Endress+Hauser Proline Prowirl O 200 Operating Manual
BA01687D/06/EN/01.18
71384783
Valid as of version
01.03.zz (Device firmware)
Products Solutions Services
Operating Instructions
Proline Prowirl O 200
HART
Vortex flowmeter
Proline Prowirl O 200 HART
• Make sure the document is stored in a safe place such that it is always available when
working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section
carefully, as well as all other safety instructions in the document that are specific to
working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser Sales Center will supply you with current information and updates to
these instructions.
2 Endress+Hauser
Proline Prowirl O 200 HART Table of contents
Table of contents
1 About this document ................ 6
1.1 Document function ..................... 6
1.2 Symbols used .......................... 6
1.2.1 Safety symbols .................. 6
1.2.2 Electrical symbols ................ 6
1.2.3 Communication symbols ........... 6
1.2.4 Tool symbols .................... 7
1.2.5 Symbols for
certain types of information ......... 7
1.2.6 Symbols in graphics ............... 7
1.3 Documentation ........................ 8
1.3.1 Standard documentation ........... 8
1.3.2 Supplementary device-dependent
documentation .................. 8
1.4 Registered trademarks ................... 8
2 Basic safety instructions ............ 9
2.1 Requirements for the personnel ............ 9
2.2 Designated use ........................ 9
2.3 Workplace safety ...................... 10
2.4 Operational safety ..................... 10
2.5 Product safety ........................ 10
2.6 IT security ........................... 11
2.7 Device-specific IT security ................ 11
2.7.1 Protecting access via hardware write
protection ..................... 11
2.7.2 Protecting access via a password .... 11
2.7.3 Access via fieldbus ............... 11
3 Product description ................ 12
3.1 Product design ........................ 12
4 Incoming acceptance and product
identification ..................... 14
4.1 Incoming acceptance ................... 14
4.2 Product identification ................... 14
4.2.1 Transmitter nameplate ........... 15
4.2.2 Sensor nameplate ............... 16
4.2.3 Pressure measuring cells nameplate .. 19
4.2.4 Symbols on measuring device ...... 19
5 Storage and transport ............. 20
5.1 Storage conditions ..................... 20
5.2 Transporting the product ................ 20
5.2.1 Measuring devices without lifting
lugs ......................... 20
5.2.2 Measuring devices with lifting lugs .. 21
5.2.3 Transporting with a fork lift ........ 21
5.3 Packaging disposal ..................... 21
6 Installation ....................... 22
6.1 Installation conditions .................. 22
6.1.1 Mounting position ............... 22
6.1.2 Requirements from environment and
process ....................... 26
6.1.3 Special mounting instructions ...... 27
6.2 Mounting the measuring device ........... 28
6.2.1 Required tools .................. 28
6.2.2 Preparing the measuring device ..... 28
6.2.3 Mounting the sensor ............. 28
6.2.4 Mounting the pressure measuring
unit ......................... 29
6.2.5 Mounting the transmitter of the
remote version ................. 31
6.2.6 Turning the transmitter housing .... 32
6.2.7 Turning the display module ........ 33
6.3 Post-installation check .................. 33
7 Electrical connection .............. 35
7.1 Connection conditions .................. 35
7.1.1 Required tools .................. 35
7.1.2 Connecting cable requirements ..... 35
7.1.3 Connecting cable for remote
version ....................... 36
7.1.4 Terminal assignment ............. 37
7.1.5 Requirements for the supply unit .... 39
7.1.6 Preparing the measuring device ..... 41
7.2 Connecting the measuring device .......... 41
7.2.1 Connecting the compact version ..... 41
7.2.2 Connecting the remote version ..... 43
7.2.3 Connecting the connecting cable for
the pressure measuring cell ........ 47
7.2.4 Ensuring potential equalization ..... 48
7.3 Ensuring the degree of protection .......... 48
7.4 Post-connection check .................. 48
8 Operation options ................. 50
8.1 Overview of operation options ............ 50
8.2 Structure and function of the operating
menu .............................. 51
8.2.1 Structure of the operating menu .... 51
8.2.2 Operating philosophy ............ 52
8.3 Access to the operating menu via the local
display ............................. 53
8.3.1 Operational display .............. 53
8.3.2 Navigation view ................ 54
8.3.3 Editing view ................... 56
8.3.4 Operating elements .............. 58
8.3.5 Opening the context menu ......... 58
8.3.6 Navigating and selecting from list ... 60
8.3.7 Calling the parameter directly ...... 60
8.3.8 Calling up help text .............. 61
8.3.9 Changing the parameters ......... 62
Endress+Hauser 3
Table of contents Proline Prowirl O 200 HART
8.3.10 User roles and related access
authorization .................. 63
8.3.11 Disabling write protection via access
code ......................... 63
8.3.12 Enabling and disabling the keypad
lock ......................... 64
8.4 Access to the operating menu via the
operating tool ........................ 64
8.4.1 Connecting the operating tool ...... 64
