ETC Unison ERn Wall-mount Control Enclosure User Manual

ERn Wall Mount Enclosure Installation Manual
Revision B
Copyright © Electronic Theatre Controls, Inc.
All Rights reserved.
Product information and specifications subject to change.
Part Number:
7180M2100
Released: 2012-10
Rev B
ETC®, Unison®, EDMX™ are either registered trademarks or trademarks of Electronic Theatre Controls, Inc. in the United States and other countries.
Echelon®, LON®, LONW
ORKS
®
are registered trademarks of Echelon Corporation in the United States and
other countries.
All other trademarks, both marked and not marked, are the property of their respective owners.
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ERn External Processing Rack . . . . . . . . . . . . . . . . . . . . . . . . . .1
ERn Modules and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Warnings and Notice Conventions . . . . . . . . . . . . . . . . . . . . . . .4
Contacting ETC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Prepare for Installation . . . . . . . . . . . . . . . . .5
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Unpack and Inspect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Main Circuit Breaker Protection . . . . . . . . . . . . . . . . . . . . . . . . . .6
Lockout / Tagout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
General Lockout/Tagout Procedures: . . . . . . . . . . . . . . . . . . . .7
Maximum Current Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Where to Install the Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Rack Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . .8
Installation Environment Requirements . . . . . . . . . . . . . . . . . . . .8
Wire Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Wire Routing and Specification . . . . . . . . . . . . . . . . . . . . . . . . . .9
Control Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Data Types and Topologies . . . . . . . . . . . . . . . . . . . . . . . . .10
DMX (Digital Multiplex) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Auxiliary 24 Vdc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Install Rack Enclosures. . . . . . . . . . . . . . . . 11
Install the Rack Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Rough-in Conduit and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Remove Option Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Rough-in Line and Control Conduit and Wiring . . . . . . . . . . . . .14
Terminate Wiring. . . . . . . . . . . . . . . . . . . . . 15
Connect Line Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Connect Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Connect ERn Right I/O Data Terminations . . . . . . . . . . . . . . . .18
Terminate DMX Control Wiring . . . . . . . . . . . . . . . . . . . . . . .18
DMX Input Termination: Screw Terminals Connector. . . . . . .18
DMX Input/Output Termination: Insulation Displacement Con-
nectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Terminate LinkConnect Control Wiring . . . . . . . . . . . . . . . . .19
Terminate Auxiliary Power . . . . . . . . . . . . . . . . . . . . . . . . . .20
DMX Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Connect ERn Left I/O Data Terminations . . . . . . . . . . . . . . . . .21
Connect to Serial RS-232 . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Connect to Ethernet RJ-45 . . . . . . . . . . . . . . . . . . . . . . . . . .22
Connect to Contact Inputs and Contact Outputs . . . . . . . . .22
Terminate Contact Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Table of Contents i
Terminate Contact Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Final Installation and Power Up . . . . . . . . . 23
Completing the Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Check Main Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Check Line Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Final Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Install Rack Options . . . . . . . . . . . . . . . . . . 26
Rack Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Install the RideThru Option (URTO) Kit . . . . . . . . . . . . . . . . . . .27
Connect RideThru Option Wiring . . . . . . . . . . . . . . . . . . . . .28
Install the BatteryPack Option (UBPO) Kit. . . . . . . . . . . . . . . . .29
Install a Paradigm Repeater or Dual Repeater Module. . . . . . .31
Terminate LinkConnect Control Wiring . . . . . . . . . . . . . . . . .32
Terminate Auxiliary Power . . . . . . . . . . . . . . . . . . . . . . . . . .33
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Install Redundant Power Supply . . . . . . . . . . . . . . . . . . . . . . . .35
Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Install the Ethernet Switch Module . . . . . . . . . . . . . . . . . . . . . .36
Connect CAT5e Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Status Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
ii Unison® ERn Wall Mount Enclosure Installation Manual

Introduction

Welcome to the installation manual for the Unison® ERn Enclosure. This manual contains the procedures for safe and efficient installation of wall-mount ERn series control enclosures, including wire termination and option kit installation.
ERn series enclosures provide Unison architectural control to distributed Unison, Sensor+, or other DMX512 systems. Used stand alone or in multi-processor network systems, the Wall Mount ERn series offers elegant low-profile surface mounting, modular back-lit control electronics, and the ultimate in architectural lighting control versatility.
The ERn enclosure is available in two sizes, ERn2 (single processor) and ERn4 (dual processor), The ERn is available in three single phase voltage options, 100-120, 230 CE, and 240 VAC to meet your installation requirements.

ERn External Processing Rack

Model Voltage / Frequency Notes
ERn2-W-120 85-120 VAC, 47-63 Hz (single phase) External processing rack configured for wall ERn2-W-230CE 180-265 VAC, 47-63Hz (single phase)
ERn2-W-240 180-265 VAC, 47-63 Hz (single phase)
ERn4-W-120 85-120 VAC, 47-63 Hz (single phase) External processing rack configured for wall ERn4-W-230CE 180-265 VAC, 47-63Hz (single phase)
Wall Mount
ERn4-W-240 180-265 VAC, 47-63 Hz (single phase)
The ERn2 enclosure supports a single Paradigm Architectural Control Processor (P-ACP) and one Paradigm Station Power Module (P-SPM) or a blank module (ERn-BM). The accessory tray in the bottom of the enclosure can be used for an additional accessory option including a 5-port Ethernet Switch (ERn-NET) or a Redundant Rack Power Supply (ERn-RPS).
The ERn4 enclosure supports up to two Paradigm Architectural Control Processors (P­ACP) and two Paradigm Station Power Modules (P-SPM) or a Paradigm Repeater Module (P-REP). Alternatively, the top two slots in the enclosure may be used for a Paradigm Dual Repeater Module (P-DREP). The accessory tray in the bottom of the enclosure can be used for an additional accessory option including a 5-port Ethernet Switch (ERn-NET) or a Redundant Rack Power Supply (ERn-RPS).
mounting. Use with one Paradigm Architectural Control Processor (ACP) and one option module.
mounting. Use with up to two Paradigm Architectural Control Processors (ACP) and up to two option modules.
Introduction 1

