Endress+Hauser Proline Prosonic Flow E 100 Specifications

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TI01345D/06/EN/02.18 71407925 2018-07-02
Products
Solutions Services
Technical Information
Proline Prosonic Flow E 100
Ultrasonic time-of-flight flowmeter
Cost-efficient ultrasonic time-of-flight flowmeter with integrated temperature measurement
Application
• The measuring principle is independent of pressure, density, temperature and conductivity
• Bidirectional measuring of demineralized water for Utilities, e.g. in boiler condensate return lines
Device properties
• Process temperatures up to 150 °C (302 °F)
• Entire sensor housing made of stainless steel
• 4-20 mA HART, pulse/frequency output
• Local display for reading and monitoring available
• Robust transmitter housing
Your benefits
• Long-term stability – reliable, robust sensor
• Reducing further measuring point – multivariable device
• Dependable flow measurement – high turndown (200:1)
• Time-saving local operation without additional software and hardware – integrated web server
• Extended calibration intervals – integrated device verification due to Heartbeat Technology
• Easy commissioning – brief parameter explanations
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Table of contents

Proline Prosonic Flow E 100
About this document ........................ 3
Symbols used ................................ 3
Function and system design ................... 4
Measuring principle ............................ 4
Measuring system ............................. 4
Safety ..................................... 5
Input ..................................... 5
Measured variable ............................. 5
Measuring range .............................. 5
Operable flow range ........................... 6
Output ................................... 6
Output signal ................................ 6
Signal on alarm ............................... 8
Low flow cut off .............................. 9
Protocol-specific data ........................... 9
Power supply ............................. 11
Terminal assignment .......................... 11
Supply voltage .............................. 12
Power consumption ........................... 12
Current consumption .......................... 12
Power supply failure .......................... 12
Electrical connection .......................... 13
Potential equalization ......................... 14
Terminals ................................. 14
Cable entries ............................... 14
Cable specification ............................ 14
Performance characteristics .................. 15
reference operating conditions .................... 15
Maximum measured error ....................... 15
Repeatability ............................... 16
Influence of ambient temperature ................. 16
Thermal insulation ........................... 22
Mechanical construction .................... 22
Dimensions in SI units ......................... 22
Dimensions in US units ......................... 25
Weight ................................... 27
Materials .................................. 27
Process connections ........................... 28
Operability ............................... 28
Operating concept ............................ 28
Local display ................................ 29
Remote operation ............................ 29
Service interface ............................. 29
Certificates and approvals ................... 30
CE mark ................................... 30
C-Tick symbol ............................... 30
HART certification ............................ 30
Pressure Equipment Directive .................... 30
Other standards and guidelines ................... 31
Ordering information ....................... 31
Application packages ....................... 31
Heartbeat Technology ......................... 32
Accessories ............................... 32
Communication-specific accessories ................ 32
Service-specific accessories ...................... 33
System components ........................... 33
Supplementary documentation ............... 33
Standard documentation ........................ 34
Supplementary device-dependent documentation ....... 34
Installation ............................... 16
Mounting location ............................ 16
Orientation ................................ 16
Inlet and outlet runs .......................... 17
Registered trademarks ...................... 34
Environment .............................. 18
Ambient temperature range ..................... 18
Storage temperature .......................... 18
Degree of protection .......................... 18
Shock resistance ............................. 18
Vibration resistance ........................... 18
Electromagnetic compatibility (EMC) ............... 18
Process .................................. 18
Medium temperature range ...................... 18
Pressure-temperature ratings .................... 18
Flow limit ................................. 21
Pressure loss ............................... 21
System pressure ............................. 21
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Proline Prosonic Flow E 100
A
1.
-
.

About this document

Symbols used Electrical symbols

Symbol Meaning
Direct current
Alternating current
Direct current and alternating current
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.
Protective Earth (PE)
A terminal which must be connected to ground prior to establishing any other connections.
The ground terminals are situated inside and outside the device:
• Inner ground terminal: Connects the protectiv earth to the mains supply.
• Outer ground terminal: Connects the device to the plant grounding system.
Symbols for certain types of information
Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Preferred
Procedures, processes or actions that are preferred.
Forbidden
Procedures, processes or actions that are forbidden.
Tip
Indicates additional information.
Reference to documentation.
Reference to page.
Reference to graphic.
Visual inspection.
Symbols in graphics
Symbol Meaning
1, 2, 3, ... Item numbers
, 2., 3., … Series of steps
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
Hazardous area
Safe area (non-hazardous area)
Flow direction
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Function and system design

S '!
S!
∆t ≈ $
Proline Prosonic Flow E 100

Measuring principle

The measuring device measures the flow velocity in the measuring tube based on an offset arrangement of ultrasonic sensors downstream. The design is non-invasive and does not have any moving parts.
The flow signal is established by alternating an acoustic signal between the sensor pairs and measuring the transit time of each transmission. Then utilizing the fact that sound travels faster with the flow versus against the flow, this differential time (D T) can be used to determine the fluids velocity between the sensors.
The volume flow rate is established by combining all the flow velocities determined by the sensor pairs with the cross sectional area of the meter body and extensive knowledge about fluid flow dynamics. The design of the sensors and their position ensures that only a short straight run of pipe upstream of the meter is required after typical flow obstructions such as bends in one or two planes.
Advance digital signal processing facilitates constant validation of the flow measurement reducing susceptibility to multiphase flow conditions and increases the reliability of the measurement.

