Precautionary notations throughout the text are categorized relative to 1) personal injury, and 2) damage
to equipment:
DANGER
WARNINGSignals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
Signals a precaution which, if ignored, could result in serious or fatal personal
injury. Great caution should be exercised in performing procedures preceded by
a DANGER headings.
DANGER
1.
ALWAYS DISCONNECT THE PRODUCT FROM BOTH THE POWER SOURCE AND THE
HOST COMPUTER BEFORE PERFORMING ANY MAINTENANCE OR REPAIR
PROCEDURE.
2.
NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH
BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN
THEIR LINE OF WORK.
WHEN PERFORMiNG TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT
3.
CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN
THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN
WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1.
REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON
CERTIFIED REPAIR TECHNICIAN.
2.
MAKE CERTAIN THAT THE SOURCE VOLTAGE IS THE SAME AS THE RATED
VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PROD-
UCT HAS A PRIMARY-AC RATING DIFFERENT FROM THE AVAILABLE POWER
SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3.
ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE
POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS
AND/OR INDIVIDUAL CHIPS.
KP
IN ORDER TO PROTECT SENSITIVE
4.
DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5.
REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS
RECOMMENDED BY THE MANUFACTURER; INTRODUCTION OF SECOND-SOURCE
ICS
OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND
VOID ANY APPLICABLE EPSON WARRANTY.
CHIPS AND CIRCUITRY, USE STATIC
- ii -
PREFACE
This manual describes functions, theory of electrical and mechanical
operations, maintenance, and repair of the
The instructions and procedures included herein are intended for the
experienced repair technician, and attention should be given to the
precautions on the preceding page. The chapters are organized as follows:
LQ-2550.
REV.-A
Chapter 1 -
Chapter 2 -
Chapter 3 -
Chapter 4 -
Chapter 5 -
Chapter 6 -
“
The contents of this manual are subject to change without notice.
Provides a general product overview, lists specifications,
and illustrates the main components of the printer.
Describes the theory of printer operation.
Discusses the options
Includes a step-by-step guide for product disassembly,
assembly, and adjustment.
Provides Epson-approved techniques for troubleshooting.
Describes preventive maintenance techniques and lists
lubricants and adhesives required to service the equipment.
LQ-2550 printer is a multifunction, 24-pin, impact dot-matrix printer. The main features Of this
printer are:
ESC/P
●
I
I
●
●
●
●
●
●
●
●
●
●
●
●
Expanded is implemented as a standard
Upward
A
maximum print speed of 400
I
Direct selection of font, pitch, and normal/condensed mode, and SelecType function with LCD (Liquid
Crystal Display) which makes panel settings easier
Multiple standard fonts (Roman, Saris Serif, Courier, Prestige, Script, OCR-A, and OCR-B)
Advanced paper handling:
Automatic release function
Automatic platen gap adjustment function
Micro adjustment function
Tear-off function
Automatic
Color printing capability
Low-noise acoustics
Both 8-bit parallel and
Push and (optional) pull tractor feeding ,
Printing of fanfold paper without removal of the cut sheet feeder (option)
Optional interface for the EPSON 8100 series
Optional low-priced, double-bin cut sheet feeder with envelope feeding capability
compatibility with the
paper-loading/ejectin9 function
LQ-2500/LQ-2500+
CPS
in draft mode at 12
RS-232C serial interfaces
CPI
and 133
CPS
in LQ mode at 12
REV.-A
CPI
Figure 1-1 shows exterior views of the printer, Table 1-1 lists optional units that are available, and Table
1-2 lists the optional interface boards (refer to Chapter 3 for more detailed information) for the
Setting for Continuous Paper
Setting for Cut Sheet Paper
LQ-2550.
Figure 1-1. Exterior Views of the
1-1
LQ-2550
Table 1-1. Optional Units
No.
#73 14
#7343
#7394Scanner option kit
#7762
#7763
#7764
No.
