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Proline Prosonic Flow E 100
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Operating Manual
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Endress+Hauser Proline Prosonic Flow E 100 Operating Manual

BA01769D/06/EN/01.17 71382746
Valid as of version
Products Solutions Services
Operating Instructions
Proline Prosonic Flow E 100 HART
Ultrasonic time-of-flight flowmeter
Proline Prosonic Flow E 100 HART
• Make sure the document is stored in a safe place such that it is always available when working on or with the device.
• To avoid danger to individuals or the facility, read the "Basic safety instructions" section carefully, as well as all other safety instructions in the document that are specific to working procedures.
• The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser Sales Center will supply you with current information and updates to these instructions.
2 Endress+Hauser
Proline Prosonic Flow E 100 HART Table of contents

Table of contents

1 About this document ................ 5
1.1 Document function ..................... 5
1.2 Symbols used .......................... 5
1.2.1 Safety symbols .................. 5
1.2.2 Electrical symbols ................ 5
1.2.3 Tool symbols .................... 5
1.2.4 Symbols for
certain types of information ......... 6
1.2.5 Symbols in graphics ............... 6
1.3 Documentation ........................ 6
1.3.1 Standard documentation ........... 7
1.3.2 Supplementary device-dependent
documentation .................. 7
1.4 Registered trademarks ................... 7
2 Basic safety instructions ............ 8
2.1 Requirements for the personnel ............ 8
2.2 Designated use ........................ 8
2.3 Workplace safety ....................... 9
2.4 Operational safety ...................... 9
2.5 Product safety ......................... 9
2.6 IT security ........................... 10
3 Product description ................ 11
3.1 Product design ........................ 11
3.1.1 Device version with HART
communication type ............. 11
4 Incoming acceptance and product
identification ..................... 12
4.1 Incoming acceptance ................... 12
4.2 Product identification ................... 12
4.2.1 Transmitter nameplate ........... 13
4.2.2 Sensor nameplate ............... 14
5 Storage and transport ............. 15
5.1 Storage conditions ..................... 15
5.2 Transporting the product ................ 15
5.2.1 Measuring devices without lifting
lugs ......................... 15
5.2.2 Measuring devices with lifting lugs .. 16
5.2.3 Transporting with a fork lift ........ 16
5.3 Packaging disposal ..................... 16
6 Installation ....................... 16
6.1 Installation conditions .................. 16
6.1.1 Mounting position ............... 16
6.1.2 Requirements from environment and
process ....................... 18
6.2 Mounting the measuring device ........... 19
6.2.1 Required tools .................. 19
6.2.2 Preparing the measuring device ..... 19
6.2.3 Mounting the measuring device ..... 19
6.2.4 Turning the display module ........ 20
6.3 Post-mounting check ................... 20
7 Electrical connection .............. 21
7.1 Connection conditions .................. 21
7.1.1 Required tools .................. 21
7.1.2 Requirements for connecting cable ... 21
7.1.3 Terminal assignment ............. 22
7.1.4 Preparing the measuring device ..... 22
7.2 Connecting the measuring device .......... 23
7.2.1 Connecting the transmitter ........ 23
7.2.2 Ensuring potential equalization ..... 24
7.3 Special connection instructions ............ 25
7.3.1 Connection examples ............. 25
7.4 Ensuring the degree of protection .......... 26
7.5 Post-connection check .................. 26
8 Operation options ................. 27
8.1 Overview of operating options ............ 27
8.2 Structure and function of the operating
menu .............................. 28
8.2.1 Structure of the operating menu .... 28
8.2.2 Operating philosophy ............ 29
8.3 Access to the operating menu via the web
browser ............................. 30
8.3.1 Function range ................. 30
8.3.2 Prerequisites ................... 30
8.3.3 Establishing a connection ......... 31
8.3.4 Logging on .................... 32
8.3.5 User interface .................. 33
8.3.6 Disabling the Web server .......... 34
8.3.7 Logging out .................... 34
8.4 Access to the operating menu via the
operating tool ........................ 35
8.4.1 Connecting the operating tool ...... 35
8.4.2 Field Xpert SFX350, SFX370 ....... 36
8.4.3 FieldCare ..................... 36
8.4.4 DeviceCare .................... 38
8.4.5 AMS Device Manager ............ 38
8.4.6 SIMATIC PDM .................. 38
8.4.7 Field Communicator 475 .......... 38
9 System integration ................ 39
9.1 Overview of device description files ......... 39
9.1.1 Current version data for the device ... 39
9.1.2 Operating tools ................. 39
9.2 Measured variables via HART protocol ...... 39
9.3 Other settings ........................ 40
10 Commissioning .................... 43
10.1 Function check ....................... 43
