Epson 31-396 User Manual

INSTRUCTION MANUAL
Oscillating Edge Sander
(Model 31-396)
PART NO. 909448 - 03-18-03
Copyright © 2003 Delta Machinery
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance, please call
1-800-223-7278 (In Canada call 1-800-463-3582).
2
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense
and exercise caution in the workshop. If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product.
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.
2. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards, hearing equipment should comply with ANSI S3.19 standards, and dust mask protection should comply with MSHA/NIOSH certified respirator standards. Splinters, air-borne debris, and dust can cause irritation, injury, and/or illness.
3. DRESS PROPERLY. Do not wear tie, gloves, or loose clothing. Remove watch, rings, and other jewelry. Roll up your sleeves. Clothing or jewelry caught in moving parts can cause injury.
4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced. Damaged parts can cause further damage to the machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may
result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protect­ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections.
SAFETY GUIDELINES - DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.
SA
VE!
IMPORTANT SAFETY INSTRUCTIONS
SA
VE!
GENERAL SAFETY RULES
Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
12. USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.
13. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. Loss of control of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE
DIRECTION OF THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from
the other direction will cause the workpiece to be thrown out a high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE. Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make you fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start-up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up
of a machine by a child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A moment of inattention while operating
power tools may result in injury.
24. THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well-ventilated areas, and provide for proper dust removal. Use wood dust collection systems whenever possible.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
ADDITIONAL SAFETY RULES
FOR ABRASIVE FINISHING MACHINES
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
1. DO NOT OPERATE THIS MACHINE UNTIL it is assembled and installed according to the
instructions.
2. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not familiar with the operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended electrical connections.
4. USE THE GUARDS WHENEVER POSSIBLE.
Check to see that they are in place, secured, and working correctly.
5. CHECK BELTS for wear and tension. If the belt is
damaged or can’t be tensioned properly, replace it.
6. CHECK FOR CORRECT BELT INSTALLATION,
and insure that the belt is tracking properly.
7. KEEP ARMS, HANDS, AND FINGERS away from
abrasive surfaces.
8. AVOID AWKWARD OPERATIONS AND HAND
POSITIONS where a sudden slip could cause a hand to contact the sanding surface.
9. NEVER WEAR GLOVES or hold the workpiece
with a rag when sanding.
10. NEVER START THE MACHINE with the
workpiece against the sanding surface.
11. NEVER START THE MACHINE before clearing the
table of all objects (tools, scrap pieces, etc.).
12. MAINTAIN MINIMUM CLEARANCE between the
table and the sanding surface.
13. USE A BACKSTOP when using the belt finishing
machine in a horizontal position.
14. FEED THE WORKPIECE AGAINST THE ROTATION OF THE SANDING SURFACE. Hold the workpiece securely on the table.
15. USE A DUST COLLECTION SYSTEM.
16. CLEAN THE MACHINE AND DUST
COLLECTION SYSTEM THOROUGHLY BEFORE AND AFTER SANDING METAL. Combining wood
dust and metal filings (or aluminum filings and metal filings) can create a fire hazard. DO NOT sand magnesium. It is highly flammable.
17. FOR DRUM SANDERS, DO NOT SAND
WORKPIECES SHORTER THAN 7" or thinner than 1/32".
18. PROPERLY SUPPORT LONG OR WIDE workpieces.
19. DISCONNECT THE MACHINE from the power source before installing or removing accessories, before adjusting or changing set-ups, or when making repairs.
20. DISCONNECT THE MACHINE from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.
21. ADDITIONAL INFORMATION regarding the safe and proper operation of this machine is available from the Power Tool Institute, 1300 Summer Avenue, Cleveland, OH 44115-2851. Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI
01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.
3
4
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch is “OFF” and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating between 150
- 250 volts, inclusive:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. C, the machine will have a grounding plug that looks like the plug illustrated in Fig. C. Make sure the machine is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this machine. If the machine must be re-connected for use on a different type of electric circuit, the re­connection should be made by qualified service personnel; and after re-connection, the machine should comply with all local codes and ordinances.
