Endress Hauser D 200 Operating Instructions

BA01685D/06/EN/02.20

71483611

2020-06-01

Valid as of version 01.03.zz (Device firmware)

Products	Solutions	Services

Operating Instructions

Proline Prowirl D 200

HART

Vortex flowmeter

Proline Prowirl D 200 HART

•Make sure the document is stored in a safe place such that it is always available when working on or with the device.

•To avoid danger to individuals or the facility, read the "Basic safety instructions" section carefully, as well as all other safety instructions in the document that are specific to working procedures.

•The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser Sales Center will supply you with current information and updates to these instructions.

2	Endress+Hauser

Proline Prowirl D 200 HART	Table of contents

Table of contents

1	About this document . . . . . . . . . . . . . . . .		6
1.1	Document function . . . . . . . . . . . . . . . . . . . . .		6
1.2	Symbols	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6
	1.2.1	Safety symbols . . . . . . . . . . . . . . . . . .	6
	1.2.2	Electrical symbols . . . . . . . . . . . . . . . .	6
	1.2.3	Communication symbols . . . . . . . . . . .	6
	1.2.4	Tool symbols . . . . . . . . . . . . . . . . . . . .	7
	1.2.5	Symbols for
		certain types of information . . . . . . . . .	7
	1.2.6	Symbols in graphics . . . . . . . . . . . . . . .	7
1.3	Documentation . . . . . . . . . . . . . . . . . . . . . . . .		8
	1.3.1	Standard documentation . . . . . . . . . . .	8
	1.3.2 Supplementary device-dependent
		documentation . . . . . . . . . . . . . . . . . .	8
1.4	Registered trademarks . . . . . . . . . . . . . . . . . . .		8

2	Safety instructions . . . . . . . . . . . . . . . . . .	9
2.1	Requirements for the personnel . . . . . . . . . . . .	9
2.2	Designated use . . . . . . . . . . . . . . . . . . . . . . . .	9
2.3	Workplace safety . . . . . . . . . . . . . . . . . . . . . .	10
2.4	Operational safety . . . . . . . . . . . . . . . . . . . . .	10
2.5	Product safety . . . . . . . . . . . . . . . . . . . . . . . .	10
2.6	IT security . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
2.7	Device-specific IT security . . . . . . . . . . . . . . . .	11

2.7.1Protecting access via hardware write

protection . . . . . . . . . . . . . . . . . . . . . 11 2.7.2 Protecting access via a password . . . . 11 2.7.3 Access via fieldbus . . . . . . . . . . . . . . . 11

3	Product description . . . . . . . . . . . . . . . .	12
3.1	Product design . . . . . . . . . . . . . . . . . . . . . . . .	12

4Incoming acceptance and product

	identification . . . . . . . . . . . . . . . . . . . . .		13
4.1	Incoming acceptance . . . . . . . . . . . . . . . . . . .		13
4.2	Product identification . . . . . . . . . . . . . . . . . . .		13
	4.2.1	Transmitter nameplate . . . . . . . . . . .	14
	4.2.2	Sensor nameplate . . . . . . . . . . . . . . .	15
	4.2.3 Symbols on measuring device . . . . . .		17

5	Storage and transport . . . . . . . . . . . . .	18
5.1	Storage conditions . . . . . . . . . . . . . . . . . . . . .	18
5.2	Transporting the product . . . . . . . . . . . . . . . .	18
	5.2.1 Measuring devices without lifting
	lugs . . . . . . . . . . . . . . . . . . . . . . . . .	18
	5.2.2 Measuring devices with lifting lugs . .	19
	5.2.3 Transporting with a fork lift . . . . . . . .	19
5.3	Packaging disposal . . . . . . . . . . . . . . . . . . . . .	19

6	Installation . . . . . . . . . . . . . . . . . . . . . . .		20
6.1	Installation conditions . . . . . . . . . . . . . . . . . .		20
	6.1.1	Mounting position . . . . . . . . . . . . . . .	20
	6.1.2	Environment and process

requirements . . . . . . . . . . . . . . . . . . 22 6.1.3 Special mounting instructions . . . . . . 24 6.2 Mounting the measuring device . . . . . . . . . . . 25 6.2.1 Required tools . . . . . . . . . . . . . . . . . . 25 6.2.2 Preparing the measuring device . . . . . 25 6.2.3 Mounting the sensor . . . . . . . . . . . . . 25

6.2.4Mounting the transmitter of the

remote version . . . . . . . . . . . . . . . . . 26 6.2.5 Turning the transmitter housing . . . . 27 6.2.6 Turning the display module . . . . . . . . 28

6.3 Post-installation check . . . . . . . . . . . . . . . . . . 28

7	Electrical connection . . . . . . . . . . . . . .		30
7.1	Connection conditions . . . . . . . . . . . . . . . . . .		30
	7.1.1	Required tools . . . . . . . . . . . . . . . . . .	30
	7.1.2	Connecting cable requirements . . . . .	30
	7.1.3 Connecting cable for remote
		version . . . . . . . . . . . . . . . . . . . . . . .	31
	7.1.4	Terminal assignment . . . . . . . . . . . . .	32
	7.1.5 Requirements for the supply unit . . . .		33
	7.1.6 Preparing the measuring device . . . . .		34
7.2	Connecting the measuring device . . . . . . . . . .		34
	7.2.1 Connecting the compact version . . . . .		35
	7.2.2 Connecting the remote version . . . . .		36
	7.2.3	Ensuring potential equalization . . . . .	41
7.3	Ensuring the degree of protection . . . . . . . . . .		41
7.4	Post-connection check . . . . . . . . . . . . . . . . . .		41

