ETC source four zoom Assembly Manual
Assembly Guide
Zoom
Production Dates: September 2004 - Present
ATTENTION: The part numbers listed in this guide may differ from the parts
required for your particular Source Four fixture. Part numbers for
fixtures change occasionally as parts are replaced or upgraded.
To ensure that you are ordering the proper part for your specific
fixture, please contact your ETC dealer, or ETC Customer Service
for assistance.
Copyright © 2007 Electronic Theatre Controls, Inc.
All Rights reserved.
Product information and specifications subject to change.
Part Number:
7060M2550-06.01
Released: August 2007
Rev A
Table of Contents
15°-30° Basic Fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
25°-50° Basic Fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Assembling Basic Fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Lamp Socket Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Assemble lamp socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Reflector Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Removing reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Installing reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Cleaning reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Front Barrel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Assemble front barrel assembly . . . . . . . . . . . . . . . . . . . . . . . .10
15°- 30° Lens Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
15°- 30° Lens tube assembly. . . . . . . . . . . . . . . . . . . . . . . . . . .13
15°- 30° Gel frame endcap assembly . . . . . . . . . . . . . . . . . . . .13
15°- 30° Front lens assembly. . . . . . . . . . . . . . . . . . . . . . . . . . .13
15°- 30° Rear lens assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .13
25°- 50° Lens Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
25°-50° lens tube assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
25°- 50° Gel frame endcap assembly . . . . . . . . . . . . . . . . . . . .15
25°- 50° Front lens assembly. . . . . . . . . . . . . . . . . . . . . . . . . . .15
25°- 50° Rear lens assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Assemble lens tube (15°-30° and 25°-50°) . . . . . . . . . . . . . . . .16
Cleaning glass lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
ETC®, Emphasis®, Expression®, Insight™, Imagine™, Focus™, Express™, Unison®, Obsession® II, ETCNet2™,
EDMX™, Source Four
of Electronic Theatre Controls, Inc. in the United States and other countries.
All other trademarks, both marked and not marked, are the property of their respective owners.
i Table of Contents
®
, Revolution®, Sensor®, and WYSILink™ are either registered trademarks or trademarks
15°-30° Basic Fixture
1
2
3
4
5
6
7
9
Figure 1
8
Reference
Number
1 7060A2030 15°-30° lens tube 1
2 7060A2020 Reflector housing assembly, double clutch 1
3 7060A2008 Lamp socket assembly 1
4 7060A4008-01 Knob set with male insert 1
5 7060A4037 Handle, insulated rear 1
6 HW5197 Screw, 1/4-20 x 5/8, black zinc 1
7 HW2181 Screw, 6-32 x 3/4, black Taptite 4
8see page 9 Front barrel assembly
9 7060A2028 Balance Yoke 1
Part
Number
Optional
Description Quantity
Required
15°-30° Basic Fixture 1
25°-50° Basic Fixture
Figure 2
1
2
3
4
5
6
7
Reference
Number
1 7060A2032 25°-50° lens tube 1
2 7060A2020 Reflector housing assembly, double clutch 1
3 7060A2008 Lamp socket assembly 1
4 7060A4008-01 Knob set with male insert 1
5 7060A4037 Handle, insulated rear 1
6 HW5197 Screw, 1/4-20 x 5/8, black zinc 1
7 HW2181 Screw, 6-32 x 3/4, black Taptite 4
Assembling Basic Fixture
Step 1: Follow instructions under Assemble lamp socket, page 4.
Step 2: Follow instructions under Installing reflector, page 8.
Step 3: Follow instructions under Assemble front barrel assembly, page 10
Step 4: Follow instructions under Assemble lens tube (15°-30° and 25°-50°), page 16.
Step 5: Insert lens tube assembly (1) fully into the reflector housing assembly (2). Turn
Step 6: Install the lamp socket assembly (3) to the reflector housing (2) and secure with
Step 7: Release the gel retaining clip by pushing it sideways while gently pulling
Step 8: Insert the color frame.
Step 9: Lock the clip by pushing sideways while gently pushing it forward.
Part
Number
lens tube assembly 1/4 turn and align the two mounting holes. Secure with screw
(6) on top, and knob (4) on bottom. Tighten both securely. See Figure 1 or Figure
2.
brass knurled screw on rear of lamp socket assembly.
backwards.
Description Quantity
Required
2 Source Four Zoom Assembly Guide
Lamp Socket Assembly
6
5
1
13
14
20
21
9
10
22
2
25
17
18
23
24
11
4
3
8
12
15
16
19
7
22
Figure 3
Reference
Number
1 7060A3055 Housing, socket, casting, painted 1
2 7060A3007 Socket, light baffle casting, raw 1
3 7060A4007 Knob, X-Y, lamp set 1
4 7060A4008-02 Knob, Z, lamp set w/female insert 1
5 7060A4011 Bushing, cup 1
6 7060A3011 Hub, index, casting 1
7 7060A3012 Spring, lamp retainer 1
8 HW748 Spring, compression 1
9 7060B7019 Complete UL socket assembly 1
10 HW534 Nut, hex, 1/4-20, black zinc 1
11 7060A3025 Screw, 1/4-20 knurled head 1
12 HW746 Retaining ring, flat, Southco 1
13 HW5123 Nut, hex, 9/16-18, black zinc 1
14 HW747 Washer, wave 1
15 7060A3056 Clamp, strain relief, painted 1
16 HW3103 Screw, 8-32 x 5/8 PhFHMS, black zinc 2
17 HW5122 Bolt, 1/4-20 x 1.75, full thread, black zinc 1
18 HW8209 Clip Tinnerman 1
19 7060B7003
20 W6195 36" sleeve, fiberglass 1
21 HW749 Spring, ground 1
22 7060B7007
23 7060A4037 Handle, insulated rear, black 1
24 HW2181 Screw, 6-32 x 3/4, Taptite 4
25 7060A3085 Source Four Lamp Retainer Wire 1
Part
Number
Description Quantity
Required
48" W420 wire, 16 gauge, 200° C/300V, green UL 1180/CSA AWM
with lug J490T installed
4" W420 wire, 16 gauge, 200° C/300V, green, UL 1180/CSA AWM
with two J490T lugs installed
1
1
Lamp Socket Assembly 3
Assemble lamp socket
18
25
Figure 4
18
17
2
22
19
25
97
10
Figure 5
Tools Required:
• Open-end adjustable wrench or a 7/16” socket
• Needle-nose pliers
• #2 Phillips screwdriver
Step 10: Set the crossbar of the retainer clip (25) under the two hooks on the clip bracket
as shown in Figure 4.
Step 11: Place the Tinnerman clip (18) over the retainer clip crossbar between the two
hooks and press it down firmly until it snaps into place.
Step 12: Insert the bolt (17) through the light baffle socket casting (2). See Figure 5.
Step 13: Install the green ground wire assemblies (19 and 22) on the bolt (17) with the
prongs on the crimped connectors toward the casting. Run both wires through
the indent in the lip around the bolt hole. Secure with nut (10) and tighten
securely (60 inch pounds).
Step 14: Place the socket assembly (9) into the light baffle socket casting (2). Be sure it is
well seated.
4 Source Four Zoom Assembly Guide
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