Endress+Hauser Proline Prosonic Flow 93C Specifications

Technical Information
Proline Prosonic Flow 93C
Ultrasonic flow measuring system Volume flow measurement for standard applications with drinking water, wastewater and process water

Applications

• Suitable for pipe diameters from DN 300 to 2000 (12 to 80")
• Available with drinking water approvals
• Interface for easy integration into all common distributed control systems: –HART –PROFIBUS DP/PA – FOUNDATION Fieldbus

Features and benefits

The Prosonic Flow C Inline is a dual path system and has two pairs of insertion sensors. The flow measurement is bidirectional and causes no pressure loss. In addition, the system provides:
• High accuracy
• Traceable calibration
• Short inlet run requirements
• Removal and replacement of sensor elements without process shutdown
• IP 68 rating
• Remote configuration using Endress+Hauser's FieldCare Software
TI108D/06/en/07.10 71115163

Table of contents

Proline Prosonic Flow 93C
Function and system design. . . . . . . . . . . . . . . . . . . . . 3
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Switching output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Low flow cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical connection, measuring unit . . . . . . . . . . . . . . . . . . . . . . 7
Electrical connection, terminal assignment . . . . . . . . . . . . . . . . . . 8
Connecting the connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . 8
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connecting cable (sensor/transmitter) . . . . . . . . . . . . . . . . . . . . . 9
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Language group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Certificates and approvals . . . . . . . . . . . . . . . . . . . . . 19
CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
C-Tick mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PROFIBUS DP/PA certification . . . . . . . . . . . . . . . . . . . . . . . . . 19
FOUNDATION Fieldbus certification . . . . . . . . . . . . . . . . . . . . . 19
Other standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . 19
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Device-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Measuring principle-specific accessories . . . . . . . . . . . . . . . . . . . 20
Communication-specific accessories . . . . . . . . . . . . . . . . . . . . . . 20
Service-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . 22
Performance characteristics. . . . . . . . . . . . . . . . . . . . 10
Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operating conditions: installation . . . . . . . . . . . . . . . 11
Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Inlet and outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Operating conditions: environment . . . . . . . . . . . . . . 13
Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Shock and vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . 13
Operating conditions: process . . . . . . . . . . . . . . . . . . 13
Medium temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Medium pressure range (nominal pressure) . . . . . . . . . . . . . . . . . 13
Pressure loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 14
Design, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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Proline Prosonic Flow 93C
b
a
Q
t
a
t
b

Function and system design

Measuring principle The measuring system operates on the principle of transit time difference. In this measurement method,

acoustic (ultrasonic) signals are transmitted between two sensors. The signals are sent in both directions, i.e. the sensor in question works as both a sound transmitter and a sound receiver.
As the propagation velocity of the waves is less when the waves travel against the direction of flow than along the direction of flow, a transit time difference occurs. This transit time difference is directly proportional to the flow velocity.
Principle of the transit time difference measurement method
Q = v · A
aSensor bSensor Q Volume flow v Flow velocity (v & t ) t Transit time difference (t = t A Pipe cross-sectional area
– tb)
a
The measuring system calculates the volume flow of the fluid from the measured transit time difference and the pipe cross-sectional area. In addition to measuring the transit time difference, the system simultaneously measures the sound velocity of the fluid. This additional measured variable can be used to distinguish different fluids or as a measure of product quality.
The measuring device can be configured onsite to suit the specific application using Quick Setup menus.

Measuring system The measuring system consists of one transmitter and four sensors.

The transmitter is used both to control the sensors and to prepare, process and evaluate the measuring signals, and to convert the signals to a desired output variable.
The sensors work as sound transmitters and sound receivers.
A0005961
Endress+Hauser 3

Transmitter

123456
Prosonic Flow 93 wall-mount housing
For mounting in non-hazardous zone

Sensor

Proline Prosonic Flow 93C
A0009629
Prosonic Flow C Inline
A0009681
The Prosonic Flow C Inline sensor consists of a measuring pipe which is integrated into the pipe system of the application by means of process flanges.
The Prosonic Flow C Inline is a dual path system and has two pairs of insertion sensors.
The Prosonic Flow C Inline sensor is available with two different internal coatings depending on the application:
• for drinking water: epoxy coating with approval for drinking water
• for wastewater: epoxy coating for wastewater
The active part of the sensor can be replaced without interrupting the process.
A0008753
1Sensor connector 2Sensor neck 3O-ring 4 Sensor element 5Sensor holer 6 Sensor support in measuring pipe Prosonic Flow C
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Proline Prosonic Flow 93C

