Endress+Hauser Prosonic M FMU40, Prosonic M FMU41, Prosonic M FMU42, Prosonic M FMU43, Prosonic M FMU44 Brief Operating Instructions

KA01063F/00/EN/13.11 71145352
Brief Operating Instructions
Prosonic M FMU40/41/42/43/44
Ultrasonic Level Measurement
These Instructions are Brief Operating Instructions; they do not replace the Operating Instructions included in the scope of supply.
Prosonic M PROFIBUS PA
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Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Installation, commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Operational safety and process safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Safety icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Incoming acceptance, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.5 Installation hint for FMU40/41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Turn housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.7 Installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Wiring in F12/F23 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Wiring in T12 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 Wiring with M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 Pin assignment of the M12 plug connector (PROFIBUS PA plug) . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6 Cable specification PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.7 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.8 Recommended connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.9 Checking the connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1 Operating options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.2 General structure of the operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3 Display and operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.4 Device address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Switching on the measuring device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Prosonic M PROFIBUS PA Safety instructions
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1 Safety instructions
1.1 Designated use
The Prosonic M is a compact measuring device for continuous, non-contact level measurement. Depending on the sensor, the measuring range is up to 20 m (66 ft) in fluids and up to 10 m (33 ft) in bulk solids. By using the linearisation function, the Prosonic M can also be used for flow measurements in open channels and measuring weirs.
1.2 Installation, commissioning and operation
• The device must only be installed, connected, commissioned and maintained by qualified and authorized specialists (e.g. electrical technicians) in full compliance with the instructions in this manual, the applicable norms, legal regulations and certificates (depending on the application).
• The specialist must have read and understood this manual and must follow the instructions it contains. If you are unclear on anything in these Brief Operating Instructions, you must read the Operating Instructions (on the CD-ROM). The Operating Instructions provide detailed information on the device/measuring system.
• The device may only be modified or repaired if such work is expressly permitted in the Operating Instructions (see CD-ROM).
• If faults cannot be rectified, the device must be taken out of service and secured against unintentional commissioning.
• Do not operate damaged devices. Mark them as defective.
1.3 Operational safety and process safety
• Alternative monitoring measures must be taken to ensure operational safety and process safety during confiugration, testing and maintenance work on the device.
• The device is safely built and tested according to state-of-the-art technology and has left the factory in perfect condition as regards technical safety. The applicable regulations and European standards have been taken into account.
• Pay particular attention to the technical data on the nameplate.
• If the device is to be installed in an explosion hazardous area, then the specifications in the certificate as well as all national and local regulations must be observed. The device is accompanied by separate "Ex documentation", which is an integral part of this Operating Instructions. The installation regulations, connection values and Safety Instructions listed in this Ex document must be observed. The documentation number of the related Safety Instructions is also indicated.
• If using devices for applications with safety integrity level, the separate manual on functional safety must be observed thoroughly (see CD-ROM).
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1.4 Return
Follow the instructions on returning the device as outlined in the Operating Instructions on the CD-ROM provided.
1.5 Safety icons
2 Mounting
2.1 Incoming acceptance, storage
2.1.1 Incoming acceptance
Check the packing and contents for any signs of damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order.
2.1.2 Storage
Pack the measuring instrument so that is protected against impacts for storage and transport. The original packing material provides the optimum protection for this. The permissible storage temperature is -40 °C to +80 °C (-40 °F to +176 °F).
Symbol Meaning
#
Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal injury, a safety hazard or destruction of the instrument.
"
Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal injury or incorrect functioning of the instrument.
!
Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect operation or may lead to an instrument response which is not planned.
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2.2 Installation
2.2.1 Installation variants FMU40, FMU41
L00-FMU4xxxx-17-00-00-yy-002
A Installation with counter nut
1 Counter nut (PC) supplied for G1½ and G2 instruments
B Installation with sleeve
1 Sealing ring (EPDM) supplied
C Installation with installation bracket D Installation with screw in flange
1 Sealing ring (EPDM) supplied 2 Nozzle 3Sensor 4 Screw in flange
ENDRESS+HAUSER Prosonic M
AB
C
D
1
1
1
2
3
4
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2.2.2 Installation variants FMU42, FMU44
L00-FMU42xxxx-17-00-00-xx-002
A Installation with universal flansch B Installation with mounting bracket
2.2.3 Installation variants FMU43
L00-FMU43xxxx-17-00-00-x-002
A Installation with universal slip-on flange (option)
1Sensor 2 Nozzle 3 Slip-on flange
B Installation with mounting bracket
ENDRESS+HAUSER ProsonicM
AB
ENDRESS+HAUSER ProsonicM
1
3
2
A
B
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2.3 Installation conditions
2.3.1 Installation conditions for level measurements
L00-FMU4xxxx-17-00-00-yy-005
• Do not install the sensor in the middle of the tank (3). We recommend leaving a distance between the sensor and the tank wall (1) measuring 1/6 of the tank diameter.