IN ALL CASES, MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
1. All grounded, cord-connected machines: In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment­grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment­grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. C.
Repair or replace damaged or worn cord immediately.
POWER CONNECTIONS
MOTOR SPECIFICATIONS
Your machine is wired for 220 volt, 60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK.
GROUNDED OUTLET BOX
Fig. C
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
5
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
EXTENSION CORDS
FOREWORD
Delta Model 31-396 is an Oscillating Edge Sander. The model 31-396 is powered by a 3 H.P., 220 volt single phase motor. The oscillating edge belt can be positioned anywhere from 0 degrees to the table to 90 degrees to the table. The model 31-396 also comes with a spindle sander attachment kit that is used for sanding curved surfaces.
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 240
up to
50 18 AWG 0-6 240 50-100 16 AWG 0-6 240 100-200 16 AWG 0-6 240 200-300 14 AWG
6-10 240
up to
50 18 AWG 6-10 240 50-100 16 AWG 6-10 240 100-200 14 AWG 6-10 240 200-300 12 AWG
10-12 240
up to
50 16 AWG 10-12 240 50-100 16 AWG 10-12 240 100-200 14 AWG 10-12 240 200-300 12 AWG
12-16 240
up to
50 14 AWG 12-16 240 50-100 12 AWG 12-16 240
GREATER THAN 100 FEET NOT RECOMMENDED
FUNCTIONAL DESCRIPTION
UNPACKING AND CLEANING
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT
PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE
ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR
ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.
6
1. Open door (A) Fig. 1, on front of machine, by sliding latch lock (B) back, and pulling out on door.
Fig. 1
A
B
2. Remove the two screws (C) Fig. 2, and remove the sanding fence (D).
Fig. 2
C
D
Fig. 3
3. Lift up on hook (H) Fig. 3, and remove the shelfs (J) and (K).
H
J
K
Fig. 4
4. Remove the four screws that attach the sander base to the shipping skid. Note: Two of the screws are shown at (L) Fig. 4.
L
5. THE MACHINE IS EXTREMELY HEAVY. HAVE FOUR OR MORE PEOPLE LIFT THE MACHINE OFF THE SHIPPING SKID.
7
OSCILLATING EDGE SANDER PARTS
Fig. 5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18 19
20 21 22
23
24
25
26
27
28
29
30
31
1. Fence
2. Table Assembly
3. Cover
4. Miter Gage
5. Back Stop
6. Dust Port
7. 4" Hose Connector
8. Spindle
9. 1½" Dia. Drum
10. 2" Dia. Drum
11. 3” Dia. Drum
12. 3" Table Insert
13. 2" Table Insert
14. 1½" Table Insert
15. Sanding Belt
16. Ratchet Handle
17. Fence Knob (2)
18. 5/16-18 x 1-1/4" Socket Head Screw (1) (maintenance)
19. 5/16-18 x 1" Hex Head Screw (2)
20. 5/16-18 x 1/2" Hex Head Screw (1)
21. 1/4-20 x 1-3/4" Socket Head Screw (2) (maintenance)
22. 1/4-20 x 3/8" Round Head Screw (4)
23. 5/16" Spindle Washer (1)
24. 5/16" Flat Washer (4)
25. 17/64" Flat Washer (4)
26. Plate (maintenance)
27. Hinge Pin (2)
28. 10mm x 12mm Open End Wrench
29. M6 Hex Wrench
30. M5 Hex Wrench
31. Rod
8
ASSEMBLY
FOR YOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL.
BELT
Fig. 6
Fig. 8
Fig. 9
1. Remove knobs (C) and (D) Fig. 6.
2. Open latch (B) Fig. 6, and carefully lower cover (F).
3. Open latch (A) Fig. 6, and carefully lower cover (E).
4. Pull out belt tension lever (G) Fig. 8.
5. NOTE: MAKE SURE THE ROTATION ARROW ON
THE INSIDE OF THE BELT IS POINTING IN THE SAME DIRECTION AS THE ROTATION ARROW ON THE MACHINE. Place belt (K) over the two belt drums
(H) and (J) Fig. 9. Make sure the belt is centered on the drums.
