CT3-TM-ITI
OPERATOR MANUAL
FOR THE
Clip-On Night Vision Device – Thermal 3
(CNVD-T3)
Rev. 2 |
22 December 2011 |
1. GENERAL SAFETY INSTRUCTIONS
This manual contains operating instructions and maintenance procedures which may cause injury or death to personnel, or damage to equipment if not properly followed. Prior to performing any task, the WARNINGs, CAUTIONs and NOTEs included in that task shall be reviewed and understood.
2. WARNINGS, CAUTIONS AND NOTES
Safety headings used in this manual and their respective definitions are as follows:
WARNING
Highlights an essential operating or maintenance procedure, practice, condition or statement, which, if not strictly observed, could result in injury to, or death of, personnel or long term health hazards.
CAUTION
Highlights an essential operating or maintenance procedure, practice, condition or statement, which, if not strictly observed, could result in damage to, or destruction of, equipment or loss of mission effectiveness.
NOTE
Highlights an essential operating or maintenance procedure, condition or statement.
i
3. SAFETY PRECAUTIONS
The following general safety precautions supplement the specific WARNINGs, CAUTIONs and NOTEs that appear elsewhere in this manual.
3.1 Batteries. The Clip-On Night Vision Device – Thermal 3 (CNVD-T3) is powered by two lithium DL123A batteries. The following safety precautions apply when handling lithium batteries:
•Do not short circuit, puncture, incinerate, or disassemble.
•Do not attempt to recharge.
•Prior to use, inspect all batteries for cracks, dents, leakage, or bulging. Never install a defective battery in the CNVD-T3.
WARNING
Do not use the CNVD-T3 with a mix of old and new batteries, or batteries of different brands.
WARNING
Lithium batteries can explode or cause burns if disassembled, shorted, recharged, exposed to water, fire, or high temperatures (above 100°C or 212°F). Do not place loose batteries in a pocket or other container containing metal objects. Do not store batteries with hazardous or combustible materials. Store in a cool, dry, ventilated area.
ii
WARNING
Use of incorrect batteries poses a risk of fire or explosion. Be aware that batteries do exist with similar physical characteristics to the DL123A battery, but with a different voltage and/or polarity path. Ensure that only 3V lithium batteries with a raised positive (+) terminal are installed in the CNVD-T3.
WARNING
Use of off-brand batteries poses a risk of fire or explosion. Ensure that only 3V lithium batteries produced by well-known battery manufacturers such as Duracell®, Rayovac®, or Panasonic® are installed in the CNVD-T3. These batteries are specifically designed for use in high performance, high-drain devices, and contain built-in fault and heat protection features.
CAUTION
Do not ship or store the CNVD-T3 with batteries installed.
3.2 Weapons Safety. The CNVD-T3 is designed to be used with destructive weapon systems. Improper operation or misuse of the CNVD-T3 with these weapon systems could lead to personal injury or death of either the operator or other persons within weapons range. Safe firearms handling procedures must be practiced at all times.
iii
WARNING
Remove the CNVD-T3 from the weapon before inspecting, cleaning, or performing other maintenance functions.
3.3 Operation and Maintenance.
CAUTION
Use of acetone or gun cleaning agents containing perchloroethylene or methylene chloride may permanently damage the CNVD-T3 system.
CAUTION
Pointing the CNVD-T3 directly at the sun without the lens cover installed (and closed) may permanently damage the thermal assembly.