8	Operation options . . . . . . . . . . . . . . . . .	42
8.1	Overview of operation options . . . . . . . . . . . .	42

8.2Structure and function of the operating

menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 8.2.1 Structure of the operating menu . . . . 43 8.2.2 Operating philosophy . . . . . . . . . . . . 44

8.3Access to the operating menu via the local

display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 8.3.1 Operational display . . . . . . . . . . . . . . 45 8.3.2 Navigation view . . . . . . . . . . . . . . . . 46 8.3.3 Editing view . . . . . . . . . . . . . . . . . . . 48 8.3.4 Operating elements . . . . . . . . . . . . . . 50 8.3.5 Opening the context menu . . . . . . . . . 50 8.3.6 Navigating and selecting from list . . . 52 8.3.7 Calling the parameter directly . . . . . . 52 8.3.8 Calling up help text . . . . . . . . . . . . . . 53 8.3.9 Changing the parameters . . . . . . . . . 54 8.3.10 User roles and related access

authorization . . . . . . . . . . . . . . . . . . 55 8.3.11 Disabling write protection via access

code . . . . . . . . . . . . . . . . . . . . . . . . . 55

Endress+Hauser

3

Table of contents	Proline Prowirl D 200 HART

8.3.12 Enabling and disabling the keypad

lock . . . . . . . . . . . . . . . . . . . . . . . . . 56

8.4Access to the operating menu via the

operating tool . . . . . . . . . . . . . . . . . . . . . . . . 56 8.4.1 Connecting the operating tool . . . . . . 56 8.4.2 Field Xpert SFX350, SFX370 . . . . . . . 57 8.4.3 FieldCare . . . . . . . . . . . . . . . . . . . . . 58 8.4.4 DeviceCare . . . . . . . . . . . . . . . . . . . . 59 8.4.5 AMS Device Manager . . . . . . . . . . . . 59 8.4.6 SIMATIC PDM . . . . . . . . . . . . . . . . . . 60 8.4.7 Field Communicator 475 . . . . . . . . . . 60

9	System integration . . . . . . . . . . . . . . . .	61
9.1	Overview of device description files . . . . . . . . .	61
	9.1.1 Current version data for the device . . .	61
	9.1.2 Operating tools . . . . . . . . . . . . . . . . .	61
9.2	Measured variables via HART protocol . . . . . .	61
9.3	Other settings . . . . . . . . . . . . . . . . . . . . . . . .	63

10	Commissioning . . . . . . . . . . . . . . . . . . . .	66
10.1	Function check . . . . . . . . . . . . . . . . . . . . . . .	66
10.2	Switching on the measuring device . . . . . . . . .	66
10.3	Setting the operating language . . . . . . . . . . . .	66
10.4	Configuring the measuring device . . . . . . . . . .	67
	10.4.1 Defining the tag name . . . . . . . . . . . .	67
	10.4.2 Setting the system units . . . . . . . . . .	68
	10.4.3 Selecting and setting the medium . . .	72
	10.4.4 Configuring the current input . . . . . .	74
	10.4.5 Configuring the current output . . . . .	76
	10.4.6 Configuring the pulse/frequency/
	switch output . . . . . . . . . . . . . . . . . .	77
	10.4.7 Configuring the local display . . . . . . .	82
	10.4.8 Configuring the output
	conditioning . . . . . . . . . . . . . . . . . . .	84
	10.4.9 Configuring the low flow cut off . . . . .	84
10.5	Advanced settings . . . . . . . . . . . . . . . . . . . . .	86
	10.5.1 Setting the medium properties . . . . . .	87
	10.5.2 Performing external compensation . 100
	10.5.3 Carrying out a sensor adjustment . . .	102
	10.5.4 Configuring the totalizer . . . . . . . . .	103
	10.5.5 Carrying out additional display
	configurations . . . . . . . . . . . . . . . . .	105
	10.5.6 Configuration management . . . . . . .	107
	10.5.7 Using parameters for device
	administration . . . . . . . . . . . . . . . .	109
10.6	Configuration management . . . . . . . . . . . . .	109
	10.6.1 Function scope of the "Configuration
	management" parameter . . . . . . . . .	110
10.7	Simulation . . . . . . . . . . . . . . . . . . . . . . . . . .	111

10.8Protecting settings from unauthorized

access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 10.8.1 Write protection via access code . . . 113 10.8.2 Write protection via write protection

switch . . . . . . . . . . . . . . . . . . . . . . . 114 10.9 Application-specific commissioning . . . . . . . 115 10.9.1 Steam application . . . . . . . . . . . . . . 115 10.9.2 Liquid application . . . . . . . . . . . . . . 116 10.9.3 Gas applications . . . . . . . . . . . . . . . 117

4

10.9.4 Calculation of the measured

variables . . . . . . . . . . . . . . . . . . . . . 120

11 Operation . . . . . . . . . . . . . . . . . . . . . . . 124

11.1 Reading the device locking status . . . . . . . . . 124 11.2 Adjusting the operating language . . . . . . . . . 124 11.3 Configuring the display . . . . . . . . . . . . . . . . 124 11.4 Reading measured values . . . . . . . . . . . . . . . 124 11.4.1 Process variables . . . . . . . . . . . . . . . 125 11.4.2 "Totalizer" submenu . . . . . . . . . . . . . 127 11.4.3 Input values . . . . . . . . . . . . . . . . . . 127 11.4.4 Output values . . . . . . . . . . . . . . . . . 128

11.5Adapting the measuring device to the process

conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 129 11.6 Performing a totalizer reset . . . . . . . . . . . . . 129

11.6.1 Function scope of the "Control

Totalizer" parameter . . . . . . . . . . . . 130 11.6.2 Function scope of the "Reset all

totalizers" parameter . . . . . . . . . . . . 130 11.7 Showing data logging . . . . . . . . . . . . . . . . . 130

