Epson IM-505 User's Manual

IM-505
User’s Manual
Using this online user’s guide
The words on the left side of this screen are bookmarks for all the topics in this guide.
Use the scroll bar next to the bookmarks to find any topic you want. Click a bookmark to instantly jump to its topic. (If you wish, you can increase the size of the bookmark area by dragging the dividing bar to the right.)
Use the scroll bar on the right side of this screen to move through the text.
Use the zoom tools to magnify or reduce the page display.
Click the Find button if you want to search for a particular term. (However, using the bookmarks is usually quicker.)
Complete online documentation for Acrobat Reader is located in the Help directory for Acrobat Reader.
Return to main menu

Update

Please make the following updates to the IM-505 Operation Manual. We regret any inconvenience.
Page Updates
2-5 Main Menu - Boot Sequence
to “Boot sequence” on the main menu cannot be
2-6
2-7 Advanced Menu - Integrated Peripherals
to Add the following row at the end of the table:
2-9
selected on the IM-505. Please skip this item.
Feature Options Description
Keyboard Connection Check
2-12 Using Device Diagnostics
to The IM-505 does not support the diagnostics
2-23
functions. Please skip these pages.
Enabled Disabled
Checks the keyboard connecti on during bootup.
400693000
IM-505
User’s Manual
400686700
Copyright Information
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written p ermission of Seiko Epson Corpor ation. No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the prepar ation of this book, Seiko Epson Corporation assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.
Neither Seiko Epson Corporation nor its affiliates shall be liable to the purchaser of this product or third parties for damage s, losses, costs, or expenses incurred by the purchasers or third parties as a result of accident, misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this produc t, or (exc ludin g the U.S.) fa ilure to strictly comply with Seiko Epson Corporation’s operating and maintenance instructions.
Seiko Epson Corporation shall not be liable against any damages or problems arising from the use of any options or any consumable products other than those designated as Original EPSON Products or EPSON Approved Products by Seiko Epson Corporation.
EPSON is a regist ered trademark of Seiko Epson Corporation. ESC/POS is a registered trademark of Seiko Epson Corporation. Intel and Pentium are registered trademarks of Intel Corporation. 6x86 is a trademark of Cyrix Corporation. AMD K5 is a trademark of Advanced Micro Devices, Inc. Phoenix is a registered trademark of Phoenix Technologies Ltd. IBM, PC/AT, and PS/2 are registered trademarks of International Business Machines
Corporation. Microsoft and Windows are registered trademarks of Microsoft Corporation. General Notice: Other product and company names used herein are for identification
purposes only and may be trademarks of their respective companies.
NOTICE:
The contents of this manual are subject to change without not ice.
Copyright 1996 © by Seiko Epson Corporation, Nagano, Japan. Chapter 2: Copyright © 1996, Phoeni x Technologies Ltd. All rights reserved. Except for use in review, no one may reproduce any part of this chapter in any manner
whatsoever without the written permission of Phoenix Technologies Ltd.
ii
FCC CLASS A
FCC COMPLIANCE STATEMENT FOR AMERICAN USERS
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful int erference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the in struction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.
WARNING
The connection of a non-shielded interfa ce cabl e to this produ c t will invalid at e the FCC Verification of this device and may cause interference levels wh ich exceed the limits established by the FCC for this eq uipment.
You are cautioned that changes or modifications not expressly approved by the party responsible for compliance could void your authority to operate the equipment.
FOR CANADIAN USERS
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
iii