A
B
C
D
E
F
G
K
H
J
9
Fig. 10
Fig. 11
6. Slowly release the belt tension lever handle (G) Fig. 10, by grasping the lever handle (G) and pushing it in until it stops.
7. Raise the belt guards (E) and (F) Fig. 11.
8. Latch levers (A) and (B) Fig. 11 to belt guards (E) and (F).
9. Replace knobs (C) and (D) Fig. 11, that were removed in STEP 1.
E
F
A
B
C
D
G
BACK STOP
Fig. 12
NOTE: THE BOTTOM OF THE BACK STOP (C) FIG. 13 SHOULD BE SET SLIGHTLY ABOVE THE BELT SANDER TABLE.
1. Place a 5/16" flat washer on each 5/16-18 x 1" hex head screw. Thread screws into table two complete turns.
2. Place back stop (A) Fig. 12, on screws (B) between table and washers and tighten securely.
Fig. 13
C
A
B
10
COVER
1. Align the hinges (A) Fig. 14, on the cover, with the hinges (B) on the belt guard.
Fig. 14
Fig. 15
2. Insert hinge pins (C) and (D) Fig. 15, through the hinges on the cover and belt guard.
Fig. 16
3. Tap the hinge pins in with hammer and rod (supplied).
4. Latch lever (E) Fig. 16 to the cover.
A
B
B
C
D
E
11
Fig. 17
Fig. 18
DUST PORT
1. Align the four holes on the dust port (A) Fig. 17, with the four tapped holes (B) on the side of the belt sander.
2. Place a 17/64" flat washer on a 1/4-20x3/8" round head screw, insert the screw through the hole in the dust port, and thread the screw into the tapped hole on the side of the belt sander. Repeat this process for the three remaining holes in the dust port and belt sander. Tighten all four screws securely.
3. NOTE: If this machine is to be used with a dust
collection system, slide the 4" O.D. hose connector over the dust port as shown in Fig. 18.
Fig. 19
SANDING SPINDLE
1. Release latch lever (A) Fig. 19 on the belt guard.
A
A
B
B
12
Fig. 20
Fig. 21
Fig. 22
Fig. 23
2. Move belt guard (B) down as shown in Fig. 20.
3. Remove the three screws (C) and drum plate (D) Fig.
20.
4. Align the three holes in spindle (E) Fig. 21, with the three tapped holes (F) in the drum.
5. Insert the three screws that were removed in STEP 3, through spindle and tighten securely.
6. Insert the rod (G) Fig. 23, on the sanding spindle table, through hole (H).
G
H
C
C
E
F
B
C
D
13
7. Thread the ratchet handle (J) Fig. 24, into the tapped hole (K) and tighten securely.
NOTE: ratchet handle (J) is spring loaded and can be repositioned by pulling out on the lever and repositioning it on the serrated nut located underneath the lever.
Fig. 24
Fig. 25
Fig. 26
Fig. 27
8. Place one of the three rubber sanding drums and sand paper (L) Fig. 25 on the sanding spindle.
9. Place the 5/16" spindle washer (M) Fig. 26, on a 5/16-18x1/2" hex head screw (N). Thread screw into tapped hole on end of sanding spindle. Place the rod (P) into the hole on the side of the spindle to lock the spindle. Tighten screw securely with the 12mm open end wrench.
10. Remove the three flat head screws (O) Fig. 27, that hold the table insert (P) to the sanding table.
11. Remove the 4" table insert (R) Fig. 27, and replace it with the appropriate table insert.
1-1/2" Drum - 1-1/2" Table Insert 2" Drum - 2" Table Insert 3" Drum - 3" Table Insert
(See Fig. 5)
O
O
O
P
L
J
K
M
N
P
14
Fig. 28
12. Assemble appropriate table insert onto the table using the three screws that were removed in STEP 10.
Fig. 29
Fig. 30
FENCE
If sanding with the belt in the horizontal position, the use of the fence is recommended.