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Table of contents Proline Prosonic Flow E 100 HART
10.2 Switching on the measuring device ......... 43
10.3 Setting the operating language ............ 43
10.4 Configuring the measuring device .......... 43
10.4.1 Defining the tag name ............ 43
10.4.2 Setting the system units .......... 44
10.4.3 Configuring the current output ..... 46
10.4.4 Configuring the pulse/frequency/
switch output .................. 47
10.4.5 Configuring the output
conditioning ................... 54
10.4.6 Configuring the low flow cut off ..... 56
10.5 Advanced settings ..................... 57
10.5.1 Using the parameter to enter the
access code .................... 57
10.5.2 Carrying out a sensor adjustment .... 57
10.5.3 Configuring the totalizer .......... 58
10.5.4 Configuration management ........ 58
10.5.5 Carrying out additional display
configurations .................. 60
10.5.6 Using parameters for device
administration ................. 62
10.6 Simulation ........................... 63
10.7 Protecting settings from unauthorized
access .............................. 65
10.7.1 Write protection via write protection
switch ........................ 66
11 Operation ......................... 67
11.1 Reading the device locking status .......... 67
11.2 Adjusting the operating language .......... 67
11.3 Configuring the display ................. 67
11.4 Reading measured values ................ 67
11.4.1 Process variables ................ 67
11.4.2 System values .................. 68
11.4.3 Output values .................. 69
11.4.4 "Totalizer" submenu .............. 69
11.5 Adapting the measuring device to the process
conditions ........................... 70
11.6 Performing a totalizer reset .............. 70
11.6.1 Function scope of the "Control
Totalizer" parameter ............. 71
11.6.2 Function scope of the "Reset all
totalizers" parameter ............. 71
12 Diagnostics and troubleshooting ... 72
12.1 General troubleshooting ................. 72
12.2 Diagnostic information via light emitting
diodes .............................. 73
12.2.1 Transmitter .................... 73
12.3 Diagnostic information in the Web browser .. 74
12.3.1 Diagnostic options ............... 74
12.3.2 Calling up remedy information ...... 75
12.4 Diagnostic information in FieldCare or
DeviceCare .......................... 75
12.4.1 Diagnostic options ............... 75
12.4.2 Calling up remedy information ...... 76
12.5 Adapting the diagnostic information ....... 76
12.5.1 Adapting the diagnostic behavior .... 76
12.5.2 Adapting the status signal ......... 77
12.6 Overview of diagnostic information ........ 77
12.7 Pending diagnostic events ............... 80
12.8 Diagnostic list ........................ 81
12.9 Event logbook ........................ 81
12.9.1 Reading out the event logbook ...... 81
12.9.2 Filtering the event logbook ........ 82
12.9.3 Overview of information events ..... 82
12.10 Resetting the measuring device ........... 83
12.10.1 Function scope of the "Device reset"
parameter ..................... 83
12.11 Device information .................... 83
12.12 Firmware history ...................... 85
13 Maintenance ...................... 86
13.1 Maintenance tasks ..................... 86
13.1.1 Exterior cleaning ................ 86
13.2 Measuring and test equipment ............ 86
13.3 Endress+Hauser services ................ 86
14 Repairs ........................... 87
14.1 General notes ........................ 87
14.1.1 Repair and conversion concept ...... 87
14.1.2 Notes for repair and conversion ..... 87
14.2 Spare parts .......................... 87
14.3 Endress+Hauser services ................ 87
14.4 Return .............................. 87
14.5 Disposal ............................ 88
14.5.1 Removing the measuring device ..... 88
14.5.2 Disposing of the measuring device ... 88
15 Accessories ....................... 89
15.1 Communication-specific accessories ........ 89
15.2 Service-specific accessories ............... 90
15.3 System components .................... 90
16 Technical data .................... 91
16.1 Application .......................... 91
16.2 Function and system design .............. 91
16.3 Input ............................... 91
16.4 Output ............................. 92
16.5 Power supply ......................... 94
16.6 Performance characteristics .............. 95
16.7 Installation .......................... 96
16.8 Environment ......................... 96
16.9 Process ............................. 97
16.10 Mechanical construction ................ 99
16.11 Operability ......................... 101
16.12 Certificates and approvals .............. 103
16.13 Application packages .................. 104
16.14 Accessories ......................... 104
16.15 Supplementary documentation ........... 104
Index ................................. 106
4 Endress+Hauser
Proline Prosonic Flow E 100 HART About this document
DANGER
WARNING
CAUTION
NOTICE

1 About this document

1.1 Document function

These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

1.2 Symbols used

1.2.1 Safety symbols

Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in personal injury.