ERn Modules and Options

P-ACP
P-SPM
P-REP
P-DREP
ERn-NET
ERn-RPS
UBPO
URTO
ERn-BM
Model
P-ACP 7180A1001 Paradigm Architectural
P-SPM 7182A1001 Paradigm Station
P-REP 7182A1003 Paradigm Station
P-DREP 7182A1004 Paradigm Dual Station
Part Number
Description Notes
Control Processor
Power Module
Repeater Module
Repeater Module
The Paradigm ACP provides powerful and flexible control for architectural and theatrical applications with integrated networking for both NetConnect and LinkConnect networks.
• Supports up to 1024 control channels using industry standard protocols.
• User interface remains accessible with the enclosure door closed.
• Supports up to 62 Unison control stations over the LinkConnect network with the use of Paradigm Station Power and Repeater Modules.
• Supports up to 12 Paradigm Touchscreen Stations using LinkConnect or NetConnect protocols.
• Provides two ports of one DMX universe each (512 addresses each), individually switchable between input and output.
The Paradigm Station Power Module (P-SPM) provides power for Unison control stations over the LinkConnect network and supports the station data bus length up to 1,640 feet (500m).
• Supports up to 32 Unison control stations over LinkConnect.
The Paradigm Station Repeater (P-REP) module extends the system station bus length by 1,640 feet (500m) and increases the possible station count by an additional 30 stations. For use only in an ERn4 enclosure.
• For use in an ERn4 enclosure only.
• Supports up to 30 additional Unison control stations over LinkConnect.
The Paradigm Dual Station Repeater (P-DREP) module extends the system station bus length by 3,280 feet (1,000m) through two separate topology-free segments, each supporting 1,640 feet (500m).
• The dual repeater supports up to 30 additional Unison control stations.
• For use in an ERn4 enclosure only.
2 Unison® ERn Wall Mount Enclosure Installation Manual
Model
ERn-NET 7180A1400 ERn Ethernet Switch
UBPO 7180A1411 Unison Battery Pack
URTO 7180A1410 Unison Ride Thru
ERn-BM 7180A1402 Airflow Option Module Required for any empty module space in the ERn enclosure.
ERn-RPS 7180A1401 ERn Redundant Power
Part Number
Description Notes
The ERn Ethernet Switch (ERn-NET) provides four ports of
Module
Option Kit
Option Kit
Supply
802.3af compliant Power over Ethernet (PoE) and one port for the Paradigm Architectural Control Processor.
• Not compatible with a rack mounted ERn enclosures.
• Not compatible with an ERn4 230 VAC enclosures.
The BatteryPack Option (UBPO) provides back-up power during power outages for the Paradigm Architectural Control Processor for up to 90 minutes for an ERn enclosure with one P-ACP or up to 45 minutes for an ERn4 with two P-ACPs installed.
• Not compatible with rack mounted ERn enclosures.
The Unison Ride Through Option (URTO) kit provides power for one Paradigm Architectural Control Processor in the host enclosure for a limited time (minimum of 12 seconds) during brief power outages or drop outs.
• If installed in an ERn4 enclosure, one URTO is required per installed Paradigm ACP.
• Installs into the accessory option module slot of an ERn enclosure.
The ERn Redundant Power Supply (ERn-RPS) provides an additional rack power Supply that powers the ERn enclosure if the primary rack power supply is removed or fails.
• Tool-free installation into the accessory option slot of an ERn enclosure.
• Not supported in ERn4 230 VAC enclosures. The ERn4 230 VAC enclosure requires two rack power supplies as standard.
Introduction 3

Warnings and Notice Conventions

These symbols are used throughout this installation manual to alert you to danger or important information:
Note:
CAUTION:
Notes are helpful hints and information that is supplemental to the main text.
A Caution statement indicates situations where there may be undefined or unwanted consequences of an action, potential for data loss or an equipment problem.
WARNING:
A Warning statement indicates situations where damage may occur, people may be harmed, or there are serious or dangerous consequences of an action.
WARNING:
RISK OF ELECTRIC SHOCK! This warning statement indicates situations where there is a risk of death by electric shock.

Contacting ETC

For questions about Unison rack system delivery, contact ETC Systems Group. For general information, your most convenient resources are the references provided in this manual. To search more widely try the ETC web site at www.etcconnect.com.
For technical questions about Unison rack systems, contact ETC Technical Services directly at one of the offices listed below. Emergency service is available from all ETC offices outside of normal business hours. When calling for assistance, please have the following information handy:
Your location and job name.
A complete list of ETC equipment.
A complete list of other installed products and components connected to the system you are troubleshooting.
DMX control source, if any.
Americas
ETC International Technical Services Department 3031 Pleasant View Road Middleton, WI 53562 800-775-4382 (USA, toll-free) +1-608 831-4116 service@etcconnect.com
Asia
ETC Asia, Ltd. Technical Services Department Room 1801, 18/F, Tower 1, Phase 1 Enterprise Square 9 Sheung Yuet Road Kowloon Bay, Kowloon, Hong Kong +852 2799 1220 service@etcasia.com
United Kingdom
Electronic Theatre Controls, Ltd. Technical Services Department 26 - 28 Victoria Industrial Estate Victoria Road, London W3 6UU, UK +44 (0)20 8896 1000 service@etceurope.com
Germany
Electronic Theatre Controls, GmbH Technical Services Department Ohmstrasse 3 93607, Holzkirchen, Germany +49 (80 24) 47 00-0 techserv-hoki@etcconnect.com
Please email comments about this manual to: TechComm@etcconnect.com
4 Unison® ERn Wall Mount Enclosure Installation Manual
Chapter 1

Prepare for Installation

This chapter contains the following sections:
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Where to Install the Enclosure . . . . . . . . . . . . . . . . . . . . . . . . .8
Wire Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
1 Prepare for Installation 5

Preparations

Unpack and Inspect

Before you begin installation, check your shipment and confirm it arrived complete and undamaged.
Step 1: Check the shipping container for physical damage.
Step 2: If you find damage, document it to help with a claim against your shipper.
Step 3: Unpack your order and check the contents against the packing list to be sure
your order is complete.
Step 4: If you discover a problem, call ETC Systems Group at (608) 831-4116.

Main Circuit Breaker Protection

Before you begin installing the Unison® external processing rack enclosure, make sure you have installed a main circuit breaker cabinet or other readily accessible input power disconnect device in the same, room or in close proximity to the installed ERn enclosure.
WARNING:
Lockout / Tagout
Note:
Equipment should have power disconnected and be locked out while being repaired. Accidents which occur because equipment that is being repaired and not locked out can result in serious injuries like amputations, fractures, and even death. Locking out and tagging power at its source is important while repairing or adjusting equipment because it ensures that power does not reach the equipment being serviced.
•To lockout means to place a lock on a device that prevents the release of energy. Locking out is intended to prevent the unexpected startup or energizing of machinery and equipment during service and maintenance operations.
•To tagout means to place a tag on a switch or other shut off device which warns others not to start the piece of equipment. Tagout should only be used with lockout, unless locking out the equipment is impossible.
Rack enclosures installed without an accessible power disconnect device cannot be serviced or operated safely. Follow all local codes and restrictions.
When the disconnect device is not located near the installed rack enclosure, the disconnect must allow for proper lockout and tagout.
While ETC does not intend to qualify your facility Lockout/Tagout procedures, we have provided a generic guide below for your reference as needed.
6 Unison® ERn Wall Mount Enclosure Installation Manual
General Lockout/Tagout Procedures:
Notify all affected employees that a lockout/tagout procedure is ready to begin.
Turn off the equipment at the control panel.
Turn off or pull the main disconnect. Be sure all stored energy is released or restrained.
Check all locks and tags for defects.
Attach your safety lock or tag on the energy isolating device.
Try to restart the equipment at the control panel to ensure that it is secured.
Check the machine for possible residual pressures, particularly for hydraulic systems.
Complete the repair or servicing work.
Remove the safety lock and adapter.
Let others know that the equipment is back in service.

