The measuring device described in these Operating Instructions is to be used only for measuring the
flow rate of liquids in closed pipes.
Examples:
• Acids, alkalis, paints, oils
• Liquid gas
• Ultrapure water with low conductivity, water, wastewater
As well as measuring the volume flow, the sound velocity of the fluid is also always measured.
Different fluids can be distinguished or the fluid quality can be monitored.
Resulting from incorrect use or from use other than that designated the operational safety of the
measuring devices can be suspended. The manufacturer accepts no liability for damages being
produced from this.
1.2Installation, commissioning and operation
Note the following points:
• Installation, connection to the electricity supply, commissioning and maintenance of the device
must be carried out by trained, qualified specialists authorized to perform such work by the
facility's owner-operator.
The specialist must have read and understood these Operating Instructions and must follow the
instructions they contain.
• The device must be operated by persons authorized and trained by the facility's owner-operator.
Strict compliance with the instructions in these Operating Instructions is mandatory.
• Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted
by special fluids, including fluids used for cleaning.
However, small changes in temperature, concentration or the degree of contamination in the
process can result in changes to the corrosion resistance properties. Therefore, Endress+Hauser
cannot guarantee or accept liability for the corrosion resistance properties of wetted materials in
a specific application.
The user is responsible for choosing suitable wetted materials in the process.
• If carrying out welding work on the piping, the welding unit may not be grounded by means of
the measuring device.
• The installer must ensure that the measuring system is correctly wired in accordance with the
wiring diagrams. The transmitter must be grounded, except in cases where special protective
measures have been taken (e.g. galvanically isolated power supply SELV or PELV).
• Invariably, local regulations governing the opening and repair of electrical devices apply.
1.3Operational safety
Note the following points:
• Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of these Operating Instructions. Strict compliance with
the installation instructions and ratings as stated in this supplementary documentation is
mandatory. The symbol on the front of this supplementary Ex documentation indicates the
approval and inspection authority (e.g. 0 Europe, 2 USA, 1 Canada).
• The measuring system complies with the general safety requirements in accordance with
EN 61010-1, the EMC requirements of IEC/EN 61326, and NAMUR Recommendation NE 21
and NE 43.
• The manufacturer reserves the right to modify technical data without prior notice. Your
Endress+Hauser distributor will supply you with current information and updates to this
Operating Instructions.
Endress+Hauser5
Safety instructionsProline Prosonic Flow 93
1.4Return
The following procedures must be carried out before a flowmeter requiring repair or calibration, for
example, is returned to Endress+Hauser:
• Always enclose a duly completed "Declaration of Contamination" form. Only then can
Endress+Hauser transport, examine and repair a returned device.
Note!
!
You will find a preprinted "Declaration of Contamination" form at the back of this manual.
• Enclose special handling instructions if necessary, for example a safety data sheet as per
Regulation (EC) No 1907/2006 REACH.
• Remove all residues. Pay special attention to the grooves for seals and crevices which could
contain residues. This is particularly important if the substance is hazardous to health, e.g.
flammable, toxic, caustic, carcinogenic, etc.
#
Warning!
• Do not return a measuring device if you are not absolutely certain that all traces of hazardous
substances have been removed, e.g. substances which have penetrated crevices or diffused
through plastic.
• Costs incurred for waste disposal or injury (burns, etc.) due to inadequate cleaning will be charged
to the owner-operator.
#
"
!
1.5Notes on safety conventions and icons
The devices are designed and tested to meet state-of-the-art safety requirements, and have left the
factory in a condition in which they are safe to operate. The devices comply with the applicable
standards and regulations in accordance with EN 61010 -1 "Protection Measures for Electrical
Equipment for Measurement, Control, Regulation and Laboratory Procedures". The devices can,
however, be a source of danger if used incorrectly or for other than the designated use.
For this reason, always pay particular attention to the safety instructions indicated in these
Operating Instructions by the following icons:
Warning!
"Warning" indicates an action or procedure which, if not performed correctly, can result in personal
injury or a safety hazard. Comply strictly with the instructions and proceed with care.
Caution!
"Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect
operation or destruction of the device. Comply strictly with the instructions.
Note!
"Note" indicates an action or procedure which, if not performed correctly, can have an indirect
effect on operation or trigger an unexpected response on the part of the device.