1. Place the fence (A) on the table as shown in Fig. 29.
2. Align the slots (B) Fig. 29, in the fence with the tapped holes (C) in the table.
3. Place a 5/16" flat washer (D) Fig. 30, on the fence knob (E).
4. Insert knob through slot (B) Fig. 30, and thread knob into tapped hole in table and tighten securely. Repeat this process for the remaining fence knob.
A
B
B
C
C
D
E
D
E
B
B
O
O
O
15
OPERATING CONTROLS AND ADJUSTMENTS
STARTING AND STOPING OSCILLATING EDGE SANDER
The power switch is located on the left side of the machine. To turn the machine “ON” press the green start button (A) Fig. 31. To stop the machine, push the red stop button (B).
There is a stop button located at the top of the belt cover. To stop the machine, push the red stop button (C) Fig. 32.
Fig. 31
Fig. 32
Fig. 33
LOCKING SWITCH IN THE “OFF” POSITION
IMPORTANT: When the machine is not in use, the switch
should be locked in the OFF position using a padlock (C) Fig. 33, with a 3/16" diameter shackle to prevent unauthorized use.
BELT TABLE HEIGHT
DISCONNECT MACHINE FROM POWER SOURCE.
1. Loosen ratchet handles (A) and (B) Fig. 34.
Fig. 34
A
B
C
A
B
C
16
Fig. 35
2. Pull out on the table height wheel handle (C) Fig. 35.
3. Rotate table height wheel clockwise to raise the table and counter clockwise to lower the table.
4. When the table height is at the desired position tighten ratchet handles (A) and (B) Fig. 34.
TABLE DISTANCE TO BELT
Fig. 36
DISCONNECT MACHINE FROM POWER SOURCE.
1. Move handles (C) and (D) Fig. 36 to the right as shown in Fig. 37.
Fig. 37
Fig. 38
2. Grasp the front of the table (E) Fig. 38, and move the table in or out to the desired position.
NOTE: THE DISTANCE FROM THE TABLE TO THE BELT SHOULD BE 1/16" OR LESS WHENEVER POSSIBLE.
3. Move handles (C) and (D) Fig. 37 to the left as shown in Fig. 36 to lock the table in position.
C
C
D
C
D
E
17
Fig. 39
ANGLE OF BELT SANDER
DISCONNECT MACHINE FROM POWER SOURCE.
1. The belt sander can be tilted from 0 degrees to the table up to 90 degrees to the table.
2. Move the table to the front of the machine. Grasp the tilting handle (C) Fig. 39.
GRASP THE TILTING HANDLE FIRMLY WHEN REPOSITIONING THE BELT SANDER.
Fig. 40
3. Position the detent pin (A), as shown in Fig. 41.
4. Loosen ratchet handle (B) Fig. 40.
5. Push down on the handle (C) Fig. 39 until the pointer (D) Fig. 41 lines up with the desired angle on the scale (E).
6. Tighten ratchet handle (B) Fig. 41.
NOTE: THE DETENT LOCK PIN (A) FIG. 40 ALLOWS FOR QUICK ADJUSTMENTS TO 0 DEGREES, 45 DEGREES, AND 90 DEGREES TO THE TABLE.
Fig. 41
BELT TRACKING
DISCONNECT MACHINE FROM POWER SOURCE.
1. Loosen nut (A) Fig. 42.
2. Turn nut (B) Fig. 42, clockwise or counter clockwise to adjust belt tracking.
3. When belt is tracking properly, retighten nut (A) Fig. 42.
Fig. 42
C
A
B
D
E
B
A
B
A
18
FENCE
DISCONNECT MACHINE FROM POWER SOURCE.