Measuring system

The device consists of a transmitter and a sensor.
The device is available as a compact version: The transmitter and sensor form a mechanical unit.
Transmitter
Prosonic Flow 100 Device versions and materials:
Compact, aluminum, coated: Aluminum, AlSi10Mg, coated
Configuration:
• Via operating tools (e.g. FieldCare, DeviceCare)
• Also for device version with 4-20 mA HART, pulse/frequency/switch
A0034558
output: Via Web browser (e.g. Microsoft Internet Explorer)
A0015451
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Proline Prosonic Flow E 100
Sensor
Prosonic Flow E • Designed exclusively to measure:
Single-path version: DN 50 to 80(2 to 3")
A0034556
Two-path version: DN 100 to 150(4 to 6")
A0034557
– Water – Hot water
• Range of nominal diameter: DN 50 to 150 (2 to 6")
• Materials: – Measuring tube:
Stainless steel, 1.4301 (F304)
– Cones:
Stainless steel, 1.4301 (F304)
– Ultrasonic sensors:
Stainless steel: 1.4301 (F304)
– Smooth flange:
Stainless steel: 1.4571 (316Ti)
– Slip-on flange:
Stainless steel: 1.4404 (F316L)
– Lap joint flange:
Steel: 1.0038 (S235JR) Stainless steel: 1.4306 (F304L), 1.4307 (F304L)
– Lap joint flange:
Steel: A105 Stainless steel: 1.4404 (F316L)
– Lap joint flange, stamped plate:
Steel: 1.0038 (S235JR) Stainless steel: 1.4301 (F304)

Safety IT security

We only provide a warranty if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves.

Input

Measured variable Direct measured variables

• Flow velocity
• Medium temperature
• Sound velocity
Calculated measured variables
• Volume flow
• Mass flow

Measuring range

Typically v = 0 to 5 m/s (0 to 16.4 ft/s) with the specified accuracy
Flow characteristic values in SI units
Nominal
diameter
[mm] [in] [dm³/min] [dm³/min] [dm³/pulse] [dm³/min]
50 2 0 to 720 720 3 14.4
65 2 ½ 0 to 1 200 1 200 4 24.0
80 3 0 to 1 680 1 680 6 33.6
Recommended
flow
min./max. full scale value
Factory settings
Full scale value current
output
Pulse value
Low flow cut off
(v ~ 0.1 m/s)
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Proline Prosonic Flow E 100
Nominal
diameter
[mm] [in] [dm³/min] [dm³/min] [dm³/pulse] [dm³/min]
100 4 0 to 2 880 2 880 10 57.6
150 6 0 to 6 360 6 360 25 127.2
Recommended
flow
min./max. full scale value
Factory settings
Full scale value current

output

Pulse value
Low flow cut off
(v ~ 0.1 m/s)
Flow characteristic values in US units
Nominal
diameter
[in] [mm] [gal/min] [gal/min] [gal/pulse] [gal/min]
2 50 0 to 190 190 0.8 3.8
2 ½ 65 0 to 317 317 1.1 6.3
3 80 0 to 444 444 1.6 8.9
4 100 0 to 761 761 2.6 15.2
6 150 0 to 1 680 1 680 6.6 33.6
Recommended
flow
min./max. full scale value
Factory settings
Full scale value current
output
Pulse value
Low flow cut off
(v ~ 0.1 m/s)
To calculate the measuring range, use the Applicator sizing tool →  33
Recommended measuring range
"Flow limit" section →  21

Operable flow range

Over 200:1
Output

Output signal HART current output

Current output 4-20 mA HART (active)
Maximum output values • DC 24 V (no flow)
Load 0 to 700 Ω
Resolution 0.38 µA
• 22.5 mA
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Proline Prosonic Flow E 100
Damping Adjustable: 0.07 to 999 s
Assignable measured variables
• Volume flow
• Mass flow
• Sound velocity
• Flow velocity
• Temperature
• Acceptance rate
• Signal strength
• Signal to noise ratio
• Turbulence
• Signal asymmetry
The range of options increases if the measuring device has one or more
application packages.
1)
1)
1)
1)
2)
1) Only with Heartbeat (Monitoring)
2) Only with Heartbeat (Monitoring) and dual path version
Pulse/frequency/switch output
Function Can be set to pulse, frequency or switch output
Version Passive, open collector
Maximum input values • DC 30 V
• 25 mA
Voltage drop For 25 mA: ≤ DC 2 V
Pulse output
Pulse width Adjustable: 0.05 to 2 000 ms
Maximum pulse rate 10 000 Impulse/s
Pulse value Adjustable
Assignable measured variables
Frequency output
Output frequency Adjustable: 0 to 10 000 Hz
Damping Adjustable: 0 to 999 s
Pulse/pause ratio 1:1
Assignable measured variables
Switch output
Switching behavior Binary, conductive or non-conductive
Switching delay Adjustable: 0 to 100 s
• Volume flow
• Mass flow
• Volume flow
• Mass flow
• Sound velocity
• Flow velocity
• Temperature
• Acceptance rate
• Signal strength
• Signal to noise ratio
• Turbulence
1)
1)
1)
• Signal asymmetry
1)
2)
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Proline Prosonic Flow E 100

Signal on alarm

Number of switching cycles
Assignable functions • Off
1) Only with Heartbeat (Monitoring)
2) Only with Heartbeat (Monitoring) and dual path version
Unlimited
• On
• Diagnostic behavior
• Limit value: – Off – Volume flow – Mass flow – Sound velocity – Flow velocity – Totalizer 1-3 – Temperature – Signal strength – Signal to noise ratio – Turbulence – Signal asymmetry – Acceptance rate
• Flow direction monitoring
• Status Low flow cut off
The range of options increases if the measuring device has one or more
application packages.
1)
1)
1)
1)
2)
1)
Depending on the interface, failure information is displayed as follows:
Current output 4 to 20 mA
4 to 20 mA
Failure mode Choose from:
• 4 to 20 mA in accordance with NAMUR recommendation NE 43
• 4 to 20 mA in accordance with US
• Min. value: 3.59 mA
• Max. value: 22.5 mA
• Freely definable value between: 3.59 to 22.5 mA
• Actual value
• Last valid value
Pulse/frequency/switch output
Pulse output
Failure mode Choose from:
• Actual value
• No pulses
Frequency output
Failure mode Choose from:
• Actual value
• 0 Hz
• Defined value: 0 to 12 500 Hz
Switch output
Failure mode Choose from:
• Current status
• Open
• Closed
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Proline Prosonic Flow E 100
Local display
Plain text display With information on cause and remedial measures
Backlight Red backlighting indicates a device error.
Status signal as per NAMUR recommendation NE 107
Interface/protocol
• Via digital communication: HART protocol
• Via service interface CDI-RJ45 service interface
Plain text display With information on cause and remedial measures
Additional information on remote operation →  29
Web server
Plain text display With information on cause and remedial measures

Low flow cut off

The switch points for low flow cut off are user-selectable.