iv
SAFETY SUMMARY....................................................................... |
i |
|
TABLE OF CONTENTS................................................................. |
v |
|
LIST OF FIGURES ....................................................................... |
vii |
|
LIST OF TABLES........................................................................ |
viii |
|
CHAPTER 1...................................................................................... |
|
1-1 |
INTRODUCTION ......................................................................... |
1-1 |
|
SECTION I.............................................................................. |
1-1 |
|
GENERAL INFORMATION............................................... |
1-1 |
|
1.1 |
SCOPE.................................................................. |
1-1 |
1.2 |
MODEL NUMBER AND EQUIPMENT NAME...... |
1-1 |
1.3 |
MANUFACTURER................................................ |
1-2 |
1.4 |
PURPOSE OF EQUIPMENT ................................ |
1-2 |
1.5. ABBREVIATIONS AND ACRONYMS ................. |
1-2 |
|
SECTION II............................................................................. |
1-3 |
|
EQUIPMENT DESCRIPTION ........................................... |
1-3 |
|
1.6 |
SYSTEM DESCRIPTION...................................... |
1-3 |
1.7 |
TECHNICAL SPECIFICATIONS .......................... |
1-4 |
1.8 |
MAJOR COMPONENTS....................................... |
1-5 |
CHAPTER 2...................................................................................... |
|
2-1 |
OPERATING INSTRUCTIONS ................................................... |
2-1 |
|
SECTION I.............................................................................. |
2-1 |
|
PREPARATION FOR USE AND INSTALLATION............ |
2-1 |
|
2.1 |
PREPARATION FOR USE ................................... |
2-1 |
2.2 |
BATTERY HANDLING.......................................... |
2-1 |
2.3 |
MOUNTING INSTRUCTIONS .............................. |
2-3 |
2.4 |
OBJECTIVE LENS AND EYEPIECE.................... |
2-5 |
SECTION II............................................................................. |
2-7 |
|
OPERATING PROCEDURES........................................... |
2-7 |
|
2.5 |
FEATURES AND CONTROLS ............................. |
2-7 |
2.6 |
POWER................................................................. |
2-8 |
2.7 |
BUTTON FUNCTIONS ......................................... |
2-9 |
2.8 |
SYSTEM RESET ................................................ |
2-10 |
2.9 |
BRIGHTNESS ADJUSTMENT ........................... |
2-10 |
2.10 GAIN ADJUSTMENT ........................................ |
2-11 |
|
2.10 FOCUS ADJUSTMENT .................................... |
2-12 |
|
2.12 STARTUP PROCEDURES............................... |
2-13 |
|
2.13 MENU FUNCTIONS ......................................... |
2-14 |
v
TABLE OF CONTENTS (cont'd)
2.14 SHUTDOWN PROCEDURES .......................... |
2-25 |
|
2.15 IMAGE DOWNLOAD / VIEWING ..................... |
2-26 |
|
SECTION III.......................................................................... |
2-30 |
|
ALIGNMENT / ZEROING................................................ |
2-30 |
|
2.16 ALIGNMENT / ZEROING PROCEDURES....... |
2-30 |
|
CHAPTER 3...................................................................................... |
|
3-1 |
MAINTENANCE AND SERVICING ............................................ |
3-1 |
|
SECTION I.............................................................................. |
3-1 |
|
MAINTENANCE AND TROUBLESHOOTING.................. |
3-1 |
|
3.1 |
MAINTENANCE PROCEDURES ......................... |
3-1 |
3.2 |
TROUBLESHOOTING PROCEDURES ............... |
3-2 |
3.3 |
CORRECTIVE MAINTENANCE ........................... |
3-5 |
SECTION II........................................................................... |
3-10 |
|
SERVICE / PACKING AND UNPACKING...................... |
3-10 |
|
3.4 |
RETURN INSTRUCTIONS ................................. |
3-10 |
3.5 |
WARRANTY INFORMATION ............................. |
3-11 |
3.6 |
NON-WARRANTY INFORMATION.................... |
3-11 |
APPENDIX A.................................................................................... |
|
A-1 |
REPAIR PARTS / ACCESSORIES ........................................... |
A-1 |
|
A.1 Scope................................................................... |
A-1 |
vi
Figure 1-1 CNVD-T3 Mounted to M4............................................... |
1-1 |
|
Figure 1-2 CNVD-T3 Major Components ........................................ |
1-5 |
|
Figure 2-1 |
Battery Installation.......................................................... |
2-2 |
Figure 2-2 Throw-Lever Mounting Bracket...................................... |
2-3 |
|
Figure 2-3 CNVD-T3 Mounted with ACOG®................................... |
2-5 |
|
Figure 2-4 CNVD-T3 Features and Controls................................... |
2-7 |
|
Figure 2-5 |
CNVD-T3 Features and Controls (cont’d)...................... |
2-8 |
Figure 2-6 |
Brightness Control........................................................ |
2-10 |
Figure 2-7 |
Gain Control ................................................................. |
2-11 |
Figure 2-8 Main Menu.................................................................... |
2-14 |
|
Figure 2-9 Menu – ZOOM 1X / ZOOM 2X..................................... |
2-15 |
|
Figure 2-10 Menu – WHOT / BHOT .............................................. |
2-16 |
|