12 Diagnostics and troubleshooting . . 134

12.1 General troubleshooting . . . . . . . . . . . . . . . . 134 12.2 Diagnostic information on local display . . . . . 136 12.2.1 Diagnostic message . . . . . . . . . . . . . 136 12.2.2 Calling up remedial measures . . . . . 138

12.3Diagnostic information in FieldCare or

DeviceCare . . . . . . . . . . . . . . . . . . . . . . . . . 138 12.3.1 Diagnostic options . . . . . . . . . . . . . . 138 12.3.2 Calling up remedy information . . . . 140 12.4 Adapting the diagnostic information . . . . . . 140 12.4.1 Adapting the diagnostic behavior . . . 140 12.4.2 Adapting the status signal . . . . . . . . 141

12.5 Overview of diagnostic information . . . . . . . 141

12.5.1Operating conditions for displaying the following diagnostics

information . . . . . . . . . . . . . . . . . . 145 12.5.2 Emergency mode in event of

temperature compensation . . . . . . . 145 12.6 Pending diagnostic events . . . . . . . . . . . . . . 145 12.7 Diagnostic list . . . . . . . . . . . . . . . . . . . . . . . 146 12.8 Event logbook . . . . . . . . . . . . . . . . . . . . . . . 147 12.8.1 Reading out the event logbook . . . . . 147 12.8.2 Filtering the event logbook . . . . . . . 147 12.8.3 Overview of information events . . . . 147 12.9 Resetting the measuring device . . . . . . . . . . 148

12.9.1 Function scope of the "Device reset" parameter . . . . . . . . . . . . . . . . . . . . 149

12.10 Device information . . . . . . . . . . . . . . . . . . . 149 12.11 Firmware history . . . . . . . . . . . . . . . . . . . . . 151

13 Maintenance . . . . . . . . . . . . . . . . . . . . 152

13.1 Maintenance tasks . . . . . . . . . . . . . . . . . . . . 152 13.1.1 Exterior cleaning . . . . . . . . . . . . . . . 152 13.1.2 Interior cleaning . . . . . . . . . . . . . . . 152 13.1.3 Replacing seals . . . . . . . . . . . . . . . . 152 13.2 Measuring and test equipment . . . . . . . . . . . 152

Endress+Hauser

Proline Prowirl D 200 HART			Table of contents
13.3	Endress+Hauser services . . . . . . . . . . . . . . .		152
14	Repair	. . . . . . . . . . . . . . . . . . . . . . . . . . .	153
14.1	General notes . . . . . . . . . . . . . . . . . . . . . . .		153
	14.1.1 Repair and conversion concept . . . . .		153
	14.1.2 Notes for repair and conversion . . . .		153
14.2	Spare parts . . . . . . . . . . . . . . . . . . . . . . . . .		153
14.3	Endress+Hauser services . . . . . . . . . . . . . . .		154
14.4	Return .	. . . . . . . . . . . . . . . . . . . . . . . . . . . .	154
14.5	Disposal	. . . . . . . . . . . . . . . . . . . . . . . . . . .	154
	14.5.1 Removing the measuring device . . . .		154
	14.5.2 Disposing of the measuring device . .		155
15	Accessories . . . . . . . . . . . . . . . . . . . . . .		156
15.1	Device-specific accessories . . . . . . . . . . . . . .		156
	15.1.1	For the transmitter . . . . . . . . . . . . .	156
	15.1.2	For the sensor . . . . . . . . . . . . . . . . .	157
15.2	Communication-specific accessories . . . . . . .		157
15.3	Service-specific accessories . . . . . . . . . . . . . .		158
15.4	System components . . . . . . . . . . . . . . . . . . .		159

16 Technical data . . . . . . . . . . . . . . . . . . . 160

16.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . 160 16.2 Function and system design . . . . . . . . . . . . . 160 16.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160 16.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166 16.5 Power supply . . . . . . . . . . . . . . . . . . . . . . . . 169 16.6 Performance characteristics . . . . . . . . . . . . . 171 16.7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . 174 16.8 Environment . . . . . . . . . . . . . . . . . . . . . . . . 174 16.9 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176 16.10 Mechanical construction . . . . . . . . . . . . . . . 177 16.11 Operability . . . . . . . . . . . . . . . . . . . . . . . . . 183 16.12 Certificates and approvals . . . . . . . . . . . . . . 185 16.13 Application packages . . . . . . . . . . . . . . . . . . 186 16.14 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 186 16.15 Supplementary documentation . . . . . . . . . . . 187

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

Endress+Hauser

5

About this document	Proline Prowirl D 200 HART

1About this document

1.1Document function

These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

1.2Symbols

1.2.1Safety symbols

DANGER

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.

WARNING

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

CAUTION

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.

NOTICE

This symbol contains information on procedures and other facts which do not result in personal injury.

1.2.2Electrical symbols

Symbol Meaning

Direct current

Alternating current

Direct current and alternating current

Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.

Protective Earth (PE)

A terminal which must be connected to ground prior to establishing any other connections.

The ground terminals are situated inside and outside the device:

•Inner ground terminal: Connects the protectiv earth to the mains supply.

•Outer ground terminal: Connects the device to the plant grounding system.

1.2.3Communication symbols

Symbol Meaning

Wireless Local Area Network (WLAN)

Communication via a wireless, local network.

6	Endress+Hauser

Proline Prowirl D 200 HART	About this document

1.2.4Tool symbols

Symbol	Meaning
	Flat blade screwdriver

Allen key

Open-ended wrench

1.2.5Symbols for certain types of information

	Symbol						Meaning
							Permitted
							Procedures, processes or actions that are permitted.
							Preferred
							Procedures, processes or actions that are preferred.
							Forbidden
							Procedures, processes or actions that are forbidden.
							Tip
							Indicates additional information.
							Reference to documentation.
			A				Reference to page.
							Reference to graphic.
							Notice or individual step to be observed.
		,		,		…	Series of steps.
	1.		2.		3.
							Result of a step.
							Help in the event of a problem.
							Visual inspection.