Protocol-specific data HART

Manufacturer ID 0x11
Device type ID 115C
HART protocol revision 7.5
Device description files (DTM, DD)
HART load Min. 250 Ω
Information and files under:
www.endress.com
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Proline Prosonic Flow E 100
Dynamic variables Read out the dynamic variables: HART command 3
The measured variables can be freely assigned to the dynamic variables.
Measured variables for PV (primary dynamic variable)
• Volume flow
• Mass flow
• Sound velocity
• Flow velocity
• Temperature
• Acceptance rate
• Signal strength
• Signal to noise ratio
• Turbulence
• Signal asymmetry
Measured variables for SV, TV, QV (secondary, tertiary and quaternary dynamic variable)
• Volume flow
• Mass flow
• Sound velocity
• Flow velocity
• Temperature
• Acceptance rate
• Signal strength
• Signal to noise ratio
• Turbulence
• Signal asymmetry
• Totalizer 1
• Totalizer 2
• Totalizer 3
The range of options increases if the measuring device has one or more
application packages.
Device variables Read out the device variables: HART command 9
The device variables are permanently assigned.
A maximum of 8 device variables can be transmitted:
• 0 = volume flow
• 1 = mass flow
• 2 = sound velocity
• 3 = flow velocity
• 4 = temperature
• 5 = totalizer 1
• 6 = totalizer 2
• 7 = totalizer 3
• 8 = acceptance rate
• 9 = turbulence
• 10 = signal to noise ratio
• 11 = signal asymmetry
• 12 = signal strength
1)
1)
1)
1)
2)
1)
1)
1)
1)
2)
1) Only with Heartbeat (Monitoring)
2) Only with Heartbeat (Monitoring) and dual path version
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Proline Prosonic Flow E 100
A
1
1.1 1.2 1.3

Power supply

Terminal assignment Overview: housing version and connection versions

A0033550
A Housing version: compact, aluminum coated 1 Connection version: 4-20 mA HART, pulse/frequency/switch output
1.1 Signal transmission: pulse/frequency/switch output
1.2 Signal transmission: 4-20 mA HART
1.3 Supply voltage
Transmitter
Connection version 4-20 mA HART with pulse/frequency/switch output
Order code for "Output", option B
Order code
"Housing"
Option A Terminals Terminals • Option A: coupling M20x1
Order code for "Housing": Option A: compact, coated aluminum
Connection methods available
Outputs
Power supply
Possible options for order code
"Electrical connection"
• Option B: thread M20x1
• Option C: thread G ½"
• Option D: thread NPT ½"
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Proline Prosonic Flow E 100
L
L
26
27
+
_
24
25
1
2
+
_
+
_
1
2
3
 1 Terminal assignment 4-20 mA HART with pulse/frequency/switch output
1 Power supply: DC 24 V 2 Output 1: 4-20 mA HART (active) 3 Output 2: pulse/frequency/switch output (passive)
Terminal number
Order code
"Output"
Option B DC 24 V 4-20 mA HART (active) Pulse/frequency/switch
Order code for "Output": Option B: 4-20 mA HART with pulse/frequency/switch output
Power supply Output 1 Output 2
2 (L-) 1 (L+) 27 (–) 26 (+) 25 (–) 24 (+)
A0016888
output (passive)

Supply voltage

The power unit must be tested to ensure it meets safety requirements (e.g. PELV, SELV).
Transmitter
For device version with HART communication type: DC 19.2 to 28.8 V
Power consumption Transmitter
Order code for "Output"
Option B: 4-20 mA HART with pulse/frequency/switch output 3.0 W
Current consumption Transmitter
Order code for "Output"
Option B: 4-20mA HART, pul./freq./switch output 200 mA 30 A (< 0.275 ms)

Power supply failure

Depending on the device version, the configuration is retained in the device memoryor in the pluggable data memory (HistoROM DAT).
Maximum

Current consumption

Maximum

Power consumption

Maximum
switch-on current
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Proline Prosonic Flow E 100
1 2
A
4
4...20 mA
5
2
1
3
6

Electrical connection Connecting the transmitter

A Housing version: compact, aluminum coated 1 Cable entry for signal transmission 2 Cable entry for supply voltage
Terminal assignment→  11
Connection examples
A0030221
Current output 4 to 20 mA HART
A0029055
 2 Connection example for 4 to 20 mA HART current output (active)
1 Automation system with current input (e.g. PLC) 2 Cable shield: the cable shield must be grounded at both ends to comply with EMC requirements; observe cable
specifications →  14 3 Connection for HART operating devices →  29 4 Resistor for HART communication (≥ 250 Ω): observe maximum load 5 Analog display unit: observe maximum load 6 Transmitter
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Pulse/frequency output
1
2
3
12345
1
2
3
 3 Connection example for pulse/frequency output (passive)
1 Automation system with pulse/frequency input (e.g. PLC) 2 Power supply 3 Transmitter: Observe input values →  6
Switch output
Proline Prosonic Flow E 100
A0028761
 4 Connection example for switch output (passive)
1 Automation system with switch input (e.g. PLC) 2 Power supply 3 Transmitter: Observe input values

Potential equalization Requirements

No special measures for potential equalization are required.

Terminals

Transmitter
Spring terminals for wire cross-sections0.5 to 2.5 mm2 (20 to 14 AWG)

Cable entries

• Cable gland: M20 × 1.5 with cable Ø 6 to 12 mm (0.24 to 0.47 in)
• Thread for cable entry: – M20 – G ½" – NPT ½"

Cable specification Permitted temperature range

• The installation guidelines that apply in the country of installation must be observed.
• The cables must be suitable for the minimum and maximum temperatures to be expected.
Power supply cable
Standard installation cable is sufficient.
A0028760
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Proline Prosonic Flow E 100
+2.0
+1.0
0.0
–1.0
–2.0
–3.0
0
1 2 3 4 5 [m/s]
v
2.5 5
7.5
10 12.5
15
[ft/s]0
+3.0
Signal cable
Current output 4 to 20 mA HART
A shielded cable is recommended. Observe grounding concept of the plant.
Pulse/frequency/switch output
Standard installation cable is sufficient.