Contents

Introduction
Handling Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
List ofTerms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warnings, Cautions, and Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
AC Adapter Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Supported Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Usage and Storage Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connecting the AC Adapter to the Power Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Important Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Additional Safety Precations for AC Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
How to Use This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Chapter 1
How to Use This Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Unpacking the IM-505 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Setting Up the IM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Setting Up the IM-505 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Charging the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
Chapter 2
Using the BIOS Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Installation
Removing the Transportation Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Removing the IM Module From the Cover Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Locating Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Setting the Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Installing a CPU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Installing a CPU Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Installing or Removing a SIMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Installing a Hard Disk Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Installing a Floppy Disk Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Installing an ISA/PCI Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Installing a PCMCIA Expansion Module (Option) . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Connecting the TM printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Connecting Peripherals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
Connecting the AC Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
Attaching the Back Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
Lithium Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
Using System Utilities
Starting the BIOS Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
v
Menu Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Legned Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Field Help Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
General Help Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Main Menu Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Advanced Menu Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Security Menu Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Power Menu Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Using Device Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Device Diagnostics Utility Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Starting Device Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Device Diagnostics Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
TM/Drawer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
DM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Using the Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Running Device Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Initializing Device Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Leaving Device Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Chapter 3
Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
The IM Module Will Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
The IM Module Always Stops at Bootup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
The IM Module Does Not Respond . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
The IM Module Shuts Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Keyboard Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Monitor Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
The EPSON DM-D Display Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Floppy Disk Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Floppy Disk Drive Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Hard Disk Drive Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
TM Printer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Serial Port Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Parallel or OCIA Port Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Cash Drawer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
PC Card Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Port 80h Diagnostic Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Appendix A
CPU and Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Troubleshooting
IM-505 Specifications
vi
Indicators (LEDs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
System Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
AC Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
Power Limits of the IM Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Lithium Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Environmental Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
DMA Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
Hardware Interrupts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
System Memory Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
System I/O Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Connector Pin Assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
Appendix B
Appendix C
Loop Back Connectors
SIMM Specifications
vii

Introduction

The IM-505 is an intelli ge nt terminal for the p oint of sale (POS) environment. The IM-505 offers the following features:
Intel Pentium processor is available (Cyrix 6x86, AMD K5 scheduled). A fast CPU processor gives you the power and speed you need to process your transactions.
As the TM printer fits on top of the IM-505 without using any tools, you can install it in a small area, giving you more counter space.
Uniform design with TM series printer fo r EPSON POS system.
The PC-based, open-architectu re IM-505 contains t wo standard 16-bit ISA expansion slots, two PCI expansion slots, and an expansion slot for a PCMCIA expansion module, allowing you to expand your system. (Scheduled: An optional PCMCIA expansion module can be attached by using the front PCMCIA board.)
The built-in IBM® PS/2® keyboard port can support a variety of PC/ AT® compatible keyboards, so you can select the best one for your environment.
Using a standard SIMM, you can install up to 64MB of memory in an IM-505 (up to 128MB scheduled).
Four serial ports and a combined parallel/optical coupled interface adapter (OCIA) port allow you to connect several industry-standard peripherals to meet your specific transaction processing needs.
One 2.5-inch hard disk drive (HDD) and one 3.5-inch floppy disk drive (FDD) can be installed internally.
The front panel locks, ensuring controlled access to the floppy disk drive and making the removal of the IM module impossible.
Introduction 1
Sophisticated power management functions, based on APM (Advanced Power Management) Ver.1.1, ensure t hat you use o nly the power you need to process your transactions.
The hard disk drive is easy to remove and reinstall. If a system fails, you can be using your same data on a different IM-505 almost immediately.
The 128KB flash system ROM is easy-to-update.
A maximum of 2MB user ROM can be installed.
The BIOS is PC/AT compatible—this means you can run all your favorite PC programs as well as your application-specific software.
Built-in device diagnostics make troubleshooting fast and easy.
The Plug & Play function is supported.
2 Introduction
The illustration below shows the part names of the IM-505:
Printer hook
Power LED
HDD LED
Reset switch
LPT1/OCIA connector
DCIN connector
Keyboard/Mouse
PCI slot
ISA slot
COM1 COM2
Back Panel of the IM-505
Key lock
Frame Ground (Storage hole)
ISA slot
COM3
Power switch
PCI slot
Exclusive slot
COM4
Introduction 3

Handling Guidelines

Observe these guidelines when handling the IM-505:
Make sure you read the safety instructions for the power supply before you attach or remove it.
Do not block any slots or openings on t he IM-505. These are provided for the ventilation necessary to ensure reliable operation and protection from ov erheating.
Make sure that any device connected to the AC outlet of the power supply does not consume more than 200 VA.
Make sure that the total power requirements of all the devices getting their power from the IM-505 do not exceed the IM-505 power limitations. See Appendix A for details.
When you transport the IM-505 in its shipping container, make sure you replace the transportation screw.
4 Introduction