1.2.6Symbols in graphics

	Symbol						Meaning
1, 2, 3, ...							Item numbers
		,		,		, …	Series of steps
	1.		2.		3.
	A, B, C, ...						Views
A-A, B-B, C-C, ...							Sections

-Hazardous area

.	Safe area (non-hazardous area)
	Flow direction

Endress+Hauser

7

About this document	Proline Prowirl D 200 HART

1.3Documentation

For an overview of the scope of the associated Technical Documentation, refer to the following:

•W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number from nameplate

•Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2D matrix code (QR code) on the nameplate

Detailed list of the individual documents along with the documentation code

→187

1.3.1Standard documentation

Document type	Purpose and content of the document
Technical Information	Planning aid for your device
	The document contains all the technical data on the device and provides
	an overview of the accessories and other products that can be ordered for
	the device.
Sensor Brief Operating Instructions	Guides you quickly to the 1st measured value - Part 1
	The Sensor Brief Operating Instructions are aimed at specialists with
	responsibility for installing the measuring device.
	• Incoming acceptance and product identification
	• Storage and transport
	•	Installation
Transmitter Brief Operating	Guides you quickly to the 1st measured value - Part 2
Instructions	The Transmitter Brief Operating Instructions are aimed at specialists with
	responsibility for commissioning, configuring and parameterizing the
	measuring device (until the first measured value).
	• Product description
	•	Installation
	•	Electrical connection
	• Operation options
	• System integration
	• Commissioning
	• Diagnostic information
Description of Device Parameters	Reference for your parameters
	The document provides a detailed explanation of each individual
	parameter in the Expert operating menu. The description is aimed at
	those who work with the device over the entire life cycle and perform
	specific configurations.

1.3.2Supplementary device-dependent documentation

Additional documents are supplied depending on the device version ordered: Always comply strictly with the instructions in the supplementary documentation. The supplementary documentation is an integral part of the device documentation.

1.4Registered trademarks

HART®

Registered trademark of the FieldComm Group, Austin, Texas, USA

KALREZ®, VITON®

Registered trademarks of DuPont Performance Elastomers L.L.C., Wilmington, DE USA

GYLON®

Registered trademark of Garlock Sealing Technologies, Palmyar, NY, USA

8	Endress+Hauser

Proline Prowirl D 200 HART	Safety instructions

2Safety instructions

2.1Requirements for the personnel

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:

Trained, qualified specialists must have a relevant qualification for this specific function and task.

Are authorized by the plant owner/operator.

Are familiar with federal/national regulations.

Before starting work, read and understand the instructions in the manual and supplementary documentation as well as the certificates (depending on the application).

Follow instructions and comply with basic conditions.

The operating personnel must fulfill the following requirements:

Are instructed and authorized according to the requirements of the task by the facility's owner-operator.

Follow the instructions in this manual.

2.2Designated use

Application and media

The measuring device described in this manual is intended only for flow measurement of liquids with a minimum conductivity of 20 µS/cm.

Depending on the version ordered, the measuring device can also measure potentially explosive, flammable, poisonous and oxidizing media.

Measuring devices for use in hazardous areas, in hygienic applications or where there is an increased risk due to process pressure, are labeled accordingly on the nameplate.

To ensure that the measuring device remains in proper condition for the operation time:

Keep within the specified pressure and temperature range.

Only use the measuring device in full compliance with the data on the nameplate and the general conditions listed in the Operating Instructions and supplementary documentation.

Based on the nameplate, check whether the ordered device is permitted for the intended use in the hazardous area (e.g. explosion protection, pressure vessel safety).

Use the measuring device only for media to which the process-wetted materials are sufficiently resistant.

If the ambient temperature of the measuring device is outside the atmospheric temperature, it is absolutely essential to comply with the relevant basic conditions as specified in the device documentation→ 8.

Protect the measuring device permanently against corrosion from environmental influences.

Incorrect use

Non-designated use can compromise safety. The manufacturer is not liable for damage caused by improper or non-designated use.

LWARNING

Danger of breakage due to corrosive or abrasive fluids and ambient conditions!

Verify the compatibility of the process fluid with the sensor material.

Ensure the resistance of all fluid-wetted materials in the process.

Keep within the specified pressure and temperature range.

Endress+Hauser

9

Safety instructions	Proline Prowirl D 200 HART

NOTICE

Verification for borderline cases:

For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.

Residual risks

LWARNING

The electronics and the medium may cause the surfaces to heat up. This presents a burn hazard!

For elevated fluid temperatures, ensure protection against contact to prevent burns.

2.3Workplace safety

For work on and with the device:

Wear the required personal protective equipment according to federal/national regulations.

For welding work on the piping:

Do not ground the welding unit via the measuring device.

If working on and with the device with wet hands:

Due to the increased risk of electric shock, gloves must be worn.

2.4Operational safety

Risk of injury.

Operate the device in proper technical condition and fail-safe condition only.

The operator is responsible for interference-free operation of the device.

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers.

If, despite this, modifications are required, consult with Endress+Hauser.

Repair

To ensure continued operational safety and reliability,

Carry out repairs on the device only if they are expressly permitted.

Observe federal/national regulations pertaining to repair of an electrical device.

Use original spare parts and accessories from Endress+Hauser only.

2.5Product safety

This measuring device is designed in accordance with good engineering practice to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate.

It meets general safety standards and legal requirements. It also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.

10	Endress+Hauser

Proline Prowirl D 200 HART	Safety instructions

2.6IT security

Our warranty is valid only if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the settings.