Performance characteristics

reference operating conditions

Maximum measured error Error limits under reference operating conditions

• Error limits following DIN EN 29104, in future ISO 20456
• Water with +15 to +45 °C (+59 to +113 °F) at2 to 6 bar (29 to 87 psi)
• Data as indicated in the calibration protocol
• Accuracy based on accredited calibration rigs according to ISO 17025
o.r. = of reading; o.f.s. = of full scale value
Volume flow
• v > 0.5 m/s (1.64 ft/s): ±0.5 % o.r. ±0.02 % o.f.s.
• v ≤ 0.5 m/s (1.64 ft/s): ±0.07 % o.f.s.
• of full scale value: 5 m/s (16.4 ft/s)
• Fluctuations in the supply voltage do not have any effect within the specified range.
• Temperature accuracy: ±2 °C (±3.8 °F)
A0033875
 5 Maximum measured error in % o.r.
Accuracy of outputs
The output accuracy must be factored into the measured error if analog outputs are used, .
The outputs have the following base accuracy specifications.
Current output
Accuracy Max. ±5 µA
Pulse/frequency output
o.r. = of reading
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Proline Prosonic Flow E 100
Accuracy Max. ±50 ppm o.r. (over the entire ambient temperature range)

Repeatability

Influence of ambient temperature

Mounting location

o.r. = of reading
Volume flow
±0.1 % o.r.
Current output
o.r. = of reading
Temperature coefficient Max. ±0.005 % o.r./°C
Pulse/frequency output
Temperature coefficient No additional effect. Included in accuracy.

Installation

No special measures such as supports etc. are necessary. External forces are absorbed by the construction of the device.

Orientation

A0015543
The direction of the arrow on the nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping).
• Install the measuring device in a parallel plane free of external mechanical stress.
• The internal diameter of the pipe must match the internal diameter of the sensor .
A0015895
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Proline Prosonic Flow E 100
10 × DN 3 × DN
2
4
15 × DN 3 × DN
15 × DN 3 × DN10 × DN 3 × DN
3…5 × DN
PT
Orientation Compact version
A Vertical orientation
B Horizontal orientation, transmitter
head up
C Horizontal orientation, transmitter
head down
D Horizontal orientation, transmitter
head at side
A0015545
A0015589
A0015590
A0015592

Inlet and outlet runs

If possible, the sensor should be installed upstream from valves, T-pieces, elbows etc. To attain the specified level of accuracy of the measuring device, the below mentioned inlet and outlet runs must be maintained at minimum. If there are several flow disturbances present, the longest specified inlet run must be maintained.
A0033877
 6 Minimum inlet and outlet runs with various flow obstructions
1 90 ° elbow or T-section 2 Pump 3 2 × 90 ° elbow, 3-dimensional 4 Control valve
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Outlet runs when installing external devices
If installing an external device, observe the specified distance.
PT Pressure
A0015901
Page 18

Environment

Proline Prosonic Flow E 100

Ambient temperature range

Storage temperature

Degree of protection

Shock resistance

Vibration resistance

Transmitter –25 to +60 °C (–13 to +140 °F)
Local display –20 to +60 °C (–4 to +140 °F), the readability of the display may be
impaired at temperatures outside the temperature range.
Sensor –25 to +60 °C (–13 to +140 °F)
If operating outdoors:
Avoid direct sunlight, particularly in warm climatic regions.
All components apart from display modules: –50 to +80 °C (–58 to +176 °F), preferably at +20 °C (+68 °F)
Transmitter and sensor
• As standard: IP66/67, type 4X enclosure
• When housing is open: IP20, type 1 enclosure
Shock due to rough handling following IEC 60068-2-31
• Oscillation, sinusoidal, following IEC 60068-2-6 – 2 to 8.4 Hz, 3.5 mm peak – 8.4 to 500 Hz, 1 g peak
• Oscillation, broadband noise following IEC 60068-2-64 – 10 to 200 Hz, 0.003 g2/Hz – 200 to 2 000 Hz, 0.001 g2/Hz – Total: 1.54 g rms

Electromagnetic compatibility (EMC)

Medium temperature range

Pressure-temperature ratings

• As per IEC/EN 61326-1, IEC/EN 61326-2-3 and NAMUR Recommendation 21 (NE 21)
• Complies with emission limits for industry as per EN 55011 (Class A)
Details are provided in the Declaration of Conformity.

Process

Sensor
+0 to +150 °C (+32 to +302 °F)
The following pressure/temperature diagrams apply to all pressure-bearing parts of the device and not just the process connection. The diagrams show the maximum permissible medium pressure depending on the specific medium temperature.
Process connections with carbon steel flange material are subject to the following minimum process temperatures:
• As per EN 1092: –10 °C (+14 °F)
• As per ASME: –29 °C (–20 °F)
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Proline Prosonic Flow E 100
PN16
PN25
PN40
0
5
10
15
20
25
35
30
40
[bar][psi]
0 20
40 60 80 100
100 200 300
200
100
400
300
500
600
0
[°C]
[°F]
1 05
Class150
0
5
10
15
20
25
[bar]
0 20
40 60 80 100
100 200 300
200
100
400
300
0
[°C]
[°F]
1 05
PN16
0
5
10
15
20
25
[bar]
0 20
40 60 80 100
100 200 300
200
100
400
300
0
[°C]
[°F]
1 05
Smooth flange DIN EN 1092-1Type 01Shape B1, PN 16/25/40
A0033878-EN
 7 With flange material 1.4571 (316Ti)
Slip-on flange following ASME B16.5, class 150
 8 With flange material 1.4404 (F316L)
Lap joint flange DIN EN 1092-1Type 02Shape A, PN 16
A0033879-EN
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 9 With flange material 1.0038 (S235JR); minimum process temperature →  18
A0033880-EN
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PN16
0
5
10
15
20
25
[bar]
0 20
40 60 80 100
100 200 300
200
100
400
300
0
[°C]
[°F]
1 05
 10 With flange material 1.4306 (F304L) and 1.4307 (F304L)
Class150
0
5
10
15
20
25
[bar]
0 20
40 60 80 100
100 200 300
200
100
400
300
0
[°C]
[°F]
1 05
Class150
0
5
10
15
20
25
[bar]
0 20
40 60 80 100
100 200 300
200
100
400
300
0
[°C]
[°F]
1 05
Lap joint flange following ASME B16.5, class 150
Proline Prosonic Flow E 100
A0034554-EN
 11 With flange material A105; minimum process temperature →  18
 12 With flange material 1.4404 (F316L)
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A0034555-EN
A0033879-EN
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Proline Prosonic Flow E 100
PN10
0
5
10
15
20
25
[bar]
0 20
40 60 80 100
100 200 300
200
100
400
300
0
[°C]
[°F]
1 05
DN50 (2")
DN65 (2½")
DN80 (3")
DN100 (4")
DN150 (6")
450
400
350
300
250
200
150
100
50
0
0
[mbar]
0
3
0
1
2
4
5
6
7
1
2 3 4 5 6
5 10 15 20
[m/s]
[!/s]
Lap joint flange, stamped plate following EN 1092-1(DIN 2501), PN 10
A0033882-EN
 13 With flange material 1.0038 (S235JR) and 1.4301 (F304); minimum process temperature →  18

