FAAC 400 CBC, 400 SB, 400 SBS, 400 CBAC, 400 CBACR User Manual

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UNI EN ISO 9001-085

400

400

Timbro del Rivenditore:/Distributor’s Stamp:/Timbre de l’Agent:/ Fachhändlerstempel:/Sello del Revendedor:

Le descrizioni e le illustrazioni del presente manuale non sono impegnative. La FAAC si riserva il diritto,
lasciando inalterate le caratteristiche essenziali dell’apparecchiatura, di apportare in qualunque
momento e senza impegnarsi ad aggiornare la presente pubblicazione, le modifiche che essa ritiene
convenienti per miglioramenti tecnici o per qualsiasi altra esigenza di carattere costruttivo o
commerciale.

The descriptions and illustrations contained in the present manual are not binding. FAAC reserves the
right, whilst leaving the main features of the equipments unaltered, to undertake any modifications
it holds necessary for either technical or commercial reasons, at any time and without revising the
present publication.

Les descriptions et les illustrations du présent manuel sont fournies à titre indicatif. FAAC se réserve le
droit d’apporter à tout moment les modifications qu’elle jugera utiles sur ce produit tout en conservant
les caractéristiques essentielles, sans devoir pour autant mettre à jour cette publication.

Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich. FAAC behält
sich das Recht vor, ohne die wesentlichen Eigenschaften dieses Gerätes zu verändern und ohne
Verbindlichkeiten in Bezug auf die Neufassung der vorliegenden Anleitungen, technisch bzw.
konstruktiv/kommerziell bedingte Verbesserungen vorzunehmen.

Las descripciones y las ilustraciones de este manual no comportan compromiso alguno. FAAC se
reserva el derecho, dejando inmutadas las características esenciales de los aparatos, de aportar, en
cualquier momento y sin comprometerse a poner al día la presente publicación, todas las
modificaciones que considere oportunas para el perfeccionamiento técnico o para cualquier otro
tipo de exigencia de carácter constructivo o comercial.

FAAC S.p.A.

Via Benini, 1
40069 Zola Predosa (BO) - ITALIA
Tel.: [phone] - Tlx.: 521087
Fax: [phone]

FAAC per la natura

• La presente istruzione è realizzata al 100% in carta riciclata.

• Non disperdete nell'ambiente gli imballaggi dei componenti dell'automazione bensì seleziona­te i vari materiali (es. cartone, polistirolo) secondo prescrizioni locali per lo smaltimento rifiuti e
le norme vigenti.

FAAC for the environment

• The present manual is produced in 100% recycled paper

• Respect the environment. Dispose of each type of product packaging material (card,
polystyrene) in accordance with the provisions for waste disposal as specified in the country of
installation.

FAAC der Umwelt zuliebe

• Vorliegende Anleitungen sind auf 100% Altpapier gedruckt.

• Verpackungsstoffe der Antriebskomponenten (z.B. Pappe, Styropor) nach den einschlägigen
Normen der Abfallwirtschaft sortenrein sammeln.

FAAC écologique

• La présente notice a été réalisée 100% avec du papier recyclé.

• Ne pas jeter dans la nature les emballages des composants de l’automatisme, mais sélectionner
les différents matériaux (ex.: carton, polystyrène) selon la législation locale pour l’élimination
des déchets et les normes en vigueur.

FAAC por la naturaleza.

• El presente manual de instrucciones se ha realizado, al 100%, en papel reciclado.

• Los materiales utilizados para el embalaje de las distintas partes del sistema automático (cartón,
poliestireno) no deben tirarse al medio ambiente, sino seleccionarse conforme a las
prescripciones locales y las normas vigentes para el desecho de residuos sólidos.

732352 - Rev.A

para la naturaleza

100% papel reciclado

ist umweltfreundlich

100% Altpapier

pour la nature

papier recyclé 100%

for nature

recycled paper 100%

carta riciclata 100%

per la natura

7

ENGLISHENGLISH

EC MACHINE DIRECTIVE COMPLIANCE DECLARA TION

(DIRECTIVE 89/392 EEC, APPENDIX II, PART B)

Manufacturer: FAAC S.p.A.
Address: Via Benini, 1

40069 - Zola Predosa
BOLOGNA - ITALY

Hereby declares that: the model 400 automation system

•is intended to be incorporated into machinery, or to be assembled with other
machinery to constitute machinery in compliance with the requirements of
Directive 89/392 EEC, and subsequent amendments 91/368 EEC, 93/44 EEC
and 93/68 EEC;

•complies with the essential safety requirements in the following EEC Directives:
73/23 EEC and subsequent amendment 93/68 EEC.

