Endress+Hauser CYR52 Operating Instructions Manual

BA01300C/07/EN/02.14
71261315

Products Solutions Services

Operating Instructions

CYR52

Ultrasonic cleaning

Document information

DANGER

!

WARNING

!

CAUTION

!

NOTICE

Warnings

The structure, signal words and safety colors of the signs comply with the specifications of ANSI
Z535.6 ("Product safety information in product manuals, instructions and other collateral
materials").

Safety message structure Meaning

This symbol alerts you to a dangerous situation.

Causes (/consequences)

Consequences if safety message
is not heeded

‣ Corrective action

Causes (/consequences)

Consequences if safety message
is not heeded

‣ Corrective action

Causes (/consequences)

Consequences if safety message
is not heeded

‣ Corrective action

Failure to avoid the situation will result in a fatal or serious
injury.

This symbol alerts you to a dangerous situation.
Failure to avoid the situation can result in a fatal or serious
injury.

This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more
serious injuries.

Cause/situation

Consequences if safety message
is not heeded

‣ Action/note

Symbols used

Additional information, tips

Permitted or recommended

Forbidden or not recommended

This symbol alerts you to situations that can result in
damage to property and equipment.

CYR52

Table of contents

1 Basic safety instructions . . . . . . 4

1.1 Requirements for personnel . . . . . . . . . . . 4

1.2 Designated use . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Workplace safety . . . . . . . . . . . . . . . . . . . . 4

1.4 Operational safety . . . . . . . . . . . . . . . . . . . 4

1.5 Product safety . . . . . . . . . . . . . . . . . . . . . . 5

2 Incoming acceptance and

product identification . . . . . . . . 6

2.1 Incoming acceptance . . . . . . . . . . . . . . . . . 6

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . 6

2.3 Product identification . . . . . . . . . . . . . . . . 7

2.4 Certificates and approvals . . . . . . . . . . . . 7

3 Installation . . . . . . . . . . . . . . . . . 8

3.1 Quick installation guide . . . . . . . . . . . . . . 8

3.2 Installation conditions . . . . . . . . . . . . . . 13

3.3 Mounting the ultrasonic transducer . . . 17

3.4 Mounting the ultrasonic generator . . . . 18

3.5 Post-installation check . . . . . . . . . . . . . . 21

4 Electrical connection . . . . . . . . 22

4.1 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.2 Post-connection check . . . . . . . . . . . . . . 23

5 Commissioning. . . . . . . . . . . . . 24

5.1 Function check . . . . . . . . . . . . . . . . . . . . . 24

5.2 Configuration . . . . . . . . . . . . . . . . . . . . . . 24

9 Accessories . . . . . . . . . . . . . . . . 28

10 Technical data. . . . . . . . . . . . . . 29

10.1 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

10.2 Power supply . . . . . . . . . . . . . . . . . . . . . . . 29

10.3 Environment . . . . . . . . . . . . . . . . . . . . . . . 29

10.4 Mechanical construction . . . . . . . . . . . . . 30

Index. . . . . . . . . . . . . . . . . . . . . . 31

6 Diagnostics and troubleshooting

25

7 Maintenance. . . . . . . . . . . . . . . 26

7.1 Cleaning the transmitter, ultrasonic
transducer and ultrasonic generator . . . 26

8 Repair. . . . . . . . . . . . . . . . . . . . . 27

8.1 Spare part kits . . . . . . . . . . . . . . . . . . . . . 27

8.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Endress+Hauser

Basic safety instructions CYR52

1 Basic safety instructions

1.1 Requirements for personnel

‣ Installation, commissioning, operation and maintenance of the measuring system must only

be carried out by specially trained technical personnel.

‣ The technical personnel must be authorized for the specified activities by the system

operator.

‣ Electrical connection must only be carried out by a certified electrician.
‣ Technical personnel must have read and understood these Operating Instructions and must

adhere to them.

‣ Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the enclosed Operating Instructions may only be carried out
directly at the manufacturer’s or by the service organization.

1.2 Designated use

The CYR52 ultrasonic cleaning unit is used to clean turbidity sensors in liquid medium that are
installed in pipes.

Any other use than the one described here compromises the safety of persons and the entire
measuring system and is therefore not permitted.
The manufacturer is not liable for damage resulting from improper or non-designated use.