8.4.2 Field Xpert SFX350, SFX370 ....... 65
8.4.3 FieldCare ..................... 66
8.4.4 DeviceCare .................... 67
8.4.5 AMS Device Manager ............ 67
8.4.6 SIMATIC PDM .................. 68
8.4.7 Field Communicator 475 .......... 68
9 System integration ................ 69
9.1 Overview of device description files ......... 69
9.1.1 Current version data for the device ... 69
9.1.2 Operating tools ................. 69
9.2 Measured variables via HART protocol ...... 69
9.3 Other settings ........................ 71
10 Commissioning .................... 74
10.1 Function check ....................... 74
10.2 Switching on the measuring device ......... 74
10.3 Setting the operating language ............ 74
10.4 Configuring the measuring device .......... 75
10.4.1 Defining the tag name ............ 75
10.4.2 Setting the system units .......... 76
10.4.3 Selecting and setting the medium ... 80
10.4.4 Configuring the current input ...... 82
10.4.5 Configuring the current output ..... 84
10.4.6 Configuring the pulse/frequency/
switch output .................. 85
10.4.7 Configuring the local display ....... 92
10.4.8 Configuring the output
conditioning ................... 94
10.4.9 Configuring the low flow cut off ..... 94
10.5 Advanced settings ..................... 96
10.5.1 Setting the medium properties ...... 97
10.5.2 Performing external compensation . 110
10.5.3 Carrying out a sensor adjustment ... 112
10.5.4 Configuring the totalizer ......... 114
10.5.5 Carrying out additional display
configurations ................. 116
10.5.6 Configuration management ....... 118
10.5.7 Using parameters for device
administration ................ 120
10.6 Configuration management ............. 120
10.6.1 Function scope of the "Configuration
management" parameter ......... 121
10.7 Simulation .......................... 122
10.8 Protecting settings from unauthorized
access ............................. 124
10.8.1 Write protection via access code ... 124
10.8.2 Write protection via write protection
switch ....................... 125
10.9 Application-specific commissioning ....... 127
10.9.1 Steam application .............. 127
10.9.2 Liquid application .............. 127
10.9.3 Gas applications ............... 128
10.9.4 Calculation of the measured
variables ..................... 132
11 Operation ....................... 136
11.1 Reading the device locking status ......... 136
11.2 Adjusting the operating language ......... 136
11.3 Configuring the display ................ 136
11.4 Reading measured values ............... 136
11.4.1 Process variables ............... 137
11.4.2 "Totalizer" submenu ............. 139
11.4.3 Input values .................. 140
11.4.4 Output values ................. 140
11.5 Adapting the measuring device to the process
conditions .......................... 141
11.6 Performing a totalizer reset ............. 141
11.6.1 Function scope of the "Control
Totalizer" parameter ............ 142
11.6.2 Function scope of the "Reset all
totalizers" parameter ............ 143
11.7 Showing data logging ................. 143
12 Diagnostics and troubleshooting .. 146
12.1 General troubleshooting ................ 146
12.2 Diagnostic information on local display ..... 148
12.2.1 Diagnostic message ............. 148
12.2.2 Calling up remedial measures ..... 150
12.3 Diagnostic information in FieldCare or
DeviceCare ......................... 150
12.3.1 Diagnostic options .............. 150
12.3.2 Calling up remedy information .... 152
12.4 Adapting the diagnostic information ...... 152
12.4.1 Adapting the diagnostic behavior ... 152
12.4.2 Adapting the status signal ........ 153
12.5 Overview of diagnostic information ....... 153
12.5.1 Operating conditions for displaying
the following diagnostics
information .................. 157
12.5.2 Emergency mode in the event of
pressure compensation .......... 157
12.5.3 Emergency mode in event of
temperature compensation ....... 157
12.6 Pending diagnostic events .............. 157
12.7 Diagnostic list ....................... 158
12.8 Event logbook ....................... 159
12.8.1 Reading out the event logbook ..... 159
12.8.2 Filtering the event logbook ....... 159
12.8.3 Overview of information events .... 160
12.9 Resetting the measuring device .......... 161
12.9.1 Function scope of the "Device reset"
parameter .................... 161
12.10 Device information ................... 161
12.11 Firmware history ..................... 163
4 Endress+Hauser
Proline Prowirl O 200 HART Table of contents
13 Maintenance .................... 164
13.1 Maintenance tasks .................... 164
13.1.1 Exterior cleaning ............... 164
13.1.2 Interior cleaning ............... 164
13.1.3 Replacing seals ................ 164
13.1.4 Adjusting the pressure measuring
cell ......................... 164
13.2 Measuring and test equipment ........... 165
13.3 Endress+Hauser services ............... 165
14 Repairs .......................... 166
14.1 General notes ....................... 166
14.1.1 Repair and conversion concept ..... 166
14.1.2 Notes for repair and conversion .... 166
14.2 Spare parts ......................... 166
14.3 Endress+Hauser services ............... 167
14.4 Return ............................. 167
14.5 Disposal ........................... 167
14.5.1 Removing the measuring device .... 167
