Endress+Hauser D 400 Operating Manual

KA01112D/06/EN/05.15 71301388
Products Solutions Services
Brief Operating Instructions
Proline Promag D 400
Electromagnetic flowmeter
These Instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device.
Detailed information about the device can be found in the Operating Instructions and the other documentation:
• On the CD-ROM supplied (not included in the delivery for all device versions).
• Available for all device versions via: – Internet: www.endress.com/deviceviewer – Smart phone/tablet: Endress+Hauser Operations App
TAG No.: XXX000
Ser. No.: X000X000000
Order code 00X00-XXXX0XX0XXX
www.endress.com/deviceviewer Endress+Hauser Operations App
Serial number
Proline Promag D 400
2 Endress+Hauser
A0023555
Proline Promag D 400 Table of contents

Table of contents

1 Document information ........................................................... 4
1.1 Symbols used ........................................................................ 4
2 Basic safety instructions ......................................................... 5
2.1 Requirements for the personnel ........................................................... 5
2.2 Designated use ....................................................................... 6
2.3 Workplace safety ...................................................................... 7
2.4 Operational safety ..................................................................... 7
2.5 Product safety ........................................................................ 7
2.6 IT security ........................................................................... 7
3 Product description .............................................................. 7
4 Incoming acceptance and product identification .................................. 8
4.1 Incoming acceptance ................................................................... 8
4.2 Product identification .................................................................. 9
5 Storage and transport ........................................................... 10
5.1 Storage conditions .................................................................... 10
5.2 Transporting the product ............................................................... 10
6 Installation ..................................................................... 12
6.1 Installation conditions ................................................................. 12
6.2 Mounting the measuring device .......................................................... 16
6.3 Post-installation check ................................................................. 24
7 Electrical connection ............................................................ 26
7.1 Connection conditions ................................................................. 26
7.2 Connecting the measuring device ......................................................... 33
7.3 Hardware settings .................................................................... 39
7.4 Ensuring the degree of protection ........................................................ 42
7.5 Post-connection check ................................................................. 42
8 Operation options .............................................................. 43
8.1 Structure and function of the operating menu ................................................ 43
8.2 Access to the operating menu via the local display ............................................ 44
8.3 Access to the operating menu via the Web browser ............................................ 48
8.4 Access to the operating menu via the operating tool ........................................... 51
9 System integration .............................................................. 52
9.1 Cyclic data transmission ............................................................... 52
10 Commissioning ................................................................. 56
10.1 Function check ...................................................................... 56
10.2 Switching on the measuring device ........................................................ 56
10.3 Configuring the device address via software ................................................. 56
10.4 Setting the operating language .......................................................... 57
10.5 Configuring the measuring device ........................................................ 57
10.6 Protecting settings from unauthorized access ................................................ 58
11 Diagnostic information ......................................................... 58
Endress+Hauser 3
Document information Proline Promag D 400
DANGER
WARNING
CAUTION
NOTICE

1 Document information

1.1 Symbols used

1.1.1 Safety symbols

Symbol Meaning
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
NOTE!
This symbol contains information on procedures and other facts which do not result in personal injury.

1.1.2 Electrical symbols

Symbol Meaning Symbol Meaning
Direct current Alternating current
Direct current and alternating current Ground connection
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.
Equipotential connection
A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice.

1.1.3 Tool symbols

Symbol Meaning Symbol Meaning
Torx screwdriver Flat blade screwdriver
Phillips head screwdriver Allen key
Open-ended wrench
4 Endress+Hauser
Proline Promag D 400 Basic safety instructions
,…,
,…,
-
.

1.1.4 Symbols for certain types of information

Symbol Meaning Symbol Meaning
Permitted
Procedures, processes or actions that are permitted.
Forbidden
Procedures, processes or actions that are forbidden.
Reference to documentation Reference to page
Preferred
Procedures, processes or actions that are preferred.
Tip
Indicates additional information.
Reference to graphic
Result of a sequence of actions Visual inspection
Series of steps

1.1.5 Symbols in graphics

Symbol Meaning Symbol Meaning
1, 2, 3,... Item numbers
A, B, C, ... Views A-A, B-B, C-C, ... Sections
Hazardous area
Flow direction
Series of steps
Safe area (non-hazardous area)

2 Basic safety instructions

2.1 Requirements for the personnel

The personnel must fulfill the following requirements for its tasks:
Trained, qualified specialists must have a relevant qualification for this specific function
and task Are authorized by the plant owner/operator
Are familiar with federal/national regulations
Before beginning work, the specialist staff must have read and understood the instructions
in the Operating Instructions and supplementary documentation as well as in the certificates (depending on the application) Following instructions and basic conditions
Endress+Hauser 5
Basic safety instructions Proline Promag D 400