1. Loosen fence knobs (A) and (B) Fig. 45.
2. Move fence to desired position and tighten knobs (A) and (B) Fig. 45.
Fig. 45
MITER GAGE
1. The miter gage is equipped with adjustable index stops at 90 degrees and 45 degrees right and left. Adjustment to the index stops can be made by loosening nuts (F) Fig. 46, and tightening or loosening the three adjusting screws (B).
2. To rotate the miter gage, loosen handle (A) Fig. 46, flip the stop link (D) down and out of the way, and move the body of the miter gage (C), to the desired angle.
3. The miter gage body (C) can stop at 90 degrees and 45 degrees both right and left by flipping the stop link down and out of the way and moving the miter gage body (C) past the 90 and 45 degree marks and flipping the stop link (D) back up so that the stop link (D) will be able to contact the adjusting screws (B) at the desired 90 or 45 degree angle. To rotate the miter gage body past these points, the stop link (D) Fig. 46, must be down and out of the way.
Fig. 46
Fig. 43
SPINDLE SANDER TABLE
DISCONNECT MACHINE FROM POWER SOURCE.
1. The table (A) Fig. 43, can be moved up or down.
2. Loosen ratchet handle (C) Fig. 43, move table (A) to desired position and tighten handle (C).
3. The table can also be positioned on the oscillating belt by removing the table insert, and sliding the table down around the oscillating belt. Replace the table insert with the 4" table insert (D) Fig. 44, when using the sander table on the oscillating belt.
A
C
A
B
F
B
F
B
F
B
D
A
C
Fig. 44
D
19
OPERATIONS
Fig. 47
Fig. 48
The Oscillating Edge Sander can be used to perform many different sanding operations. The following examples will show some of the applications that this machine can be used for.
1. Fig. 48 shows sanding with the fence.
Only use the fence when the belt sander is at 0 degrees to the table
Fig. 49
2. Fig. 49 shows sanding with the miter gage.
Fig. 50
3. Fig. 50 shows sanding at 0 degrees to the table with out the fence.
E
4. Your miter gage is equipped with a plate (E) Fig. 47, which fits into the T-Slot groove in the table. This allows the miter gage to be pulled off the front edge of the table without falling.
20
Fig. 53
5. Fig. 53 shows the spindle sander being used in the vertical position. It is advisable to raise or lower the table periodically to prevent spot wear and improve drum life.
STORAGE
The Oscillating Spindle Sander has a convenient storage area for spindles, fence, miter gage, and any other components of the machine that are not in use.
Fig. 54 illustrates components of the Oscillating Edge sander stored in the base of the machine.
Fig. 54
Fig. 52
4. Fig. 52 shows sanding at 90 degrees to the table with the miter gage.
Fig. 51
4. Fig. 51 shows sanding at 45 degrees to the table with the miter gage.
21
MAINTENANCE
DISCONNECT MACHINE FROM POWER SOURCE.
1. Make sure that the belt sander is in the horizontal position as shown in Fig. 55.
Fig. 56
Fig. 57
Fig. 55
2. Remove the two screws (A) Fig. 56, on top of the gear box cover (G) Fig. 55.
3. Remove the two screws, located right below screws (A) Fig. 56, on the bottom of the gear box cover. Remove the gear box cover.
4. Remove the screw (D) Fig. 57, on top of the gear box.
5. Fill the gear box with machine oil and replace screw (D) Fig. 57.
6. Replace the gear box cover and screws that were removed in STEPS 2, 3, AND 4.
LUBRICATION
After the machine has been operated for approximately 500 hours, check oil level.
G
A
D
22
REMOVING THE DRUM
DISCONNECT MACHINE FROM POWER SOURCE.
1. Open the belt sander guards and remove the sanding belt.
2. Remove nut (A) and washer from the shaft (J) Fig. 59.
Fig. 59
3. Insert the two 1/4-20x1-3/4" socket head screws through holes (C) and (D) Fig. 60, on the retraction plate (E).
4. Thread screws (C) and (D) Fig. 60 into the two tapped holes (F) in the drum.
Fig. 60
Fig. 61
5. Thread a 5/16-18 x 1-1/4" socket head screw (G) Fig. 61, into the tapped hole (H) in the retraction plate.
6. Turn screw (G) Fig. 61, against shaft (J) Fig. 60. This will pull the drum off the shaft.
7. To install drum, place the drum on the shaft, replace the washer and nut that were removed in STEP 2 and tighten securely.