6Endress+Hauser
Proline Prosonic Flow 93Identification
PROSONIC FLOW 93
-20°C (-4°F) <Tamb<+60°C (+140°F)
IP67 / NEMA/Type 4XOrder Code:
Ser.No.:
TAG No.:
93PA1-XXXXXXXXXXXX
12345678901
ABCDEFGHJKLMNPQRST
16-62VDC/20-55VAC
50-60Hz
I-OUT (HART), f-OUT
15VA/W
i
Pat. US 5,479,007
Pat. UK EP 618 680
STATUS-OUT, STATUS-IN
2
3
4
5
76
1
2Identification
2.1Device designation
The "Prosonic Flow 93" flowmeter system consists of the following components:
• Prosonic Flow 93 transmitter
•Sensor:
– Prosonic Flow P Clamp-on version (DN 15 to 65 / ½ to 2½")
– Prosonic Flow P Clamp-on version (DN 50 to 4000 / 2 to 160")
– Prosonic Flow W Clamp-on version (DN 15 to 65 / ½ to 2½")
– Prosonic Flow W Clamp-on version (DN 50 to 4000 / 2 to 160")
– Prosonic Flow W Insertion version
The transmitter and sensor are mounted separately from one another and connected by a
connecting cable.
2.1.1Nameplate of the transmitter
A0001157
Fig. 1: Nameplate specifications for the "Prosonic Flow 93" transmitter (example)
1Order code/serial number: See the specifications on the order confirmation for the meanings of the individual
letters and digits
2Power supply/frequency: 16 to 62 V DC / 20 to 55 V AC / 50 to 60 Hz
Power consumption: 15 VA / W
3Reserved for additional information
4Available inputs and outputs:
I-OUT (HART): with current output (HART)
f-OUT: with pulse/frequency output
RELAY: with relay output
STAT-IN: with status input (auxiliary input)
5Reserved for information on special products
6Permitted ambient temperature range
7Degree of protection
Endress+Hauser7
IdentificationProline Prosonic Flow 93
N12895
4153 Reinach, Switzerland
II2G EEx ib IIC T6-T1
DMT 01 ATEX E 064 X
IECEx BVS 06.0... X
FEK0924
ENDRESS+HAUSER
TYPE 6P
NEMA
IP68
Tamb/Tumg:-40°C..+60°C
control dwg. of transmitter
For Installation refer to
CL.II, GP. EFG, CL.III
Dust-Ignitionproof for
CL.II, GP.EFG, CL.III
Intrinsically safe for CL.I, GP.ABCD
APPROVED
FM
0044
Warning: To maintain
Type/NEMA6p or IP68
protection the connector
must be fully engaged.
II2D Ex ibD 21 T6-T1
CH 1
XXXXX-XXXXXXXXXXXX
P-CL-1F-L-B
12345678901 RY
-40°C (-40°F) ... +80°C (+175°F)
Order Code:
DN100 - DN4000
Type:
Ser.No.:
i
2007
06/../....
XA059D/
OPENCLOSE
PROSONIC FLOW P
4153 Reinach
Switzerland
8
7
1
2
3
4
5
6
9
2.1.2Nameplate of the sensor
A0001158
Fig. 2: Nameplate specifications for the "Prosonic Flow P" sensor (example)
1Order code/serial number: See the specifications on the order confirmation for the meanings of the individual
letters and digits.
2Sensor type
3Range of nominal diameter: DN 100 to 4000 (4 to 160")
4Max. fluid temperature range: –40 to +80 °C (–40 to +175 °F)
5Reserved for information on special products
6Degree of protection
7Permitted ambient temperature range
8Data on explosion protection
Refer to the specific additional Ex documentation for detailed information.
Please do not hesitate to contact your Endress+Hauser sales office if you have any questions.
Fig. 3: Nameplate specifications for Proline transmitter (example)
1Serial number
2Possible configuration of the current input
3Possible configuration of the relay contacts
4Terminal assignment, cable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
5Signals present at the inputs and outputs, possible configurations and terminal assignment (20 to 27), see also
"Electrical values of the inputs/outputs"
6Version of device software currently installed
7Installed communication mode e.g.: HART, PROFIBUS PA, etc.
8Information on current communication software (Device Revision and Device Description),
e.g.: Dev. 01 / DD 01 for HART
9Date of installation
10Current updates to the information listed in Points 6 to 9
Endress+Hauser9
IdentificationProline Prosonic Flow 93
2.2Certificates and approvals
The devices are designed in accordance with good engineering practice to meet state-of-the-art
safety requirements, have been tested, and left the factory in a condition in which they are safe to
operate.
The devices comply with the applicable standards and regulations in accordance with EN 61010-1
"Safety requirements for electrical equipment for measurement, control and laboratory use" and
with the EMC requirements of IEC/EN 61326.