IT security measures, which provide additional protection for the device and associated data transfer, must be implemented by the operators themselves in line with their security standards.

2.7Device-specific IT security

The device offers a range of specific functions to support protective measures on the operator's side. These functions can be configured by the user and guarantee greater inoperation safety if used correctly. An overview of the most important functions is provided in the following section.

2.7.1Protecting access via hardware write protection

Write access to the device parameters via the local display or operating tool (e.g. FieldCare,

DeviceCare) can be disabled via a write protection switch (DIP switch on the motherboard).

When hardware write protection is enabled, only read access to the parameters is possible.

2.7.2Protecting access via a password

A password can be used to protect against write access to the device parameters.

This password locks write access to the device parameters via the local display or another operating tool (e.g. FieldCare, DeviceCare) and, in terms of functionality, is equivalent to hardware write protection. If the service interface CDI RJ-45 is used, read access is only possible if the password is entered.

User-specific access code

Write access to the device parameters via the local display or operating tool (e.g. FieldCare, DeviceCare) can be protected by the modifiable, user-specific access code (→ 113).

When the device is delivered, the device does not have an access code and is equivalent to 0000 (open).

General notes on the use of passwords

•The access code and network key supplied with the device should be changed during commissioning.

•Follow the general rules for generating a secure password when defining and managing the access code or network key.

•The user is responsible for the management and careful handling of the access code and network key.

•For information on configuring the access code or on what to do if you lose the password, see the "Write protection via access code" section → 113

2.7.3Access via fieldbus

Cyclic fieldbus communication (read and write, e.g. measured value transmission) with a higher-order system is not affected by the restrictions mentioned above.

Endress+Hauser

11

Product description	Proline Prowirl D 200 HART

3Product description

The device consists of a transmitter and a sensor.

Two device versions are available:

•Compact version – transmitter and sensor form a mechanical unit.

•Remote version - transmitter and sensor are mounted in separate locations.

3.1Product design

1

2

3

4

5

6

7

8

– + E

9

A0020649

1 Important components of a measuring device 1 Electronics compartment cover

2Display module

3 Main electronics module

4Cable glands

5 Transmitter housing (incl. HistoROM)

6I/O electronics module

7 Terminals (spring loaded terminals, pluggable)

8Connection compartment cover

9Sensor

12	Endress+Hauser

Proline Prowirl D 200 HART	Incoming acceptance and product identification

4Incoming acceptance and product identification

4.1Incoming acceptance

Are the order codes on the delivery note (1) and the product sticker (2) identical?

1	1
2	2

ORDER CODE:
SER. NO.:
EXT. ORD. CD.:
I	I
	DATE:

Are the goods undamaged?

Do the nameplate data match the ordering information on the delivery note?

Is the envelope present with accompanying documents?

• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.

•Depending on the device version, the CD-ROM might not be part of the delivery! The Technical Documentation is available via the Internet or via the Endress+Hauser Operations App, see the "Product identification" section → 14.

4.2Product identification

The following options are available for identification of the device:

•Nameplate specifications

•Order code with breakdown of the device features on the delivery note

•Enter serial numbers from nameplates in the W@M Device Viewer (www.endress.com/deviceviewer): All information about the device is displayed.

•Enter the serial number from nameplates in the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the nameplate using the Endress+Hauser Operations App: All information about the device is displayed.

Endress+Hauser

13

Incoming acceptance and product identification	Proline Prowirl D 200 HART

For an overview of the scope of the associated Technical Documentation, refer to the following:

•The "Additional standard documentation on the device"→ 8 and "Supplementary device-dependent documentation"→ 8 sections

•The W@M Device Viewer: enter the serial number from the nameplate (www.endress.com/deviceviewer)

•The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate.

4.2.1Transmitter nameplate

			3 4 5
1
2
	ORDER CODE:					14
	SER. NO.:
6	EXT. ORD. CD.:
						15
7
8
9				I		16
				PATENTS	I	17
			DATE:	322540-0001
	10	11	12	13

A0032237

2 Example of a transmitter nameplate

1 Manufacturing location

2 Name of the transmitter

3Order code

4Serial number (ser. no.)

5Extended order code (Ext. ord. cd.)

6 Electrical connection data, e.g. available inputs and outputs, supply voltage

7Type of cable glands

8Permitted ambient temperature (Ta)

9 Firmware version (FW) and device revision (Dev.Rev.) from the factory

10CE mark, C-Tick

11Additional information on version: certificates, approvals

12Permitted temperature range for cable

13Manufacturing date: year-month

14Degree of protection

15Approval information for explosion protection

16Document number of safety-related supplementary documentation

172-D matrix code

14	Endress+Hauser

Proline Prowirl D 200 HART	Incoming acceptance and product identification

4.2.2Sensor nameplate

Order code for "Housing" option B "GT18 dual compartment, 316L, compact" and option K "GT18 dual compartment, 316L, remote"

2	3	4	5	6
1
SER. NO.:
SIZE:				QMAX(G):	7
				PTEST:	8
MATERIALS:
TM:				GASKET:	9
				TA:
					10
14			13	12	11
					A0034423

3 Example of a sensor nameplate

1Name of the sensor

2Nominal diameter of sensor

3 Flange nominal diameter/nominal pressure

4 Serial number (ser. no.)

5 Measuring tube material

6Measuring tube material

7 Maximum permitted volume flow (gas/steam): Qmax→ 161 8 Test pressure of the sensor: OPL→ 176

9Seal material

10Document number of safety-related supplementary documentation → 187

11Ambient temperature range

12CE mark

13Medium temperature range

14Degree of protection

Endress+Hauser

15

Incoming acceptance and product identification	Proline Prowirl D 200 HART

Order code for "Housing" option C "GT20 dual compartment, aluminum, coated, compact"

1							2	3		4		5		6						7						8
SER. NO.:
	SIZE:										QMAX(G):																							9
																	PTEST:
	MATERIALS:																																		10
	TM:													GASKET:
	TA:
13								12												11

A0034161

4 Example of a sensor nameplate

1Nominal diameter of sensor

2 Flange nominal diameter/nominal pressure

3 Measuring tube material

4 Measuring tube material

5Serial number (ser. no.)

