.’s normal distribution channels. FAAC International, Inc., does not warrant its products to end con­sumers.
Consumers must inquire from their selling dealer as to the nature and extent of that dealer’s war­ranty, if any. This warranty is expressly in lieu of all other warranties expressed or implied including the warranties of merchantability and fitness for use. This warranty shall not apply to products or any part thereof which have been subject to ac­cident, negligence, alteration, abuse, or misuse or if damage was due to improper installation or use of improper power source, or if damage was caused by fire, flood, lightning, electrical power surge, explosion, wind storm, hail, aircraft or vehicles, vandalism, riot or civil commotion, or acts of God.
27
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28
© 2017, FAAC International, Inc. - All Rights Reserved
Published in Jan. 2017
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