Flow limit

Pressure loss

Select the nominal diameter by optimizing between the required flow range and permissible pressure loss.
For an overview of the full scale values for the measuring range, see the "Measuring range" section →  5
• The minimum recommended full scale value is approx. 1/20 of the maximum full scale value.
• In most applications, 10 to 50 % of the maximum full scale value can be considered ideal.
 14 Pressure loss DN 50 to 150 (2 to 6")
To calculate the pressure loss, use the Applicator sizing tool →  33

System pressure

It is important that cavitation does not occur, or that gases entrained in the liquids do not outgas. This is prevented by means of a sufficiently high system pressure.
For this reason, the following mounting locations are recommended:
• At the lowest point in a vertical pipe
• Downstream from pumps (no danger of vacuum)
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A0033770-EN
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Proline Prosonic Flow E 100
t
a
A
B
C
G
D
L
E
F
K
M
A0028777

Thermal insulation

In the case of some fluids, it is important to keep the heat radiated from the sensor to the transmitter to a low level. A wide range of materials can be used for the required insulation.
t Maximum insulation thickness 2 cm (0.79 in) a Minimum distance from transmitter to insulation

Mechanical construction

Dimensions in SI units Compact version

Order code for "Housing", options A "Compact, aluminum, coated"
A0034104
A0033784
DN
[mm]A[mm]B[mm]C[mm]D[mm]
1)
E
[mm]
50 136 82 54 82.5 233.5 316 136 35
65 136 82 54 92.5 238 330.5 136 43.8
80 136 82 54 100 241 341 136 49.3
100 136 82 54 117.5 258.5 376 136 75
150 136 82 54 150 276.5 426.5 136 110.3
1) When using a display (order code for "Display; Operation", option B): Values +28 mm
2) Tolerance: ±2 mm
1)
F
[mm]G[mm]
2)
K
[mm]L[mm]M[mm]
3)
3)
3)
3)
3)
61.5
71
76.5
110
145
3) Dependent on respective process connection
22 Endress+Hauser
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Proline Prosonic Flow E 100
C
D
A
B
E
L
Flange connections
Fixed flange
Smooth flange DIN EN 1092-1 Type 01 Shape B1, PN 16/25/40
1.4571 (316Ti): Order code for "Process connection", option D51, D52, D53
DN
[mm]
Pressure rating PN A
[mm]
B
[mm]
C
[mm]
D
[mm]
50 40 165 125 4 × 18 20 56.3 300
65 16/25 185 145 8 × 18 20/22 72.1 300
80 16/25 200 160 8 × 18 20/24 84.5 350
100 16/25 220/235 180/190 8 × 18/22 22/26 110.3 350
150 16/25 285/300 240/250 8 × 22/26 24/30 164.3 500
1)
E
[mm]L[mm]
A0015621
2)
2)
3)
3)
3)
1) Tolerance: ±2 mm
2) Tolerance: 0/-2 mm
3) Tolerance: 0/-3 mm
Slip-on flange following ASME B16.5: Class 150
1.4404 (F316L): Order code for "Process connection", option A1S
DN
[mm]
A
[mm]
B
[mm]
C
[mm]
D
[mm]
1)
E
[mm]
50 152.4 120.7 4 × 19.1 25.4 56.3 300
80 190.5 152.4 4 × 19.1 30.2 84.5 350
100 228.6 190.5 8 × 19.1 33.3 110.3 350
150 279.4 241.3 8 × 22.4 39.6 164.3 500
1) Tolerance: ±2 mm
2) Tolerance: 0/-2 mm
3) Tolerance: 0/-3 mm
L
[mm]
2)
3)
3)
3)
Endress+Hauser 23
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Proline Prosonic Flow E 100
L
D
C
A
B
Lap joint flange
Lap joint flange DIN EN 1092-1 Type 02 Shape A: PN 16
1.0038 (S235JR): Order code for "Process connection", option D32
1.4306 (F304L), 1.4307 (F304L): Order code for "Process connection", option D34
DN
[mm]
50 165 125 20 4 × 18 300
65 185 145 20 8 × 18 300
80 200 160 20 8 × 18 350
100 220 180 22 8 × 18 350
150 285 240 24 8 × 22 500
A
[mm]
B
[mm]
C
[mm]
D
[mm]
A0015457
L
[mm]
1)
1)
2)
2)
2)
1) Tolerance: 0/-2 mm
2) Tolerance: 0/-3 mm
Lap joint flange following ASME B16.5: Class 150
A105: order code for "Process connection", option A12
1.4404 (F316L): order code for "Process connection", option A14
DN
[mm]
50 152.4 120.7 25.4 4 × 19.1 300
80 190.5 152.4 30.2 4 × 19.1 350
100 228.6 190.5 33.3 8 × 19.1 350
150 279.4 241.3 39.6 8 × 22.4 500
A
[mm]
B
[mm]
C
[mm]
D
[mm]
L
[mm]
1)
2)
2)
2)
1) Tolerance: 0/-2 mm
2) Tolerance: 0/-3 mm
24 Endress+Hauser
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Proline Prosonic Flow E 100
L
D
C
A
B
A
B
C
G
D
L
E
F
K
M
Lap joint flange, stamped plate
A0015457
Lap joint flange, stamped plate following EN 1092-1 (DIN 2501): PN 10
1.0038 (S235JR): order code for "Process connection", option D21
1.4301 (F304): order code for "Process connection", option D23
DN
[mm]
50 165 125 18.5 4 × 17.5 300
65 185 145 20.0 4 × 17.5 300
80 200 160 23.5 8 × 17.5 350
100 220 180 24.5 8 × 17.5 350
150 285 240 25.0 8 × 21.5 500
1) Tolerance: 0/-2 mm
2) Tolerance: 0/-3 mm