14.5.2 Disposing of the measuring device .. 168
15 Accessories ...................... 169
15.1 Device-specific accessories .............. 169
15.1.1 For the transmitter ............. 169
15.1.2 For the sensor ................. 170
15.2 Communication-specific accessories ....... 170
15.3 Service-specific accessories .............. 171
15.4 System components ................... 172
16 Technical data ................... 173
16.1 Application ......................... 173
16.2 Function and system design ............. 173
16.3 Input .............................. 173
16.4 Output ............................ 180
16.5 Power supply ........................ 183
16.6 Performance characteristics ............. 185
16.7 Installation ......................... 189
16.8 Environment ........................ 189
16.9 Process ............................ 191
16.10 Mechanical construction ............... 193
16.11 Operability ......................... 199
16.12 Certificates and approvals .............. 200
16.13 Application packages .................. 202
16.14 Accessories ......................... 202
16.15 Supplementary documentation ........... 202
Index ................................. 204
Endress+Hauser 5
About this document Proline Prowirl O 200 HART
DANGER
WARNING
CAUTION
NOTICE
1 About this document
1.1 Document function
These Operating Instructions contain all the information that is required in various phases
of the life cycle of the device: from product identification, incoming acceptance and
storage, to mounting, connection, operation and commissioning through to
troubleshooting, maintenance and disposal.
1.2 Symbols used
1.2.1 Safety symbols
Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will
result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.2.2 Electrical symbols
Symbol Meaning
Direct current
Alternating current
Direct current and alternating current
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a
grounding system.
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other
connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.
1.2.3 Communication symbols
Symbol Meaning
Wireless Local Area Network (WLAN)
Communication via a wireless, local network.
6 Endress+Hauser
Proline Prowirl O 200 HART About this document
A
1.
1.
-
.
1.2.4 Tool symbols
Symbol Meaning
Flat blade screwdriver
Allen key
Open-ended wrench
1.2.5 Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation.
Reference to page.
Reference to graphic.
Notice or individual step to be observed.
, 2., 3.… Series of steps.
Result of a step.
Help in the event of a problem.
Visual inspection.
1.2.6 Symbols in graphics
Symbol Meaning
1, 2, 3, ... Item numbers
, 2., 3., … Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
Hazardous area
Safe area (non-hazardous area)
Flow direction
Endress+Hauser 7
About this document Proline Prowirl O 200 HART
1.3 Documentation
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The W@M Device Viewer : Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate
or scan the 2-D matrix code (QR code) on the nameplate.
For a detailed list of the individual documents along with the documentation code
→ 202
1.3.1 Standard documentation
Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides
an overview of the accessories and other products that can be ordered for
the device.
Sensor Brief Operating Instructions Guides you quickly to the 1st measured value - Part 1
The Sensor Brief Operating Instructions are aimed at specialists with
responsibility for installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Transmitter Brief Operating
Instructions
Description of Device Parameters Reference for your parameters
Guides you quickly to the 1st measured value - Part 2
The Transmitter Brief Operating Instructions are aimed at specialists with
responsibility for commissioning, configuring and parameterizing the
measuring device (until the first measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
The document provides a detailed explanation of each individual
parameter in the Expert operating menu. The description is aimed at
those who work with the device over the entire life cycle and perform
specific configurations.
1.3.2 Supplementary device-dependent documentation
Additional documents are supplied depending on the device version ordered: Always
comply strictly with the instructions in the supplementary documentation. The
supplementary documentation is an integral part of the device documentation.
1.4 Registered trademarks
HART®
Registered trademark of the FieldComm Group, Austin, Texas, USA
KALREZ®, VITON®
Registered trademarks of DuPont Performance Elastomers L.L.C., Wilmington, DE USA
GYLON®
Registered trademark of Garlock Sealing Technologies, Palmyar, NY, USA
8 Endress+Hauser
Proline Prowirl O 200 HART Basic safety instructions
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel for installation, commissioning, diagnostics and maintenance must fulfill
the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task.
Are authorized by the plant owner/operator.
‣
Are familiar with federal/national regulations.
‣
Before starting work, read and understand the instructions in the manual and
‣
supplementary documentation as well as the certificates (depending on the
application).
Follow instructions and comply with basic conditions.