Maximum Current Input

The ERn enclosure draws a maximum current of 3 amps when fully populated. the maximum allowable protection device rating is:
20A at 120 VAC
15A at 230/240 VAC
1 Prepare for Installation 7

Where to Install the Enclosure

152 mm
(6”)
394 mm
(15.5”)
914.4 mm (36”)
Surface mount the ERn enclosure with:
a minimum of 15.5” (394mm) front clearance for proper door operation.
a minimum of 6” (152mm) clearance from the left and right sides from walls or other equipment to allow proper convection airflow in the enclosure.
The Unison External Processing Enclosure (ERn) can be wall (surface) mounted or rack mounted depending on the rack mounting type ordered. For rack mounted installation instructions reference the “ERn Rack Mount Enclosure Installation Manual”.
Surface mount the ERn enclosure on a load bearing wall, in an electrical closet or a room with restricted public access. It is recommended that you install the rack at least 36” (914.4mm) off the floor surface to ensure clear view of the Paradigm Architectural Control Processor (P-ACP) for programming and general operation.

Clearance Requirements

Rack Dimensions and Weights

Rack Type
ERn2 - W
ERn4 - W
Height Width Depth
inches mm inches mm inches mm lbs kgs lbs kgs
8.8 223 15.5 394 9.6 244 15 6.8 20 9.1
14.1 358 15.5 394 9.6 244 20 9.1 25 11.3
Product
Weight
Shipping
Weight

Installation Environment Requirements

For your safety, you should install a circuit breaker cabinet or other readily accessible input power disconnect device in the same area as the Unison External Processing Enclosure. Breakers not in the same room must have a physical means to be locked off.
A clean (not dusty), temperature controlled environment with the following conditions:
ambient temperature of 32-104°F / 0-40°C
ambient humidity of 10-90%, non-condensing
CAUTION:
8 Unison® ERn Wall Mount Enclosure Installation Manual
Restricted public access to prevent tampering is recommended.
All CE equipment is tested to EMC category B environment.
HVAC systems must at all times maintain the specified ambient temperature at the Unison ERn enclosure.

Wire Requirements

Wire Access
Location
Wire Size
Single Phase, 20A 2 - wire + gnd
Control Wires
Top of rack
preferred acceptable
Bottom of rack
preferred acceptable
Left side
acceptable acceptable
Right side
acceptable acceptable

Wire Routing and Specification

Unison ERn enclosures have conduit knockouts on the top and bottom for incoming power and control wiring. Alternatively, conduit knockouts are located on both sides of the rack for control signal wiring as needed. Signal and power wiring must be run in separate conduit in accordance with local codes.
Control and power must be run in separate conduit.

Control Specifications

The riser below is typical of a system utilizing the ERn enclosure with the Paradigm Architectural Control Processor (P-ACP). Paradigm systems provide up to two DMX inputs for control of more advanced systems. A Paradigm system also utilizes Net3 networking for system wide control.
Sequence
Macro Record
Unison Heritage
Stations
Sequence
Macro Record
Unison Paradigm
Touchscreen LCD
Preset 1
Preset 2
Preset 7
Preset 2
Preset 8
Preset 3
Preset 3
Preset 9
Preset 4
Preset 4
Preset 5
Preset 10
Preset 5
Preset 1
Preset 6
Preset 1
Preset 2
Preset 7
Preset 2
Preset 8
Preset 3
Preset 3
Preset 9
Preset 4
Preset 4
Preset 5
Preset 10
Preset 5
Unison DRd12
rack enclosure
power
feed
SYSTEMLORTNOCGNIHGIL T SYSTEMLORTNOCGNIHGIL T
SENSOR+
SR48+
dimmer rack
SENSOR+
SR48+
dimmer rack
Unison ERn4
processing rack
power
feed
Unison
LinkPower
LinkPower
Aux Power 24 Vdc
DMX input to ERn rack
Preset 1
Preset 2
Preset 3
Preset 4
Preset 5
Preset 1
Preset 2
Preset 3
Preset 4
Preset 5
Preset 1
Preset 6
ETC Console
(for optional stage lighting)
power
feed
1 Prepare for Installation 9
power
feed
The following table lists the recommended control wire types used in a typical Unison installation and the maximum wire runs allowed.
Purpose
Total length of control wire (without repeater module)
Maximum wire length (device to device)
Maximum repeater distance
Data Types and Topologies
LinkConnect
LinkConnect is the station communication bus from the Architectural Control Processor to the stations. LinkConnect is based on Echelon protocol, and uses one pair of wires (data +, data -). An additional 14 AWG (2.5mm for grounding is required when not installed in grounded metal conduit.
ETC uses two types of LinkConnect networks, for SmartLink and Paradigm systems. While the wiring for LinkConnect in SmartLink and Paradigm systems are the same, the two communication and control types are not interchangeable. SmartLink products are compatible only with the SmartLink ACP, SmartLink Station Power Module, and SmartLink Architectural Control Stations. Paradigm products are compatible only with the Paradigm ACP, Paradigm Station Power Modules, Unison Heritage Control Stations, and Paradigm Touchscreens.
LinkConnect is topology-free and polarity independent, you can install your LinkPower data runs in any desired combination of bus, loop, star, and home run. ETC recommends the use of Belden 8471 (or approved equal) wire. The total combined length of a LinkPower wire run cannot exceed 1,640 feet (500m) with a maximum distance of 1,312 feet (400m) between any two devices.
Stations
(Belden 8471)
Feet Meter Feet Meter Feet Meter
1640 500 1600 487 328 100
1313 400 1600 487 N/A N/A
1640 500 N/A N/A N/A N/A
DMX (Belden
9729)
®
LonWorks™ with LinkPower bidirectional
Ethernet
(Cat5 /Belden
1583a)
2
) wire
Note:
DMX (Digital Multiplex)
DMX can address up to 512 channels of control. DMX is installed in a daisy chain topology and includes one pair of wires (data+ and data-) plus ground. ETC recommends the use of Belden 9729 (or approved equal) wire with a single end of line termination (90-150 For best DMX performance, twist the wires together as close to the pluggable connector as possible. DMX devices manufactured by ETC are compliant with the USITT DMX512A standard.
Auxiliary 24 Vdc
Auxiliary power is required when you are installing powered Unison control stations. ETC recommends using two 16 AWG (1.5mm control station(s). Auxiliary power is topology-free. Maximum auxiliary voltage runs are dependant by the wire gauge and the distribution of auxiliary load determined by installation. The auxiliary supply is capable is of 36W (1.5A at 24Vdc).
10 Unison® ERn Wall Mount Enclosure Installation Manual
Repeater modules may be used to extend the Unison LinkPower station data bus an additional 1,640 feet (500m) total wire, with a maximum distance of 1,313 feet (400m) between the repeater and any station or Station Power Module.
2
) stranded wires for 24 Vdc auxiliary power to the
Chapter 2

Install Rack Enclosures

This chapter contains instructions for installation of the ERn enclosure and rough-in of conduit and wiring.
The introduction contains the following sections:
Install the Rack Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Rough-in Conduit and Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2 Install Rack Enclosures 11