Dimensions in US units Compact version

Order code for "Housing", options A "Compact, aluminum, coated"
A
[mm]
B
[mm]
C
[mm]
D
[mm]
L
[mm]
1)
1)
2)
2)
2)
DN
[in]
2 5.35 3.23 2.13 3.25 9.19 12.4 5.35 1.38
2 ½ 5.35 3.23 2.13 3.64 9.37 13.0 5.35 1.72
3 5.35 3.23 2.13 3.94 9.49 13.4 5.35 1.94
A
[in]
B
[in]
C
[in]
D
[in]
E
[in]
1)
1)
F
[in]
G
[in]
K
[in]
2)
L
[in]
3)
3)
3)
A0033784
M
[in]
2.42
2.80
3.01
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Proline Prosonic Flow E 100
C
D
A
B
E
L
L
D
C
A
B
DN
[in]A[in]
B
[in]
C
[in]
D
[in]
E
[in]
1)
1)
F
[in]
G
[in]
K
[in]
4 5.35 3.23 2.13 4.63 10.2 14.8 5.35 2.95
6 5.35 3.23 2.13 5.91 10.9 16.8 5.35 4.34
1) When using a display (order code for "Display; Operation", option B): Values +1.1 in
2) Tolerance: ±0.08 in
3) Dependent on respective process connection
Flange connections
Fixed flange
2)
L
[in]
3)
3)
M
[in]
4.33
5.71
Slip-on flange following ASME B16.5: Class 150
1.4404 (F316L): Order code for "Process connection", option A1S
DN
[in]
A
[in]
B
[in]
C
[in]
D
[in]
1)
E [in]
2 6.00 4.75 4 × 0.75 1.00 2.22 11.8
3 7.50 6.00 4 × 0.75 1.19 3.33 13.8
4 9.00 7.50 8 × 0.75 1.31 4.34 13.8
6 11.0 9.50 8 × 0.88 1.56 6.47 19.7
1) Tolerance: ±0.08 in
2) Tolerance: 0/-0.08 in
3) Tolerance: 0/-0.12 in
Lap joint flange
A0015621
L
[in]
2)
3)
3)
3)
26 Endress+Hauser
A0015457
Page 27
Proline Prosonic Flow E 100
Lap joint flange following ASME B16.5: Class 150
A105: order code for "Process connection", option A12
1.4404 (F316L): order code for "Process connection", option A14
DN
[in]
A
[in]
B
[in]
C
[in]
D
[in]
2 6.00 4.75 1.00 4 × 0.75 11.8
3 7.50 6.00 1.19 4 × 0.75 13.8
4 9.00 7.50 1.31 8 × 0.75 13.8
6 11.0 9.50 1.56 8 × 0.88 19.7
1) Tolerance: 0/-0.08 in
2) Tolerance: 0/-0.12 in

Weight Weight in SI units

Compact version
Order code for "Housing", option A "Compact, aluminum, coated"
Nominal diameter
[mm]
50 Single-path 9.15 8.00 8.90 8.10 7.20
65 Single-path 10.8 10.7 8.10
80 Single-path 12.2 12.8 12.2 12.9 8.80
100 Two-path 16.1 18.1 16.0 17.9 11.2
150 Two-path 25.4 26.4 22.0 26.2 17.5
Version Fixed flange Lap joint flange Lap joint flange, stamped
EN 1092-1
(DIN 2501)
[kg]
[kg]
2)
EN 1092-1
(DIN 2501)
3)
ASME B16.5
1)
ASME B16.5
[kg]
2)
[kg]
L
[in]
1)
2)
2)
2)
plate
EN 1092-1 (DIN 2501)
[kg]
4)
1) Pressure rating PN 40 (DN 50), PN 16 (DN 65 to 150)
2) Pressure rating, class 150
3) Pressure rating PN 10/16
4) Pressure rating PN 10
Weight in US units
Compact version
Order code for "Housing", option A "Compact, aluminum, coated"
Nominal diameter
[in]
2 Single-path 17.6 17.9
3 Single-path 28.2 28.5
4 Two-path 39.9 39.5
6 Two-path 58.2 57.7
1) Pressure rating, class 150
Version Fixed flange Lap joint flange

Materials Transmitter housing

• Order code for "Housing", option A "Compact, aluminum coated": Aluminum, AlSi10Mg, coated
• Window material for optional local display (→  29): Order code for "Display; Operation", option B: glass
ASME B16.5
[lbs]
1)
ASME B16.5
1)
[lbs]
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Cable entries/cable glands
1
2
3
 15 Possible cable entries/cable glands
1 Female thread M20 × 1.5 2 Cable gland M20 × 1.5 3 Adapter for cable entry with internal thread G ½" or NPT ½"
Order code for "Housing", option A "Compact, aluminum, coated"
Proline Prosonic Flow E 100
A0020640