‣
The operating personnel must fulfill the following requirements:
Are instructed and authorized according to the requirements of the task by the facility's
‣
owner-operator.
Follow the instructions in this manual.
‣
2.2 Designated use
Application and media
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or where there is an
increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Keep within the specified pressure and temperature range.
‣
Only use the measuring device in full compliance with the data on the nameplate and
‣
the general conditions listed in the Operating Instructions and supplementary
documentation.
Based on the nameplate, check whether the ordered device is permitted for the
‣
intended use in the hazardous area (e.g. explosion protection, pressure vessel safety).
Use the measuring device only for media to which the process-wetted materials are
‣
sufficiently resistant.
If the measuring device is not operated at atmospheric temperature, compliance with
‣
the relevant basic conditions specified in the associated device documentation is
absolutely essential: "Documentation" section→ 8.
Protect the measuring device permanently against corrosion from environmental
‣
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage
caused by improper or non-designated use.
WARNING
L
Danger of breakage due to corrosive or abrasive fluids!
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
‣
Endress+Hauser 9
Basic safety instructions Proline Prowirl O 200 HART
NOTICE
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
‣
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any
warranty or liability as minute changes in the temperature, concentration or level of
contamination in the process can alter the corrosion resistance properties.
Residual risks
WARNING
L
The electronics and the medium may cause the surfaces to heat up. This presents a
burn hazard!
For elevated fluid temperatures, ensure protection against contact to prevent burns.
‣
2.3 Workplace safety
For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
Due to the increased risk of electric shock, gloves must be worn.
‣
2.4 Operational safety
Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable
dangers.
If, despite this, modifications are required, consult with Endress+Hauser.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from Endress+Hauser only.
‣
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to meet
state-of-the-art safety requirements, has been tested, and left the factory in a condition in
which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EU
directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser
confirms this by affixing the CE mark to the device.
10 Endress+Hauser
Proline Prowirl O 200 HART Basic safety instructions
2.6 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
2.7 Device-specific IT security
The device offers a range of specific functions to support protective measures on the
operator's side. These functions can be configured by the user and guarantee greater inoperation safety if used correctly. An overview of the most important functions is provided
in the following section.
2.7.1 Protecting access via hardware write protection
Write access to the device parameters via the local display or operating tool (e.g. FieldCare,
DeviceCare) can be disabled via a write protection switch (DIP switch on the motherboard).
When hardware write protection is enabled, only read access to the parameters is possible.
2.7.2 Protecting access via a password
A password can be used to protect against write access to the device parameters.
This password locks write access to the device parameters via the local display or another
operating tool (e.g. FieldCare, DeviceCare) and, in terms of functionality, is equivalent to
hardware write protection. If the service interface CDI RJ-45 is used, read access is only
possible if the password is entered.
User-specific access code
Write access to the device parameters via the local display or operating tool (e.g. FieldCare,
DeviceCare) can be protected by the modifiable, user-specific access code (→ 124).
When the device is delivered, the device does not have an access code and is equivalent to
0000 (open).
General notes on the use of passwords
• The access code and network key supplied with the device should be changed during
commissioning.
• Follow the general rules for generating a secure password when defining and managing
the access code or network key.
• The user is responsible for the management and careful handling of the access code and
network key.
• For information on configuring the access code or on what to do if you lose the
password, see the "Write protection via access code" section → 124
2.7.3 Access via fieldbus
Cyclic fieldbus communication (read and write, e.g. measured value transmission) with a
higher-order system is not affected by the restrictions mentioned above.
Endress+Hauser 11
Product description Proline Prowirl O 200 HART
1 2
3
4
5 6
7
8
9
+
E
–
3 Product description
The device consists of a transmitter and a sensor.
Two device versions are available:
• Compact version – transmitter and sensor form a mechanical unit.
• Remote version - transmitter and sensor are mounted in separate locations.
3.1 Product design
A0020649
1 Important components of a measuring device
1 Electronics compartment cover
2 Display module
3 Main electronics module
4 Cable glands
5 Transmitter housing (incl. HistoROM)
6 I/O electronics module
7 Terminals (spring loaded terminals, pluggable)
8 Connection compartment cover
9 Sensor
12 Endress+Hauser
Proline Prowirl O 200 HART Product description
1
2
A0034152
2 Versions of pressure measuring unit
1 Order code for "Sensor version", option DC "mass steam"
2 Order code for "Sensor version", option DD "mass gas/liquid"
Endress+Hauser 13
Incoming acceptance and product identification Proline Prowirl O 200 HART
1
2
1
2
Order code:
Ser. no.:
Ext. ord. cd.:
i
i
Date:
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
Are the order codes on the
A0028673
delivery note (1) and the
product sticker (2) identical?
Are the goods undamaged?
A0028673
Do the nameplate data
A0028673
A0028673
match the ordering
information on the delivery
note?