Option

PCMCIA expansion module
This expansion module supports two Type I or Type II PC cards or one Type III PC card.
Following items are also available for the IM-505:
a 3.5-inch floppy disk drive
a 2.5-inch hard disk drive
SIMMs
•a CPU
a power supply cable
a video board
a network adapter
ROM chips for user programming (User ROMs)

List of Terms

The following list identifies terms used in th is manual and the corresponding names printed on each circuit board.
Manual term Printed name on circuit board
Connector board IC board External I/O board EX- I/O PCMCIA expansion module PCMCIA board Power board Power board System board Main board
Introduction 5

Warnings, Cautions, and Notes

Notes and precautions in this manual are identi fie d by their level of importance, as defined below.
WARNING
Provides information that must be observed to prevent harm (not life­threatening) to the us er.
Caution
Provides information that must be observed to prevent damage to the equipment or loss of data.
Note:
Provides important information and useful tips on handling the equipment.
6 Introduction

AC Adapter Safety Precautions

This section presen ts important information intended to ensure safe and effective use of the AC adapter. Please read this section carefully.
WARNINGS
• Shut down the IM-505 immediately if it produces smoke, a strange odor, or unusual noise. Continued use may lead to fire or electric shock.
Immediately unplug the IM-505 and contact your dealer or a SEIKO EPSON ser­vice center for advice.
• Never attempt to repair the AC adapter yourself. Improper repair work can be dangerous.
• Never disassemble or mo dify the AC adapter.
Tampering with this product may result in injury, fire, or electric shock.
• Be sure to use the specified power source.
Connection to an improper power source may cause fire or shock.
• Never insert or disconnect the power plug with wet hands.
Doing so may result in severe shock.
• Do not allow foreign matter to fall into the AC adapter.
Penetration of foreign objects may lead to fire or shock.
• If water or other liquid spills into the AC adapter, unplug the power cord immedi­ately, and then contact you r dealer or a SEIKO EP SON servi ce center for ad vice.
Continued usage may lead to fire or shock.
• Do not place multiple loads on the power outlet (wall outlet).
Overloading the outlet may lead to fire.
• Always supply power directly from a standard domestic po wer outlet.
• Handle the power cord with care.
7 Introduction
CAUTIONS
• Be sure your power cord meets the relevant safety standards and includes a power-system ground terminal (PE terminal).
• Do not connect the AC adapter to any equipment not specified below.
Improper usage may lead to equipment damage, fire, or shock.
• Be sure to set this equipment on a firm, stable, horizontal surface.
Product may break or cause injury if it falls.
• Do not use in locations subject to high humidity or dust levels.
Excessive humidity and dust may cause equipment damage, fire, or shock.
• Do not place heavy objects on top of the AC adapter. Never stand or lean on the AC adapter .
Equipment may fall or collapse, causing breakage and possible injury.
• To ensure safety, please unplug this product prior to leaving it unused for an extended period.
• Do not change the fuse for yourself.
If the device that connected to the DC cable of the AC adapter does not turned on, there may be the possibility that the fuse of the AC adapter was blown. If this may happen, contact your dealer or a SEIKO EPSON service center for advice.
• Do not drop, bump or otherwise subject the AC adapter to strong vibration or impact.
• Do not block the openings on the AC adapter. They are provided for the ventila­tion necessary to ensure reliable operation and protection from overheating.
Introduction 8

Supported Devices

The AC adapter is intended for use only wi th the SEI KO EPSON products listed below. Never use th e AC adapter with an unlist ed device type, as this may lead to fire, smoke emission, or other such hazard.
•IM-505
TM-H5000
TM-U950

Usage and Storage Locations

The AC adapter should always be kept in a safe and stable environment, both when in use and when in storage. In particular, keep the AC adapter away from the following:
Direct sunlight
High temperature and humidity
Extreme changes in temperature or humidity
Heating and cooling equipment
Volatile materials
High levels of dust
Locations where it might become wet
•Fire
Vibration and impact
9 Introduction

Connecting the AC Adapter to the Power Cord

Be sure to push the end of th e power cord all the way into the AC inlet. The fitting on the cord should make contact with the back of the inlet.