1.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Explosion protection guidelines (only devices approved for use in explosion hazardous areas)

• Installation instructions

• Local prevailing standards and regulations

Electromagnetic compatibility

The product has been tested for electromagnetic compatibility in accordance with the applicable
European standards for industrial applications.
The electromagnetic compatibility indicated only applies to a product that has been connected
in accordance with the instructions in these Operating Instructions.

1.4 Operational safety

‣ Before commissioning the entire measuring point, make sure all the connections are correct.

Ensure that electrical cables and hose connections are not damaged.

‣ Do not operate damaged products, and secure them against unintentional commissioning.

Label and identify the damaged product as defective.

‣ If faults cannot be rectified, you must take the products out of service and secure them

against unintentional commissioning.

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CYR52 Basic safety instructions

1.5 Product safety

The product is designed to meet state-of-the-art safety requirements, has been tested and left
the factory in a condition in which it is safe to operate.
Relevant regulations and European standards have been observed.

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Incoming acceptance and product identification CYR52

2 Incoming acceptance and product identification

2.1 Incoming acceptance

• Make sure the packaging is undamaged!

• Notify the supplier of any damage to the packaging. Keep the damaged packaging until the
matter has been settled.

• Make sure the contents are not damaged!

• Notify the supplier of any damage to the delivery contents. Keep the damaged products until
the matter has been settled.

• Check the delivery to make sure nothing is missing. Compare it against the shipping
documents and your order.

• Pack the product for storage and transportation in such a way that it is reliably protected
against impact and moisture. The original packaging offers the best protection. Furthermore,
the permitted ambient conditions must also be observed (see "Technical data").

• If you have any questions, contact your supplier or your local sales center.

2.2 Scope of delivery

The scope of delivery of the ultrasonic cleaning system comprises:

• 1 Ultrasonic generator

• 1 Ultrasonic transducer

• Mounting material depending on the order version

• 1 Set of Operating Instructions BA01300C/07/EN

If you have any questions, please contact your supplier or your local sales center.

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CYR52 Incoming acceptance and product identification

2.3 Product identification

2.3.1 Nameplate

You can find the following information on the nameplate:

• Manufacturer details

•Order code

• Serial number

• Operating conditions

• Safety information symbols

Compare the order code on the nameplate with your order.

2.3.2 Identifying the product

The order code and serial number of your device can be found in the following locations:

• On the nameplate

• In the shipping documents

To find out the version of your product, enter the order code indicated on the nameplate in
the search screen at the following address:
www.products.endress.com/order-ident

2.4 Certificates and approvals

2.4.1 4 mark

Declaration of Conformity

The product meets the requirements of the harmonized European standards.
As such, it complies with the legal specifications of the EC directives.
The manufacturer confirms successful testing of the product by affixing to it the 4 mark.

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Installation CYR52

3Installation

3.1 Quick installation guide

Proceed as follows for the full installation of the measuring point:

• Install the ultrasonic transducer face to face with the turbidity sensor (see the "Mounting the
ultrasonic transducer" section).

• Install the ultrasonic generator (see the "Mounting the ultrasonic generator" section).

• Connect the ultrasonic transducer and the ultrasonic generator as illustrated in the graphic in
the "Electrical connection" section.

• Put the ultrasonic cleaning system into operation as described in the "Commissioning" section.

3.1.1 Overview

The complete ultrasonic cleaning system comprises:

• Ultrasonic generator

• Ultrasonic transducer

• Assembly or pipe with turbidity sensor

• Liquiline CM44x transmitter

Fig. 1: Ultrasonic cleaning with Flowfit CUA252 assembly
1

Liquiline CM44x transmitter

2

Ultrasonic generator

3

Flowfit CUA252 flow assembly

4

Clamp connection for turbidity sensor

5

Ultrasonic transducer

6

Power supply cable for ultrasonic transducer

7

Mains voltage cable for ultrasonic generator

8

Control cable

9

Mains voltage cable for transmitter

a0022749

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CYR52 Installation

3.1.2 Installation options

With Flowfit CUA252 flow assembly

Fig. 2: Ultrasonic transducer on Flowfit CUA252 assembly

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a0022751

Installation CYR52

With Flowfit CUA262 flow assembly

Fig. 3: Ultrasonic transducer on Flowfit CUA262 assembly

a0022752

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