89/336 EEC and subsequent amendments 92/31 EEC and 93/68 EEC.
and furthermore declares that unit must not be put into service until the

machinery into which it is incorporated or of which it is a component has been
identified and declared to be in conformity with the provisions of Directive 89/
392 EEC and subsequent amendments enacted by the national implementing
legislation.

Bologna, 1 January 1997

Managing
Director

A. Bassi

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ENGLISH ENGLISH

IMPORTANT NOTICE FOR THE INSTALLER

GENERAL SAFETY INSTRUCTIONS

1) WARNING! For reasons of safety, all the instructions in this manual must be followed scrupulously. Improper installation

or misuse of the product may result in serious injury.

2) Packaging material (plastic, polystyrene etc.) is a potential hazard and must be kept out of reach of children.

3)

Read the instructions carefully before installing the product.

4) Keep these instructions for future reference.

5) This product has been designed and manufactured only for the use stated in this manual. Any other use not expressly
indicated may result in damage to the product and/or risk of injury.

6) FAAC S.p.A. shall not be liable for any damage caused by improper use of the automation or by any use other than that
for which it is intended.

7) Do not install this device in explosive atmospheres: the presence of flammable gas or fumes constitutes a serious hazard.

8) Mechanical structural elements must comply with UNI8612, CEN pr EN 12604 and CEN pr EN 12605 standards.
For countries outside the EU, mechanical structural elements must comply with the above standards in addition to any
national safety standards in order to obtain a reasonable degree of safety.

9) FAAC cannot be held responsible for failure to observe technical standards in the construction of gates on which the
automation is installed, or for any deformation of the gates which may occur during use.

10) Installation must comply with UNI8612, CEN pr EN 12453 and CEN pr EN 12635.
The degree of safety of the automation must be C+D.

11) Before carrying out any operations on the automation, disconnect the electrical power supply to the system.

12) Install a multi-pole switch on the supply line to the automation with a contact opening distance of 3 mm or more. We
recommend the use of a 6A thermal magnetic circuit breaker with multi-pole switching.

13) Ensure that a residual current device with a trip threshold of 0.03A is installed upstream of the automation system,

14) Check that the earthing system is installed correctly and is efficient. Connect the metal parts of the gate and the yellow/
green wire of the operator to the earthing system.

15) The automation is fitted with an anti-crushing safety system consisting of a torque control device which, in all cases, must
be used in conjunction with other safety devices.

16) The safety devices (e.g. photocells, safety edges, etc.) protect areas where there is a mechanical movement hazard,
e.g. crushing, entrapment and cutting.

17) Each installation must be fitted with at least one flashing light (e.g. FAAC LAMP, MINILAMP etc.) and a warning sign suitably
fixed to the gate, in addition to the safety devices as per point 16. above.

18) FAAC cannot be held responsible for the safe and correct operation of the automation in the event that parts other
than FAAC original parts are used.

19) Use only FAAC original spare parts for maintenance operations.

20) Do not carry out any modifications to automation components.

21) The installer must supply all information regarding manual operation of the system in the event of an emergency and
provide the end-user with the "End-user Guide" attached to the product.

22) Do not allow any persons, especially children, to stand in the vicinity of the automation when in operation.

23) Keep remote radio controls and any other control devices out of the reach of children to prevent accidental operation
of the automation.

24) The end-user must not attempt to repair or adjust the automation. These operations must be carried out exclusively by
qualified personnel.

25) Any operations not explicitly indicated in these instrructions are not permitted.

9

ENGLISHENGLISH

These instructions apply to the following models:

400 CBC - 400 SB - 400 SBS - 400 CBAC - 400 CBACR ­400 CBAC lungo - 400 SB lungo.

The FAAC 400 automation system for swing gates is a hydraulic
unit comprising an electric pump and a hydraulic piston which
moves the gate leaf.

For models equipped with a hydraulic lock, it is not necessary to
install an electric lock, as the gate leaf is locked mechanically
when the motor is not in operation. Models not equipped with a
hydraulic lock require one or more electric locks to ensure
mechanical locking of the gate.

The 400 automation systems have been designed for the
automation of swing gates. Do not use for any other purpose.

