ESMACH Pack Paneo 1, Pack Paneo 2, Pack Paneo 3 User Manual

PANEOTRAD
Paneotrad® is a machine originally designed to make traditional style breads. It is now adapted to all types of bread-making in which the priority goes to finding a relatively irregular structured bread crumb (with large holes). Revolutionary in its concept, the use of Paneotrad respects the dough's structure, without degassing or using stressful operations involved in traditional dough dividing and moulding. The crumb is well-structured, more resistant, while remaining soft, elastic and remarkable in flavour.
Operating principle
1/3 version 00 december 2014
A specific dividing & moulding tub containing the dough to be shaped is placed in Paneotrad. An equalising tray flat­tens the dough. Depending on the forming die chosen by the baker and installed on Paneotrad, the dough will un­dergo one or several cuts to obtain the required number of dough pieces. Thus shaped, it may then be directly baked, or stored in a chiller until the next baking.
Construction
Forming dies and dividing tubs in food grade plastic. Equalizing tray. Trasparent sliding access door. Mounted on swivel castors.
MODELS -
Pack Paneo 1
Pack Paneo 2
Code Description
Paneotrad including: 3 dividing & moulding tubs, 1 depanning block and 3 assembled for­ming dies,(reference 1-2-3 of the forming dies table), assembled as follows:
-forming die: 10 imprints of 57 mm x 375 mm
-forming die: 6 forme misureimprints of 570 mm x 62,5 mm
-forming die: 15 imprints (5x3) of 115 mm x 125 mm Paneotrad including: 3 dividing & moulding tubs, 1 depanning block and 3 assembled for-
ming dies,, (riferimento 1-2-15 of the forming dies table) assembled as follows:
-forming die: 10 imprints of 57 mm x 375 mm
-forming die: 6 imprints of 570 mm x 62,5 mm
-forming die: 10 imprints of (5x2) misure 114 mm x 187,5 mm
Corner frames, door framers and spacers in stainless steel. Pre-lacquered panels. Program for soft and hard dough. Forming dies selection button and dual cut combinations. Automation via PLC controls.
Available accessories
Depanning block (standard supply) helps to remove the
Mobile tub storage table with flour duster. The flour duster
Mobile tub storage table (up to 5 tubs) for depanning block
®
dough from the dividing tub.
spreads the flour evenly on the bottom of the plastic tub, avoiding any risk of sticking. Stainless steel or wooden top. Stainless steel base mounted on 4 castors, 2 of them self blocking. 2 X 5 tray slides rack
Pack Paneo 3
ESMACH S.p.A. Tel. + 039 0444 419777 sales@esmach.com - www.esmach.com
Paneotrad including: 3 dividing & moulding tubs, 1 depanning block and 3 assembled for­ming dies,to be chosen amont the 24 existing forming dies (See Forming die table)
FORMING DIES
Forming dies SINGLE CUT dimensions 570 x 375 mm
Forming die n° 1 : 10 imprints of 57 x 375 mm Dough: from 2.5 to 4 kg/tub H 75m - Dough pieces weight: from 250 to 400 g depending on the
tub capacity
1
Dough: from 2.5 to 4.5 kg/tub H 95mm - Dough pieces weight: from 250 to 450 g depending on the tub capacity
Forming die n° 2 : 6 imprints of 570 x 62.5 mm Dough: from 2.4 to 3.9 kg/tub H 75mm - Dough pieces weight: from 400 to 650 g depending on
the tub capacity
2
Dough: from 2.4 to 5.4 kg/tub H 95mm - Dough pieces weight: from 400 to 900 g depending on the tub capacity
Forming die n° 3 : 15 (5x3) squares of115 x 125 mm Dough: from 2.25 to 4.05 kg/tub H 75mm - Dough pieces weight: from 150 to 270 g depending on
the tub capacity
3
Dough : from 2.25 to 6.75 kg/tub H 95mm - Dough pieces weight: from 150 to 450 g depending on the tub capacity
Forming die n° 4 : 8 imprints of 570 x 62.5 mm Dough : from 2.4 to 5.4 kg/tub H 75mm - Dough pieces weight: from 300 to 675 g depending on
the tub capacity
4
Dough : from 2.4 to 6.8 kg/tub H 95mm - Dough pieces weight: from 300 a 850 g depending on the tub capacity
Forming die n° 5 : 24 (4x6) squares of 142.5 x 62.5 mm Dough : from 2.4 to 3.84 kg / marna H 75mm - Dough pieces weight: from 100 to 160 g depen-
ding on the tub capacity
5
Dough: from 2.4 to 7.2 kg / tub H 95mm - Dough pieces weight: from 100 to 300 g depending on the tub capacity
Forming die n° 6 : 8 imprints of 71.5 x 375 mm Dough: from 2.4 to 4.2 kg / tub H 75mm - Dough pieces weight: from 300 to 525 g depending on
the tub capacity
6
Dough: from 2.4 to 5.2 kg / tub H 95mm - Dough pieces weight: from 300 to 650 g depending on the tub capacity