The measuring system described in these Operating Instructions thus complies with the statutory
requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by
affixing to it the CE mark.
The measuring system complies with the EMC requirements of the "Australian Communications
and Media Authority (ACMA)".
2.3Registered trademarks
HART ®
Registered trademark of HART Communication Foundation, Austin, USA
®
HistoROM™, T-DAT™, F-CHIP
Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH
On receipt of the goods, check the following points:
• Check the packaging and the contents for damage.
• Check the shipment, make sure nothing is missing and that the scope of supply matches your
order.
3.1.2Transport
The devices must be transported in the container supplied when transporting them to the measuring
point.
3.1.3Storage
• Pack the measuring device in such a way as to protect it reliably against impact for storage (and
transportation). The original packaging provides optimum protection.
• The storage temperature corresponds to the ambient temperature range of the transmitter, the
sensors and the corresponding sensor cables ( ä 119).
• The measuring device must be protected against direct sunlight during storage in order to avoid
unacceptably high surface temperatures.
3.2Installation conditions
3.2.1Dimensions
The dimensions and lengths of the sensor and transmitter are provided in the separate "Technical
Information" document on the device in question. This can be downloaded as a PDF file from
www.endress.com.
A list of the "Technical Information" documents available is provided on ä 130.
3.2.2Mounting location
Correct flow measurement is possible only if a pipe is full. Entrained air or gas bubbles forming in
the pipe can result in an increase in measuring errors.
Avoid the following locations in the pipe installation:
• Highest point of a pipeline. Risk of air accumulating.
• Directly upstream of a free pipe outlet in a vertical pipeline.
A0001103
Fig. 4: Mounting location
Endress+Hauser11
InstallationProline Prosonic Flow 93
A
B
CC
15xDN
20xDN
20xDN
15xDN
3xDN
1
2
3
15xDN
10xDN
20xDN
20xDN
20xDN
15xDN
15xDN
10xDN
3xDN
3xDN
1
2
3
AB
11
22
1
2
1
2
1
2
3.2.3Orientation
Vertical orientation
We recommend the sensor be mounted where there is upward direction of flow. With this
orientation, entrained solids will sink down and gases will rise away from the sensor when the fluid
is stagnant.
Horizontal orientation
We recommend the sensors be mounted within an angle of ±60° to the horizontal (area shaded gray
in the graphic). With this orientation, flow measurement is less affected by any gas or air
accumulation in the upper area of the pipe or by buildup at the bottom of the pipe.
A0001105
Fig. 5: Recommended orientation and recommended installation range
AVertical: Recommended installation with vertical/upward direction of flow
BHorizontal: Recommended installation range with horizontal orientation
CRecommended installation range max. 120°
3.2.4Inlet and outlet run
If possible, install the sensor well clear of assemblies such as valves, T-pieces, elbows, etc. If several
flow obstructions are installed, the longest inlet or outlet run must be considered. Compliance with
the following inlet and outlet runs is required in order to ensure measuring accuracy.
Fig. 6: Recommended inlet and outlet runs to comply with measuring accuracy specifications
AClamp-on version
BInsertion version
1
= values for single-path version
2
= values for two-path version
1Valve (2/3 open)
2Pump
3Two pipe bends in different directions
12Endress+Hauser
A0013845
Proline Prosonic Flow 93Installation
BA
3.2.5Sensor selection and arrangement
The sensors can be arranged in two ways:
• Mounting arrangement for measurement via one traverse: the sensors are located on opposite
sides of the pipe.
• Mounting arrangement for measurement via two traverses: the sensors are located on the same
side of the pipe.