1. DESCRIPTION AND TECHNICAL SPECIFICATIONS

2. STANDARD INSTALLATION LAYOUT

400 AUT OMATION SYSTEM

Tab. 1 400 operator technical specifications

Power supply 230 V~ ( +6% -10%) - 50 Hz
Absorbed power 220 W
Current drawn 1 A
Electric motor (rpm) 4 poles - 1400
Motor winding thermal cutout 120 °C
Capacitor 8 µF / 400V
Temperature range -20 °C +55 °C
Housing protection IP 55
Max. thrust/traction force (daN) 620 620 620 775 465 465 465
Rod stroke (mm) 260 260 260 260 260 380 380
Rod speed (cm/s) 1 1 1 0.75 1.5 1.5 1.5
Operator weight (Kg) 8.6 8.6 8.6 8.6 8.6 1 0 1 0
Duty cycle (cycles/hour) 70 70 70 60 80 50 50
Pump delivery (l/min) 1 1 1 0.75 1.5 1.5 1.5

Operating pressure (bar) 40 40 40 50 30 30 30
Hydraulic locking

(1) (2) / /

(2) (2) /

Maximum leaf length (m) 2.20 2.20 4 7 2.20 2.20 2.50

CBACR

CBC

SB LN

CBAC

CBAC LN

SBS

MODELS AVAILABLE

SB

1.1. DIMENSIONS

Fig. 3

a Operators

(require 2 junction boxes)

b Photocells
c Electronic control unit
d Keyswitch
e Radio receiver
f Flashing light

Notes:1)Use suitable rigid/flexible conduit for laying power

cables.

2)

Always keep low voltage accessory cables separate
from 230V ~ power cables. To avoid interference, use
separate sheaths.

Fig. 1

a

Electric motor

b

Release lock

c

Hydraulic piston

d

Cylinder

e

By-pass valve

f

Gerotor pump

g

Cable cover

h

Front bracket

i

Cover

j

Manual release key

k

Rear bracket

d

i

h

c

b

a

g

f

j

k

e

TIPO OPERATORE

STANDARD LUNGO

A INGOMBRO TOTALE 1031 1285
B INTERASSE ATTACCHI 700 822
C CORSA UTILE 260 380

OPERATOR

STANDARD LONG

A

TOTAL LENGTH 1031 1285

B DISTANCE BETWEEN BRACKETS 700 822
C STROKE 260 380

(1) : CLOSED (2) : OPENED & CLOSED

10

ENGLISH ENGLISH

- For reasons of operator clearance, the minimum value for Z is
50 mm (Fig. A)

If the dimensions of the gate post or position of the hinge do
not allow for the specified distance of “a”, make a recess in the
gate post as shown in Fig. B.

- Dimension a must always be greater then dimension E.

3. INSTALLATION OF THE AUTOMATION SYSTEM

3.1. PRELIMINARY CHECKS

To ensure trouble-free operation, make sure that the gate
(whether existing or yet to be installed) has the following
specifications:

•max. length of each gate leaf: 7 metres

•strong and rigid leaf frame

•smooth gate movement, with no stiff points

•hinges in good condition

•phisical travel limit stops

If any welding or brazing has to be done on the gate, do this
before installing the automation system. The good order of the
structure directly influences the reliability and safety of the
automation system.

3.2. INSTALLATION OF THE OPERATORS

1) Fix the rear bracket to the gate post according to the

instructions in Table 2. Adjust the length of the bracket if
necessary.
Warning:

Observe the specified dimensions to ensure correct

operator functioning.
In the case of iron gate posts, weld the bracket directly onto

the gate post.
In the case of brick/concrete gate posts, flush-mount a wall

plate (2, Fig. 4), and weld the bracket to the plate (Fig. 4).

2) Fix the operator to the rear bracket by means of the screws

supplied (Fig. 4).

3) Screw the front bracket half-way onto the rod (1, Fig. 6) and

secure with the nut provided.

4) Release the operator (see paragraph 5).

5) Extend the rod to the end of its stroke and then retract it by

Table 2

INSTALLATION DIMENSIONS

about 5 mm (Fig. 5).

6) Lock the operator (see paragraph 6)

7) Fit the front bracket onto the rod as shown in Fig. 6, ref. 2.

8) Close the gate leaf and, keeping the operator perfectly

horizontal, locate the leaf attachment position of the front
bracket (Fig. 7).

9) Fix the front bracket temporarily to the leaf by two welds.

N.B.: If the gate frame does not allow for secure fixing of the
bracket, add a support plate.

10) Release the operator and ensure that the gate opens smoothly

Fig. A

Fig. B

CALCULATING INSTALLATION DIMENSIONS: GENERAL
RULES

If modifications to the dimensions specified in Table A or B are
necessary, proceed as follows:

- For 90° leaf opening: a + b = c

- For leaf opening over 90°: a + b < c

- The smaller the dimensions of a and b the higher the gate speed.
Always respect current standards.