#8143
#8145RS-232C current loop interface type II
#8 148Intelligent serial interface
Name
Pull tractor unit
Double bin cut sheet feeder
The LQ-2550 communicates with a wide variety of host computers, with the aid of the optional Identity
Modules. However, this section describes the specifications for the printer without the Identity Module.
Specifications not affected by firmware (hardware specifications) are the same whether or not the
Identity Module is installed.
● Do not use a single sheet paper shorter than 92mm or longer than 364mm
● Do not perform any reverse paper feed operations within the top 8.5 mm and bottom
22 mm of the paper.
● Do not perform reverse feed beyond 1/6” after the paper end has been detected.
● Do not use multi-part, single-sheet forms.
2. When using push-pull tractor feed:
● Select tractor feed on the control panel.
● Mount the pull tractor unit (optional).
● Do not loosen the paper between the platen and the pull sprocket.
● Precisely align the horizontal position of the pull sprocket and push tractor.
● Do not perform reverse feeding for more than 1/6”.
● Do not perform reverse feeding after the paper end has been detected.
● Multiple copy paper must be pasted together using line or dots.
● Copy paper must be carbonless multi-part paper.
Paper Loading Directions
Fanfold paper
Cut sheet paper
Line Spacing
Line Feed Speed
Feeding Method
Friction without
Friction with
Tractor
=
Inserted from the rear
Inserted from the top
1/6”, 1/8”, or programmable in units of 1/1 80”
See Table 1-3.
Table 1-3. Line Feed Speeds
1/6” line spacing
Continuous
[ins/line][inch/s]
CSF
CSF
844.0
orl/360”
1-4
\
Paper Specifications
Cut sheet paper
Refer to Table 1-4 and
REV.-A
Figure 1-3.
Table 1-4. Cut Sheet Paper
Width
Length
Thickness [mm]
Weight
Quality
Copies
0.1
2“,
3 mm.
or more
.33”, 6.5
r
mol
t
mm
[mm]
[mm]
[lb]
7.2-14.3”,
1-
Specified Conditions
-364 (7.2 - 14.3”)
182
I
I
364 (14.3”) max.
0.065-0.10 (0.0025 - 0.004”)
I
I 14-22
I
Plain paper
I
Not available
(52 -82
182 ’364 mm
Printable area
g/m2)
1
I
-0.1
2“, 3
or more
mm
NOTES:
XYZ
T
XYZ
J
t
MAX. . .
364mm
3;
v
r
i
n
t
I
e
a
r
e
a
ABC
T
ABC
L
1
0.52”,
1.
Printing is possible approx.
accuracy can not be assured in the area
Printing is possible approximately 45.9mm past the point where end-of-page has been
2.
detected. Thus, the value 13.3mm (0.52”) (lowest print position) is given for reference only.
Paper feed accuracy cannot be
bottom of the page.
3mm
8.5mm
(0.33”) from the top of the paper. But the paper feed
approx. 22mm (0.87”) from the top of the paper.
assured in the area approximately 22mm(0.87”) from the
Figure
1-3. Cut
Sheet Paper Printable Area
1-5
REV.-A
Fanfold paper
Width
Copies
Quality
Total Thickness [mm]
Weight
Refer to Table 1-5 and Figure 1-4.
Table 1-5. Fanfold Paper Specified Conditions
-406 (4.0 - 16.0”)
[mm]
[sheets]
101
6 (1 original + 5 ) over the entire temperature range
Strobe pulse to read the input data. Pulse width must be
more than 0.5
this signal.
I
Parallel input data to the printer.
I
“HIGH” level means data “l”.
I
“LOW’” level means data “O”.
I
I
I
I
I
KS.
Description
Input data is latched after falling edge of
10
11
12
13SLCT
14AUTOFEED-XT
15
16
17
18
19
to
30
31
.
.
32
33
.
.
34
.
35
.
#
36
<
ACKNLG
BUSY
PE
NC
GND
Chassis GND
NC
GND
INIT
ERROR
GND
NC
+ 5V
SLECT-IN
280This pulse indicates data are received and the printer is
290
300
—
—
—
—
—
—
—
16
—
—
—
—
—
ready to accept next data. Pulse width is approx. 11
“HIGH” indicates printer can not accept data.