A0001108
Fig. 7: Sensor mounting arrangement (top view)
AMounting arrangement for measurement via one traverse
BMounting arrangement for measurement via two traverses
The number of traverses required depends on the sensor type, the nominal diameter and the
thickness of the pipe wall. We recommend the following types of mounting:
Sensor TypeNominal DiameterSensor FrequencySensor IDType of Mounting
DN 15 to 65 (½ to 2½")6 MHzP-CL-6F*2 traverses
DN 50 to 65 (2 to 2½")2 MHz
P-CL-6F*
P-CL-2F*
2 (or 1) traverses
5)
DN 80 (3")2 MHzP-CL-2F*2 traverses
Prosonic Flow P
DN 100 to 300 (4 to 12")2 MHz (or 1 MHz)
DN 300 to 600 (12 to 24")1 MHz (or 2 MHz)
P-CL-2F*
P-CL-1F*
P-CL-1F*
P-CL-2F*
2 traverses
2 traverses
DN 650 to 4000 (26 to 160")1 MHzP-CL-1F*1 traverse
DN 15 to 65 (½ to 2½")6 MHz W-CL-6F*2 traverses
5)
DN 50 to 65 (2 to 2½")2 MHz W-CL-2F*2 (or 1) traverses
DN 80 (3")2 MHzW-CL-2F*2 traverses
Prosonic Flow W
DN 100 to 300 (4 to 12")2 MHz (or 1 MHz)
DN 300 to 600 (12 to 24")1 MHz (or 2 MHz)
DN 650 to 4000 (26 to 160")1 MHz (or 0.5 MHz)
1)
The installation of clamp-on sensors is principally recommended in the 2 traverse type installation. This type of
W-CL-2F*
W-CL-1F*
W-CL-1F*
W-CL-2F*
W-CL-1F*
W-CL-05F*
2 traverses
2 traverses
1 traverse
3)
3)
3)
installation allows the easiest and most comfortable type of mounting and means that a system can also be mounted
even if the pipe can only be accessed from one side. However, in certain applications a 1 traverse installation may be
preferred. These include:
• Certain plastic pipes with wall thickness > 4 mm (0.16")
• Pipes made of composite materials such as GRP
• Lined pipes
• Applications with fluids with high acoustic damping
2)
If the pipe nominal diameter is small (DN 65 / 2½" and smaller), the sensor spacing with Prosonic Flow W can be too
small for two traverse installation. In this case, the 1 traverse type of installation must be used.
3)
0.5 MHz sensors are also recommended for applications with composite material pipes such as GRP and may be
recommended for certain lined pipes, pipes with wall thickness > 10 mm (0.4"), or applications with media with high
acoustic damping. In addition, for these applications we principally recommend mounting the W sensors in
a 1 traverse configuration.
4)
Insertion W sensors are mounted in a 1 traverse configuration ä 45.
5)
6 MHz sensors for applications where flow velocity10m/s (32.8Hz/s)
1)
2)
Endress+Hauser13
InstallationProline Prosonic Flow 93
BA
3.3Two-channel operation
The transmitter is able to operate two independent measuring channels (measuring channel 1 and
measuring channel 2). A pair of sensors is connected per measuring channel. Both measuring
channels operate independently of one another and are supported by the transmitter to an equal
extent.
Two-channel operation can be used for the following measurements:
• Two-channel measurement = flow measurement at two separate measuring points
• Two-path measurement = redundant flow measurement at one measuring point
3.3.1Two-channel measurement
The flow is measured at two separate measuring points in the case of two-channel measurement.
The measured values of the two measuring channels can be processed and displayed differently.
The following measured values can be output for two-channel measurement:
• Individual measured values per measuring channel (output independently of one another)
• The difference between the two measured values
• The sum of the two measured values
The two measuring channels can be configured individually. This makes it possible to independently
configure and select the display, outputs, sensor type and type of installation.
Fig. 8: Two-channel measurement: example of arranging sensor pairs at two separate measuring points
AMeasuring channel 1: mounting the sensor pair for measurement via two traverses
BMeasuring channel 2: mounting the sensor pair for measurement via one traverse
A0001159
14Endress+Hauser
Proline Prosonic Flow 93Installation
BA
3.3.2Two-path measurement
The flow is measured redundantly at one measuring point in the case of two-path measurement.
The measured values of the two measuring channels can be processed and displayed differently. The
following measured values can be output for two-path measurement:
• Individual measured values per measuring channel (output independently of one another)
• The average of the two measured values.
The "Averaging" function generally provides you with a more stable measured value. The function
is thus suitable for measurements under conditions that are not ideal (e.g. short inlet runs).
The two measuring channels can be configured individually. This makes it possible to independently
configure and select the display, outputs, sensor type and type of installation.
It is generally not necessary to individually configure the two measuring channels in the case of twopath measurement. However, in certain situations individual channel configuration can be used to
balance out application-specific asymmetries.