Is the CD-ROM with the
Technical Documentation
(depends on device version)
and documents present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery!
The Technical Documentation is available via the Internet or via the Endress+Hauser
Operations App, see the "Product identification" section → 15.
4.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is
displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App
or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser
14 Endress+Hauser
Operations App: all the information for the measuring device is displayed.
Proline Prowirl O 200 HART Incoming acceptance and product identification
Order code:
Ext. ord. cd.:
Ser. no.:
Date:
i
i
Patents
322540-0001
1
2
3 4 5
6
7
8
9
10 11
12
14
15
16
17
13
For an overview of the scope of the associated Technical Documentation, refer to the
following:
• The chapters "Additional standard documentation on the device" → 8 and
"Supplementary device-dependent documentation" → 8
• The W@M Device Viewer: Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or
scan the 2-D matrix code (QR code) on the nameplate.
4.2.1 Transmitter nameplate
A0032237
3 Example of a transmitter nameplate
1 Manufacturing location
2 Name of the transmitter
3 Order code
4 Serial number (ser. no.)
5 Extended order code (Ext. ord. cd.)
6 Electrical connection data, e.g. available inputs and outputs, supply voltage
7 Type of cable glands
8 Permitted ambient temperature (Ta)
9 Firmware version (FW) and device revision (Dev.Rev.) from the factory
10 CE mark, C-Tick
11 Additional information on version: certificates, approvals
12 Permitted temperature range for cable
13 Manufacturing date: year-month
14 Degree of protection
15 Approval information for explosion protection
16 Document number of safety-related supplementary documentation
17 2-D matrix code
Endress+Hauser 15
Incoming acceptance and product identification Proline Prowirl O 200 HART
Ser. no.:
Ptest:
Size:
Materials:
Gasket:
Tm:
Qmax(G):
Ta:
1
2 6
7
8
3
9
10
13 12
4 5
14 11
4.2.2 Sensor nameplate
Order code for "Housing" option B "GT18 two-chamber, 316L, compact" and option K
"GT18 two-chamber, 316L, remote"
A0034423
4 Example of a sensor nameplate
1 Name of the sensor
2 Nominal diameter of sensor
3 Flange nominal diameter/nominal pressure
4 Serial number (ser. no.)
5 Measuring tube material
6 Measuring tube material
7 Maximum permitted volume flow (gas/steam): Q
8 Test pressure of the sensor: OPL→ 192
9 Seal material
10 Document number of safety-related supplementary documentation → 203
11 Ambient temperature range
12 CE mark
13 Medium temperature range
14 Degree of protection
→ 174
max
16 Endress+Hauser
Proline Prowirl O 200 HART Incoming acceptance and product identification
Ser. no.:
Ptest:
Size:
Materials:
Tm:
Qmax(G):
Gasket:
Ta:
1
2
5 6 8
7
9
3
4
10
111213
Order code for "Housing" option C "GT20 two-chamber, aluminum, coated, compact"
A0034161
5 Example of a sensor nameplate
1 Nominal diameter of sensor
2 Flange nominal diameter/nominal pressure
3 Measuring tube material
4 Measuring tube material
5 Serial number (ser. no.)
6 Maximal permitted volume flow (gas/steam)
7 Test pressure of the sensor
8 Degree of protection
9 Approval information for explosion protection and Pressure Equipment Directive→ 203
10 CE mark
11 Seal material
12 Medium temperature range
13 Ambient temperature range
Endress+Hauser 17
Incoming acceptance and product identification Proline Prowirl O 200 HART
Order code:
Ext. ord. cd.:
Ser. no.:
Ptest:
Size:
Ta:
Materials:
Gasket:
Tm:
Qmax(G):
4
1
5
8
12
2
7
9
10
11
13141516
3
6
Order code for "Housing" option J "GT20 two-chamber, aluminum, coated, remote"
A0034162
6 Example of a sensor nameplate
1 Name of the sensor
2 Nominal diameter of sensor
3 Flange nominal diameter/nominal pressure
4 Order code
5 Serial number (ser. no.)
6 Extended order code (Ext. ord. cd.)
7 Maximal permitted volume flow (gas/steam)
8 Degree of protection
9 Approval information for explosion protection and Pressure Equipment Directive
10 Ambient temperature range
11 Document number of safety-related supplementary documentation → 203
12 Test pressure of the sensor
13 Measuring tube material
14 Measuring tube material
15 Seal material
16 Medium temperature range
Order code
The measuring device is reordered using the order code.
Extended order code
• The device type (product root) and basic specifications (mandatory features) are
always listed.
• Of the optional specifications (optional features), only the safety and approvalrelated specifications are listed (e.g. LA). If other optional specifications are also
ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).