1.2.2 Electrical symbols

Symbol Meaning
Direct current
Alternating current
Direct current and alternating current
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.

1.2.3 Tool symbols

Symbol Meaning
Allen key
Open-ended wrench
Endress+Hauser 5
About this document Proline Prosonic Flow E 100 HART
A
1.
1.
-
.

1.2.4 Symbols for certain types of information

Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation.
Reference to page.
Reference to graphic.
Notice or individual step to be observed.
, 2., 3.… Series of steps.
Result of a step.
Help in the event of a problem.
Visual inspection.

1.2.5 Symbols in graphics

Symbol Meaning
1, 2, 3, ... Item numbers
, 2., 3., … Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
Hazardous area
Safe area (non-hazardous area)
Flow direction

1.3 Documentation

For an overview of the scope of the associated Technical Documentation, refer to the following:
• The W@M Device Viewer : Enter the serial number from the nameplate (www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate.
For a detailed list of the individual documents along with the documentation code →  104
6 Endress+Hauser
Proline Prosonic Flow E 100 HART About this document

1.3.1 Standard documentation

Document type Purpose and content of the document
Technical Information Planning aid for your device
The document contains all the technical data on the device and provides an overview of the accessories and other products that can be ordered for the device.
Sensor Brief Operating Instructions Guides you quickly to the 1st measured value - Part 1
The Sensor Brief Operating Instructions are aimed at specialists with responsibility for installing the measuring device.
• Incoming acceptance and product identification
• Storage and transport
• Installation
Transmitter Brief Operating Instructions
Description of Device Parameters Reference for your parameters
Guides you quickly to the 1st measured value - Part 2
The Transmitter Brief Operating Instructions are aimed at specialists with responsibility for commissioning, configuring and parameterizing the measuring device (until the first measured value).
• Product description
• Installation
• Electrical connection
• Operation options
• System integration
• Commissioning
• Diagnostic information
The document provides a detailed explanation of each individual parameter in the Expert operating menu. The description is aimed at those who work with the device over the entire life cycle and perform specific configurations.

1.3.2 Supplementary device-dependent documentation

Additional documents are supplied depending on the device version ordered: Always comply strictly with the instructions in the supplementary documentation. The supplementary documentation is an integral part of the device documentation.

1.4 Registered trademarks

HART®
Registered trademark of the FieldComm Group, Austin, Texas, USA
Microsoft®
Registered trademark of the Microsoft Corporation, Redmond, Washington, USA
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Basic safety instructions Proline Prosonic Flow E 100 HART

2 Basic safety instructions

2.1 Requirements for the personnel

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:
Trained, qualified specialists must have a relevant qualification for this specific function
‣
and task. Are authorized by the plant owner/operator.
‣
Are familiar with federal/national regulations.
‣
Before starting work, read and understand the instructions in the manual and
‣
supplementary documentation as well as the certificates (depending on the application). Follow instructions and comply with basic conditions.
‣
The operating personnel must fulfill the following requirements:
Are instructed and authorized according to the requirements of the task by the facility's
‣
owner-operator. Follow the instructions in this manual.
‣

2.2 Designated use

Application and media
Depending on the version ordered, the measuring device can also measure potentially explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or where there is an increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Keep within the specified pressure and temperature range.
‣
Only use the measuring device in full compliance with the data on the nameplate and
‣
the general conditions listed in the Operating Instructions and supplementary documentation. Based on the nameplate, check whether the ordered device is permitted for the
‣
intended use in the hazardous area (e.g. explosion protection, pressure vessel safety). Use the measuring device only for media to which the process-wetted materials are
‣
sufficiently resistant. If the measuring device is not operated at atmospheric temperature, compliance with
‣
the relevant basic conditions specified in the associated device documentation is absolutely essential: "Documentation" section→  6. Protect the measuring device permanently against corrosion from environmental
‣
influences.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage caused by improper or non-designated use.
WARNING
L
Danger of breakage due to corrosive or abrasive fluids!
Verify the compatibility of the process fluid with the sensor material.
‣
Ensure the resistance of all fluid-wetted materials in the process.
‣
Keep within the specified pressure and temperature range.
‣
8 Endress+Hauser
Proline Prosonic Flow E 100 HART Basic safety instructions
NOTICE
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance
‣
in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.
Residual risks
WARNING
L
The electronics and the medium may cause the surfaces to heat up. This presents a burn hazard!
For elevated fluid temperatures, ensure protection against contact to prevent burns.
‣