Forming die n° 7 : 12 imprints of 47.5 x 375 mm Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight: from 200 to 333 g depending on
the tub capacity
7
Dough: from 2.4 to 4.8 kg / tub H 95mm - Dough pieces weight: from 200 to 400 g depending on the tub capacity
Forming die n° 8 : 12 (4x3) squares of 142.5 x 125 mm Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight: from 200 to 333 g depending on
the tub capacity
8
Dough: from 2.4 to 7.2 kg / tub H 95mm - Dough pieces weight: from 200 to 600 g depending on the tub capacity
Forming die n° 9 : 4 imprints of 142.5 x 375 mm Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight: from 600 to 1000 g depending on
the tub capacity
9
Dough: from 2.4 to 7.2 kg / tub H 95mm - Dough pieces weight: from 600 to 1800 g depending on the tub capacity
Forming die n° 10 : 24 (12x2) squares of 48 x 188 mm Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight: from 100 to 166 g depending on
the tub capacity
10
Dough: from 2.4 to 7.2 kg / tub H 95mm - Dough pieces weight: from 100 to 300 g depending on the tub capacity
Forming die n° 11 : 12 (2x6) squares of 287 x 62 mm Dough: from 2.4 to 4.2 kg / tub H 75mm - Dough pieces weight: from 200 to 350 g depending on
the tub capacity
11
Dough: from 2.4 to 5.4 kg / tub H 95mm - Dough pieces weight: from 200 to 450 g depending on the tub capacity
Forming die n° 12 : 20 (4x5) squares of 142 x 75 mm Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight: from 120 to 200 g depending on
the tub capacity
12
Dough: from 2.4 to 5.2 kg / tub H 95mm - Dough pieces weight: from 120 to 260 g depending on the tub capacity
Paneotrad®
ESMACH S.p.A. Tel. + 039 0444 419777 sales@esmach.com - www.esmach.com
Paneotrad®
FORMING DIES
2/3 version 00 december 2014
Forming dies SINGLE CUT dimensions 570 x 375 mm
Forming die n° 13 : 8 (4x2) squares of 142 x 188 mm Dough: from 2.4 to 5 kg / tub H 75mm - Dough pieces weight: from 300 to 625 g depending on
13
14
15
16
17
18
19
20
21
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23
24
41
the tub capacity Dough: from 2.4 to 6.8 kg / tub H 95mm - Dough pieces weight: from 300 to 850 g depending on
the tub capacity Forming die n° 14 : 32 (4x8) squares of 142 x 48 mm
Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight: from 75 to 125 g depending on the tub capacity
Dough: from 2.4 to 6.6 kg / tub H 95mm - Dough pieces weight: from 75 to 206 g depending on the tub capacity Forming die n° 15 : 10 (5x2) squares of 114 x 187 mm
Dough: from 2.4 to 5.4 kg / tub H 75mm - Dough pieces weight: from 240 to 540 g depending on the tub capacity
Dough: from 2.4 to 7.2 kg / tub H 95mm - Dough pieces weight: from 240 to 720 g depending on the tub capacity Forming die n° 16 : 4 (2x2) squares of 287 x 187 mm
Dough: from 2.4 to 5.4 kg / tub H 75mm - Dough pieces weight: from 600 to 1350 g depending on the tub capacity
Dough: from 2.4 to 7.2 kg / tub H 95mm - Dough pieces weight: from 600 to 1800 g depending on the tub capacity Forming die n° 17 : 11 imprints of 52 x 375 mm
Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight: from 220 to 365 g depending on the tub capacity
Dough: from 2.4 to 4.4 kg / tub H 95mm - Dough pieces weight: from 220 to 400 g depending on the tub capacity Forming die n° 18 : 6 (3x2) squares of 190 x 187.5 mm
Dough: from 2.4 to 5 kg / tub H 75mm - Dough pieces weight: from 120 to 300 g depending on the tub capacity
Dough: from 2.4 to 7 kg / tub H 95mm - Dough pieces weight: from 120 to 1165 g depending on the tub capacity Forming die n° 19 : 15 (3x5) squares of 188 x 75 mm
Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight: from 160 to 266 g depending on the tub capacity
Dough: from 2.4 to 6.75 kg / tub H 95mm - Dough pieces weight: from 160 to 450 g depending on the tub capacity Forming die n° 20 : 12 (6x2) squares of 96 x 188 mm
Dough: from 2.4 to 4.2 kg / tub H 75mm - Dough pieces weight: from 200 to 350 g depending on the tub capacity
Dough: from 2.4 toa 5.4 kg / tub H 95mm - Dough pieces weight: from 200 to 450 g depending on the tub capacity Forming die n° 21 : 18 (3x6) squares of 192 x 63 mm
Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight: from 133 to 222 g idepending on the tub capacity