• If the ordered optional specifications do not include any safety and approval-related
specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE
+).
18 Endress+Hauser
Proline Prowirl O 200 HART Incoming acceptance and product identification
DCP21
1
2
3
4
5
6
7
8
9
Date:
4.2.3 Pressure measuring cells nameplate
A0034354
7 Example of pressure measuring cell nameplate
1 Manufacturer address
2 Pressure range
3 Maximum permitted pressure
4 Ambient temperature range
5 Serial number or XPD structure
6 Degree of protection
7 CE mark, C-Tick mark
8 QR code
9 Manufacturing date
4.2.4 Symbols on measuring device
Symbol Meaning
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious
or fatal injury.
Reference to documentation
Refers to the corresponding device documentation.
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
Endress+Hauser 19
Storage and transport Proline Prowirl O 200 HART
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
Store in the original packaging to ensure protection from shock.
‣
Do not remove protective covers or protective caps installed on process connections.
‣
They prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
Protect from direct sunlight to avoid unacceptably high surface temperatures.
‣
Store in a dry and dust-free place.
‣
Do not store outdoors.
‣
Storage temperature: –50 to +80 °C (–58 to +176 °F)
5.2 Transporting the product
Transport the measuring device to the measuring point in the original packaging.
A0029252
Do not remove protective covers or caps installed on process connections. They
prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.
5.2.1 Measuring devices without lifting lugs
WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the
webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
‣
A0029214
20 Endress+Hauser
Proline Prowirl O 200 HART Storage and transport
5.2.2 Measuring devices with lifting lugs
CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
‣
5.2.3 Transporting with a fork lift
If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise
or at both sides using a forklift.
5.3 Packaging disposal
All packaging materials are environmentally friendly and 100% recyclable:
• Measuring device secondary packaging: polymer stretch film that conforms to EC
Directive 2002/95/EC (RoHS).
• Packaging:
– Wood crate, treated in accordance with ISPM 15 standard, which is confirmed by the
affixed IPPC logo.
or
– Carton in accordance with European Packaging Directive 94/62EC; recyclability is
confirmed by the affixed RESY symbol.
• Seaworthy packaging (optional): Wood crate, treated in accordance with ISPM 15
standard, which is confirmed by the affixed IPPC logo.
• Carrying and mounting hardware:
– Disposable plastic pallet
– Plastic straps
– Plastic adhesive strips
• Dunnage: Paper cushion
Endress+Hauser 21
Installation Proline Prowirl O 200 HART
6 Installation
6.1 Installation conditions
6.1.1 Mounting position
Mounting location
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor
according to the flow direction (direction of medium flow through the piping).
Vortex meters require a fully developed flow profile as a prerequisite for correct volume
flow measurement. Therefore, please note the following:
Orientation Compact version Remote version
A Vertical orientation
A0015545
B Horizontal orientation, transmitter head up
A0015589
C Horizontal orientation, transmitter head down
A0015590
D Horizontal orientation, transmitter head at side
A0015592
1)
2) 3)
4)
A0015543
1) In the case of liquids, there should be upward flow in vertical pipes to avoid partial pipe filling (Fig. A).
Disruption in flow measurement! In the case of vertical orientation and downward flowing liquid, the pipe
always needs to be completely filled to ensure correct liquid flow measurement.
2) Danger of electronics overheating! If the fluid temperature is ≥ 200 °C (392 °F), orientation B is not
permitted for the wafer version (Prowirl D) with nominal diameters of DN 100 (4") and DN 150 (6").
3) In the case of hot media (e.g. steam or fluid temperature (TM) ≥ 200 °C (392 °F): orientation C or D
4) In the case of very cold media (e.g. liquid nitrogen): orientation B or D
The "mass" sensor version (integrated pressure/temperature measurement) is
available only for measuring devices in the HART communication mode.
22 Endress+Hauser
Proline Prowirl O 200 HART Installation
A
L
Pressure measuring cell
Steam pressure measurement Option DC
E • With the
transmitter
installed at the
bottom or at the
side
• Protection
against rising
F
heat
• Reduction in
temperature to
almost ambient
temperature due
to siphon
1)
Gas pressure measurement Option DD
G • Pressure
measuring cell
with shut off
device above
tapping point
• Discharge of any
condensate into
the process
Liquid pressure measurement Option DD
H Device with shut
off device at the
same level as
tapping point
A0034057
A0034058
A0034092
A0034091
1) Note max. permitted ambient temperature of transmitter→ 26.
Minimum spacing and cable length
Order code for "Sensor version", option "mass" DC, DD
The "mass" sensor version (integrated pressure/temperature measurement) is
available only for measuring devices in the HART communication mode.