Important Safety Rules

Set the AC adapter so that its label side is facing up.
Do not put the AC adapter so that the side to which the power cord or the DC cable is connected is down.
Do not connect to electrical outlets close to devices that generate voltage fluctuations or electrical noise. In particular, stay clear of devices that use large electric motors.
Always connect th e DC cab le bef ore pl uggin g the power c ord i nto the wall outlet.
When disconnecting power, always unplug the power cord from the wall outlet before disconnecting the DC cable.
When disconnecting the DC cable, hold it firmly at the connector area. Do not tug on the cord itself.
To clean the unit, wipe with a dry or slightly moistened (and firmly wrung) cloth. Never clean the unit while it is plugged into the wall outlet.
Note that this unit is no t equipped with an ON/OFF switch. Keep in mind that you may need to pull the plug out of the socket in order to cut the power in the event of a problem with the connected device.
Observe the standard of the AC outlet.
Introduction 10

Additional Safety Precautions for AC Adapter

Never attempt to stretch the cords to enable a connection. The power cord and DC cable must have adequate slack at all times during use.
Never allow the AC adapter to hang from the power cord or DC cable.
Do not place metallic parts (such as fasteners) in contact with the DC cable.
Do not connect the unit to a table tap or extension cord.
Never clean the AC adapter with thinner, benzene, alcohol, or other such solvent.
11 Introduction

How to Use This Manual

You don’t have to read ev er ything in this book to set u p and con figu r e t he IM-505; see the following chapter summaries to find the sections you need.
Chapter 1 describes the how to set up your hardware and how to install optional equipment such as interface cards and drives.
Chapter 2 describes the running the BIOS Setup to config ur e th e system, establishing power management criteria, and performing device diagnostics.
Chapter3 contains troubleshooting tips. Appendix A lists the specifications of your IM-505. Appendix B shows the configur ation for th e loop-ba ck connectors used to
perform loop-back tests in the device diagnostics utility. Appendix C provides information for the SIMM.
Introduction 12
Chapter 1
Installation
This chapter explains how to set up your hardware. For configuring your system using the BIOS Setup, see the next chapter.

How to Use This Chapter

For a list of the components included with the IM-505, see page 1-3.
To remove the transportation screw, turn to page 1-4.
The IM module is a control unit without the cover set. Before you can install internal compon ents or cha nge jumper sett ings, you need t o remove the cover set from the IM module.
Check the table below to see where these procedures are described; then follow the instructions on that page.
If you want to See page
Remove the IM modu le f rom the cover set 1-5
Once you remove the cover off from the IM module, turn to the appropriate sections in this chapter and follow the instructions for installing the component.
If you want to See page
Set jumper s 1-8 Install a CPU 1-14 Install a CPU Cooling Fan 1-15 Install a SIMM 1-16 Install a hard disk drive 1-18
Installation 1-1
If you want to See page
Install a floppy disk drive 1-20 Install an ISA/PCI card 1-21 Install a PCMCIA expansion module 1-24
When you have the components installed, return the IM module to the cover set. Then turn to page 1-27 for instructions on assembling the IM­505 system.
1-2 Installation

Unpacking the IM-505

When you unpack the IM-505, make sure you have these items:
User’s Manual
Back Cover
Keys (2pieces) IM-505
AC adapter
Confirm that the package includes the items above. If any of these items are damaged or missing, please contact your dealer for assistance. After unpacking, save the packaging materials so that you can reuse them for future transport.
Note that the package does not include a power cord of the AC adapter. Please prepare an appropriate power cord before using the IM-505.
Installation 1-3

Setting Up the IM Module

Before you perform any steps described in this section, make sure the IM module and any peripheral devices are off. Disconnect the AC adapter from the IM module. Also disconnect any cable s that ar e conne cte d to the IM module.
Caution
Never install options, change jumper settings, or connect peripherals when the IM module i s turne d on o r the AC a dapter is con nected to the IM module.