Dough: from 2.4 to 5.2 kg / tub H 95mm - Dough pieces weight: from 133 to 289 g depending on the tub capacity Forming die n° 22 : 16 (2x8) squares of 288 x 47 mm Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight from 150 to 250 g depending on the tub capacity
Dough: from 2.4 to 6.75 kg / tub H 95mm - Dough pieces weight from 150 to 420 g depending on the tub capacity Forming die n° 23 : 24 (6x4) squares of 96 x 94 mm Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight from100 to 166 g depending on the tub capacity
Dough: from 2.4 to 7.2 kg / marna H 95mm - Dough pieces weight from100 to 300 g depending on the tub capacity Forming die n° 24 : 16 (8x2) squares of 72 x 188 mm Dough: from 2.4 to 4 kg / tub H 75mm - Dough pieces weight from 150 to 250 g depending on the tub capacity
Dough: from 2.4 to 6.75 kg / tub H 975mm - Dough pieces weight from 150 to 420 g depending on the tub capacity
Forming die n° 41: 6 (2x3) squares of 287x124 Dough: from 2,4 to 4,25 kg / tub H 75 mm - Dough pieces weight from 400 to 700 gr depending on the tub capacity Dough: from 2,4 to 5,4 kg / tub H 95 mm - Dough pieces weight from 400 to 900 gr depending on the tub capacity
ESMACH S.p.A. Tel. + 039 0444 419777 sales@esmach.com - www.esmach.com
FORMING DIES
Paneotrad®
EXAMPLE OF DUAL CUT - Forning dies dimensions 570 x 375 mm
Forming die n° 1 + Forming die n° 2 : 60 imprints of 57 x 62.5 mm Dough: from 3 to 3.9 kg / tub H 75mm - Dough pieces weight from 40 to 65 g depending on the tub capacity Dough: from 3 to 6 kg / tub H 95mm - Dough pieces weight from 40 to 90 g depending on the tub capacity
Forming die n° 1 + Forming die n° 3 (5x3) : 30 imprints from 57 x 125 mm Dough: from 2.25 to 3.9 kg / tub H 75mm - Dough pieces weight from 75 to 130 g depending on the tub capacity Dough: from 2.25 to 6.75 kg / tub H 95mm - Dough pieces weight from 75 to 225 g depending on the tub capacity
Forming die n° 2 + Forming die n° 3 (5x3) : 30 imprints from 115 x 62.5 mm Dough: from 2.4 to 4.2 kg / tub H 75mm - Dough pieces weight from 75 to 130 g depending on the tub capacity Dough: from 2.4 to 6.75 kg / tub H 95mm - Dough pieces weight from 75 to 225 g depending on the tub capacity
Forming die n° 6 + Forming die n° 8 (4x3) : 24 imprints from 71 x 125 mm Dough: from 2.4 to 4.25 kg / tub H 75mm - Dough pieces weight from 100 to 180 g depending on the tub capacity Dough: from 2.4 to 7.2 kg / tub H 95mm - Dough pieces weight from 100 to 300 g depending on the tub capacity
Important note: Other forming dies available. Ask us for more information
Additional accessories
Description
Mobile tub storage table with flour duster: stainless steel base mounted on 4 castors, 2 of them self bloc­king, 2x5 tray slides rack.
Mobile tub storage table with flour duster: wooden base mounted on 4 castors, 2 of them self blocking, 2x5 tray slides rack.
Depanning block (included with Paneotrad)
Dividing and moduling tub
ESMACH S.p.A. Tel. + 039 0444 419777 sales@esmach.com - www.esmach.com
Paneotrad®
… follows Additional accessories
Description
Plastic dough storage tub H95 mm
Rack for 14 storage tubs H95 mm
Rack for 17 storage tubs H75 mm Rack for 2x14 storage tubs H95 mm Rack for 2x17 storage tubs H75 mm Non stick fiberglass mat, Teflon coated 400x600 mm
3/3 version 00 december 2014
Plastic dough storage tub H75 mm
ESMACH S.p.A. Tel. + 039 0444 419777 sales@esmach.com - www.esmach.com
Paneotrad®
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A
General features
Model Paneotrad Connecting power 1 kW Net weight with standard equipment 380 kg
Paneotrad dimensions
A
mm
1150 1180 1815 130 840 100 955 820 940 1880 2050 1630 95°
B
mm
C
mm
D
mm
E
mm
mm
H
F
G
mm
H
mm
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mm
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mm
K
mm
L
mm
M
Dimensions Width Deepth Height
Rack for 14-17 tubs 530 mm 675 mm 1785 mm Rack for 2x14 o 2x17 tubs 670 mm 810 mm 1788 mm Mobile tub storage table with flour duster 929 mm 623 mm 852 mm Mobile tub storage table for depanning block 479 mm 623 mm 852 mm
Packing
Model Paneotrad Rack Storage table
Mainland
(latticed crate)
By sea:
(Wooden crate)
Width 675 mm 980 mm Length 530 mm 750 mm Height 1785 mm 1250 mm Weight 20 kg 60 kg Model Paneotrad Rack Storage table Width 1280 mm 775 mm 1080 mm Length 1040 mm 775 mm 850 mm Height 2030 mm 1850 mm 1400 mm Weight 410 kg 40 kg 80 kg
ESMACH S.p.A. Tel. + 039 0444 419777 sales@esmach.com - www.esmach.com
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