A Minimum spacing in all directions
L Required cable length
A0019211
Endress+Hauser 23
Installation Proline Prowirl O 200 HART
1
15 DN×
5 × DN
3
25 × DN
5 × DN
40 × DN
5 × DN
4
2
20 × DN
5 × DN
5
20 × DN
5 × DN
6
17 × DN + 8 × h
5 × DN
h
7
50 × DN
5 × DN
9
40 × DN
5 × DN
8
5 × DN
DN 25 (1"):≤
DN 40 (1½"):≥
The following dimensions must be observed to guarantee problem-free access to the device
for service purposes:
• A =100 mm (3.94 in)
• L = L + 150 mm (5.91 in)
Inlet and outlet runs
To attain the specified level of accuracy of the measuring device, the inlet and outlet runs
mentioned below must be maintained at the very minimum.
8 Minimum inlet and outlet runs with various flow obstructions
h Difference in expansion
1 Reduction by one nominal diameter size
2 Single elbow (90° elbow)
3 Double elbow (2 × 90° elbows, opposite)
4 Double elbow 3D (2 × 90° elbows, opposite, not on one plane)
5 T-piece
6 Expansion
7 Control valve
8 Two measuring devices in a row where DN ≤ 25 (1"): directly flange on flange
9 Two measuring devices in a row where DN ≥ 40 (1½"): for spacing, see graphic
• If there are several flow disturbances present, the longest specified inlet run must
be maintained.
• If the required inlet runs cannot be observed, it is possible to install a specially
designed flow conditioner → 24.
Flow conditioner
If the inlet runs cannot be observed, the use of a flow conditioner is recommended.
24 Endress+Hauser
A0019189
Proline Prowirl O 200 HART Installation
8 DN×
2 DN×
5 DN×
1
3…5 × DN
4…8 × DN
PT
TT
The flow conditioner is fitted between two pipe flanges and centered by the mounting
bolts. Generally this reduces the inlet run needed to 10 × DN with full accuracy.
A0019208
1 Flow conditioner
The pressure loss for flow conditioners is calculated as follows: ∆ p [mbar] = 0.0085 ⋅ ρ
[kg/m3] ⋅ v2 [m/s]
Example for steam Example for H2O condensate (80 °C)
p = 10 bar abs. ρ = 965 kg/m
t = 240 °C → ρ = 4.39 kg/m
v = 40 m/s ∆ p = 0.0085 ⋅ 965 ⋅ 2.5 2 = 51.3 mbar
∆ p = 0.0085 ⋅ 4.394.39 ⋅ 40 2 = 59.7 mbar
3
v = 2.5 m/s
3
ρ : density of the process medium
v: average flow velocity
abs. = absolute
For the dimensions of the flow conditioner, see the "Technical Information" document,
"Mechanical construction" section
Outlet runs when installing external devices
If installing an external device, observe the specified distance.
PT Pressure
TT Temperature device
A0019205
Installation dimensions
For the dimensions and installation lengths of the device, see the "Technical
Information" document, "Mechanical construction" section.
Endress+Hauser 25
Installation Proline Prowirl O 200 HART
6.1.2 Requirements from environment and process
Ambient temperature range
Compact version
Measuring device Non-hazardous area: –40 to +80 °C (–40 to +176 °F)
Ex i, Ex nA, Ex ec: –40 to +70 °C (–40 to +158 °F)
Ex d, XP: –40 to +60 °C (–40 to +140 °F)
Ex d, Ex ia: –40 to +60 °C (–40 to +140 °F)
Local display –40 to +70 °C (–40 to +158 °F)
1) Additionally available as order code for "Test, certificate", option JN "Transmitter ambient temperature –
50 °C (–58 °F)".
2) At temperatures < –20 °C (–4 °F), depending on the physical characteristics involved, it may no longer be
possible to read the liquid crystal display.
Remote version
Transmitter Non-hazardous area: –40 to +80 °C (–40 to +176 °F)
Ex i, Ex nA, Ex ec: –40 to +80 °C (–40 to +176 °F)
Ex d: –40 to +60 °C (–40 to +140 °F)
Ex d, Ex ia: –40 to +60 °C (–40 to +140 °F)
Sensor Non-hazardous area: –40 to +85 °C (–40 to +185 °F)
Ex i, Ex nA, Ex ec: –40 to +85 °C (–40 to +185 °F)
Ex d: –40 to +85 °C (–40 to +185 °F)
Ex d, Ex ia: –40 to +85 °C (–40 to +185 °F)
Local display –40 to +70 °C (–40 to +158 °F)
1)
1)
1)
1)
2) 1)
1)
1)
1)
1)
1)
1)
1)
1)
2) 1)
1) Additionally available as order code for "Test, certificate", option JN "Transmitter ambient temperature –
50 °C (–58 °F)".
2) At temperatures < –20 °C (–4 °F), depending on the physical characteristics involved, it may no longer be
possible to read the liquid crystal display.