Process connections

Cable entry/cable gland Material
Cable gland M20 × 1.5
Nickel-plated brassAdapter for cable entry with internal thread G ½"
Adapter for cable entry with internal thread NPT ½"
Sensor housing
Stainless steel (cold worked): – 1.4404 (316L) – 1.4435 (316L)
Process connections
• Stainless steel: – 1.4301 (304) – 1.4306 (304L) – 1.4404 (316L) – 1.4571 (316Ti)
• Steel S235JR (1.0038)
• Carbon steel A105
List of all available process connections →  28
Flanges: – EN 1092-1 (DIN 2501) – ASME B16.5
For information on the different materials used in the process connections →  28

Operability

Operating concept

28 Endress+Hauser
Operator-oriented menu structure for user-specific tasks
• Commissioning
• Operation
• Diagnostics
• Expert level
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Proline Prosonic Flow E 100
1 2 3 5
7
4 6
Quick and safe commissioning
• Individual menus for applications
• Menu guidance with brief explanations of the individual parameter functions
Reliable operation
• Operation in the following languages: – Via "FieldCare", "DeviceCare" operating tool:
English, German, French, Spanish, Italian, Chinese, Japanese
– Via integrated Web browser:
English, German, French, Spanish, Italian, Dutch, Portuguese, Polish, Russian, Turkish, Chinese, Japanese, Bahasa (Indonesian), Vietnamese, Czech, Swedish, Korean
• Uniform operating philosophy applied to operating tools and Web browser
• If replacing the electronic module, transfer the device configuration via the plug-in memory (HistoROM DAT) which contains the process and measuring device data and the event logbook. No need to reconfigure.
Efficient diagnostics increase measurement availability
• Troubleshooting measures can be called up via the operating tools
• Diverse simulation options
• Status indicated by several light emitting diodes (LEDs) on the electronic module in the housing compartment

Local display

The local display is only available with the following device order code: Order code for "Display; operation", option B: 4-line; illuminated, via communication
Display element
• 4-line liquid crystal display with 16 characters per line.
• White background lighting; switches to red in event of device errors.
• Format for displaying measured variables and status variables can be individually configured.
• Permitted ambient temperature for the display: –20 to +60 °C (–4 to +140 °F). The readability of the display may be impaired at temperatures outside the temperature range.

Remote operation Via HART protocol

 16 Options for remote operation via HART protocol
1 Control system (e.g. PLC) 2 Field Communicator 475 3 Computer with operating tool (e.g. FieldCare, AMS Device Manager, SIMATIC PDM) 4 Commubox FXA195 (USB) 5 Field Xpert SFX350 or SFX370 6 VIATOR Bluetooth modem with connecting cable 7 Transmitter
A0016948

Service interface Via service interface (CDI-RJ45)

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Proline Prosonic Flow E 100
1
2
3
HART
A0016926
 17 Connection for the order code for "Output", option B: 4-20 mA HART, pulse/frequency/switch output
1 Service interface (CDI -RJ45) of the measuring device with access to the integrated Web server 2 Computer with Web browser (e.g. Internet Explorer) for accessing the integrated device Web server or with
"FieldCare" operating tool with COM DTM "CDI Communication TCP/IP"
3 Standard Ethernet connecting cable with RJ45 plug

Certificates and approvals

CE mark

C-Tick symbol

HART certification HART interface

Pressure Equipment Directive

The measuring system is in conformity with the statutory requirements of the applicable EU Directives. These are listed in the corresponding EU Declaration of Conformity along with the standards applied.
Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)".
The measuring device is certified and registered by the FieldComm Group. The measuring system meets all the requirements of the following specifications:
• Certified according to HART 7.5
• The device can also be operated with certified devices of other manufacturers (interoperability)
The devices can be ordered with or without a PED approval. If a device with a PED approval is required, this must be explicitly stated in the order.
• With the identification PED/G1/x (x = category) on the sensor nameplate, Endress+Hauser confirms conformity with the "Essential Safety Requirements" specified in Appendix I of the Pressure Equipment Directive 2014/68/EC.
• Devices bearing this marking (PED) are suitable for the following types of medium: Media in Group 1 and 2 with a vapor pressure greater than, or smaller and equal to0.5 bar (7.3 psi)
• Devices not bearing this marking (PED) are designed and manufactured according to good engineering practice. They meet the requirements of Art. 4, Par. 3 of the Pressure Equipment Directive 2014/68/EU. The range of application is indicated in tables 6 to 9 in Annex II of the Pressure Equipment Directive 2014/68/EC.
30 Endress+Hauser
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Proline Prosonic Flow E 100

Other standards and guidelines

• EN 60529 Degrees of protection provided by enclosures (IP code)
• EN 61010-1 Safety requirements for electrical equipment for measurement, control and laboratory use ­general requirements
• IEC/EN 61326 Emission in accordance with Class A requirements. Electromagnetic compatibility (EMC requirements).
• NAMUR NE 21 Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment
• NAMUR NE 32 Data retention in the event of a power failure in field and control instruments with microprocessors
• NAMUR NE 43 Standardization of the signal level for the breakdown information of digital transmitters with analog output signal.
• NAMUR NE 53 Software of field devices and signal-processing devices with digital electronics
• NAMUR NE 80 The application of the pressure equipment directive to process control devices
• NAMUR NE 105 Specifications for integrating fieldbus devices in engineering tools for field devices
• NAMUR NE 107 Self-monitoring and diagnosis of field devices
• NAMUR NE 131 Requirements for field devices for standard applications

Ordering information

Detailed ordering information is available as follows:
• In the Product Configurator on the Endress+Hauser website: www.endress.com -> Click "Corporate"
-> Select your country -> Click "Products" -> Select the product using the filters and search field -> Open product page -> The "Configure" button to the right of the product image opens the Product Configurator.
• From your Endress+Hauser Sales Center:www.addresses.endress.com
Product Configurator - the tool for individual product configuration
• Up-to-the-minute configuration data
• Depending on the device: Direct input of measuring point-specific information such as measuring range or operating language
• Automatic verification of exclusion criteria
• Automatic creation of the order code and its breakdown in PDF or Excel output format
• Ability to order directly in the Endress+Hauser Online Shop