2.2 Designated use

Application and media
The measuring device described in these Instructions is intended only for flow measurement of liquids with a minimum conductivity of 5 μS/cm.
Depending on the version ordered, the measuring device can also measure potentially explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or in applications where there is an increased risk due to process pressure, are labeled accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation time:
Only use the measuring device in full compliance with the data on the nameplate and the
general conditions listed in the Operating Instructions and supplementary documentation. Based on the nameplate, check whether the ordered device is permitted for the intended
use in the hazardous area (e.g. explosion protection, pressure vessel safety). Use the measuring device only for media against which the process-wetted materials are
adequately resistant. If the measuring device is not operated at atmospheric temperature, compliance with the
relevant basic conditions specified in the associated device documentation is absolutely essential.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage caused by improper or non-designated use.
WARNING
L
Danger of breakage of the sensor due to corrosive or abrasive fluids!
Verify the compatibility of the process fluid with the sensor material.
Ensure the resistance of all fluid-wetted materials in the process.
Observe the specified pressure and temperature range.
Verification for borderline cases:
For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in
verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.
Residual risks
The external surface temperature of the housing can increase by max. 10 K due to the power consumption of the electronic components. Hot process fluids passing through the measuring device will further increase the surface temperature of the housing. The surface of the sensor, in particular, can reach temperatures which are close to the fluid temperature.
Possible burn hazard due to fluid temperatures!
For elevated fluid temperature, ensure protection against contact to prevent burns.
6 Endress+Hauser
Proline Promag D 400 Product description

2.3 Workplace safety

For work on and with the device:
Wear the required personal protective equipment according to federal/national
regulations.
For welding work on the piping:
Do not ground the welding unit via the measuring device.
If working on and with the device with wet hands:
It is recommended to wear gloves on account of the higher risk of electric shock.

2.4 Operational safety

Risk of injury.
Operate the device in proper technical condition and fail-safe condition only.
The operator is responsible for interference-free operation of the device.
Environmental requirements
If a plastic transmitter housing is permanently exposed to certain steam and air mixtures, this can damage the housing.
If you are unsure, please contact your Endress+Hauser Sales Center for clarification.
If used in an approval-related area, observe the information on the nameplate.

2.5 Product safety

This measuring device is designed in accordance with good engineering practice to meet state­of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EC directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.

2.6 IT security

We only provide a warranty if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves.

3 Product description

The device consists of a transmitter and a sensor.
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Incoming acceptance and product identification Proline Promag D 400
1 +
2
1 +
2
Two device versions are available:
• Compact version - the transmitter and sensor form a mechanical unit.
• Remote version – the transmitter and sensor are mounted separately from one another. For detailed information on the product description, see the Operating Instructions for
the device.

4 Incoming acceptance and product identification

4.1 Incoming acceptance

Are the order codes on the delivery note (1) and the product sticker (2) identical?
Are the goods undamaged?
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Proline Promag D 400 Incoming acceptance and product identification
Order code:
Ext. ord. cd.:
Ser. no.:
Order code:
Ext. ord. cd.:
Ser. no.:
1
2
3
4
Do the nameplate data match the ordering information on the delivery note?
Is the CD-ROM with the Technical Documentation (depends on device version) and documents present?
• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
• Depending on the device version, the CD-ROM might not be part of the delivery! The Technical Documentation is available via the Internet or via the Endress+Hauser Operations App.

4.2 Product identification

The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All information about the measuring device is displayed.
• Enter the serial number from the nameplates into the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser Operations App: all the information for the measuring device is displayed.
A0021952
 1 Example of a nameplate
1 Order code 2 Serial number (Ser. no.) 3 Extended order code (Ext. ord. cd.) 4 2-D matrix code (QR code)
For detailed information on the breakdown of the specifications on the nameplate, see the Operating Instructions for the device .
Endress+Hauser 9
Storage and transport Proline Promag D 400

5 Storage and transport

5.1 Storage conditions

Observe the following notes for storage:
• Store in original packaging.
• Do not remove protective covers or protective caps installed on process connections.
• Protect from direct sunlight.
• Select a storage location where moisture cannot collect in the measuring device.
• Store in a dry and dust-free place.
• Do not store outdoors.
• Storage temperature→  12

5.2 Transporting the product

Transport the measuring device to the measuring point in the original packaging.
A0015604
Do not remove protective covers or caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.

5.2.1 Measuring devices without lifting lugs

WARNING
L
Center of gravity of the measuring device is higher than the suspension points of the webbing slings.
Risk of injury if the measuring device slips.
Secure the measuring device against slipping or turning.
Observe the weight specified on the packaging (stick-on label).
10 Endress+Hauser
Proline Promag D 400 Storage and transport
A0015606

5.2.2 Measuring devices with lifting lugs

CAUTION
L
Special transportation instructions for devices with lifting lugs
Only use the lifting lugs fitted on the device or flanges to transport the device.
The device must always be secured at two lifting lugs at least.