A0001160
Fig. 9: Two-path measurement: examples of arranging sensor pairs at one measuring point
AMeasuring channel 1 and measuring channel 2: mounting the two sensor pairs for one measurement per pair via
two traverses
BMeasuring channel 1 and measuring channel 2: mounting the two sensor pairs for one measurement per pair via
one traverse
Endress+Hauser15
InstallationProline Prosonic Flow 93
3.4Preparatory steps prior to installation
Depending on the conditions specific to the measuring point (e.g. clamp-on, number of traverses,
fluid, etc.), a number of preparatory steps have to be taken before actually installing the sensors:
1.Determination of the values for the necessary installation distances based on the conditions
specific to the measuring point. A number of methods are available for determining the values:
– Local operation of the device
– FieldCare (operating program), connect a notebook to the transmitter
– Applicator (software), online on the Endress+Hauser Internet site
2.Mechanical preparation of the clamp-on retainers for the sensors:
– Premount the strapping bands (DN 50 to 200 / 2 to 8") or (DN 250 to 4000 / 10 to 160")
– Fix the welded bolts
3.5Determining the necessary installation distances
The installation distances that have to be maintained depend on:
• The type of sensor: P or W (DN 50 to 4000 / 2 to 160"), P or W (DN 15 to 65 / ½ to 2½")
• Type of mounting:
– Clamp-on with strapping band or welded bolt
– Insertion version, installation in the pipe
• Number of traverses or single-path/dual-path version
3.5.1Installation distances for Prosonic Flow P or W clamp-on
• Make sure that the permitted operating temperature range (-20 to +60 °C / –4 to +140 °F) is not
exceeded at the mounting location. Install the device in a shady location. Avoid direct sunlight.
• Always install the wall-mount housing in such a way that the cable entries are pointing down.
Direct wall mounting
1.Drill the holes ä 17.
2.Remove the cover of the connection compartment (a).
3.Push the two securing screws (b) through the appropriate bores (c) in the housing.
– Securing screws (M6): max. Ø 6.5 mm (0.26")
– Screw head: max. Ø 10.5 mm (0.41")
4.Secure the transmitter housing to the wall as indicated.
5.Screw the cover of the connection compartment (a) firmly onto the housing.
Fig. 10: Direct wall mounting
Endress+Hauser17
A0001130
InstallationProline Prosonic Flow 93
245(9.65)
~110 (~4.33)
210 (8.27)
+0.5 (+0.019)
–0.5(–0.019)
+0.5 (+0.019)
–0.5(–0.019)
mm (inch)
Ø 20…70
(Ø 0.79…2.75)
~~6.1)155 (
mm (inch)
Panel mounting
1.Prepare the opening in the panel ä 18.
2.Slide the housing into the panel cutout from the front.
3.Screw the retainers onto the wall-mount housing.
4.Screw the threaded rods into the retainers and tighten until the housing is solidly seated on the
panel wall. Tighten the counter nuts. No further support is necessary.
Fig. 11: Panel mounting (wall-mount housing)
Pipe mounting
The assembly should be performed by following the instructions on ä 18.
Caution!
"
If a warm pipe is used for installation, make sure that the housing temperature does not exceed the
max. permitted value of +60 °C (+140 °F).
A0001131
Fig. 12: Pipe mounting (wall-mount housing)
18Endress+Hauser
A0001132
Proline Prosonic Flow 93Installation
1
2
a1a
a
+
22
–
23
+
20
–
21
+
24
–
25
+
26
–
27
L1 (L+)N (L-)
A
A
Connecting the power supply
#
!
#
Warning!
When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-specific
supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser
sales office if you have any questions.
Note!
The measuring device does not have an internal power switch. For this reason, assign the measuring
device a switch or power-circuit breaker which can be used to disconnect the power supply line
from the power grid.
Connecting the power supply
Warning!
• Risk of electric shock. Switch off the power supply before opening the device. Do not install or
wire the device while it is connected to the power supply. Failure to comply with this precaution
can result in irreparable damage to the electronics.
• Risk of electric shock. Connect the protective ground to the ground terminal on the housing
before the power supply is applied (not required for galvanically isolated power supply).
• Compare the specifications on the nameplate with the local supply voltage and frequency. The
national regulations governing the installation of electrical equipment also apply.
1.Remove the cover of the connection compartment from the transmitter housing.
2.Route the power supply cable through the cable entries.
3.Wire the power supply cable.
4.Tighten the cable gland.
5.Screw the connection compartment cover back onto the transmitter housing.
Fig. 13: Connecting the power supply; cable cross-section: max. 2.5 mm (14 AWG)
aCable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
a1Ground terminal for protective ground
Switching on the measuring device
1.Perform the post-connection check as specified in the checklist ä 65.
2.Switch on the supply voltage for the device. The device performs internal test functions.
!
Various messages appear on the display.
3.Normal measuring mode commences. Various measured value and/or status variables appear
on the display (HOME position).
Note!