- Limit the difference between a and b to within 40 mm: larger
differences alter speed considerably during opening and
closing.

Table A: Recommended dimensions for standard operator

Table B: Recommended dimensions for long operator

(*) working excursion of piston rod (**) maximum dimensions

(*) working excursion of piston rod (**) maximum dimensions

Opening a b c (*) d (**) s

angle "

αα

αα

α" (mm) (mm) (mm) (mm) (mm)

90° 130 130 260 80 2

110° 100 90 260 50 2

(1) Dimension "a" - 50 mm.
(2) Dimension "b" + 50 mm.

b

quote in mm

d
z

a

Z min = 50

y

y Standard 75 mm
y Lungo 100 mm

E

Lo
Standard = 960mm - Lungo = 1200

s

Opening a b c (*) d (**) s

angle "

αα

αα

α" (mm) (mm) (mm) (mm) (mm)

90° 200 180 380 150 2

125° 130 170 380 80 2

110 mm

(2)

(1)

Fig. 4

a

b

Fig. 4

Values in mm

Standard = 960 mm - Long = 1200

y Standard 75 mm
y Long 100 mm

11

ENGLISHENGLISH

Fig.10

with no stiff points and that it stops on the phisical travel stops.

11) Completely weld the front bracket to the leaf. To weld,

detach the operator temporarily from the bracket to prevent
any waste material from damaging it (Fig. 8).

N.B.: 1) Grease all pivots on brackets

2) If welding is not possible, the front and rear bracket
plates are also designed for fixing by screws and
screw anchors.

12)Fit the cover on the operator as shown in Fig. 9. Fit the cable
sheath (3, Fig. 11).

13)Repeat the above operations to install the second operator.

14)Make the electrical connections of the electronic control unit
following the instructions provided.

4. START-UP

Fig. 7

Fig. 7

Fig. 9

4.1. ANTI-CRUSHING SYSTEM ADJUSTMENT

The 400 automation is equipped with an anti-crushing system
which limits the torque applied by the operator when the gate
leaf encounters an obstacle during its movement.
When the obstacle is removed, the gate proceeds until the set
operation time is complete.

To adjust the intervention threshold of the anti-crushing system,
it is first necessary to remove the release unit (Fig. 10).

Fig. 9

By-pass

Fig. 5

5 mm

Fig. 8

Fig. 6

a

b

12

ENGLISH ENGLISH

Fig. 11

Adjust the torque adjuster screws ( By-pass valves, Fig. 10) on
the operator.

- Green screw: to adjust torque applied during gate opening

- Red screw: to adjust torque applied during gate closing.
To reduce torque, turn the screw anticlockwise.

To increase torque, turn the screw clockwise.
This torque limiter must be set so as never to exceed 15 kg

measured on the outer edge of the leaf.
To ensure precise torque adjustment use a linear dynamometer.

Complete the installation operations as follows:

- Fit the release unit cover (1 Fig. 11).

- Remove the breather screw (2, Fig. 11).

6. RETURNING TO NORMAL OPERATION

Turn off the electricity supply to the system before re-locking the
operators to avoid all risk of starting them accidentally.

To -relock the operator, turn the release key clockwise as shown
in Fig. 13.

7. SWING GATE SPECIAL APPLICATIONS

There are no special applications.

8. MAINTENANCE

Carry out periodic checks of the gate structure and ensure in
particular that the hinges are in perfect working condition.

Periodically check the level of oil in the reservoir.

4.2. TESTING THE AUTOMATED UNIT

On completion of the installation, affix a danger warning adhesive
label in a clearly visible position on the side of the operator
(Fig. 12).

Carefully check operation of the operator and all the connected
accessories, especially the safety devices.

Give the customer the “User guide” and demonstrate how to use
the operator correctly. Point out the potential danger zones of
the automated unit.

5. MANUAL OPERATION

In the event of a power failure or malfunction, the gate can be
operated manually by opening the sliding cover and inserting
the special release key as shown in Fig. 13.

To release the operator, turn the key one full turn in an anti­clockwise direction as shown in Fig. 13.

Open or close the leaves manually.

Fig. 13

SBLOCCA

BLOCCA

Fig. 13

For low-medium duty installations an annual check is sufficient;
for more frequently used installations, oil checks should be
carried out every six months.
The oil level should be approximately 8 mm from the top edge of
the distribution flange (Fig. 14).
To top up the oil, first remove the cover and the release unit, and
then pour in oil following the indications in Fig. 14.