A
C
D
E
F
G
H
J
J
23
Printed in U.S.A.
Two Year Limited Warranty
Delta will repair or replace, at its expense and at its option, any Delta machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. Delta may require that electric motors be returned prepaid to a motor manufacturer’s authorized station for inspection and repair or replacement. Delta will not be responsible for any asserted defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable for incidental or consequential damages resulting from defective products. This warranty is Delta’s sole warranty and sets forth the customer’s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.
PARTS, SERVICE OR WARRANTY ASSISTANCE
All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter-Cable Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
A complete line of accessories is available from your Delta Supplier, Porter-Cable Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site
www.deltamachinery.com for a catalog or
for the name of your nearest supplier.
Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For
safest operation, only Delta
recommended accessories should be used with this product.
ACCESSORIES
The following are trademarks of PORTER-CABLE·DELTA (Las siguientes son marcas registradas de PORTER-CABLE S.A.): Auto-Set®, BAMMER®, B.O.S.S.®, Builder’s Saw®, Contractor’s Saw®, Contractor’s Saw II™, Delta®, DELTACRAFT®, DELTAGRAM™, Delta Series 2000™, DURATRONIC™, Emc²™, FLEX®, Flying Chips™, FRAME SAW®, Homecraft®, INNOVATION THAT WORKS®, Jet-Lock®, JETSTREAM®, ‘kickstand®, LASERLOC®, MICRO-SET®, Micro-Set®, MIDI LATHE®, MORTEN™, NETWORK™, OMNIJIG®, POCKET CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®&(design), PORTER-CABLE®PROFESSIONAL POWER TOOLS, Posi-Matic®, Q-3®&(design), QUICKSAND®&(design), QUICKSET™, QUICKSET II®, QUICKSET PLUS™, RIPTIDE™&(design), SAFE GUARD II®, SAFE­LOC®, Sanding Center®, SANDTRAP®&(design), SAW BOSS®, Sawbuck™, Sidekick®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®, STAIR EASE®, The American Woodshop®&(design), The Lumber Company®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL SELECT®, THIN-LINE™, TIGER®, TIGER CUB®, TIGER SAW®, TORQBUSTER®, TORQ-BUSTER®, TRU-MATCH™, TWIN-LITE®, UNIGUARD®, Unifence®, UNIFEEDER™, Unihead®, Uniplane™, Unirip®, Unisaw®, Univise®, Versa-Feeder®, VERSA-PLANE®, WHISPER SERIES®, WOODWORKER’S CHOICE™.
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other countries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y también pueden estar registradas en otros países.
PORTER-CABLE DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE
DELTA)
Parts and Repair Service for Porter-Cable •Delta Machinery are Available at These Locations
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable
Delta)
Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one. Parts and accessories for Porter-Cable
·
Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized
Service Center, or Porter-Cable
·
Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will
be directed to the nearest Porter-Cable
·
Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios para los productos Porter-Cable
·
Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centro
de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable
·
Delta. Si no tiene acceso a ninguna de estas opciones, llame al
800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable
·
Delta más cercano.