Input

Measured variable Flow velocity (transit time difference proportional to flow velocity)

Measuring range Typically v = 0 to 10 m/s (0 to 33 ft/s)

Operable flow range Over 150 : 1

Input signal Status input (auxiliary input)

U = 3 to 30 V DC, R
Configurable for: totalizer(s) reset, measured-value suppression, error-message reset
= 5 k, galvanically isolated
i

Output

Output signal Current output

• Galvanically isolated
• Active/passive selectable – Active: 0/4 to 20 mA, R – Passive: 4 to 20 mA, max. 30 V DC, Ri 150
• Time constant selectable (0.01 to 100 s)
• Full scale value adjustable
• Temperature coefficient: typ. 0.005 % o.r./°C (o.r. = of reading)
• Resolution: 0.5 μA

Pulse/frequency output

• Galvanically isolated
• Active/passive selectable – Active: 24 V DC, 25 mA (max. 250 mA during 20 ms), R – Passive: open collector, 30 V DC, 250 mA
• Time constant selectable (0.05 to 100 s)
• Frequency output – End frequency: 2 to 10000 Hz (f – End frequency for EEx ia 2 to 5000 Hz – On/off ratio 1:1, pulse width max. 10 s
• Pulse output – Pulse value and pulse polarity selectable – Max. pulse width adjustable (0.05 to 2000 ms) – As of a frequency of 1 / (2 × pulse width), the on/off ratio is 1:1
< 700 (for HART: RL 250 )
L
= 12500 Hz)
max
> 100
L

PROFIBUS DP interface

• PROFIBUS DP in accordance with EN 50170 Volume 2
• Profile version 3.0
• Data transmission rate: 9.6 kBaud to 12 MBaud
• Automatic data transmission rate recognition
• Signal encoding = NRZ Code
• Function blocks: 8 × Analog input (AI), 3 × Totalizer
• Output data: volume flow channel 1 or channel 2, sound velocity channel 1 or channel 2, flow velocity channel 1 or channel 2, average volume flow, average sound velocity, average flow velocity, volume flow sum, volume flow difference, totalizer 1 to 3
• Input data: positive zero return (ON/OFF), zero point adjustment, measuring mode, totalizer control
• Bus address adjustable via miniature switches or local display (optional) at the measuring device
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Proline Prosonic Flow 93C

PROFIBUS PA interface

• PROFIBUS PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP)
• Galvanically isolated
• Data transmission rate, supported baudrate: 31.25 kBit/s
• Current consumption = 11 mA
• Error current FDE (fault disconnection electronic) = 0 mA
• Signal encoding = Manchester II
• Function blocks: 8 × Analog Input (AI), 3 × Totalizer
• Output data: volume flow channel 1 or channel 2, sound velocity channel 1 or channel 2, flow velocity channel 1 or channel 2, average volume flow, average sound velocity, average flow velocity, volume flow sum, volume flow difference, totalizer 1 to 3
• Input data: positive zero return (ON/OFF), operation control, totalizer control, zero point adjustment control, display value
• Bus address can be set via DIP switch on device

FOUNDATION Fieldbus interface

• FOUNDATION Fieldbus H1, IEC 61158-2
• Galvanically isolated
• Data transmission rate, supported baudrate: 31.25 kBit/s
• Current consumption = 12 mA
• Error current FDE (fault disconnection electronic) = 0 mA
• Signal encoding = Manchester II
• Function blocks: 8 × Analog Input (AI), 1 × Discrete Output, 1 × PID
• Output data: volume flow channel 1 or channel 2, sound velocity channel 1 or channel 2, flow velocity channel 1 or channel 2, signal strength channel 1 or 2, average volume flow, average sound velocity, average flow velocity, volume flow sum, difference, volume flow, totalizer 1 to 3
• Input data: positive zero return (ON/OFF), reset totalizer, zero point adjustment control
• Link master function (LAS) is supported

Signal on alarm • Current output failsafe mode selectable

• Pulse/frequency output failsafe mode selectable
• Relay output "deenergized" in the event of a fault or if the power supply fails

Load See "Output signal"

Switching output Relay output

• NC or NO contact available Factory setting: relay 1 = NO contact, relay 2 = NC contact
• Max. 30 V / 0.5 A AC; 60 V / 0.1 A DC
• Galvanically isolated
• Configurable for: error messages, flow direction, limit values

Low flow cutoff Switch points for low flow are selectable

Galvanic isolation All circuits for inputs, outputs, and power supply are galvanically isolated from each other.