Figure 2-11 |
Menu – Calibration (CAL)........................................... |
2-17 |
Figure 2-12 |
Menu – Reticle Intensity (RETINT) ............................ |
2-17 |
Figure 2-13 |
Reticle Intensity Control ............................................. |
2-18 |
Figure 2-14 |
Menu – Reticle (RET) Control.................................... |
2-18 |
Figure 2-15 |
Menu – Reticle Sub-Menu.......................................... |
2-19 |
Figure 2-16 |
Reticle Position Adjustment ....................................... |
2-19 |
Figure 2-17 |
Menu – Picture (PIC).................................................. |
2-20 |
Figure 2-18 Menu – Review (REV)................................................ |
2-21 |
|
Figure 2-19 Menu – Review Sub-Menu......................................... |
2-21 |
|
Figure 2-20 Menu – MCAL / ACAL................................................ |
2-22 |
|
Figure 2-21 Menu – RS170 / VGA................................................. |
2-23 |
|
Figure 2-22 Menu – HAND / CLIPON............................................ |
2-24 |
|
Figure 2-23 |
Menu - Exit ................................................................. |
2-25 |
Figure 2-24 |
Image Adapter Cable ................................................. |
2-26 |
Figure 2-25 |
Strike Point Calculation .............................................. |
2-31 |
Figure 2-26 |
Designated Strike Zone.............................................. |
2-32 |
Figure 3-1 Rear Purge Screw.......................................................... |
3-3 |
|
Figure 3-2 |
Adjusting Throw-Lever Tension ..................................... |
3-5 |
Figure 3-3 |
Replacing Objective Lens Cover.................................... |
3-6 |
Figure 3-4 |
Replacing Objective Lens Protective Ring..................... |
3-7 |
vii
Table 1-1 |
Technical Specifications.................................................. |
1-4 |
Table 1-2 |
List of Major Components ............................................... |
1-5 |
Table 2-1 |
LED Status Indicators.................................................... |
2-29 |
Table 2-2 |
Reticle Adjustments....................................................... |
2-30 |
Table A-1 |
Repair Parts / Accessories............................................. |
A-1 |
viii
CHAPTER 1
Figure 1-1 CNVD-T3 Mounted to M4
This manual is intended for use by operators of the Clip-On Night Vision Device - Thermal 3 (CNVD-T3). It provides a system description, operational procedures, and maintenance responsibilities. Complete familiarization with this manual prior to using the equipment will ensure safe operation and maximum effectiveness of the CNVD-T3.
This manual applies to the following CNVD-T3 models:
a.CT3-002-A3, CNVD-T3, Tan, 6V
b.CT3-002-A6, CNVD-T3, Black, 6V
1-1
L-3 Communications Corporation
Warrior Systems Division
Insight Operations
9 Akira Way
Londonderry, NH 03053 USA
The CNVD-T3 is a battery operated, weapon-mounted, thermal imaging device with an integrated digital camera. It may be used in conjunction with other optical sights, or as a handheld unit. It allows for observation, target identification, and target acquisition during the day or in adverse conditions such as light rain or snow, dry smoke, and low light to total darkness.
Abbreviations and acronyms used in this manual are listed as follows:
ACOG® |
Advanced Combat Optical Gunsight |
C |
Celsius |
cm |
Centimeter |
CNVD-T3 |
Clip-On Night Vision Device – Thermal 3 |
F |
Fahrenheit |
ITAR |
International Traffic in Arms Regulations |
kg |
Kilogram |
LED |
Light Emitting Diode |
m |
Meter |
NSN |
National Stock Number |
PC |
Personal Computer |
RMA |
Return Material Authorization |
USB |
Universal Serial Bus |
V |
Volt |
1-2
The CNVD-T3 is a battery operated, weapon-mounted, thermal imaging device with an integrated digital camera. It may be used as a handheld device, mounted to a weapon in a stand-alone configuration, or used in-line with a magnified day optic.
The thermal imaging capability of the CNVD-T3 allows for observation and target identification under adverse conditions such as light rain or snow, dry smoke, and low light to total darkness. It has a self-contained, internal shutter used for calibration. The unit will not allow the user to see through glass, water, or heavy rain / snow.
With the integrated digital camera, the CNVD-T3 allows for acquisition, storage, and recall of viewed thermal images. Thermal images may also be transferred to a personal computer (PC) using the Image Adapter Cable.
The CNVD-T3 can be mounted to weapons equipped with a MIL-STD-1913 rail.
It is a ruggedized system designed for operation in battlefield environments.
1-3
Table 1-1 |
Technical Specifications |
|
|
|
|
WEIGHT AND DIMENSIONS |
||
Weight |
< 37.25 ounces (1.2 kg) |
|
(without batteries) |
||
|
||
Length |
7.0 inches (17.8 cm) |
|
Width |
4.6 inches (11.7 cm) |
|
Height |
4.4 inches (11.2 cm) |
|
|
POWER |
|
Batteries |
2 DL123A lithium batteries |
|
* Battery Life |
> 4.5 hours |
|
Startup Time |
< 6 seconds |
|
OTHER PARAMETERS |
||
Field of View |
6° diagonal (±4%) |
|
Operating |
-26°F (-32°C) to +122°F (+50°C) |
|
Temperatures |
||
|
||
Storage |
-40°F (-40°C) to +160°F (+71°C) |
|
Temperatures |
||
|
||
Immersion |
66 feet for 2 hours |
* Performance will vary depending on environmental conditions.
1-4
The CNVD-T3 system includes the components shown in Figure 1-2. Table 1-2 provides a brief functional description of each item. The “Key” column in Table 1-2 corresponds to the label numbers in Figure 1-2.