If operating outdoors:
‣
Avoid direct sunlight, particularly in warm climatic regions.
You can order a weather protection cover from Endress+Hauser. → 169.
Thermal insulation
For optimum temperature measurement and mass calculation, heat transfer at the sensor
must be avoided for some fluids. This can be ensured by installing thermal insulation. A
wide range of materials can be used for the required insulation.
This applies for:
• Compact version
• Remote sensor version
The maximum insulation height permitted is illustrated in the diagram:
26 Endress+Hauser
Proline Prowirl O 200 HART Installation
1
A0019212
1 Maximum insulation height
When insulating, ensure that a sufficiently large area of the housing support remains
‣
exposed.
The uncovered part serves as a radiator and protects the electronics from overheating and
excessive cooling.
NOTICE
Electronics overheating on account of thermal insulation!
Observe the maximum permitted insulation height of the transmitter neck so that the
‣
transmitter head and/or the connection housing of the remote version is completely
free.
Observe information on the permissible temperature ranges.
‣
Note that a certain orientation might be required, depending on the fluid temperature.
‣
6.1.3 Special mounting instructions
Installation for delta heat measurements
• Order code for "Sensor version", option CD "mass; Alloy 718; 316L (integrated
temperature measurement), –200 to +400 °C (–328 to +750 °F)"
• Order code for "Sensor version", option DC "mass steam; Alloy 718; 316L (integrated
pressure/temperature measurement), –200 to +400 °C (–328 to +750 °F)"
• Order code for "Sensor version", option DD "mass gas/liquid; Alloy 718; 316L (integrated
pressure/temperature measurement), –40 to +100 °C (–40 to +212 °F)"
The second temperature measurement is taken using a separate temperature sensor. The
measuring device reads in this value via a communication interface.
• In the case of saturated steam delta heat measurements, the measuring device must be
installed on the steam side.
• In the case of water delta heat measurements, the device can be installed on the cold or
warm side.
Endress+Hauser 27
Installation Proline Prowirl O 200 HART
Q
TT
1
2
3
A0019209
9 Layout for delta heat measurement of saturated steam and water
1 Measuring device
2 Temperature sensor
3 Heat exchanger
Q Heat flow
Protective cover
Observe the following minimum head clearance: 222 mm (8.74 in)
For information on the weather protection cover, see → 169
6.2 Mounting the measuring device
6.2.1 Required tools
For transmitter
• For turning the transmitter housing: Open-ended wrench8 mm
• For opening the securing clamps: Allen key3 mm
• For turning the transmitter housing: Open-ended wrench8 mm
• For opening the securing clamps: Allen key3 mm
For sensor
For flanges and other process connections: Corresponding mounting tools
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.
6.2.3 Mounting the sensor
WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping.
Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
28 Endress+Hauser
Proline Prowirl O 200 HART Installation
1.
4
2.
1
3
2
4 x
6 mm
1. Ensure that the direction of the arrow on the sensor matches the flow direction of
the medium.
2. To ensure compliance with device specifications, install the measuring device
between the pipe flanges in a way that it is centered in the measurement section.
3. Install the measuring device or turn the transmitter housing so that the cable entries
do not point upwards.
A0029263
6.2.4 Mounting the pressure measuring unit
Preparation
1. Prior to mounting the pressure measuring unit, install the measuring device in the
pipe.
2. When mounting the pressure measuring unit, use only the seal provided. The use of a
different sealing material is not permitted.
Removing the blind flange
A0034355
1 Mounting screws
2 blind flange
3 Seal
4 Flange connection on sensor side
NOTICE
When replacing the seal following commissioning, fluid may escape when the flange
connection is opened!
Ensure that the measuring device is not under pressure.
‣
Ensure that there is no fluid in the measuring device.
‣
Endress+Hauser 29
1. Release the mounting screws on the blind flange.
The screws are needed again to mount the pressure measuring unit.
2. Remove the internal seal.
Installation Proline Prowirl O 200 HART
4.
4 x
3.
4.
5.
5.
6 mm
5
6
6
Mounting the pressure measuring unit
A0035442
5 Siphon
6 Pressure measuring cell
3. NOTICE
Damage to seal!
The seal is made of expanded graphite. It can therefore be used only once. If a
coupling is released, a new seal must be installed.
Use the additional seals provided. If necessary, these can be ordered as separate
‣
spare parts at a later stage.
Insert the enclosed seal into the groove of the flange connection on the sensor side.
4. Align the flange connection on the pressure measuring unit and tighten the screws
by hand.
5. Tighten the screws with a torque wrench in three steps.
1. 10 Nm in criss-cross sequence
2. 15 Nm in criss-cross sequence
3. 15 Nm in circular sequence
30 Endress+Hauser
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