Install the Rack Enclosure

ERn2 - 8.9” / 226mm
ERn4 - 14.2” / 360.7mm
5.5”
139.7mm
5.5”
139.7mm
4.5”
114.3mm
15.5”
393.7mm
ERn2 - 6.8” / 172.7mm
ERn4 - 12” / 304.8mm
3.4”
86.4mm
ERn enclosure rear panel
The wall must be strong enough to hold the rack fully populated with modules, conduit and wire. The maximum weight of an ERn enclosure is approximately 45 lbs (20.4 kg).
Step 1: Determine where your rack will be installed using the weight and dimension
requirements detailed in “Where to Install the Enclosure,” page 8.
Step 2: Use the measured slot dimensions located in the graphic below to mark the hole
locations for the mounting hardware.
Step 3: Drill the holes and install the mounting hardware for each rack.
• Four 3/8” (8-10mm) bolts or screws 2-4” (50-100mm) long, and suitable wall plugs are suggested mounting hardware (lag bolts recommended).
• All hardware must support the weight of the rack unit fully populated with modules.
• Expose at least 1” (25mm) of threads for mounting the rack.
Step 4: Attach the rack enclosure to the mounting hardware using the mounting
keyholes.
Step 5: Check that the rack is level and plumb then tighten the mounting hardware for a
secure installation.
12 Unison® ERn Wall Mount Enclosure Installation Manual

Rough-in Conduit and Wiring

Rack power supply (ERn-PS)
The blank option module installed at shipment can be replaced with either the Ethernet Switch Module (ERn-NET) or the Redundant Power Supply (ERn-RPS).
WARNING:
All rack terminations must be done with the power off. Racks installed without an accessible power disconnect device cannot be serviced or operated safely. Follow all local codes and restrictions.
When the disconnect device is not located near the installed rack enclosure, the disconnect should allow for proper lockout / tagout. See “Lockout /
Tagout” on page 6.

Remove Option Modules

Prior to installing conduit and pulling wires into the ERn enclosure, remove the rack power Supply (top of enclosure) and blank option module (bottom of enclosure) from the ERn enclosure to provide a clear access to the conduit access openings and connections.
Note:
For 230 VAC CE enclosures, before removing any modules, loosen the hardware and slide the module retention bar to the left.
Note:
Step 1: Loosen the two captured thumbscrews that secure the Rack Power Supply to the
Step 2: Pull the power supply straight out of the rack.
Step 3: Repeat for the blank option module, Ethernet Switch or secondary power supply.
Step 4: Place these modules in a safe place until the conduit rough-in and wiring
2 Install Rack Enclosures 13
An ERn4 at 230 VAC does not support the Redundant Rack Power Supply (ERn­RPS) nor the Ethernet Switch Option Module (ERn-NET). Instead an ERn4 at 230 VAC is shipped from the factory with a Rack Power Supply installed in the top (normal) position and in the lower option module slot.
ERn enclosure.
terminations are complete.

Rough-in Line and Control Conduit and Wiring

The ERn enclosure requires line power and control wire terminations. For installation convenience all terminations are accessible from the front of the rack. A single phase line power and all required control wires may be pulled through any of the conduit knockouts provided, or other labeled locations.
Note:
Step 1: Plan wire entry to the rack. See “Wire Routing and Specification” on page 9.
Step 2: Remove the required conduit knockouts from the rack or punch new conduit
Step 3: Install conduit fittings or insert lining materials in the new opening.
CAUTION:
Control (signal) wiring and power wiring must be run in separate conduit in accordance with local code.
holes. Pay special attention to the rack design so that you do not punch conduit access in a place that will prevent components from being installed.
Wire openings must have fittings, bushings, grommets or fish paper lining material to protect wire and cable insulation from damage by sharp metal edges.
14 Unison® ERn Wall Mount Enclosure Installation Manual
Chapter 3

Terminate Wiring

This chapter contains the following sections:
Connect Line Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connect Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3 Terminate Wiring 15

Connect Line Power Wiring

WARNING:
ERn enclosures are available in 100-120, 230 CE, and 240 VAC single phase configurations. The ERn enclosure requires a single phase, 20 amp (maximum) at 120 VAC input feed or a 15 amp (maximum) at 230 and 240 VAC. The two-wire hot and neutral terminates to the power input terminal block (top left) and a ground wire terminates to the ground bar.
Step 1: Pull the line, neutral, and ground cables to the enclosure through the conduit
Step 2: Insert the ground wire into a screw terminal on the ground terminal block and
Step 3: Insert the neutral wire into the neutral screw terminal on the power input terminal
Step 4: Insert the line (input feed) into the line screw terminal on the power input terminal
All rack terminations must be done with the power off. Racks installed without an accessible power disconnect device cannot be serviced or operated safely.
openings previously prepared.
secure.
block and secure.
block and secure.
16 Unison® ERn Wall Mount Enclosure Installation Manual

Connect Control Wiring

Right I/O boards
Left I/O board(s)
Wire tie down locations are provided on the rear panel.
Note:
All low voltage control cables must be run in separate conduit from power wires in accordance with local codes.
Low voltage data connects to pluggable connectors on the left and right input/output boards of the ERn enclosure. The ERn2 includes only one each left and right I/O board while the ERn4 includes two of each.
WARNING:
The left I/O provides termination for contact inputs and outputs, RS-232 serial, and
The right I/O provides termination for LinkPower, auxiliary power, DMX in, DMX Out,
RISK OF DEATH BY ELECTRIC SHOCK! Failure to disconnect all power to the rack before working in the enclosure could result in serious injury or even death.
Ethernet control.
DMX through, and all enclosure option kits. The right I/O also provides termination for option modules installed on the bottom module slot of the rack enclosure for enhanced control and operation.
3 Terminate Wiring 17