2.3 Workplace safety

For work on and with the device:
Wear the required personal protective equipment according to federal/national
‣
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
‣
If working on and with the device with wet hands:
Due to the increased risk of electric shock, gloves must be worn.
‣

2.4 Operational safety

Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
‣
The operator is responsible for interference-free operation of the device.
‣
Conversions to the device
Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers.
If, despite this, modifications are required, consult with Endress+Hauser.
‣
Repair
To ensure continued operational safety and reliability,
Carry out repairs on the device only if they are expressly permitted.
‣
Observe federal/national regulations pertaining to repair of an electrical device.
‣
Use original spare parts and accessories from Endress+Hauser only.
‣

2.5 Product safety

This measuring device is designed in accordance with good engineering practice to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.
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Basic safety instructions Proline Prosonic Flow E 100 HART

2.6 IT security

We only provide a warranty if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves.
10 Endress+Hauser
Proline Prosonic Flow E 100 HART Product description
3
2
1
4
5
6
7

3 Product description

The device consists of a transmitter and a sensor.
The device is available as a compact version: The transmitter and sensor form a mechanical unit.

3.1 Product design

3.1.1 Device version with HART communication type

A0023153
 1 Important components of a measuring device
1 Sensor 2 Transmitter housing 3 Main electronics module 4 Transmitter housing cover 5 Transmitter housing cover (version for optional local display) 6 Local display (optional) 7 Main electronics module (with bracket for optional local display)
Endress+Hauser 11

Incoming acceptance and product identification Proline Prosonic Flow E 100 HART

1 2
1 2
Order code: Ser. no.: Ext. ord. cd.:
i
i
Date:
4 Incoming acceptance and product
identification

4.1 Incoming acceptance

Are the order codes on the
A0028673
delivery note (1) and the product sticker (2) identical?
Are the goods undamaged?
A0028673
Do the nameplate data
A0028673
A0028673
match the ordering information on the delivery note?
Is the CD-ROM with the Technical Documentation (depends on device version) and documents present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery! The Technical Documentation is available via the Internet or via the Endress+Hauser Operations App, see the "Product identification" section →  13.

4.2 Product identification

The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device is displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser
12 Endress+Hauser
Operations App: all the information for the measuring device is displayed.
Proline Prosonic Flow E 100 HART Incoming acceptance and product identification
i
1 2 3 4 5
6
7
8
9
101112
Order code:
Ext. ord. cd.:
Ser. no.:
13
For an overview of the scope of the associated Technical Documentation, refer to the following:
• The chapters "Additional standard documentation on the device" →  7 and "Supplementary device-dependent documentation" →  7
• The W@M Device Viewer: Enter the serial number from the nameplate (www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate.

4.2.1 Transmitter nameplate

A0030222
 2 Example of a transmitter nameplate
1 Manufacturing location 2 Name of the transmitter 3 Order code 4 Serial number (ser. no.) 5 Extended order code (Ext. ord. cd.) 6 Electrical connection data, e.g. available inputs and outputs, supply voltage 7 Permitted ambient temperature (Ta)
8 Degree of protection 9 2-D matrix code 10 Document number of safety-related supplementary documentation 11 Manufacturing date: year-month 12 CE mark, C-Tick 13 Firmware version (FW)
Endress+Hauser 13
Incoming acceptance and product identification Proline Prosonic Flow E 100 HART
Date:
Size:
Material: Tm:
Patents
i
Ptest =
i
Order code:
Ext. ord. cd.:
Ser. no.:
322541-0000
0044
11
1
2
3 4 5 6 7
12
8
9
13 14 15
16
17
19
18

4.2.2 Sensor nameplate

A0013907
 3 Example of a sensor nameplate
1 Manufacturing location 2 Name of the sensor 3 Order code 4 Serial number (ser. no.) 5 Extended order code (Ext. ord. cd.) 6 Nominal diameter of sensor 7 Test pressure of the sensor 8 Flange nominal diameter/nominal pressure 9 Material of measuring tube and manifold 10 Medium temperature range 11 CE mark, C-Tick 12 Additional information on version: certificates, approvals 13 Manufacturing date: year-month 14 Flow direction 15 2-D matrix code 16 Degree of protection 17 Approval information for explosion protection and Pressure Equipment Directive 18 Permitted ambient temperature (Ta)
19 Document number of safety-related supplementary documentation
Order code
The measuring device is reordered using the order code.
Extended order code
• The device type (product root) and basic specifications (mandatory features) are always listed.
• Of the optional specifications (optional features), only the safety and approval­related specifications are listed (e.g. LA). If other optional specifications are also ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).
• If the ordered optional specifications do not include any safety and approval-related specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE +).
14 Endress+Hauser
Proline Prosonic Flow E 100 HART Storage and transport