“HIGH” indicates paper-out.
This signal is effective only when ERROR signal is “LOW”.
o
Always “HIGH”. (Pulled up to
resistor.)
I
If this signal is “LOW” when the printer is initialized, a line
feed is automatically performed by input of “CR” code (Auto
LF).
—
Not used.
—Ground for twisted-pair.
—Printer chassis ground.
—Not used.
—Ground for twisted-pair.
I
Pulse (width: 50 WS min., active “LOW”) input for printer
initialization.
“LOW” indicates that some error has occurred in the printer.
o
—Ground for twisted-pair.
—Not used.
o
Always “HIGH”. (Pulled up to
resistor.)
I
If the signal is “LOW” when printer is initialized, the
DC
l/DC3
control is disabled.
+5V
through 3.3 K ohms
+5V
through 3.3 K ohms
IJS.
NOTES: 1. “Direction” of signal flow is as viewed from the printer.
“Return” denotes “TWISTED PAIR RETURN” and is to be connected at signal ground level.
2.
As to the wiring
never fail to connect the return side.
for the interface, be sure to use a twisted-pair cable for each signal and
To prevent noise, cables should be shielded and
connected to the chassis of the host computer and the printer.
1-15
REV.-A
ON-LINE
Sw
OFF-LINE
ON-LINE
SLCT-IN
HIGH/LOW
HIGH
LOW
Dcl/Dc3
DC
l/DC3
DC 1
DC3
DC1
DC3
Table 1-13. Select/Deselect Control
ERROR
LOW
HIGH
HIGH
HIGH
HIGH
HIGH
LOW/HIGH (During
data entry)
LOW/HIGH
data entry)
LOW/HIGH (During
data entry)
LOW/HIGH
data entry)
BUSY
(Durring
(Durring
No pulse
Pulse output afterEnable
entry)
Pulse output after
entrySee Note 2)
Pulse output afterEnable (Normal
entry
Pulse output after
entry
ACKNLG
>
(’.
DATA ENTRY
Disable
(Normal Process)
Enable (Waits DC 1.
Process)
NOTES: 1.
2.
3.
4,
5.
In Table 1-13, it is assumed that no ERROR status exists other than that attributable to the
OFF-LINE mode.
Once the printer is deselected by the
DC3
code, the printer will not revert to the selected
state until the DC 1 code is input (In the deselected state, input data is ignored until DC 1
is received.).
The DC 1 and
DC3
codes are enabled only when the
SLCT-IN
signal (Input Connector Pin
No. 36 when the parallel interface unit is used) is HIGH and the printer is initialized.
The SLCT4N signal is LOW when the printer is initialized. At this time the DC
l/DC3
printer
select/deselect control is invalidated, and these control codes are ignored.
The
SLCT-IN
signal is HIGH, and it is not set to LOW by SelecType function when the printer
is initialized. The printer will start from the selected (DC 1 ) state.
(.;
f
.
‘“’
.
1-16
‘. ,
1.3.2 RS-232C Serial Interface Specifications
\
Data Transmission Mode
Synchronization
Handshaking
RS-232C serial
Asynchronous
By
DTR
(REV) signal or X-ON/OFF protocol
Refer to Table 1-14 and Figure 1-9.
Table 1-14. Serial Interface Handshaking
REV.-A
DTR Signal
MARK
SPACE
DTR {REV)
MARK ( -
SPASE ( +
X-ON/OFF protocol
X-OFF
(DC3\l
3H)
X-ON (DC 1/1 1 H)
Signal
I
12V)
12V)
----------------
L,-
8Kbyte
When the number of bytes remaining in the input
buffer reaches 256 or less, the signal level goes to
MARK, or an X-OFF code is sent to the host computer.
This indicates that the printer is not ready to receive
data.
When the number of bytes remaining in the input
buffer reaches 528 or more, the signal level goes to
SPACE, or an X-ON code is sent to the host computer.