Connect ERn Right I/O Data Terminations

Auxiliary Power - 24Vdc
LinkPower control
DMX A Input/Output
DMX Pass-Thru
DMX B Input/Output
ERn-RPS In
Ride Thru / Batt
24Vdc In
12345678
COM
n/c
n/c
n/c
n/c
n/c
Data + (Red)
Data - (Black)
From source
DMX A
If daisy-chaining to another rack or DMX device...
This graphic illustrates DMX termination layout for the screw-terminal connectors that are intended for use with Belden 9729 cable (or approved equal) cable type.
Screw terminal connectors are supplied as standard in the DMX Preparation Kit w/ Screw Connector, part number 4100A1012.
Be aware that cable other than Belden 9729 may have a different color code for its wire pairs.
In
V
4
2
Note:
- + - + -
B
A B
D
DM
+
-
+
-
+
Aux Power
A B
A
B
A
B
A B A
LO
N
n
I
M
X
A
X
Pas
s-
T
hru
DM
DMX
DM
B
RPS
t
t
Ba
/
u
r
h
T
e
d
i
R
I
D
C
A
X
B
X
N
O
L
The 24 Vdc connection is the power Supply (ERn-PS) connection and is connected for you at the factory. The ERn-RPS and Ride Thru / Batt terminations are detailed in “Rack Options” on page 27.
Terminate DMX Control Wiring
DMX wire preparation and termination will vary with the type of wire and termination kit being utilized. Please refer to the instructions supplied with the DMX termination kit for specifics on the wire preparation.
DMX Input Termination: Screw Terminals Connector
18 Unison® ERn Wall Mount Enclosure Installation Manual
DMX Input/Output Termination: Insulation Displacement Connectors
The graphic below illustrates DMX termination layout for an insulation displacement connector (IDC). This connector type is intended for use with belden 1583A (or approved equal, such as Category 5, 5E, or 6) cable type.
The insulation displacement connector kit (IDC) may be requested from the factory but is not supplied as standard. Request the IDC Pluggable Connector Termination kit, part number 4100A1013. Be aware that cable other than Belden 1583A may have different color code for its wire pairs.
BLU
W/GRN
From source
BRN
GRN
DMX A
ORG
W/ORG
Data +
Data -
W/BRN
COM
Use this DMX Pass-Thru
connector when
daisy-chaining to
another rack or
DMX device...
W/BLU
BLU
GRN
W/GRN
From source
DMX B
W/BLU
W/ORG
BRN
W/BRN
COM
Data +
Data - ORG
1234567812345678
DMX A
DMX B
Thru
Thru
W/ORG
Data - ORG
W/BRN
W/BRN
COM
Data +
Data - ORG
COM
12345678
W/ORG
n/c
n/c
Data +
Terminate LinkConnect Control Wiring
Note:
All low voltage control cables must run in separate conduit from power wires in accordance with local codes.
Unison control stations communicate with the Paradigm Architectural Control Processor using the Echelon twelve home runs of LinkPower data runs utilizing Belden 8471 cable (or its equivalent) plus one 14 AWG (2.5mm
®
LinkPower network (LinkConnect). Termination is available for up to
2
) ESD drain wire when the data cable is not installed in grounded
metal conduit.
LinkPower wiring is topology-free and polarity independent utilizing a LinkPower network. Wiring may be bus, star, loop, home run or any combination of these. Total combined length of LinkPower data runs cannot exceed 1,640 feet (500m), with a maximum distance of 1,313 feet (400m) between any two communicating devices. Without a repeater, no device may be more than 1,313 feet (400m) away from the Architectural Control Processor.
Standard interoperability requires that there should be a maximum of only one station repeater between any two LinkConnect devices. This means that only one repeater module, whether a Paradigm Repeater module (P-REP) or a Paradigm Dual Repeater Module (P-DREP), may be used per Paradigm Architectural Control Processor (P-ACP).
B A B A B A B A B A B A
Note:
It is required that you terminate LinkPower station wiring and the auxiliary power wiring to the ERn enclosure I/O board that will host the Paradigm Station Power Module (P-SPM).
Step 1: Pull Belden 8471 (or an equal type) control wiring into the ERn enclosure through
the conduit opening previously prepared.
3 Terminate Wiring 19
Step 2: Strip 3/16” (5mm) if insulation from the ends of each wire pair.
Step 3: Remove the LinkPower connector (labeled LON) from the right I/O board.
Step 4: Loosen the terminal screws for as many wire pairs you are terminating.
Step 5: Insert each white wire from the pairs into an “A” terminal on the connector and
tighten the screw firmly to secure the wire into the connector.
Step 6: Insert each black wire from the pairs into an “B” terminal on the connector and
tighten the screw firmly to secure the wire into the connector.
Step 7: The 14 AWG (2.5mm
2
) ground wire can terminate to the ground bus located
inside the ERn enclosure.
• If grounded metal conduit is installed a ground wire may not be required for termination. Reference the related station installation manual for details.
Step 8: Replace the connector to the right I/O board.
Terminate Auxiliary Power
Note:
The auxiliary power connector (labeled Aux Power) provides termination for up to 20 wires in the ten position pluggable connector. Each terminal allows up to two 16 AWG(1.5mm
2
wire and provides 24 Vdc power to Unison control stations when used with the Paradigm ACP.
- + - + - + - + - +
It is required that you terminate LinkPower station wiring and the auxiliary power wiring to the ERn enclosure I/O board that will host the Paradigm Station Power Module (P-SPM).
Step 1: Pull auxiliary control power wiring (typically 16 AWG (1.5mm
2
) red / black wire
pair) into the ERn enclosure through the conduit opening previously prepared.
Step 2: Strip 3/16” (5mm) of insulation from the ends of each wire pair.
Step 3: Remove the auxiliary power connector from the right I/O board.
Step 4: Loosen the terminal screws for as many auxiliary wire pairs as you are
terminating.
Step 5: Insert the black auxiliary power wire from the pair into a “-” terminal on the
connector and tighten the screw to secure the wire into the connector.
Step 6: Insert the red auxiliary power wire from the pair into a “+” terminal on the
connectors and tighten the screw to secure the wire into the connector.
Step 7: Repeat steps 5 and 6 for all auxiliary power wires in the rack.
Step 8: Replace the connector on the right I/O board.
)
20 Unison® ERn Wall Mount Enclosure Installation Manual
DMX Termination
B+ B- Com A+ A- Com
B+ B- Com
Ride Thru /Batt
CDI port
LON
Full
Half
DMXADMXB
SRCOff
End
Notice the two termination switches labeled DMXA and DMXB. Each switch has three termination positions:
Source - reserved for RDM termination (future development).
Off - no termination, DMX will pass through this device on to the next DMX device in the data run.
End - termination is on. Used if the ERn is the last DMX device that is physically connected in the daisy chained DMX data run.
When used as a DMX output port, the termination switch should be set to “OFF”.
Ethernet
RS-232
Contact Outputs
Contact Inputs
DMX requires 120 termination at the last DMX device in the control run. Since an ERn enclosure with a Paradigm Architectural Control Processor installed can utilize up to two DMX inputs (2 DMX runs) the right I/O board provides termination switches.

Connect ERn Left I/O Data Terminations

Ethernet
Com0
No0
Com1
No1
Outputs
In1
Gnd
In0
Gnd
RS-232
Com2
No2
Com3
No3
In3
Gnd
In2
Gnd
ts
pu
n
I
The left IO board supports the Paradigm Architectural Control Processor data terminations including:
RS-232 on a male 9 pin (D style) connector
Ethernet on a RJ45 female connector
Contact closure input terminations on a 8 pin pluggable connector.
Terminations available for 4 inputs and 4 common wires.
Contact closure output terminations on a 8 pin pluggable connector.
Terminations available for 4 normally open outputs and 4 common wires.
Connect to Serial RS-232
Integrators and users of advanced systems can interface with the Unison system through the RS-232 connection on the left I/O board. This connection provides an interface with external devices capable of sending or receiving RS-232. This connection can also receive serial commands from a transmitter and provide rack and system status when queried.
Note:
The RS-232 cable (not supplied) should follow common RS-232 pinout for a DB­9 receptacle (pin 2 is RS-232 Rx, pin 3 is RS-232 Tx, and pin 5 is ground).
3 Terminate Wiring 21
Connect to Ethernet RJ-45
Network interface to the ERn enclosure is made through the RJ-45 connector (labeled Ethernet) located on the left I/O board. Use the included Network Termination Kit to terminate the incoming building wire.
Note:
All Ethernet terminations must follow IEEE 802.3 and be terminated to the T568B standard.
Connect to Contact Inputs and Contact Outputs
The left I/O provides interface with external devices via contact closure on removable pluggable connectors. Up to four contact inputs are available and can be configured for either maintained or momentary operation as set in the Paradigm Architectural Control Processor. Up to four contact outputs are also available and are preset for normally open operation. Reference the Paradigm Architectural Control Processor Configuration Manual for details on configuration.
Note:
Terminate Contact Inputs
Step 1: Remove the contact inputs removable screw terminal connector located on the
Step 2: Strip 3/16” (5mm) of insulation from the ends of each wire pair.
Step 3: Loosen the desired number of contact input screw terminals and related ground
Step 4: Insert contact closure 1 into the terminal labeled “IN1” on the connector and
Step 5: Insert the related ground wire for contact closure 1 into the terminal labeled
Step 6: Repeat for each contact input and ground wire pair (up to four total).
Typical contact I/O wiring is color coded as follows: contact 1 - brown, contact 2 ­orange, contact 3 - yellow, contact 4 - green. All commons and ground voltages are typically black or red.
left I/O board. Each connector is labeled for installation convenience.
screw terminals on the connector.
tighten the screw terminal.
“GND” on the connector and tighten the screw terminal.
Terminate Contact Outputs
Step 1: Remove the contact outputs removable screw terminal connector located on the
left I/O board. Each connector is labeled for installation convenience.
Step 2: Strip 3/16” (5mm) of insulation from the ends of each wire pair.
Step 3: Loosen the desired number of contact output (normal open) screw terminals and
related ground screw terminals on the connector.
Step 4: Insert contact output 1 into the terminal labeled “N.O.1” on the connector and
tighten the screw terminal.
Step 5: Insert the related common wire for contact output 1 into the terminal labeled
“COM1” on the connector and tighten the screw terminal.
Step 6: Repeat for each contact output and common wire (up to four total).
22 Unison® ERn Wall Mount Enclosure Installation Manual
Chapter 4