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|
2 |
|
|
1 |
|
|
|
|
10 |
|
|
9 |
|
|
|
|
11 |
|
|
8 |
3 |
|
|
|
12 |
|
|
7 |
4 |
|
|
|
6 |
|
|
|
5 |
|
|
Figure 1-2 CNVD-T3 Major Components |
||
|
Table 1-2 List of Major Components |
||
|
|
|
|
Key |
Major |
Function |
|
Component |
|||
|
|
||
1 |
CNVD-T3 |
A thermal imaging device used for |
|
|
Assembly |
observation, target identification, and |
|
|
|
passive target acquisition during the day |
|
|
|
or in adverse conditions. |
|
|
|
1-5 |
Table 1-2 List of Major Components (cont’d)
Key |
Major |
Function |
|
Component |
|||
|
|
||
2 |
Soft Carrying |
Protects the CNVD-T3 and accessories |
|
|
Case |
while in a field environment. |
|
3 |
Operator Manual |
Provides detailed operating and |
|
|
|
maintenance instructions specific to the |
|
|
|
CNVD-T3. |
|
4 |
Quick Reference |
Provides at-a-glance operating |
|
|
Guide |
procedures for the CNVD-T3. |
|
5 |
Lens Pen |
Used to clean the optical lenses of the |
|
|
|
CNVD-T3. |
|
6 |
Neck Cord |
When attached to the CNVD-T3 and |
|
|
|
worn around the neck, helps guard |
|
|
|
against dropping or losing the device. |
|
7 |
Batteries, |
Two 3-volt DL123A batteries used to |
|
|
DL123A |
power the CNVD-T3. |
|
8 |
Box Wrench, 3/8” |
Used to adjust the tension of the throw- |
|
|
|
lever mounting bracket. |
|
9 |
Night Adaptive |
When attached, prevents fogging of the |
|
|
Filter / Demist |
eyepiece and reduces backlighting and |
|
|
Shield |
loss of night vision in low light |
|
|
|
environments. |
|
10 |
Image Adapter |
Used to connect the CNVD-T3 to an |
|
|
Cable |
external monitor for viewing live |
|
|
|
imagery, or to connect to a PC so that |
captured thermal images may be viewed or downloaded.
1-6
Table 1-2 List of Major Components (cont’d)
Key |
Major |
Function |
|
Component |
|||
|
|
||
11 |
Interface Hood |
Used to improve light security and |
|
|
|
image quality when the CNVD-T3 is |
|
|
|
mounted in-line with other optical sights. |
|
12 |
Eyecup, |
When attached, reduces emission of |
|
|
Removable |
stray light from the eyepiece. |
1-7
1-8
CHAPTER 2
2.1.1 Unpacking the Equipment. Before unpacking the equipment, verify that all major components listed in Table 1—2 are present. Check the CNVD-T3 assembly to ensure the following additional items are also included:
a.Battery Cap Assembly
b.Video Jack Plug
c.Objective Lens Cover (and straps)
d.Objective Lens Protective Ring
If any of the major components or items listed above are missing, seek guidance from the equipment issuing authority.
2.1.2 Inspection of the Equipment. Before use, inspect all pieces of equipment for any damage such as cracks, loose parts, faulty cables, or other visible defects. If any damage or defects are noted, seek guidance from the equipment issuing authority.
2.2.1 Battery Inspection. Before installation, inspect the batteries for any cracks, dents, leakage, or bulging. Never install a defective battery in the CNVD-T3.
2-1
2.2.2 Battery Installation. Proper battery orientation is clearly marked on the CNVD-T3 housing. Unscrew the battery cap and install the first DL123A lithium battery. Tilt the CNVD-T3 to allow the battery to slide into the battery compartment, thereby providing space to insert the second battery. Install the second battery, then replace and screw in the battery cap.
Figure 2-1 Battery Installation
CAUTION
Do not ship or store the CNVD-T3 with batteries installed.
2.2.3 Low Battery Power. A low battery message will appear in the eyepiece display when approximately 20 minutes of continuous operation remain. If the batteries are not replaced promptly when the “LOW POWER” message appears, the display quality will deteriorate rapidly.
2-2
The CNVD-T3 is equipped with a throw-lever mounting bracket that is designed for direct attachment to weapons with a MIL-STD-1913 rail.
Lever Lock
Recoil Lug |
|
Throw-Lever |
|
|
|
Figure 2-2 Throw-Lever Mounting Bracket
2.3.1 Mounting Procedures.
WARNING
Be sure the weapon is CLEAR and SAFE before proceeding.
NOTE
The CNVD-T3 may be placed at any position (forward and aft) on the rail that is most convenient for the operator. If, however, the CNVD-T3 is removed from the rail, the operator
2-3