5 Storage and transport

5.1 Storage conditions

Observe the following notes for storage:
Store in the original packaging to ensure protection from shock.
‣
Do not remove protective covers or protective caps installed on process connections.
‣
They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube. Protect from direct sunlight to avoid unacceptably high surface temperatures.
‣
Store in a dry and dust-free place.
‣
Do not store outdoors.
‣
Storage temperature→  96

5.2 Transporting the product

Transport the measuring device to the measuring point in the original packaging.
A0029252
Do not remove protective covers or caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.

5.2.1 Measuring devices without lifting lugs

WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
‣
Observe the weight specified on the packaging (stick-on label).
‣
A0029214
Endress+Hauser 15
Installation Proline Prosonic Flow E 100 HART

5.2.2 Measuring devices with lifting lugs

CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
‣
The device must always be secured at two lifting lugs at least.
‣

5.2.3 Transporting with a fork lift

If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise or at both sides using a forklift.

5.3 Packaging disposal

All packaging materials are environmentally friendly and 100% recyclable:
• Measuring device secondary packaging: polymer stretch film that conforms to EC Directive 2002/95/EC (RoHS).
• Packaging: – Wood crate, treated in accordance with ISPM 15 standard, which is confirmed by the
affixed IPPC logo. or
– Carton in accordance with European Packaging Directive 94/62EC; recyclability is
confirmed by the affixed RESY symbol.
• Seaworthy packaging (optional): Wood crate, treated in accordance with ISPM 15 standard, which is confirmed by the affixed IPPC logo.
• Carrying and mounting hardware: – Disposable plastic pallet – Plastic straps – Plastic adhesive strips
• Dunnage: Paper cushion

6 Installation

6.1 Installation conditions

No special measures such as supports etc. are necessary. External forces are absorbed by the construction of the device.

6.1.1 Mounting position

Mounting location
A0015543
16 Endress+Hauser
Proline Prosonic Flow E 100 HART Installation
10 × DN 3 × DN
2
4
15 × DN 3 × DN
15 × DN 3 × DN10 × DN 3 × DN
Orientation
The direction of the arrow on the nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping).
• Install the measuring device in a parallel plane free of external mechanical stress.
• The internal diameter of the pipe must match the internal diameter of the sensor: see the "Technical Information" device document, "Design and dimensions" section.
A0015895
Orientation Compact version
A Vertical orientation
A0015545
B Horizontal orientation, transmitter
head up
A0015589
C Horizontal orientation, transmitter
head down
A0015590
D Horizontal orientation, transmitter
head at side
A0015592
Inlet and outlet runs
If possible, the sensor should be installed upstream from valves, T-pieces, elbows etc. To attain the specified level of accuracy of the measuring device, the below mentioned inlet and outlet runs must be maintained at minimum. If there are several flow disturbances present, the longest specified inlet run must be maintained.
Endress+Hauser 17
A0033877
 4 Minimum inlet and outlet runs with various flow obstructions
1 90 ° elbow or T-section 2 Pump 3 2 × 90 ° elbow, 3-dimensional 4 Control valve
Installation Proline Prosonic Flow E 100 HART
3…5 × DN
PT
Outlet runs when installing external devices
If installing an external device, observe the specified distance.
A0015901
PT Pressure
Installation dimensions
For the dimensions and installation lengths of the device, see the "Technical Information" document, "Mechanical construction" section.

6.1.2 Requirements from environment and process

Ambient temperature range
Transmitter –25 to +60 °C (–13 to +140 °F)
Local display –20 to +60 °C (–4 to +140 °F), the readability of the display may be
impaired at temperatures outside the temperature range.
Sensor –25 to +60 °C (–13 to +140 °F)
If operating outdoors:
‣
Avoid direct sunlight, particularly in warm climatic regions.
System pressure
It is important that cavitation does not occur, or that gases entrained in the liquids do not outgas.
Cavitation is caused if the pressure drops below the vapor pressure: In suction lines
Ensure the system pressure is sufficiently high to prevent cavitation and outgassing.
‣
For this reason, the following mounting locations are recommended:
• At the lowest point in a vertical pipe
• Downstream from pumps (no danger of vacuum)
A0028777
Thermal insulation
In the case of some fluids, it is important to keep the heat radiated from the sensor to the transmitter to a low level. A wide range of materials can be used for the required insulation.
18 Endress+Hauser
Proline Prosonic Flow E 100 HART Installation
t
a
NOTICE
Electronics overheating on account of thermal insulation!
Observe maximum permitted insulation height of the transmitter neck so that the
‣
transmitter head is completely free.
A0034104
t Maximum insulation thickness 2 cm (0.79 in) a Minimum distance from transmitter to insulation

6.2 Mounting the measuring device

6.2.1 Required tools

For sensor
For flanges and other process connections: Corresponding mounting tools

6.2.2 Preparing the measuring device

1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.