N.B. : ONLY USE FAAC XD 220 OIL.

Periodically check that the anti-crushing system is correctly
adjusted (BY-PASS valves) and the efficiency of the release
system which allows the gates to be moved manually (see
relative paragraph).

Safety devices installed on the system must be checked every six
months.

9. REPAIRS

For repairs, contact an authorised FAAC service centre.

UNLOCK

LOCK

Fig. 12

Fig. 11

a

c

b

Fig. 14

a

b

c

~ 8 mm

13

ENGLISHENGLISH

End-User Guide

400 Automation Systems

Read the end user guide carefully before using the product and
keep it in a safe place for future reference.

GENERAL SAFETY REGULATIONS

When correctly installed and used, the 412 Compact automation
system ensures a high degree of safety.
A few simple rules should be followed to prevent accidental
problems.

- Do not pass between the leaves when they are still moving:
always wait until they have opened completely.

- Do not linger between the leaves.

- Do not linger near the automation system; do not allow children
or adults to linger near it; and do not leave objects near it.

- Keep wireless control devices, or other devices that might
accidentally activate the automation system, out of the reach
of children.

- Do not allow children to play with the automation system.

- Do not impede the movement of the gate leaves.

- Do not allow branches or bushes to interfere with the movement
of the gate leaves.

- Ensure that the warning lamps are in always in working order
and visible.

- Do not attempt to move the leaves manually unless you have
first unlocked them.

- In case of a malfunction, unlock the leaves to allow vehicles to
pass, and call a qualified technician.

- If you have set the manual mode, before restoring normal
operation, disconnect the power supply.

- Do not modify the components of the automation system.

- Do not attempt to repair the automation system or to perform
any operation on it. Call a qualified technician.

- At least once every 6 months, have qualified personnel check
that the automation system, safety devices and earth
connection are in working order.

DESCRIPTION

These instructions apply to the following models:

400 CBC - 400 SB - 400 SBS - 400 CBAC - 400 CBACR ­400 CBAC long - 400 SB long.

The FAAC 400 automation for swing gates is a hydraulic unit
comprising an electric pump and a hydraulic piston which
transmits motion to the gate leaf.

Models fitted with hydraulic locks do not require the installation
of an electric lock, as the hydrualic system ensures that the gate
leaf is mechanically locked when the motor is not in operation.
Models without hydraulic locks must be fitted with one or more
electric locks to ensure mechanical locking of the gate leaves.

The FAAC 400 can automate gate leaves up to 7 m in length,
depending on the model.

The operators are controlled by an electronic control unit,
housed in an enclosure which assures adequate protection
against atmospheric agents.
The leaves are normally closed. When the electronic control unit
receives an open command from the remote radio control or any
other control device, it activates the electromechanical system
and causes the leaves to rotate by an angle of up to 110° to their
open position, so as to allow access.
If automatic operation has been selected, the leaves close
automatically after the selected pause time.
If semiautomatic operation has been selected, a second impulse
must be sent to close the leaves.
An open command given while the leaves are closing causes the
leaves to reverse direction of movement.
A stop command (if available) stops movement at any time.
For detailed information on the operation of the automation
system in the various operating modes, consult the installation
technician.
The automation system is equipped with a photocell safety
device which prevents the leaves from closing when the
photocells are obscured by an obstacle.
The 400 automation system is also equipped with an anti­crushing safety device (fitted as standard) that limits the torque
transmitted to the leaves.
The operators ensure that the system is mechanically locked
when the motor is not running, so there is no need to install a lock.
The leaves can be opened manually only after operating the
release device.
The lamp flashes while the leaves are moving.

MANUAL OPERATION

If the gate has to be operated manually due to a malfunction
or power supply failure, remove the sliding cover and insert the
key provided into the release system as shown in Fig. 1.

To release the operator, turn the key a full turn anticlockwise, as
indicated in Fig. 1.

Open or close the leaf manually.

N.B. : ON MODELS WITHOUT HYDRUALIC LOCKS IT WILL ALSO BE
NECESSARY TO MANUALLY RELEASE THE ELECTRIC LOCK.

RETURNING TO NORMAL OPERATION

To prevent accidental operation during this procedure,
disconnect the system from the power supply before re-locking
the operators.

To re-lock the operator, turn the key clockwise (Fig. 1).

Fig. 1

Fig. 1

SX

DX

SBLOCCA

BLOCCA

UNLOCK

LOCK

SBLOCCA

BLOCCA

LOCK

UNLOCK