6 Maximal permitted volume flow (gas/steam)

7 Test pressure of the sensor

8Degree of protection

9 Approval information for explosion protection and Pressure Equipment Directive→ 187

10CE mark

11Seal material

12Medium temperature range

13Ambient temperature range

16	Endress+Hauser

Proline Prowirl D 200 HART	Incoming acceptance and product identification

Order code for "Housing" option J "GT20 dual compartment, aluminum, coated, remote"

2	3	4	5	6	7
1						8
ORDER CODE:						9
SER. NO.:
EXT. ORD. CD.:
SIZE:	QMAX(G):				TA:	10
			PTEST:			11
MATERIALS:
GASKET:
TM:
16	15	14	13		12
						A0034162

5 Example of a sensor nameplate

1Name of the sensor

2Nominal diameter of sensor

3 Flange nominal diameter/nominal pressure

4Order code

5Serial number (ser. no.)

6Extended order code (Ext. ord. cd.)

7 Maximal permitted volume flow (gas/steam)

8Degree of protection

9 Approval information for explosion protection and Pressure Equipment Directive

10Ambient temperature range

11Document number of safety-related supplementary documentation → 187

12Test pressure of the sensor

13Measuring tube material

14Measuring tube material

15Seal material

16Medium temperature range

Order code

The measuring device is reordered using the order code.

Extended order code

•The device type (product root) and basic specifications (mandatory features) are always listed.

•Of the optional specifications (optional features), only the safety and approvalrelated specifications are listed (e.g. LA). If other optional specifications are also ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).

•If the ordered optional specifications do not include any safety and approval-related specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE +).

4.2.3Symbols on measuring device

Symbol Meaning

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

Reference to documentation

Refers to the corresponding device documentation.

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

Endress+Hauser

17

Storage and transport	Proline Prowirl D 200 HART

5Storage and transport

5.1Storage conditions

Observe the following notes for storage:

Store in the original packaging to ensure protection from shock.

Do not remove protective covers or protective caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.

Protect from direct sunlight to avoid unacceptably high surface temperatures.

Store in a dry and dust-free place.

Do not store outdoors.

Storage temperature: –50 to +80 °C (–58 to +176 °F)

5.2Transporting the product

Transport the measuring device to the measuring point in the original packaging.

A0029252

Do not remove protective covers or caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.

5.2.1Measuring devices without lifting lugs

LWARNING

Center of gravity of the measuring device is higher than the suspension points of the webbing slings.

Risk of injury if the measuring device slips.

Secure the measuring device against slipping or turning.

Observe the weight specified on the packaging (stick-on label).

A0029214

18	Endress+Hauser

Proline Prowirl D 200 HART	Storage and transport

5.2.2Measuring devices with lifting lugs

LCAUTION

Special transportation instructions for devices with lifting lugs

Only use the lifting lugs fitted on the device or flanges to transport the device.

The device must always be secured at two lifting lugs at least.

5.2.3Transporting with a fork lift

If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise or at both sides using a forklift.

5.3Packaging disposal

All packaging materials are environmentally friendly and 100 % recyclable:

•Outer packaging of device

Polymer stretch wrap that complies with EU Directive 2002/95/EC (RoHS)

•Packaging

•Wooden crate treated in accordance with ISPM 15 standard, confirmed by IPPC logo

•Cardboard box in accordance with European packaging guideline 94/62EC, recyclability confirmed by Resy symbol

•Carrying and securing materials

•Disposable plastic pallet

•Plastic straps

•Plastic adhesive strips

•Filler material Paper pads

Endress+Hauser

19

Installation	Proline Prowirl D 200 HART

6Installation

6.1Installation conditions

6.1.1Mounting position

Mounting location

A0015543

Orientation

The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping).

Vortex meters require a fully developed flow profile as a prerequisite for correct volume flow measurement. Therefore, please note the following:

Orientation				Compact version	Remote version
A Vertical orientation				1)

	A0015545
B Horizontal orientation, transmitter head up	2) 3)
	A0015589
C Horizontal orientation, transmitter head down	4)
	A0015590
D Horizontal orientation, transmitter head at side
	A0015592

1)In the case of liquids, there should be upward flow in vertical pipes to avoid partial pipe filling (Fig. A). Disruption in flow measurement! In the case of vertical orientation and downward flowing liquid, the pipe always needs to be completely filled to ensure correct liquid flow measurement.

2)Danger of electronics overheating! If the fluid temperature is ≥ 200 °C (392 °F), orientation B is not permitted for the wafer version (Prowirl D) with nominal diameters of DN 100 (4") and DN 150 (6").

3)In the case of hot media (e.g. steam or fluid temperature (TM) ≥ 200 °C (392 °F): orientation C or D

4)In the case of very cold media (e.g. liquid nitrogen): orientation B or D

Inlet and outlet runs

To attain the specified level of accuracy of the measuring device, the inlet and outlet runs mentioned below must be maintained at the very minimum.