Final Installation and Power Up

This chapter contains the following sections:
Check Main Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Check Line Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Final Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
4 Final Installation and Power Up 23

Completing the Installation

ERn door removed from graphic for clarity of rack power Supply installation.
It’s a good idea to look over the entire installation before applying power to the enclosure.
WARNING:
Clean out dust and debris from the enclosure interior.
Check for loose connections, bare wires, and damaged insulation. Repair any damage
Power must be turned OFF when you perform this procedure. ETC recommends that your facility adopts a lockout / tagout procedure to protect your maintenance personnel during maintenance procedures.
that is discovered.

Check Main Power Wiring

Check resistance between line, neutral, and ground busses with a digital voltmeter (DVM).
Line to ground resistance should be 10M Ohm or higher.
Neutral to ground resistance should be 0 Ohm.
Line to neutral resistance should be 10M Ohm or higher.
Re-install the rack power supply into the top slot of the ERn enclosure.

Check Line Voltages

Check the voltage on your input terminals using a digital volt meter (DVM) before installing modules.
WARNING:
HIGH LEAKAGE CURRENT
Ground connection is essential before connecting supply
Disconnect power before removing modules
Service by authorized persons only.
Step 1: Close the ERn door.
Step 2: Apply line power at the main circuit breaker for 90 seconds. Observe the
24 Unison® ERn Wall Mount Enclosure Installation Manual
Line voltages will be on the input terminals during this procedure. You must be a qualified electrician familiar with the hazards of working with high voltage electricity. Use extreme caution when performing this procedure.
enclosure for evidence of shorting, like arcing sounds or a burning smell. If you detect evidence of shorting, shut off power and fix the wiring.
Step 3: Open the ERn door and check voltage between phase, neutral, and ground. The
ERn supports input power ranging + / - 10% of the rated voltage.
100 VAC, (acceptable range 90-110 VAC)
120 VAC, (acceptable range 108-132 VAC)
230 VAC CE, (acceptable range 207-253 VAC)
240 VAC, (acceptable range 216-264 VAC)
Step 4: Turn off power at the main circuit breaker.

Final Installation

Step 1: Install the Paradigm Architectural Control Processor (P-ACP) in the appropriate
module slot.
Step 2: Install the Paradigm Station Power Module (P-SPM) in the module slot above the
Paradigm Architectural Control Processor.
Step 3: Install option modules if they are not installed. For an ERn4, you may install
either two blank modules, a Paradigm Dual Repeater Module (P-DREP) in the top two module slots of the enclosure, or only a Paradigm Station Repeater module (P-REP) in the top module slot with a blank module below.
Step 4: Install either the ERn blank option module, the ERn ethernet switch Module
(ERn-NET), or the Redundant Power Supply (ERn-RPS) in the lower option module slot.
a: If installing the ERn ethernet switch Module (ERn-NET) or the Redundant
Rack Power Supply (ERn-RPS) module in the option module slot, be certain you have completed the installation requirements. See “Install Rack Options”
on page 26.
Note:
Step 5: Install blank module (ERn-BM) in any unused module slot in the enclosure to
Neither the Redundant Power Supply (ERn-RPS) nor the Ethernet Switch module (ERn-NET) are supported in an ERn4 enclosure at 230 VAC. Instead, an ERn4 at 230 VAC is shipped from the factory with a rack power supply installed in the top (normal) position and in the lower option module slot as standard.
maintain the required convection cooling requirements.
4 Final Installation and Power Up 25
Chapter 5

Install Rack Options

This chapter contains the following sections:
Install the RideThru Option (URTO) Kit . . . . . . . . . . . . . . . . .27
Install the BatteryPack Option (UBPO) Kit . . . . . . . . . . . . . .29
Install a Paradigm Repeater or Dual Repeater Module . . . .31
Install Redundant Power Supply . . . . . . . . . . . . . . . . . . . . . .35
Install the Ethernet Switch Module . . . . . . . . . . . . . . . . . . . .36
26 Unison® ERn Wall Mount Enclosure Installation Manual

Rack Options

2008
Unison ERn options include the RideThru Option (URTO) kit, BatteryPack Option kit (UBPO), Ethernet Switch Module (ERn-NET), and the Redundant Rack Power Supply (ERn-RPS).
Additionally you may use a Station Repeater Module in the ERn4 enclosure top module slot instead of a secondary Paradigm Station Power Module. See “Install a Paradigm Repeater
or Dual Repeater Module” on page 31.

Install the RideThru Option (URTO) Kit

WARNING:
Note:
The RideThru Option kit (URTO) provides power to the Paradigm Architectural Control Processor for a minimum of 12 seconds during brief power outages or power drop outs. The Ride Through option board fully charges and is ready for operation within ten minutes of the ERn enclosure being powered.
Risk of Electric Shock! The Unison RideThru Option board retains an electrical charge even when power to the ERn enclosure is off.
A single ERn enclosure supports the use of either the Unison RideThru Option (URTO) or the Unison BatteryPack Option (UBPO), but not both in the same enclosure.
Note:
One Unison RideThru Option board powers one Paradigm ACP. therefore an ERn4 enclosure with two Paradigm ACPs installed requires two RideThru Option boards.
5 Install Rack Options 27
Step 1: Remove modules from the ERn enclosure for RideThru Option board installation
2008
Step 1:
access.
For an ERn2, remove only the bottom option module from the rack enclosure.
For an ERn4 with two Paradigm ACPs, remove the bottom option module and the rack power Supply from the rack enclosure.
Step 2: Align the RideThru Option board to the mounting studs in the right corner of the
ERn enclosure (see graphic on the previous page).
Notice the mounting holes on the option board. Two are open ended slots used to set the board in place and the remaining two standard mounting holes are used to secure the board in place.
Align the open ended slots to the studs located closest to the bottom of the rack.
Step 3: Secure the board to the top two mounting pems with the screws provided.
Connect RideThru Option Wiring
The Unison RideThru Option board is provided with a wiring harness for connection to the ERn enclosure right I/O board.
Step 1: Connect one end of the wiring harness to the two pin receptacle on the option
board.
Step 2: Connect the other end of the wiring harness to the two pin receptacle labeled
“RideThru / Batt” on the ERn enclosure right I/O board. When two RideThru Option boards are installed (ERn4 only), the top RideThru Option wiring harness terminates to the I/O board in the top and the bottom RideThru Option wiring harness terminate to the I/O board in the bottom of the unit.
Step 3: Secure the wiring harness to the ERn enclosure using the cable tie and cable tie
mount provided in with the RideThru Option board. A loose or poorly routed wiring harness could interfere with option module installation in the lower option module slot. In the top module slot the wiring harness could interfere with the rack power supply (ERn-PS).
28 Unison® ERn Wall Mount Enclosure Installation Manual