If startup fails, an appropriate error message is displayed, depending on the cause ä 105.
Endress+Hauser19
A0011363
InstallationProline Prosonic Flow 93
Running the "Sensor Installation" Quick Setup menu
!
Note!
• If you are not familiar with the operation of the device ä 66.
• The following section only describes the steps necessary for clamp-on and insertion type of
mounting within the "Sensor Installation" Quick Setup.
Running the Quick Setup for clamp-on type of mounting
1.Enter or select installation-specific values or the values specified here.
2.Read off the installation distances necessary for mounting.
Home position Quick Setup Setup sensor
Language
CH1 Channel
Clamp-on Measurement
Sensor type
1 or 2 Sensor configuration= Number of traverses
Pipe standard
Nominal diameter
Pipe material
Sound velocity pipe
Pipe diameter
Circumference
Wall thickness
Liner Material
Sound Velocity Liner
Liner Thickness
Liquid
Temperature
Sound velocity liquid
Installation
distances for
measurement via
one traverse:
Installation
distances for
measurement via
two traverses:
Position sensor–
Wire length–
Sensor distance
No Other measurement?
No Other channel?
Setup sensor
Subsequent procedure
The sensors can be installed once the installation distances have been determined:
• Prosonic Flow P or W (DN 15 to 65 / ½ to 2½) ä 37
• Prosonic Flow P (DN 50 to 4000 / 2 to 160") ä 37
•Prosonic Flow W ä 41
20Endress+Hauser
Proline Prosonic Flow 93Installation
Running the Quick Setup for insertion type of mounting
1.Enter or select installation-specific values or the values specified here.
2.Read off the installation distances necessary for mounting.
Home position Quick Setup Setup sensor
Language
CH1 Channel
Insertion Measurement
Sensor type
1 or 2 Sensor configuration= Number of paths
Pipe standard
Nominal diameter
Pipe diameter
Circumference
Wall thickness
Liner Material
Sound Velocity Liner
Liner Thickness
Installation
distances for
measurement via
one path:
Installation
distances for
measurement via
two paths:
Sensor distance
Arc length–
Path length–
No Other measurement?
No Other channel?
Setup sensor
Subsequent procedure
The sensors can be installed once the installation distances have been determined:
•Prosonic Flow W ä 45
Endress+Hauser21
InstallationProline Prosonic Flow 93
a
b
c
c
90 (3.54)
35 (1.38)
192 (7.56)
81.5(3.2)
mm (inch)
3.6.2Determining installation distances via FieldCare
FieldCare is Endress+Hauser’s FDT-based plant asset management tool and allows the configuration
and diagnosis of intelligent field devices. The Proline flowmeters are accessed via a service interface
or via the service interface FXA193.
FieldCare and the FXA193 service interface can be ordered as accessories ä 101.
Perform the following steps to determine the installation distances:
1.Mount the wall-mount housing
2.Connecting the power supply
3.Connecting the PC to the plant asset management tool
4.Switch on the measuring device.
5.Read off the installation distances via FieldCare.
Installing the wall-mount transmitter housing
There are various ways of installing the wall-mount housing:
• Direct wall mounting
Panel mounting (with separate mounting kit, accessories) ä 101
Pipe mounting (with separate mounting kit, accessories) ä 101
Caution!
"
• Make sure that the permitted operating temperature range
(-20 to +60 °C / –4 to +140 °F) is not exceeded at the mounting location. Install the device in a
shady location. Avoid direct sunlight.
• Always install the wall-mount housing in such a way that the cable entries are pointing down.
Direct wall mounting
1.Drill the holes ä 22.
2.Remove the cover of the connection compartment (a).
3.Push the two securing screws (b) through the appropriate bores (c) in the housing.
– Securing screws (M6): max. Ø 6.5 mm (0.26")
– Screw head: max. Ø 10.5 mm (0.41")
4.Secure the transmitter housing to the wall as indicated.
5.Screw the cover of the connection compartment (a) firmly onto the housing.
22Endress+Hauser
Fig. 14: Direct wall mounting
A0001130
Proline Prosonic Flow 93Installation
245(9.65)
~110 (~4.33)
210 (8.27)
+0.5 (+0.019)
–0.5(–0.019)
+0.5 (+0.019)
–0.5(–0.019)
mm (inch)
Ø 20…70
(Ø 0.79…2.75)
~~6.1)155 (
mm (inch)
Panel mounting
1.Prepare the opening in the panel ä 23.
2.Slide the housing into the panel cutout from the front.
3.Screw the retainers onto the wall-mount housing.