20	Endress+Hauser

Proline Prowirl D 200 HART					Installation
1	15 × DN	5 × DN	2	20 × DN	5 × DN
3	25 × DN	5 × DN	4	40 × DN	5 × DN
5	20 × DN	5 × DN	6
			<![if ! IE]> <![endif]>h	17 × DN + 8 × h 5 × DN
7	50 × DN	5 × DN	8	DN ≤ 25 (1"):	5 × DN
9	DN ≥ 40 (1½"):
	40 × DN	5 × DN
					A0019189
6 Minimum inlet and outlet runs with various flow obstructions

hDifference in expansion

1 Reduction by one nominal diameter size

2Single elbow (90° elbow)

3Double elbow (2 × 90° elbows, opposite)

4Double elbow 3D (2 × 90° elbows, opposite, not on one plane)

5T-piece

6 Expansion

7Control valve

8 Two measuring devices in a row where DN ≤ 25 (1"): directly flange on flange

9Two measuring devices in a row where DN ≥ 40 (1½"): for spacing, see graphic

• If there are several flow disturbances present, the longest specified inlet run must be maintained.

•If the required inlet runs cannot be observed, it is possible to install a specially designed flow conditioner → 21.

Flow conditioner

If the inlet runs cannot be observed, the use of a flow conditioner is recommended.

The flow conditioner is fitted between two pipe flanges and centered by the mounting bolts. Generally this reduces the inlet run needed to 10 × DN with full accuracy.

Endress+Hauser

21

Installation											Proline Prowirl D 200 HART
	2 × DN 8 × DN						5 × DN

1

A0019208

1Flow conditioner

The pressure loss for flow conditioners is calculated as follows: ∆ p [mbar] = 0.0085 ρ [kg/m3] v2 [m/s]

Example for steam	Example for H2O condensate (80 °C)
p = 10 bar abs.	ρ = 965 kg/m3
t = 240 °C → ρ = 4.39 kg/m3	v = 2.5 m/s
v = 40 m/s	∆ p = 0.0085 965 2.5 2 = 51.3 mbar
∆ p = 0.0085 4.394.39 40 2 = 59.7 mbar
ρ : density of the process medium
v: average flow velocity
abs. = absolute

For the dimensions of the flow conditioner, see the "Technical Information" document, "Mechanical construction" section

Outlet runs when installing external devices

If installing an external device, observe the specified distance.

PT TT

3…5 × DN

4…8 × DN

A0019205

PT Pressure

TT Temperature device

Installation dimensions

For the dimensions and installation lengths of the device, see the "Technical

Information" document, "Mechanical construction" section.

6.1.2Environment and process requirements

Ambient temperature range

Compact version

Measuring device	Non-hazardous area:	–40 to +80 °C (–40 to +176 °F) 1)
	Ex i, Ex nA, Ex ec:	–40 to +70 °C (–40 to +158 °F) 1)

22	Endress+Hauser

Proline Prowirl D 200 HART				Installation
		Ex d, XP:	–40 to +60 °C (–40 to +140	°F) 1)
		Ex d, Ex ia:	–40 to +60 °C (–40 to +140	°F) 1)
	Local display		–40 to +70 °C (–40 to +158	°F) 2) 1)

1)Additionally available as order code for "Test, certificate", option JN "Transmitter ambient temperature – 50 °C (–58 °F)".

2)At temperatures < –20 °C (–4 °F), depending on the physical characteristics involved, it may no longer be possible to read the liquid crystal display.

Remote version

Transmitter	Non-hazardous area:	–40 to +80 °C (–40 to +176 °F) 1)
	Ex i, Ex nA, Ex ec:	–40 to +80 °C (–40 to +176 °F) 1)
	Ex d:	–40 to +60 °C (–40 to +140 °F) 1)
	Ex d, Ex ia:	–40 to +60 °C (–40 to +140 °F) 1)
Sensor	Non-hazardous area:	–40 to +85 °C (–40 to +185 °F) 1)
	Ex i, Ex nA, Ex ec:	–40 to +85 °C (–40 to +185	°F) 1)
	Ex d:	–40 to +85 °C (–40 to +185	°F) 1)
	Ex d, Ex ia:	–40 to +85 °C (–40 to +185	°F) 1)
Local display		–40 to +70 °C (–40 to +158	°F) 2) 1)

1)Additionally available as order code for "Test, certificate", option JN "Transmitter ambient temperature – 50 °C (–58 °F)".

2)At temperatures < –20 °C (–4 °F), depending on the physical characteristics involved, it may no longer be possible to read the liquid crystal display.

If operating outdoors:

Avoid direct sunlight, particularly in warm climatic regions.

You can order a weather protection cover from Endress+Hauser. → 156.

Thermal insulation

For optimum temperature measurement and mass calculation, heat transfer at the sensor must be avoided for some fluids. This can be ensured by installing thermal insulation. A wide range of materials can be used for the required insulation.

This applies for:

•Compact version

•Remote sensor version

The maximum insulation height permitted is illustrated in the diagram:

Endress+Hauser

23

Installation	Proline Prowirl D 200 HART
	1

A0019212

1Maximum insulation height

When insulating, ensure that a sufficiently large area of the housing support remains exposed.

The uncovered part serves as a radiator and protects the electronics from overheating and excessive cooling.

NOTICE

Electronics overheating on account of thermal insulation!

Observe the maximum permitted insulation height of the transmitter neck so that the transmitter head and/or the connection housing of the remote version is completely free.

Observe information on the permissible temperature ranges.

Note that a certain orientation might be required, depending on the fluid temperature.

6.1.3Special mounting instructions

Installation for delta heat measurements

The second temperature measurement is taken using a separate temperature sensor. The measuring device reads in this value via a communication interface.

•In the case of saturated steam delta heat measurements, the measuring device must be installed on the steam side.

•In the case of water delta heat measurements, the device can be installed on the cold or warm side.