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Proline Prosonic Flow 93C
HART*
PROFIBUS DP**
27 25 23 21
2 1
26 24 22 20
L1 (L+)
N (L-)
– – –
+ + +
PROFIBUS PA*
FOUNDATION Fieldbus*
PA(–)/FF(–)
27 25 23 21
2 1
26 24 22 20
L1 (L+)
N (L-)
– – –
+ + +
A (RxD/TxD-N)
B (RxD/TxD-P)
PA(+)/FF(+)
d
c
e
b
–27
–25 –23 –21
+26 +24 +22 +20
N (L-) 2 L1 (L+)1
25 23 21
2 1
24 22 20
L1 (L+)
N (L-)
– – –
+ + +
27 26
A (RxD/TxD-N) B (RxD/TxD-P)
d
c
e
b
d
c
e
b
g
d
c
e
b
g
PROFIBUS DP*
f f
f f
a
A
(d)
b
d/(g)

Electrical connection, measuring unit

Power supply

Connecting the transmitter, cable cross-section max. 2.5 mm2 (14 AWG)
A View A (wall-mount housing)
*) fixed communication boards **) flexible communication boards a Connection compartment cover b Cable for power supply: 85 to 260 V AC / 20 to 55 V AC / 16 to 62 V DC
c Ground terminal for protective conductor d Signal cable: see terminal assignment ä 8
- Terminal No. 1: L1 for AC, L+ for DC
- Terminal No. 2: N for AC, L– for DC
Fieldbus cable:
- Terminal No. 26: DP (B) / PA (+) / FF (+) with polarity protection
- Terminal No. 27: DP (A) / PA (–) / FF (–) with polarity protection e Ground terminal for signal cable shield / Fieldbus cable f Service adapter for connecting service interface FXA193 (Fieldcheck, FieldCare) g Signal cable: see terminal assignment ä 8
Cable for external termination (only for PROFIBUS DP with fixed assignment communication board):
- Terminal No. 24: +5 V
- Terminal No. 25: DGNDA
A0013924
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Proline Prosonic Flow 93C
A
1
A
32
4

Electrical connection, terminal assignment

The inputs and outputs on the communication board can be either permanently assigned or variable, depending on the version ordered (see table). Replacements for modules which are defective or which have to be replaced can be ordered as accessories.
Order variant Terminal No. (inputs/outputs)
20 (+) / 21 (–) 22 (+) / 23 (–) 24 (+) / 25 (–) 26 (+) / 27 (–)
Fixed communication boards (fixed assignment)
93***-***********A Frequency output Current output HART
93***-***********B Relay output 2 Relay output 1 Frequency output Current output HART
93***-***********H PROFIBUS PA
93***-***********J PROFIBUS DP
93***-***********K FOUNDATION Fieldbus
Flexible communication boards
93***-***********C Relay output 2 Relay output 1 Frequency output Current output HART
93***-***********D Status input Relay output Frequency output Current output HART
93***-***********L Status input Relay output 2 Relay output 1 Current output HART
93***-***********M Status input Frequency output Frequency output Current output HART
93***-***********P Current output Frequency output Status input PROFIBUS DP
93***-***********V Relay output 2 Relay output 1 Status input PROFIBUS DP
93***-***********W Relay output Current output Current output Current output HART
93***-***********2 Relay output Current output Frequency output Current output HART
Ground terminal ä 7

Connecting the connecting cable

Connecting the wall-mount housing

A0011390
Connecting the connecting cable, wall-mount housing
1Channel 1 upstream 2Channel 1 downstream 3 Channel 2 upstream (only available when ordered) 4 Channel 2 downstream (only available when ordered)
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