4.Screw the threaded rods into the retainers and tighten until the housing is solidly seated on the
panel wall. Tighten the counter nuts. No further support is necessary.
Fig. 15: Panel mounting (wall-mount housing)
Pipe mounting
The assembly should be performed by following the instructions on ä 23.
Caution!
"
If a warm pipe is used for installation, make sure that the housing temperature does not exceed the
max. permitted value of +60 °C (+140 °F).
A0001131
A0001132
Fig. 16: Pipe mounting (wall-mount housing)
Endress+Hauser23
InstallationProline Prosonic Flow 93
1
2
a1a
a
+
22
–
23
+
20
–
21
+
24
–
25
+
26
–
27
L1 (L+)N (L-)
A
A
Connecting the power supply
#
!
#
Warning!
When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-specific
supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser
sales office if you have any questions.
Note!
The measuring device does not have an internal power switch. For this reason, assign the measuring
device a switch or power-circuit breaker which can be used to disconnect the power supply line
from the power grid.
Connecting the power supply
Warning!
• Risk of electric shock. Switch off the power supply before opening the device. Do not install or
wire the device while it is connected to the power supply. Failure to comply with this precaution
can result in irreparable damage to the electronics.
• Risk of electric shock. Connect the protective ground to the ground terminal on the housing
before the power supply is applied (not required for galvanically isolated power supply).
• Compare the specifications on the nameplate with the local supply voltage and frequency. The
national regulations governing the installation of electrical equipment also apply.
1.Remove the cover of the connection compartment from the transmitter housing.
2.Route the power supply cable through the cable entries.
3.Wire the power supply cable.
4.Tighten the cable gland.
Fig. 17: Connecting the power supply; cable cross-section: max. 2.5 mm (14 AWG)
aCable for power supply: 85 to 260 V AC, 20 to 55 V AC, 16 to 62 V DC
Terminal No. 1: L1 for AC, L+ for DC
Terminal No. 2: N for AC, L- for DC
a1Ground terminal for protective ground
24Endress+Hauser
A0011363
Proline Prosonic Flow 93Installation
1
2
a
+
22
–
23
+
20
–
21
+
24
–
25
+
26
–
27
A
A
Connecting the PC to the plant asset management tool
A personal computer is connected to the FieldCare plant asset management tool via the service
interface FXA 193. The service interface FXA 193 is connected to the service connector of the
transmitter.
A0011365
Fig. 18: Connecting a PC with the FieldCare operating software
aService adapter for connecting service interface FXA193
!
!
Switching on the measuring device
1.Perform the post-connection check as specified in the checklist ä 65.
2.Switch on the supply voltage for the device. The device performs internal test functions.
Various messages appear on the display.
3.Normal measuring mode commences. Various measured value and/or status variables appear
on the display (HOME position).
Note!
If startup fails, an appropriate error message is displayed, depending on the cause ä 105.
Reading off the installation distances via FieldCare
Note!
The following section only illustrates the functions necessary for clamp-on and insertion type of
mounting.
Reading off installation distances via FieldCare for clamp-on type of mounting
1.Enter or select installation-specific values or the values specified here.
2.Read off the installation distances necessary for mounting.
Basic function
Sensor data K1/K2Sensor parameter
Clamp-on Measurement
Sensor type
1 or 2 Sensor configuration= Number of traverses
Endress+Hauser25
InstallationProline Prosonic Flow 93
Basic function
Process parameter K1/K2Pipe data
Pipe standard
Nominal diameter
Pipe material
Sound velocity pipe
Circumference
Pipe diameter
Wall thickness
Liner material
Basic function
Process parameter K1/K2Liquid data
Liquid
Temperature
Sound velocity liquid
Basic function
Process parameter K1/K2Sensor parameter
Position sensor–
Wire length–
Sensor distance
Installation
distances for
measurement
via one traverse:
Installation
distances for
measurement via
two traverses:
Subsequent procedure
The sensors can be installed once the installation distances have been determined:
• Prosonic Flow P or W (DN 15 to 65 / ½ to 2½") ä 35
• Prosonic Flow P (DN 50 to 4000 / 2 to 160") ä 37
• Prosonic Flow W (Clamp-on) ä 41
26Endress+Hauser
Proline Prosonic Flow 93Installation
Reading off installation distances via FieldCare for insertion type of mounting
1.Enter or select installation-specific values or the values specified here.
2.Read off the installation distances necessary for mounting.