TT2

3

Q

1

A0019209

7 Layout for delta heat measurement of saturated steam and water

1 Measuring device

2 Temperature sensor

3 Heat exchanger

QHeat flow

24	Endress+Hauser

Proline Prowirl D 200 HART	Installation

Protective cover

Observe the following minimum head clearance: 222 mm (8.74 in)

For information on the weather protection cover, see → 156

6.2Mounting the measuring device

6.2.1Required tools

For transmitter

•For turning the transmitter housing: Open-ended wrench8 mm

•For opening the securing clamps: Allen key3 mm

For sensor

For flanges and other process connections: Corresponding mounting tools

6.2.2Preparing the measuring device

1.Remove all remaining transport packaging.

2.Remove any protective covers or protective caps present from the sensor.

3.Remove stick-on label on the electronics compartment cover.

6.2.3Mounting the sensor

LWARNING

Danger due to improper process sealing!

Ensure that the inside diameters of the gaskets are greater than or equal to that of the process connections and piping.

Ensure that the gaskets are clean and undamaged.

Install the gaskets correctly.

1.Ensure that the direction of the arrow on the sensor matches the flow direction of the medium.

2.To ensure compliance with device specifications, install the measuring device between the pipe flanges in a way that it is centered in the measurement section.

3.Install the measuring device or turn the transmitter housing so that the cable entries do not point upwards.

A0029263

Mounting kit for disc (wafer version)

The centering rings supplied are used to mount and center the wafer-style devices.

Endress+Hauser

25

Installation	Proline Prowirl D 200 HART

A mounting kit comprises:

•Tie rods

•Seals

•Nuts

•Washers

3

2

1

A0019875

8 Mounting kit for wafer version

1Nut, washer, tie rod

2Seal

3Centering ring (is supplied with the measuring device)

A mounting kit can be ordered separately.→ 156.

6.2.4Mounting the transmitter of the remote version

LCAUTION

Ambient temperature too high!

Danger of electronics overheating and housing deformation.

Do not exceed the permitted maximum ambient temperature .

If operating outdoors: Avoid direct sunlight and exposure to weathering, particularly in warm climatic regions.

LCAUTION

Excessive force can damage the housing!

Avoid excessive mechanical stress.

The transmitter of the remote version can be mounted in the following ways:

•Wall mounting

•Pipe mounting

26	Endress+Hauser

Proline Prowirl D 200 HART	Installation

Wall mounting

M8

19 (0.6)

<![if ! IE]> <![endif]>!8.6(0.39)	<![if ! IE]> <![endif]>(3.15)
	<![if ! IE]> <![endif]>80

80 (3.15)

A0033484

9 mm (in)

Post mounting

! 20…70 (! 0.79 to 2.75)

1

4 x SW 13

A0033486

10 mm (in)

6.2.5Turning the transmitter housing

To provide easier access to the connection compartment or display module, the transmitter housing can be turned.

Endress+Hauser

27

Installation	Proline Prowirl D 200 HART

	2.
	max. 350°
1.	3.
8 mm	8 mm
	A0032242

1.Release the fixing screw.

2.Turn the housing to the desired position.

3.Firmly tighten the securing screw.

6.2.6Turning the display module

The display module can be turned to optimize display readability and operability.

4.	1.
	1

3.

2.

– + E

3 MM

A0032238

1.Loosen the securing clamp of the electronics compartment cover using an Allen key.

2.Unscrew cover of the electronics compartment from the transmitter housing.

3.Optional: pull out the display module with a gentle rotational movement.

4.Turn the display module to the desired position: max. 8 × 45° in every direction.

5.Without display module pulled out:

Allow display module to engage at desired position.

6.With display module pulled out:

Feed the cable into the gap between the housing and main electronics module and plug the display module into the electronics compartment until it engages.

7.Reverse the removal procedure to reassemble the transmitter.

6.3Post-installation check

Is the device undamaged (visual inspection)?

Does the measuring device conform to the measuring point specifications?

For example:
• Process temperature → 176
• Process pressure (refer to the section on "Pressure-temperature ratings" in the "Technical
Information" document → 187)

•Ambient temperature

•Measuring range → 161

28	Endress+Hauser

Proline Prowirl D 200 HART		Installation
	Has the correct orientation for the sensor been selected → 20?
	• According to sensor type
	• According to medium temperature
	• According to medium properties (outgassing, with entrained solids)
	Does the arrow on the sensor nameplate match the direction of flow of the fluid through the
	piping → 20?
	Are the measuring point identification and labeling correct (visual inspection)?
	Is the device adequately protected against precipitation and direct sunlight?
	Are the securing screw and securing clamp tightened securely?
	Has the maximum permitted insulation height been observed?

Endress+Hauser

29

Electrical connection	Proline Prowirl D 200 HART

7Electrical connection

7.1Connection conditions

7.1.1Required tools

•For cable entries: Use corresponding tools

•For securing clamp: Allen key 3 mm

•Wire stripper

•When using stranded cables: Crimper for wire end ferrule

•For removing cables from terminal: Flat blade screwdriver ≤ 3 mm (0.12 in)

7.1.2Connecting cable requirements

The connecting cables provided by the customer must fulfill the following requirements.

Electrical safety

In accordance with applicable federal/national regulations.

Permitted temperature range

•The installation guidelines that apply in the country of installation must be observed.

•The cables must be suitable for the minimum and maximum temperatures to be expected.

Signal cable

Current output 4 to 20 mA HART

A shielded cable is recommended. Observe grounding concept of the plant.

Current output 4 to 20 mA

Standard installation cable is sufficient.

Pulse/frequency/switch output

Standard installation cable is sufficient.

Current input

Standard installation cable is sufficient.

Cable diameter

•Cable glands supplied:

M20 × 1.5 with cable 6 to 12 mm (0.24 to 0.47 in)

•Plug-in spring terminals for device version without integrated overvoltage protection: wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG)

•Screw terminals for device version with integrated overvoltage protection: wire crosssections 0.2 to 2.5 mm2 (24 to 14 AWG)

30	Endress+Hauser