Application packages

Many different application packages are available to enhance the functionality of the device. Such packages might be needed to address safety aspects or specific application requirements.
The application packages can be ordered with the device or subsequently from Endress+Hauser. Detailed information on the order code in question is available from your local Endress+Hauser sales center or on the product page of the Endress+Hauser website: www.endress.com.
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Proline Prosonic Flow E 100

Heartbeat Technology

Package Description
Heartbeat Verification +Monitoring
Heartbeat Verification
Meets the requirement for traceable verification to DIN ISO 9001:2008 Chapter
7.6 a) "Control of monitoring and measuring equipment".
• Functional testing in the installed state without interrupting the process.
• Traceable verification results on request, including a report.
• Simple testing process via local operation or other operating interfaces.
• Clear measuring point assessment (pass/fail) with high test coverage within the framework of manufacturer specifications.
• Extension of calibration intervals according to operator's risk assessment.
Heartbeat Monitoring
Continuously supplies data, which are characteristic of the measuring principle, to an external condition monitoring system for the purpose of preventive maintenance or process analysis. These data enable the operator to:
• Draw conclusions - using these data and other information - about the impact the measuring application has on the measuring performance over time.
• Schedule servicing in time.
• Monitor the process or product quality, e.g. gas pockets.

Accessories

Various accessories, which can be ordered with the device or subsequently from Endress+Hauser, are available for the device. Detailed information on the order code in question is available from your local Endress+Hauser sales center or on the product page of the Endress+Hauser website:
www.endress.com.

Communication-specific accessories

Accessories Description
Commubox FXA195 HART
Commubox FXA291 Connects Endress+Hauser field devices with a CDI interface (= Endress+Hauser
HART Loop Converter HMX50
Wireless HART adapter SWA70
Fieldgate FXA320 Gateway for the remote monitoring of connected 4-20 mA measuring devices via a
Fieldgate FXA520 Gateway for the remote diagnostics and remote configuration of connected HART
For intrinsically safe HART communication with FieldCare via the USB interface.
Technical Information TI00404F
Common Data Interface) and the USB port of a computer or laptop.
Technical Information TI405C/07
Is used to evaluate and convert dynamic HART process variables to analog current signals or limit values.
• Technical Information TI00429F
• Operating Instructions BA00371F
Is used for the wireless connection of field devices. The WirelessHART adapter can be easily integrated into field devices and existing infrastructures, offers data protection and transmission safety and can be operated in parallel with other wireless networks with minimum cabling complexity.
Operating Instructions BA00061S
Web browser.
Technical Information TI00025S
Operating Instructions BA00053S
measuring devices via a Web browser.
Technical Information TI00025S
Operating Instructions BA00051S
32 Endress+Hauser
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Proline Prosonic Flow E 100
Field Xpert SFX350 Field Xpert SFX350 is a mobile computer for commissioning and maintenance. It
enables efficient device configuration and diagnostics for HART and FOUNDATION Fieldbus devices and can be used in non-hazardous areas.
Operating Instructions BA01202S
Field Xpert SFX370 Field Xpert SFX370 is a mobile computer for commissioning and maintenance. It
enables efficient device configuration and diagnostics for HART and FOUNDATION Fieldbus devices and can be used in the non-hazardous area and in the hazardous area.
Operating Instructions BA01202S

Service-specific accessories

Accessories Description
Applicator Software for selecting and sizing Endress+Hauser measuring devices:
• Choice of measuring devices for industrial requirements
• Calculation of all the necessary data for identifying the optimum flowmeter: e.g. nominal diameter, pressure loss, flow velocity and accuracy.
• Graphic illustration of the calculation results
• Determination of the partial order code, administration, documentation and access to all project-related data and parameters over the entire life cycle of a project.
Applicator is available:
• Via the Internet: https://portal.endress.com/webapp/applicator
• As a downloadable DVD for local PC installation.
W@M W@M Life Cycle Management
Improved productivity with information at your fingertips. Data relevant to a plant and its components is generated from the first stages of planning and during the asset’s complete life cycle. W@M Life Cycle Management is an open and flexible information platform with online and on-site tools. Instant access for your staff to current, in-depth data shortens your plant’s engineering time, speeds up procurement processes and increases plant uptime. Combined with the right services, W@M Life Cycle Management boosts productivity in every phase. For more information, visit
www.endress.com/lifecyclemanagement
FieldCare FDT-based plant asset management tool from Endress+Hauser.
It can configure all smart field units in your system and helps you manage them. By using the status information, it is also a simple but effective way of checking their status and condition.
Operating Instructions BA00027S and BA00059S
DeviceCare Tool to connect and configure Endress+Hauser field devices.
Innovation brochure IN01047S

System components

Accessories Description
Memograph M graphic data manager
The Memograph M graphic data manager provides information on all the relevant measured variables. Measured values are recorded correctly, limit values are monitored and measuring points analyzed. The data are stored in the 256 MB internal memory and also on a SD card or USB stick.
• Technical Information TI00133R
• Operating Instructions BA00247R

Supplementary documentation

For an overview of the scope of the associated Technical Documentation, refer to the following:
• The W@M Device Viewer : Enter the serial number from the nameplate (www.endress.com/deviceviewer)
• The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate.
Endress+Hauser 33
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Standard documentation Brief Operating Instructions

Brief Operating Instructions for the sensor
Measuring device Documentation code
Proline Prosonic Flow E KA01329D
Brief Operating Instructions for transmitter
Measuring device Documentation code
Proline 100 KA01330D
Operating Instructions
Measuring device Documentation code
Prosonic Flow E 100 BA01769D
Proline Prosonic Flow E 100
HART
HART
Description of Device Parameters
Measuring device Documentation code
HART
Prosonic Flow 100 GP01124D
Supplementary device-
Special documentation
dependent documentation
Contents Documentation code
Information on the Pressure Equipment Directive
RFID TAG SD01565D
Contents Documentation code
Heartbeat Technology SD02079D
SD01614D
HART
Installation Instructions
Contents Comment
Installation instructions for spare part sets and accessories Documentation code: specified for each individual accessory .

Registered trademarks

HART®
Registered trademark of the FieldComm Group, Austin, Texas, USA
Microsoft®
Registered trademark of the Microsoft Corporation, Redmond, Washington, USA
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