6.2.3 Mounting the measuring device

WARNING
L
Danger due to improper process sealing!
Ensure that the inside diameters of the gaskets are greater than or equal to that of the
‣
process connections and piping. Ensure that the gaskets are clean and undamaged.
‣
Install the gaskets correctly.
‣
1. Ensure that the direction of the arrow on the sensor matches the flow direction of the medium.
2. Install the measuring device or turn the transmitter housing so that the cable entries do not point upwards.
A0029263
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Installation Proline Prosonic Flow E 100 HART
1.
2.
3.
4.
5.
6.
7.
4.
4.
3 mm

6.2.4 Turning the display module

The local display is only available with the following device version: Order code for "Display; Operation", option B: 4-line; lit, via communication
The display module can be turned to optimize display readability.
Aluminum housing version, AlSi10Mg, coated
A0023192

6.3 Post-mounting check

Is the device undamaged (visual inspection)?
Does the measuring device conform to the measuring point specifications?
For example:
• Process temperature
• Process pressure (refer to the section on "Pressure-temperature ratings" in the "Technical Information" document)
• Ambient temperature range
• Measuring range
Has the correct orientation for the sensor been selected →  17?
• According to sensor type
• According to medium temperature
• According to medium properties (outgassing, with entrained solids)
Does the arrow on the sensor match the direction of flow of the medium through the piping →  17?
Are the measuring point identification and labeling correct (visual inspection)?
Is the device adequately protected from precipitation and direct sunlight?
Are the securing screw and securing clamp tightened securely?
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Proline Prosonic Flow E 100 HART Electrical connection

7 Electrical connection

NOTICE
The measuring device does not have an internal circuit breaker.
For this reason, assign the measuring device a switch or power-circuit breaker so that
‣
the power supply line can be easily disconnected from the mains. Although the measuring device is equipped with a fuse, additional overcurrent
‣
protection (maximum 16 A) should be integrated into the system installation.

7.1 Connection conditions

7.1.1 Required tools

• For cable entries: Use corresponding tools
• For securing clamp (on aluminum housing): Allen screw3 mm
• For securing screw (for stainless steel housing): open-ended wrench 8 mm
• Wire stripper
• When using stranded cables: crimper for wire end ferrule

7.1.2 Requirements for connecting cable

The connecting cables provided by the customer must fulfill the following requirements.
Electrical safety
In accordance with applicable federal/national regulations.
Permitted temperature range
• The installation guidelines that apply in the country of installation must be observed.
• The cables must be suitable for the minimum and maximum temperatures to be expected.
Power supply cable
Standard installation cable is sufficient.
Signal cable
Current output 4 to 20 mA HART
A shielded cable is recommended. Observe grounding concept of the plant.
Pulse/frequency/switch output
Standard installation cable is sufficient.
Cable diameter
• Cable glands supplied: M20 × 1.5 with cable ⌀ 6 to 12 mm (0.24 to 0.47 in)
• Spring terminals: Wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)
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Electrical connection Proline Prosonic Flow E 100 HART
L
L
26
27
+
_
24
25
1
2
+
_
+
_
1
2
3

7.1.3 Terminal assignment

Transmitter
Connection version 4-20 mA HART with pulse/frequency/switch output
Order code for "Output", option B
Order code
"Housing"
Option A Terminals Terminals • Option A: coupling M20x1
Order code for "Housing": Option A: compact, coated aluminum
 5 Terminal assignment 4-20 mA HART with pulse/frequency/switch output
1 Power supply: DC 24 V 2 Output 1: 4-20 mA HART (active) 3 Output 2: pulse/frequency/switch output (passive)
Connection methods available
Outputs
Power supply
Possible options for order code
"Electrical connection"
• Option B: thread M20x1
• Option C: thread G ½"
• Option D: thread NPT ½"
A0016888
Terminal number
Order code
"Output"
Option B DC 24 V 4-20 mA HART (active) Pulse/frequency/switch
Order code for "Output": Option B: 4-20 mA HART with pulse/frequency/switch output
Power supply Output 1 Output 2
2 (L-) 1 (L+) 27 (–) 26 (+) 25 (–) 24 (+)
output (passive)