Basic function
Sensor data K1/K2Sensor parameter
Insertion Measurement
Sensor type
Single-path or dual-path Sensor configuration= Number of paths
Basic function
Process parameter K1/K2Pipe data
Pipe standard
Nominal diameter
Circumference
Pipe diameter
Wall thickness
Basic function
Process parameter K1/K2Sensor parameter
Sensor distance
Arc length–
Path length–
Installation
distances for
measurement
via one traverse:
Installation
distances for
measurement via
two traverses:
Subsequent procedure
The sensors can be installed once the installation distances have been determined:
•Prosonic Flow W ä 45.
Endress+Hauser27
InstallationProline Prosonic Flow 93
3.6.3Determining installation distances via Applicator
Applicator is a software application for selecting and planning flowmeters. The installation distances
required for installation can be determined without having to commision the transmitter
beforehand.
Applicator is available:
• On a CD-ROM for installation on a local PC ä 104.
• Via the Internet for direct online entry www.endress.com select country.
On the Internet site, select Instruments Flow Tooling Applicator. In the "Applicator
Sizing Flow" field, select the "Start Applicator Sizing Flow online" link.
Determining installation distances for clamp-on, measuring via one traverse
Determine the installation distances required via Applicator:
• Select the fluid.
• Select the device (e.g. 93P Clamp-on).
• Enter or select measuring point-specific values.
• Select the number of traverses: 1
• Read off the necessary installation distances:
– Wire length: __________
– Sensor distance: __________
Subsequent procedure
The sensors can be installed once the installation distances have been determined:
• Prosonic Flow P (DN 50 to 4000 / 2 to 160") ä 37
•Prosonic Flow W ä 41.
Determining installation distances for clamp-on, measuring via two traverses
Determine the installation distances required via Applicator:
• Select the fluid.
• Select the device (e.g. 93P Clamp-on).
• Enter or select measuring point-specific values.
• Select the number of traverses: 2
• Read off the necessary installation distances:
– Sensor position: __________
– Sensor distance: __________
Subsequent procedure
The sensors can be installed once the installation distances have been determined:
• Prosonic Flow P or W (DN 15 to 65 / ½ to 2½") ä 39
• Prosonic Flow P (DN 50 to 4000 / 2 to 160") ä 39
•Prosonic Flow W ä 43.
Determining installation distances for insertion version, single-path measurement
Determine the installation distances required via Applicator:
• Select the fluid.
• Select the device (e.g. 93W Insert 1Ch).
• Enter or select measuring point-specific values.
• Read off the necessary installation distance:
– Sensor distance: __________
Subsequent procedure
The sensors can be installed once the installation distances have been determined:
•Prosonic Flow W ä 46.
28Endress+Hauser
Proline Prosonic Flow 93Installation
Determining installation distances for insertion version, dual-path measurement
Determine the installation distances required via Applicator:
• Select the fluid.
• Select the device (e.g. 93W Insert 2Ch).
• Enter or select measuring point-specific values.
• Read off the necessary installation distances:
– Sensor distance: __________
– Arc length: __________
Subsequent procedure
The sensors can be installed once the installation distances have been determined:
•Prosonic Flow W ä 41.
Endress+Hauser29
InstallationProline Prosonic Flow 93
A
3.7Mechanical preparation
The way in which the sensors are secured differs on account of the pipe nominal diameter and the
sensor type. Depending on the type of sensor, users also have the option of securing the sensors with
strapping bands or screws such that they can be later removed, or permanently fixing the sensors in
place with welded bolts or welded retainers.
Overview of possible ways to secure the various sensors:
3.7.1Mounting the sensor holder with U-shaped screws
For mounting on a pipe with a nominal diameter of DN 32 (1¼")
For sensors: Prosonic Flow 93W or P (DN 15 to 65 / ½ to 2½")
Procedure
1.Disconnect the sensor from the sensor holder.
2.Position the sensor holder on the pipe.
3.Put the U-shaped screws through the sensor holder and slightly lubricate the thread.
!
4.Screw nuts onto the U-shaped screws.
5.Set the holder to the exact position and tighten the nuts evenly.
Warning!
#
Risk of damaging plastic or glass pipes if the nuts of the U-shaped screws are tightened too
much! The use of a metal half-shell is recommended (on the opposite side of the sensor) when
working with plastic or glass pipes.
Note!
The visible pipe surface "A" must be smooth to ensure good accustic contact.
Fig. 19: Mounting the Prosonic Flow P or W sensor holder (DN 15 to 65 / ½ to 2½") with U-shaped screws
A0011XXXX
30Endress+Hauser
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