Removing the Transportation Screw

The IM module is secured to the cover set during shipping by a transportation screw. Fo llow these steps to remove this screw:
1. Turn the IM module over so that the bottom of the IM module is facing up; then locate the transportation screw.
2. Use a #2 phillips screwdriver to turn the screw counterclockwise and remove it.
1-4 Installation
3. Locate the storage hole on the back panel of the IM module.
4. Secure the transportation screw to the storage hole (FG) in the back panel.
Storage hole
Caution
When you transport the IM module in its shipping container, make sure you replace the transportation screw in the bottom of the IM module.

Removing the IM Module From the Cover Set

Before you can install or remove any components from the IM module or change jumper settings, you need to remove the IM module from t he cover set. Follow these steps:
1. Make sure that the transportation screw has been removed. (See page 1-4.)
2. Use the key provided to open the lock on the front panel of the cover set; then open the front panel.
Installation 1-5
3. Set the tab on the plate lock to UNLOCK and pull the IM mo dule out, as shown below:
When you are ready to replace the IM module in the cover set, slide it in, until it is all the way in the cover set. Close the front panel and use the key to lock it.
Caution
Make sure you lock the IM module to the cover set using the lock on the front panel. The module could fall from the cover set if it isn’t secured.
Caution
Be sure to ground yourself by touching a grounded metal surface every time you remove the cover. If you are not properly grounded, you could generate an electric shock that could damage a component when you touch it.
1-6 Installation

Locating Components

The following illustrati on shows the major componen ts in the IM modul e. As you install components, refer to this diagram to locate the ones you need.
Power board
External I/O
board
User ROM Socket
Hard disk drive (under floppy disk drive)
Floppy disk drive
SIMM sockets
Main board
CPU socket
Installation 1-7

Setting the Jumpers

The IM module contains three circuit boards with jumpers you can set to control how the system operates. The following sections describe setting the jumpers on each of these boards.
For two-pin jumpers, the jumper is either on (it connects the two pins) or off (it doesn’t connect the two pins).
For three-pin jumpers, th e jumper setting is 1-2 when the jumper connec ts pins 1 and 2. The setting is 2-3 when pins 2 and 3 are connected. You see a 1 and a 3 printed on the circuit board to identify these pins.
To move a jumper from one position to another, use needle-nose pliers or tweezers to pull it off the pins and move it to the desired position.
Caution
Be careful not to bend the jumper pins or damage any components on the board.
1-8 Installation
Main Board jumper settings
The main board contains seven sets of jumpers. The jumpers of the main board determines the types of the CPU and the SIMM. Switch them as necessary according to the CPU and S IMM config uration th at is used. Use J13 only when the system does not start due to incorrect BIOS settings.
Use the information in the following table to change the jumpers on the main board.
Main board jumper settings
Jumper Function Settings Description
J1, J2 BUS CLOCK switching - See table below. J3, J4 CPU rate switching - See table below. J9 SIMM type 1-2 EDO
2-3 (*) FPM
J10 Regulator module switch 1-2 VRE (VRM)
2-3 (*) VR
J13 Erase of the CMOS RAM setting 1-2 Erase settings
2-3 (*) Normal use
**Default setting
Installation 1-9
Selection of the CPU Speed
CPU J1 J2 Bus Speed J3 J4 CPU Rate
75MHz ON ON 50MHz 1-2 1- 2 1.5 X 90MHz OFF ON 60MHz 1-2 1-2 1.5 X 100MHz(*) ON OFF 66MHz 1-2 1-2 1.5 X 120MHz OFF ON 60MHz 2-3 1-2 2.0 X 133MHz ON OFF 66MHz 2-3 1-2 2.0 X 150MHz OFF ON 60MHz 2-3 2-3 2.5 X 166MHz ON OFF 66MHz 2-3 2-3 2.5 X (180MHz) OFF ON 60MHz 1-2 2-3 3.0 X 200MHz ON OFF 66MHz 1-2 2-3 3.0 X
**Default setting
External I/O Board Jumpers and DIP Switches settings
The external I/O board contains ten jumpers and six DIP switches. Jumpers J1 to J8 control the function for pin 1 of COM1 to COM4. The DIP switches must be changed when the user ROM is used.
The location of the jumpers and DIP switches on the external I/O board are shown below.
1-10 Installation
Loading...
+ 81 hidden pages