7.1.4 Preparing the measuring device

NOTICE
Insufficient sealing of the housing!
Operational reliability of the measuring device could be compromised.
Use suitable cable glands corresponding to the degree of protection.
‣
1. Remove dummy plug if present.
2. If the measuring device is supplied without cable glands: Provide suitable cable gland for corresponding connecting cable.
3. If the measuring device is supplied with cable glands: Observe requirements for connecting cables →  21.
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Proline Prosonic Flow E 100 HART Electrical connection
1 2
A

7.2 Connecting the measuring device

NOTICE
Limitation of electrical safety due to incorrect connection!
Have electrical connection work carried out by appropriately trained specialists only.
‣
Observe applicable federal/national installation codes and regulations.
‣
Comply with local workplace safety regulations.
‣
The power unit must be tested to ensure it meets safety requirements (e.g. PELV,
‣
SELV).

7.2.1 Connecting the transmitter

A Compact, coated aluminum 1 Cable entry for signal transmission 2 Cable entry for supply voltage
A0030221
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Electrical connection Proline Prosonic Flow E 100 HART
10 (0.4)
1
3 mm
 6 Device version with connection example
1 Cable
Disconnect the local display from the main electronics module: Operating Instructions for the device .
Connect the cable in accordance with the terminal assignment .
‣

7.2.2 Ensuring potential equalization

Requirements
No special measures for potential equalization are required.
A0033696
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Proline Prosonic Flow E 100 HART Electrical connection
4
4...20 mA
5
2
1
3
6
1
2
3
12345

7.3 Special connection instructions

7.3.1 Connection examples

Current output 4 to 20 mA HART
A0029055
 7 Connection example for 4 to 20 mA HART current output (active)
1 Automation system with current input (e.g. PLC) 2 Cable shield: the cable shield must be grounded at both ends to comply with EMC requirements; observe cable
specifications 3 Connection for HART operating devices →  35 4 Resistor for HART communication (≥ 250 Ω): observe maximum load 5 Analog display unit: observe maximum load 6 Transmitter
Pulse/frequency output
 8 Connection example for pulse/frequency output (passive)
1 Automation system with pulse/frequency input (e.g. PLC) 2 Power supply 3 Transmitter: Observe input values
A0028761
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Electrical connection Proline Prosonic Flow E 100 HART
1
2
3
Switch output
A0028760
 9 Connection example for switch output (passive)
1 Automation system with switch input (e.g. PLC) 2 Power supply 3 Transmitter: Observe input values

7.4 Ensuring the degree of protection

The measuring device fulfills all the requirements for the IP66/67 degree of protection, Type 4X enclosure.
To guarantee IP66/67 degree of protection, Type 4X enclosure, carry out the following steps after the electrical connection:
1. Check that the housing seals are clean and fitted correctly.
2. Dry, clean or replace the seals if necessary.
3. Tighten all housing screws and screw covers.
4. Firmly tighten the cable glands.
5. To ensure that moisture does not enter the cable entry: Route the cable so that it loops down before the cable entry ("water trap"). 
6. Insert dummy plugs into unused cable entries.

7.5 Post-connection check

A0029278
Are cables or the device undamaged (visual inspection)?
Do the cables used meet the requirements→  21?
Do the cables have adequate strain relief?
Are all the cable glands installed, firmly tightened and leak-tight? Cable run with "water trap" →  26?
Does the supply voltage match the specifications on the transmitter nameplate →  94?
If supply voltage is present, is the power LED on the electronics module of the transmitter lit green →  11?
Depending on the device version, is the securing clamp or fixing screw firmly tightened?
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Proline Prosonic Flow E 100 HART Operation options
1 2 3 4

8 Operation options

8.1 Overview of operating options

A0019598
1 Computer with Web browser (e.g. Internet Explorer) or with operating tool (e.g. FieldCare, AMS Device
Manager, SIMATIC PDM) 2 Field Xpert SFX350 or SFX370 3 Field Communicator 475 4 Control system (e.g. PLC)
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Operation options Proline Prosonic Flow E 100 HART
!
Expert
System
Sensor
Communication
Application
Diagnostics
Access status display
Output
Operating menu for experts
Language
Operatation Language
Parameter 1
Setup
Submenu 1
Submenu n
Device tag
Advanced setup
Enter access code
Parameter 1
Parameter n
Submenu 1
Submenu n
Diagnostics
Parameter 1
Parameter n
Submenu 1
Submenu n
Operating menu for operators and maintenances
Parameter n
Operator
Maintenance
Task-oriented
Function-oriented
Expert
Wizard 1 / Parameter 1
Wizard n / Parameter n
Parameter n
Input