• Use a protective cover, in order to protect the device from direct sun or rain (2) see the Technical Information TI00365F, Chapter "Accessories" on the CD-ROM provided.
• Avoid measurements through the filling curtain (4).
• Make sure that equipment (5) such as limit switches, temperature sensors, etc. are not located within the emitting angle α. In particular, symmetrical equipment (6) such as heating coils, baffles etc. can influence measurement.
• Align the sensor so that it is vertical to the product surface (7).
• Never install two ultrasonic measuring devices in a tank, as the two signals may affect each other.
• To estimate the detection range, use the 3 dB emitting angle α.
Sensor α L
max
r
max
FMU40 11° 5 m (16 ft) 0.48 m (1.6 ft)
FMU41 11° 8 m (26 ft) 0.77 m (2.5 ft)
FMU42 10 m (33 ft) 0.79 m (2.6 ft)
FMU43 15 m (49 ft) 0.79 m (2.6 ft)
FMU44 11 ° 20 m (66 ft) 1.93 m (6.3 ft)
1
234
5
6
1/6D
7
D
r
a
L
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2.3.2 Installation in narrow shafts
2.3.3 Installation conditions for flow measurements
• Install the Prosonic M at the inflow side, as close above the maximum water level H
max
as
possible (take into account the blocking distance BD).
• Position the Prosonic M in the middle of the channel or weir.
• Align the sensor membrane parallel to the water surface.
• Keep to the installation distance of the channel or weir.
• You can enter the "Flow to Level" linearisation curve ("Q/h curve") using operating program FieldCare or manually via the on-site display.
In narrow shafts with strong interference echoes, we recommend using an ultrasound guide pipe (e.g. PE or PVC wastewater pipe) with a minimum diameter of 100 mm (3.94 in). Make sure that the pipe is not soiled by accumulated dirt. If necessary, clean the pipe at regular intervals.
L00-FMU4xxxx-17-00-00-yy-010
1Venting hole
1
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Example: Khafagi-Venturi flume
L00-FMU4xxxx-17-00-00-xx-003
A Khafagi-Venturi flume BInflow C Outflow BD Blocking distance E Empty calibration F Full calibration V Direction of flow
1xb
0
b
0
BD
A
E
BC
V
H
max
=F
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Example: Triangular weir
L00-FMU4xxxx-17-00-00-xx-012
BD Blocking distance E Empty calibration F Full calibration
2.4 Measuring range
2.4.1 Blocking distance, Nozzle mounting
Install the Prosonic M at a height so that the blocking distance BD is not undershot, even at maximum fill level. Use a pipe nozzle if you cannot maintain the blocking distance in any other way. The interior of the nozzle must be smooth and may not contain any edges or welded joints. In particular, there should be no burr on the inside of the tank side nozzle end. Note the specified limits for nozzle diameter and length. To minimise disturbing factors, we recommend an angled socket edge (ideally 45°).
max
max
max
max
(= F)
min. 3 H
H
min. 2 H
a
min. 2 H
BD
E
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L00-FMU4KAxx-17-00- 00-yy-004
BD Blocking distance F Full calibration (span) SD Safety distance D Nozzle diameter E Empty calibration L Nozzle length
"
Caution! If the blocking distance is undershot, it may cause device malfunction.
F
E
BD SD
L
D
FMU40/41
L
D
FMU43
L
D
FMU42/44
Maximum nozzle length [mm (in)]
Nozzle diameter FMU40 FMU41 FMU42 FMU43 FMU44
DN50/2" 80 (3.15)
DN80/3" 240 (9.45) 240 (9.45) 250 (9.84)
DN100/4" 300 (11.8) 300 (11.8) 300 (11.8) 300 (11.8)
DN150/6" 400 (15.7) 400 (15.7) 400 (15.7) 300 (11.8) 400 (15.7)
DN200/8" 400 (15.7) 400 (15.7) 400 (15.7) 300 (11.8) 400 (15.7)
DN250/10" 400 (15.7) 400 (15.7) 400 (15.7) 300 (11.8) 400 (15.7)
DN300/12" 400 (15.7) 400 (15.7) 400 (15.7) 300 (11.8) 400 (15.7)
Sensor characteristics
Emitting angle α 11° 11° 11°
Blocking distance [m (ft)] 0.25 (0.8) 0.35 (1.1) 0.4 (1.3) 0.6 (2.0) 0.5 (1.6)
Max. range [m (ft)] in liquids
5 (16.0) 8 (26.0) 10 (33.0) 15 (49.0) 20 (66.0)
Max. range [m (ft)] in solids
2 (6.6) 3.5 (11.0) 5 (16.0) 7 (23.0) 10 (33.0)
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