Install the BatteryPack Option (UBPO) Kit

The BatteryPack Option (UBPO) kit provides battery power during power outages to the Paradigm Architectural Control Processor for up to 90 minutes (ERn with a single P-ACP) or up to 45 minutes (ERn4 with two Paradigm ACPs). The self-contained battery installs on the bottom of the ERn enclosure.
ERn after UBPO cable and connector installation
a: Insert the connector end through the opening in the
bottom of the ERn enclosure. The connector is designed to snap into place without additional hardware, slight force may be required to ensure the connector installs properly.
b: Connect the two pin connector to the appropriate
receptacle labeled “Ride Thru / Batt” on the ERn right I/O board. See “Connect ERn Right I/O Data
Terminations” on page 18.
Note:
Note:
An ERn enclosure supports the use of either the Unison RideThru Option (URTO) or the Unison BatteryPack Option (UBPO), but not both in the same enclosure.
The BatteryPack Option kit is intended for use only in wall mount ERn enclosures and is not compatible with rack mounted enclosures.
Step 1: The BatteryPack Option board is provided with a wiring harness for connection
between the BatteryPack and the right I/O board. Install the Unison BatteryPack Option cable harness and connector into the ERn enclosure.
5 Install Rack Options 29
Step 2: Install the Unison BatteryPack on to the bottom of the ERn enclosure as pictured
see note after 2a:
Step 2a:
Step 2b:
below.
a: Insert the tabs from the UBPO into the slots in the ERn enclosure.
Note:
As the BatteryPack is mated to the rack, the connector on the BatteryPack and the connector receptacle installed in step 1a also mate.
b: Secure the UBPO to the ERn enclosure using the screw provided.
30 Unison® ERn Wall Mount Enclosure Installation Manual

Install a Paradigm Repeater or Dual Repeater Module

Blank (Air flow) module (ERn-BM)
Paradigm Station Repeater module (P-REP)
Paradigm Station Power Module (P-SPM)
Paradigm Architectural Control Processor (P-ACP)
Paradigm Dual Station Repeater module (P-DREP
Paradigm Station Power Module (P-SPM)
Paradigm Architectural Control Processor (P­ACP)
Both repeater module types may only be utilized in the top module slots of the ERn4 rack enclosure.
The Paradigm Station Repeater (P-REP) module extends the system station bus length by 1,640 feet (500m) and adds support for up to 30 additional stations.
The Paradigm Dual Station Repeater (P-DREP) module extends the system station bus length 3,280 feet (1,000m) through two separate topology-free Echelon segments (each supporting 1,640 feet (500m) of additional LinkPower station wire each) and adds support for up to 30 additional stations.
The following table lists the recommended control wire types used in a typical Unison installation and the maximum wire runs allowed.
Ethernet
(Cat5 /Belden
1583a)
Purpose
Total length of control wire (without repeater module)
Maximum wire length (ERn to station)
Maximum repeater distance
Link Power
(Belden 8471)
Feet Meter Feet Meter Feet Meter
1640 500 1600 487 328 100
1313 400 1600 487 N/A N/A
1640 500 N/A N/A N/A N/A
DMX (Belden
9729)
5 Install Rack Options 31
Terminate LinkConnect Control Wiring
B A B A B A B A B A B A
1 2
Note:
Note:
Wire tie down locations provided on rear panel.
Unison control stations communicate with the Paradigm Architectural Control Processor using the Echelon LinkPower network (LinkConnect). LinkConnect is based on Echelon LonWorks
®
with LinkPower bidirectional protocol, and uses one pair of wires (data+ and
®
data-).
Termination is available for up to twelve home runs of LinkPower data runs utilizing Belden 8471 cable (or approved equal) plus one 14 AWG ESD drain wire when the data cable is not installed in grounded metal conduit.
LinkPower wiring is topology-free and polarity independent. Wiring may be any combination of bus, star, loop, and home run. The total combined length of LinkPower wire run cannot exceed 1,640 feet (500m), with a maximum distance of 1,313 feet (400m) between any two communicating devices. Without a repeater, no device may be more than 1,313 feet (400m) away from the Architectural Control Processor.
Standard interoperability requires that there should be a maximum of only one station repeater between any two LinkConnect devices. This means that only one Repeater Module, whether a Paradigm Station Repeater Module (P-REP) or a Paradigm Dual Station Repeater Module (P-DREP), may be used per Paradigm Architectural Control Processor (P-ACP). Each individual topology-free LonWorks network can have no more than 62 LON stations with a repeater, Station Power Module,and Paradigm Architectural Control Processor.
All low voltage control cables must run in separate conduit from power wires.
Note:
When utilizing a Paradigm Station Repeater module (P-REP) or Paradigm dual station repeater module (P-DREP), terminate the affected LON segment(s) and associated auxiliary power wiring to the top right I/O board in the ERn4 enclosure.
Step 1: Pull Belden 8471 (or approved equal) control wiring into the ERn4 enclosure
through the conduit opening previously prepared.
Step 2: Strip 3/16” (5mm) of insulation from the ends of each wire pair.
Step 3: Remove the LinkPower connector
(labeled LON) from the top right I/O board.
Notice the LinkPower connector is labeled to indicate that the connector is split between two segments, allowing six station wire home runs per segment. This is effective only when a Paradigm Dual Station Repeater module (P-DREP) is used. With the standard Paradigm Station Repeater module (P-REP) you may connect up to twelve station home runs connect to the single control segment.
32 Unison® ERn Wall Mount Enclosure Installation Manual
Step 4: Loosen the terminal screws for as many wire pairs you are terminating. Keep in
mind that the connector is split into two segments when used with a Dual Repeater Module. Be sure to terminate each wire pair to the correct segment.
Step 5: Insert each white (typical) wire from the pairs into an “A” terminal on the
connector and tighten the screw firmly to secure the wire into the connector.
Step 6: Insert each black (typical) wire from the pairs into an “B” terminal on the
connector and tighten the screw firmly to secure the wire into the connector.
Step 7: The 14 AWG ground wire can terminate to the ground bus located inside the ERn
enclosure.
If grounded metal conduit is installed a ground wire may not be required for termination. Reference the related station installation manual for details.
Step 8: Replace the connector on the top right I/O board.
Terminate Auxiliary Power
Note:
Auxiliary power is required when you are installing powered Unison control stations. ETC recommends using two 16 AWG (1.5mm
2
) stranded wires for 24 Vdc auxiliary power to the control station(s). Auxiliary power is topology-free. Maximum auxiliary voltage runs are dependant by the wire gauge and the distribution of auxiliary load determined by installation. The auxiliary supply is capable is of powering up to four Paradigm Touchscreen Stations and 28 interface stations.
The auxiliary power connector (labeled Aux Power) provides termination for up to 20 wires in the ten position pluggable connector. Each terminal allows up to two 16 AWG(1.5mm
2
wire and provides 24 Vdc power to Unison control stations when used with the Paradigm ACP.
When utilizing a Paradigm Station Repeater Module (P-REP) or Paradigm Dual Station Repeater Module (P-DREP) in an ERn4 rack, terminate the repeated LON segment(s) and auxiliary power wiring to the top right I/O board.
Step 1: Pull auxiliary control power wiring (typically 16 AWG (1.5mm
2
) red / black wire
pair) into the ERn enclosure through the conduit opening previously prepared.
Step 2: Strip 3/16” (5mm) of insulation from the ends of each wire pair.
Step 3: Remove the auxiliary power
connector from the right I/O board.
Step 4: Loosen the terminal screws for as
many auxiliary wire pairs as you are terminating.
Step 5: Insert the black (typical) auxiliary
power wire from the pair into a “-” terminal on the connector and
- + - + - + - + - +
tighten the screw to secure the wire into the connector.
Step 6: Insert the red (typical) auxiliary power wire from the pair into a “+” terminal on the
connector and tighten the screw to secure the wire into the connector.
Step 7: Repeat steps 5 and 6 for each auxiliary power wire in the enclosure.
Step 8: Replace the connector on the right I/O board.
)
5 Install Rack Options 33
Status Indicators
When power is applied to the ERn enclosure, the Paradigm Station Repeater Module LEDs located on the front panel illuminate, indicating the status of the auxiliary power, LinkPower control network, and connected stations.
The Aux Power and LinkPower LEDs indicate in green when the Paradigm Station Power Module is connected properly and auxiliary power and LinkPower are present. When there is an unbalance in LinkPower the fault indicators illuminate. This condition typically means that the station wiring has a fault, however it could mean a connected device is having an issue. A qualified technician should inspect the system wire and terminations first, then proceed to disconnecting devices to pinpoint the fault and correct it. The power supply will update the fault indicators automatically when the fault condition is cleared.
If the NET A line has a fault (is shorted or has leakage to ground), the Fault + LED
lights.
If the NET B line has a fault (is shorted or has leakage to ground), the Fault - LED lights.
If neither fault LED is illuminated the data connections are properly installed and the
stations are receiving the data and power required for operation.
34 Unison® ERn Wall Mount Enclosure Installation Manual