This indicates that the printer is ready to receive data.
I
1
I
I
‘
‘:’
512 byte 256byte O
Description
-.
I
I
I
I
I
I
:
I
I
I
1
‘-
t
I
I
I
byte Input Buffer Vacant Area
Word Length
bit
Start
Data bits
Parity
Stop bits
Bit Rate
Logic Level
X-ON
Figure 1-9. Handshaking for
X-OFF
RS-232C
1
8
Odd, Even, or none
or more
1 bit
1200,
300, 600,
EIA level, MARK: logical 1 (–3 - –27 V)
SPACE: logical O (+3 - +27 V)
2400, 4800, 9600, or 19200 BPS
1-17
X-ON/X-OFF Protocol
Interface
REV.-A
Data Transmission Timing
------
[
+V)
DTR
( -v)
---------------------
(
+V)
RXD
[
-v)
(
+V)
RXO–“
( -v]
(
+V)
TXD
(
-v)
See Figure
1
—-
‘IIM!l!m
Stmf
Blt
1-10.
-- -- -- -- -- -- --
:s!Mik16k
s;t&*
Data
Blt
X-ONDZ-OFF
DTR
Handshake
J
POrli/y
Data
Bit
StW
17
\
.stu-t
Blt
Protocol
Bit
Data
[X-OFF)
--
Pcr:;y
,,—
Blt
--7
.1
1-
L
stop
S::t
Blt
“T-
D~t:at:t
. .
.
~
{
“
...
,’
m
NOTES: 1. The value of “T” varies according to the input data.
2. The word structure of serial data is 1 start bit + 8 data bits + parity (Odd, Even, or none)
1
or more stop bits.
+
Figure 1-10. Serial Data Transmission Timing
Error Detection
Connector
Connector Pin Assignments
Parity error:
Overrun error: Ignored
Framing error: Ignored
D-SUB 25-pin connector (See Figure 1-1 1.)
Refer to Table 1-15.
1. CHA5.51S
Z.TXO
3.RxD
4.NC
5.NC
SAC
7.SIGW
e.Nc
9.NC
to.Nc
t I.REv
IZ.NC
IXNC
—
#
“*”
GND
GNO
is printed.
E
34.
45.
\6.
!7. Nc
18.
19. NC
2D.DTR
2i.NC
Z2.NC
2%NC
Z4.NC
2SNC
NC
NC
NC
Zn
.
.,
f
-..
,,,
Nc
Figure 1-11. Serial Interface Connector
1-18
.-
:.,
. . .,
,’
\
Table 1-15. RS-232C Serial Interface Connector Pin Assignments
Pin No.Signal
I
2
20
TXDo
DTR
1/0
o
Transmit data.
Indicates when printer is ready to receive data. “MARK” level
indicates printer is not ready to receive data.
11
3
7
REV(=2nd RTS)
RXD
SIGNAL
1
CHASSIS
GND
GND
—
—
o
I
Same as
Receive data.
DTR.
Signal (Logic) ground level.
Printer chassis ground.
NOTE: “Direction” of signal flow is as viewed from the printer.
\
Description
1-19
REV.-A
1.4 SELF-TEST OPERATION
-’%
f
The LQ-2550 printer has the following self-test functions. The current and default settings at the control -‘“
panel are printed when the self-test is executed.
is printed out at the end of the first page.
Table 1-16 lists the self-test operating instructions and Figure
In hexadecimal dump mode, the printer prints out the data it receives in hexadecimal format. The printer
prints a column of 16 hexadecimal values, followed by a column containing the 16 corresponding ASCII
characters. If there is no corresponding printable character for a value (e.g., a control code, such as
a carriage return or line feed), a period (.) is printed in the ASCII column in the position of the code.
Each line of the dump contains 16 values, printed in the order they were received, and any remaining
data (less than 16 values on the final line) can be printed by operating the ON LINE switch. Table 1-17
explains the hexadecimal dump operation and Figure 1-13 shows a sample printout of the operation.