ARIZONA
Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200
CALIFORNIA
Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554
San Leandro 94577 (Oakland) 3039 Teagarden Street Phone: (510) 357-9762 Fax: (510) 357-7939
COLORADO
Arvada 80003 (Denver) 8175 Sheridan Blvd., Unit S Phone: (303) 487-1809 Fax: (303) 487-1868
FLORIDA
Davie 33314 (Miami) 4343 South State Rd. 7 (441) Unit #107 Phone: (954) 321-6635 Fax: (954) 321-6638
Tampa 33609 4538 W. Kennedy Boulevard Phone: (813) 877-9585 Fax: (813) 289-7948
GEORGIA
Forest Park 30297 (Atlanta) 5442 Frontage Road, Suite 112 Phone: (404) 608-0006 Fax: (404) 608-1123
ILLINOIS
Addison 60101 (Chicago) 400 South Rohlwing Rd. Phone: (630) 424-8805 Fax: (630) 424-8895
Woodridge 60517 (Chicago) 2033 West 75th Street Phone: (630) 910-9200 Fax: (630) 910-0360
MARYLAND
Elkridge 21075 (Baltimore) 7397-102 Washington Blvd. Phone: (410) 799-9394 Fax: (410) 799-9398
MASSACHUSETTS
Braintree 02185 (Boston) 719 Granite Street Phone: (781) 848-9810 Fax: (781) 848-6759
Franklin 02038 (Boston) Franklin Industrial Park 101E Constitution Blvd. Phone: (508) 520-8802 Fax: (508) 528-8089
MICHIGAN
Madison Heights 48071 (Detroit) 30475 Stephenson Highway Phone: (248) 597-5000 Fax: (248) 597-5004
MINNESOTA
Minneapolis 55429 5522 Lakeland Avenue North Phone: (763) 561-9080 Fax: (763) 561-0653
MISSOURI
North Kansas City 64116 1141 Swift Avenue Phone: (816) 221-2070 Fax: (816) 221-2897
St. Louis 63119 7574 Watson Road Phone: (314) 968-8950 Fax: (314) 968-2790
NEW YORK
Flushing 11365-1595 (N.Y.C.) 175-25 Horace Harding Expwy. Phone: (718) 225-2040 Fax: (718) 423-9619
NORTH CAROLINA
Charlotte 28270 9129 Monroe Road, Suite 115 Phone: (704) 841-1176 Fax: (704) 708-4625
OHIO
Columbus 43214 4560 Indianola Avenue Phone: (614) 263-0929 Fax: (614) 263-1238
Cleveland 44125 8001 Sweet Valley Drive Unit #19 Phone: (216) 447-9030 Fax: (216) 447-3097
OREGON
Portland 97230 4916 NE 122 nd Ave.
Phone: (503) 252-0107 Fax: (503) 252-2123
PENNSYLVANIA
Willow Grove 19090 520 North York Road Phone: (215) 658-1430 Fax: (215) 658-1433
TEXAS
Carrollton 75006 (Dallas) 1300 Interstate 35 N, Suite 112 Phone: (972) 446-2996 Fax: (972) 446-8157
Houston 77055 West 10 Business Center 1008 Wirt Road, Suite 120 Phone: (713) 682-0334 Fax: (713) 682-4867
WASHINGTON
Auburn 98001(Seattle) 3320 West Valley HWY, North Building D, Suite 111 Phone: (253) 333-8353 Fax: (253) 333-9613
Printed in U.S.A. PC-0203-149
CANADIAN PORTER-CABLE DELTA SERVICE CENTERS
ALBERTA
Bay 6, 2520-23rd St. N.E. Calgary, Alberta T2E 8L2 Phone: (403) 735-6166 Fax: (403) 735-6144
BRITISH COLUMBIA
8520 Baxter Place Burnaby, B.C. V5A 4T8 Phone: (604) 420-0102 Fax: (604) 420-3522
MANITOBA
1699 Dublin Avenue Winnipeg, Manitoba R3H 0H2 Phone: (204) 633-9259 Fax: (204) 632-1976
ONTARIO
505 Southgate Drive Guelph, Ontario N1H 6M7 Phone: (519) 836-2840 Fax: (519) 767-4131
QUÉBEC
1515 ave. St-Jean Baptiste, Québec, Québec G2E 5E2 Phone: (418) 877-7112 Fax: (418) 877-7123
1447, Begin St-Laurent, (Montréal), Québec H4R 1V8 Phone: (514) 336-8772 Fax: (514) 336-3505
Loading...