8.2 Structure and function of the operating menu

8.2.1 Structure of the operating menu

For an overview of the operating menu for experts: "Description of Device Parameters" document supplied with the device
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 10 Schematic structure of the operating menu
A0018237-EN
Proline Prosonic Flow E 100 HART Operation options

8.2.2 Operating philosophy

The individual parts of the operating menu are assigned to certain user roles (operator, maintenance etc.). Each user role contains typical tasks within the device lifecycle.
Menu/parameter User role and tasks Content/meaning
Language task-oriented Role "Operator", "Maintenance"
Tasks during operation:
• Configuring the operational display
Operation • Configuring the operational display (e.g. display format, display contrast)
Setup "Maintenance" role
Diagnostics "Maintenance" role
• Reading measured values
Commissioning:
• Configuration of the measurement
• Configuration of the outputs
Fault elimination:
• Diagnostics and elimination of process and device errors
• Measured value simulation
• Defining the operating language
• Defining the Web server operating language
• Resetting and controlling totalizers
• Resetting and controlling totalizers
Submenus for fast commissioning:
• Set the system units
• Configure the outputs
• Configuring the operational display
• Define the output conditioning
• Set the low flow cut off
Advanced setup
• For more customized configuration of the measurement (adaptation to special measuring conditions)
• Configuration of totalizers
• Configure the WLAN settings
• Administration (define access code, reset measuring device)
Contains all parameters for error detection and analyzing process and device errors:
• Diagnostic list Contains up to 5 currently pending diagnostic messages.
• Event logbook Contains event messages that have occurred.
• Device information Contains information for identifying the device.
• Measured values Contains all current measured values.
• Heartbeat The functionality of the device is checked on demand and the verification results are documented.
• Simulation Is used to simulate measured values or output values.
Expert function-oriented Tasks that require detailed
knowledge of the function of the device:
• Commissioning measurements under difficult conditions
• Optimal adaptation of the measurement to difficult conditions
• Detailed configuration of the communication interface
• Error diagnostics in difficult cases
Contains all the parameters of the device and makes it possible to access these parameters directly using an access code. The structure of this menu is based on the function blocks of the device:
• System Contains all higher-order device parameters which do not concern the measurement or the communication interface.
• Sensor Configuration of the measurement.
• Output Configuring of the analog current outputs as well as the pulse/frequency and switch output.
• Communication Configuration of the digital communication interface and the Web server.
• Application Configure the functions that go beyond the actual measurement (e.g. totalizer).
• Diagnostics Error detection and analysis of process and device errors and for device simulation and Heartbeat Technology.
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Operation options Proline Prosonic Flow E 100 HART

8.3 Access to the operating menu via the web browser

8.3.1 Function range

Thanks to the integrated Web server, the device can be operated and configured via a Web browser and via a service interface (CDI-RJ45) . In addition to the measured values, status information on the device is also displayed and allows the user to monitor the status of the device. Furthermore the device data can be managed and the network parameters can be configured.
For additional information on the Web server, refer to the Special Documentation for the device

8.3.2 Prerequisites

Computer hardware
Interface The computer must have an RJ45 interface.
Connection Standard Ethernet cable with RJ45 connector.
Screen Recommended size: ≥12" (depends on the screen resolution)
Computer software
Recommended operating systems
Web browsers supported • Microsoft Internet Explorer 8 or higher
Microsoft Windows 7 or higher.
Microsoft Windows XP is supported.
• Microsoft Edge
• Mozilla Firefox
• Google Chrome
• Safari
Computer settings
User rights Appropriate user rights (e.g. administrator rights) for TCP/IP and proxy server
settings are necessary (for adjusting the IP address, subnet mask etc.).
Proxy server settings of the Web browser
JavaScript JavaScript must be enabled.
Network connections Only the active network connections to the measuring device should be used.
The Web browser setting Use a Proxy Server for Your LAN must be deselected .
If JavaScript cannot be enabled:
enter http://XXX.XXX.X.XXX/basic.html in the address line of the Web browser, e.g. http://192.168.1.212/basic.html. A fully functional but simplified version of the operating menu structure starts in the Web browser.
Switch off all other network connections such as WLAN.
In the event of connection problems: →  72
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