5.2.3 Transporting with a fork lift

If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise or at both sides using a forklift.
CAUTION
L
Risk of damaging the magnetic coil
If transporting by forklift, do not lift the sensor by the metal casing.
This would buckle the casing and damage the internal magnetic coils.
A0023726
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Installation Proline Promag D 400
h
h
2
1

6 Installation

6.1 Installation conditions

6.1.1 Mounting position

Mounting location
A0023343
h ≥ 2 × DN
Installation in down pipes
Install a siphon with a vent valve downstream of the sensor in down pipes whose length h ≥ 5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of damage to the measuring tube. This measure also prevents the system losing prime.
A0017064
 2 Installation in a down pipe
1 Vent valve 2 Pipe siphon h Length of down pipe
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Proline Promag D 400 Installation
³ 5 × DN
³ 2 × DN
Installation in partially filled pipes
A partially filled pipe with a gradient necessitates a drain-type configuration.
A0017063
Orientation
The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction.
An optimum orientation position helps avoid gas and air accumulations and deposits in the measuring tube.
Vertical
A0015591
Optimum for self-emptying pipe systems.
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Installation Proline Promag D 400
1 1
5 × DN
2 × DN
Horizontal
A0017195
1 Measuring electrodes for signal detection
The measuring electrode plane must be horizontal. This prevents brief insulation of the two measuring electrodes by entrained air bubbles.
Inlet and outlet runs
For the dimensions and installation lengths of the device, see the "Technical Information" document, "Mechanical construction" section

6.1.2 Requirements from environment and process

Ambient temperature range
For detailed information on the ambient temperature range, see the Operating Instructions for the device.
If operating outdoors:
• Install the measuring device in a shady location.
• Avoid direct sunlight, particularly in warm climatic regions.
• Avoid direct exposure to weather conditions.
• Protect the display against impact.
• Protect the display from abrasion by sand in desert areas. A display protector can be ordered from Endress+Hauser: "Accessories" section
14 Endress+Hauser
A0016275
Proline Promag D 400 Installation
L
System pressure
A0015594
Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps are used.
Vibrations
It is recommended to mount the sensor and transmitter separately.
A0016266
 3 Measures to avoid device vibrations (L > 10 m (33 ft))
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Installation Proline Promag D 400
100
10
0.5
d / D
[mbar]
0.6 0.7 0.8 0.9
1 m/s
2 m/s
3 m/s
4 m/s
5 m/s
6 m/s
7 m/s
8 m/s
1
D
d
max. 8°
Adapters
A0016359

6.1.3 Special mounting instructions

Display protection
To ensure that the optional display protection can be easily opened, maintain the following
minimum head clearance: 350 mm (13.8 in)

6.2 Mounting the measuring device

6.2.1 Required tools

For transmitter
• Torque wrench
• For wall mounting:
Open-ended wrench for hexagonal screw max. M5
• For pipe mounting:
– Open-ended wrench AF 8 – Phillips head screwdriver PH 2
• For turning the transmitter housing (compact version):
– Phillips head screwdriver PH 2 – Torx screwdriver TX 20 – Open-ended wrench AF 7
16 Endress+Hauser
Proline Promag D 400 Installation
5
1
2
3
4
For sensor
For flanges and other process connections:
• Screws, nuts, seals etc. are not included in the scope of supply and must be provided by the customer.
• Appropriate mounting tools

6.2.2 Preparing the measuring device

1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.

6.2.3 Mounting the sensor

Mounting kit
The sensor is installed between the pipe flanges using a mounting kit. The device is centered using the recesses on the sensor. Centering sleeves are also provided depending on the flange standard or the diameter of the pitch circle.
A mounting kit – consisting of mounting bolts, seals, nuts and washers – can be ordered separately (see "Accessories" section ).
A0018060
 4 Mounting the sensor
1 Nut 2 Washer 3 Mounting bolts 4 Centering sleeve 5 Seal
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Installation Proline Promag D 400
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2 2
3
3
3
3
3
3
3
3
1
1
1
1
1
1
Arranging the mounting bolts and centering sleeves
The device is centered using recesses on the sensor. The arrangement of the mounting bolts and the use of the centering sleeves supplied depend on the nominal diameter, the flange standard and the diameter of the pitch circle.
Nominal diameter Process connection
[mm] [in]5 EN 1092-1 (DIN 2501) ASME B16.5 JIS B2220
25…40 1…1 ½
50 2
65 2 ½
80 3
A0010896 A0010824
A0010897 A0010825 A0010825
A0012170
A0010898 A0010827 A0010826
A0010896
A0012171
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