Install Redundant Power Supply

Install the Redundant Rack Power Supply in the bottom option slot of the ERn enclosure and secure it in place with the two captured screws.
The ERn Redundant Power Supply (ERn-RPS) is an additional rack power supply that powers the ERn enclosure if the primary rack power supply is removed or fails.
Note:
The Redundant Power Supply (ERn-RPS) is not supported in an ERn4 rack enclosure at 230 VAC. Instead, the ERn4 rack at 230 VAC requires two rack power supplies installed in the top (normal) position and in the lower rack option module slot as standard.

Status Indicator

When the Redundant Power Supply is installed properly, and power is applied to the ERn enclosure, the LED will indicate in green if the supply is powered. If the LED is off but the primary rack supply status indicator is on, the Redundant Power Supply requires servicing. Alternatively, if the primary rack supply status LED is off, but the Redundant Power Supply is on, the primary rack supply requires service. Contact ETC Technical Services for assistance. See “Contacting ETC” on page 4.
5 Install Rack Options 35

Install the Ethernet Switch Module

Switch module
patch panel
Ethernet Switch panel
Step 1:
Step 2:
The ERn Ethernet Switch Module installs in the bottom option module tray of the ERn enclsoure, replacing the blank module that ships with the rack from the factory. The bottom option slot is the only position for the Ethernet Switch Module.
Note:
Note:
The ERn Ethernet Switch module (ERn-NET) is not supported in an ERn4 enclosure at 230 VAC, nor is it compatible with a rack mounted ERn enclosure.
An ERn Ethernet Switch (ERn-NET) provides five ports of Power over Ethernet (PoE). The kit includes , a Switch module patch panel, Ethernet Switch panel, and five patch cables.
The ERn-NET option is intended for use only in wall mount ERn enclosures and is not compatible with rack mounted enclosures.
The Ethernet patch panel includes four punch down terminal blocks that accept CAT5e wire. Building wire enters the ERn enclosure and terminates to this patch panel. For each Ethernet data run, an Ethernet patch cable is provided to connect between the Ethernet patch panel and the Ethernet Switch panel.
Step 1: Install the Ethernet patch panel to the mounting studs on the rear panel of the
ERn enclosure using the hardware provided.
Step 2: Install the Ethernet Switch panel to the mounting studs on the bottom panel of
the ERn enclosure using the hardware provided. Be sure to install the panel with the card edge receptacle facing the front of the ERn enclosure.
36 Unison® ERn Wall Mount Enclosure Installation Manual
Connect CAT5e Wiring
As needed, press here gently with screwdriver to release connector from panel.
Note:
All Ethernet terminations must follow IEEE 802.3 and be terminated to the T568B standard.
Step 1: Pull your CAT5e building wire through the conduit access previously prepared.
Step 2: The punch down connector provides insulation displacement therefore stripping
of wire is not required. Reference the connector label for the color code for Cat5e wire using the 568B standard.
Note:
Use a 110 punch down tool to complete the wire termination.
Step 3: Install the protective covers over the wire terminals.
Step 4: Install the punch down connector on the patch panel.
Step 5: Connect Ethernet patch cables.
a: Connect a patch cable from the left I/O to the first RJ-45 input on the Ethernet
Switch panel.
b: Connect a patch cable from the punch down connector to an RJ-45 input on
the switch panel. Repeat for each building service connection (up to four).
Step 6: Install the Ethernet Switch Module into the enclosure and secure it in place using
the captured screws provided.
5 Install Rack Options 37

Status Indicators

PoE
Power
LINK/ACT
1
234
5
When power is applied to the ERn enclosure, the Paradigm Ethernet Switch Module LEDs, located on the front panel, indicate main power, data, and PoE power status.
• The power LED is blue and will illuminate when the Ethernet Switch is powered.
• The LINK/ACT and PoE power LEDs are typical of an Ethernet Switch.
The Link/Act indicator is green and is on if there is a device connected to that port. A
blinking LED indicates data activity on the port.
The PoE indicator is yellow and will be on if the Ethernet Switch is supplying power to
the device connected to that port. A blinking PoE LED indicates a powering error on that port.
Note:
Port one does not have a port power indicator as it does not supply power. Port one is always connected to the Paradigm Architectural Control Processor which is powered by the ERn enclosure power supply.
38 Unison® ERn Wall Mount Enclosure Installation Manual
5 Install Rack Options 39
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7180M2100
 Rev B  Released 2012-10  ETC intends this document, whether printed or electronic, to be provided in its entirety.
Copyright © 2012 ETC. All Rights Reserved.  Product information and specifications subject to change.
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