Endress+Hauser CYP03D Operating Manual

BA00481C/07/EN/19.19 71455499 2019-08-31

Valid as of firmware version:

1.02.01

Products Solutions Services

Operating Instructions

Memocheck Sim CYP03D

Testing tool for analysis measuring points

Declaration of Conformity Memocheck Sim CYP03D

Declaration of Conformity

2 Endress+Hauser

Memocheck Sim CYP03D Table of contents

1 About this document ........... 4

1.1 Warnings ........................... 4

1.2 Symbols used ........................ 4

2 Basic safety instructions ....... 5

2.1 Requirements for personnel ........... 5

2.2 Designated use ...................... 5

2.3 Workplace safety .................... 5

2.4 Operational safety ................... 6

2.5 Product safety ....................... 6

3 Device description .............. 9

3.1 Measuring system .................... 9

3.2 Simulation values ................... 10

4 Incoming acceptance and

product identification ......... 11

4.1 Incoming acceptance ................ 11

4.2 Product identification ................ 11

4.3 Certificates and approvals ............ 12

5 Electrical connection .......... 13

5.1 Connection in hazardous areas ........ 13

5.2 Connecting the simulator ............ 13

11 Repair .......................... 46

11.1 Spare parts ........................ 46

11.2 Return ............................ 46

11.3 Disposal ........................... 46

12 Accessories .................... 47

12.1 Memosens data cable ................ 47

12.2 Storage case ....................... 47

13 Technical data ................. 48

13.1 Environment ....................... 48

13.2 Mechanical construction ............. 49

Index ................................. 51

6 Operation options ............. 14

6.1 Overview .......................... 14

6.2 Structure and function of the operating

menu ............................. 16

7 Commissioning ................ 18

7.1 Switching on the measuring device .... 18

7.2 Setting the operating language ........ 18

7.3 Quick Setup ........................ 18

8 Operation ...................... 20

8.1 Configuring the measuring device ..... 20

8.2 Extended functions .................. 24

9 Diagnostics .................... 45

10 Maintenance .................. 45

10.1 Cleaning ........................... 45

10.2 Battery replacement ................. 45

10.3 Calibration and qualification .......... 45

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About this document Memocheck Sim CYP03D

1 About this document

1.1 Warnings

Structure of information Meaning

DANGER

Causes (/consequences)

If necessary, Consequences of noncompliance (if applicable)

Corrective action

‣

WARNING

Causes (/consequences)

If necessary, Consequences of noncompliance (if applicable)

Corrective action

‣

CAUTION

Causes (/consequences)

If necessary, Consequences of noncompliance (if applicable)

Corrective action

‣

NOTICE

Cause/situation

If necessary, Consequences of noncompliance (if applicable)

Action/note

‣

This symbol alerts you to a dangerous situation. Failure to avoid the dangerous situation will result in a fatal or serious injury.

This symbol alerts you to a dangerous situation. Failure to avoid the dangerous situation can result in a fatal or serious injury.

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or more serious injuries.

This symbol alerts you to situations which may result in damage to property.

1.2 Symbols used

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

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Memocheck Sim CYP03D Basic safety instructions

2 Basic safety instructions

2.1 Requirements for personnel

• Installation, commissioning, operation and maintenance of the measuring system may be

carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the specified

activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions and

must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided must be carried out only directly at the manufacturer's site or by the service organization.

2.2 Designated use

Memocheck Sim CYP03D is a test tool for analysis measuring points. It enables the simulation of user-definable measured values and errors of all sensors incorporating Memosens Technology.

The main areas of application are:

• Chemicals and process engineering

• Food, pharmaceutical industry and biotechnology

• Water and wastewater treatment

• Hazardous areas

Use of the device for any purpose other than that described, poses a threat to the safety of people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

• Regulations for explosion protection

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable international standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

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Basic safety instructions Memocheck Sim CYP03D

2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

4. Label damaged products as defective.

During operation:

If faults cannot be rectified:

‣

products must be taken out of service and protected against unintentional operation.

2.5 Product safety

2.5.1 State-of-the-art technology

The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. The relevant regulations and international standards have been observed.

2.5.2 Safety instructions for electrical equipment in hazardous areas

The Memosens inductive sensor cable connection system consists of:

• Memocheck Sim (Memosens technology) CYP03D

• Measuring cable CYK10 Memosens is approved for measuring applications in explosive atmospheres in accordance

with:

• IECEx design approval, IECEx BVS 12.0007

• ATEX design approval BVS 12 ATEX E 008 with amendments The EC Declaration of Conformity is an integral part of these Operating Instructions.

The Memocheck Sim CYP03D is powered by three alkaline batteries with a total nominal voltage of 4.5 V.

Use only the following battery types!

‣

Type

Manufacturer Energizer

Type EN91

Designation LR6 (IEC)

battery, nominal

Chemical composition Zinc/manganese dioxide (Zn / MnO2)

Do not open the Memocheck Sim CYP03D in hazardous areas.

‣

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1.5 V

Memocheck Sim CYP03D Basic safety instructions

Before commissioning the Memocheck Sim CYP03D, make sure that the battery

‣

compartment is closed securely with a screw. The maximum permissible cable length is 100 m (330 ft).

‣

Pay attention to the requirements for electrical installations in explosive atmospheres

‣

(EN/IEC 60079-14). The conductive protective coating on the device is part of the Ex-related safety concept.

‣

Make sure that there is no damage >4 cm2 to the protective coating.

Hazardous area versions of digital sensors and simulators incorporating Memosens technology are indicated by a red-orange ring on the plug-in head.

IECEx

Connecting the approved digital Memocheck Sim CYP03D sensor simulator to the IECExcertified, intrinsically safe sensor output circuit of the Liquiline M CM42 (IECEx TUR

11.0007X) transmitter or alternatively to an IECEx-certified, intrinsically safe Memosens sensor output: Use only the following IECEx-certified measuring cables:

• CYK10-G*** (IECEx BVS 11.0052X)

• or a Memosens measuring cable that has IECEx certification and is identical in terms of design, appliance technology and function.

The electrical connection must be made according to the wiring diagram.

‣

The transmitter's Memosens input must support the following maximum values. In

‣

particular, the effective inner inductance and the capacitance of the approved, intrinsically safe sensor output may not exceed these values:

1. Entity Parameters

U0 = 5.1 V U0 = 5.04 V

I0 = 130 mA I0 = 80 mA

P0 = 166 mW (linear output curve) P0 = 112 mW (trapezoid output curve)

Ci = 15 μF Ci = 14.1 μF

Li = 95 μΗ Li = 237.2 μΗ

1) Ex-relevant electrical connection parameters

2. Entity Parameters

ATEX

Connecting the approved digital Memocheck Sim CYP03D sensor simulator to the ATEXcertified, intrinsically safe sensor output circuit of the Liquiline M CM42 transmitter or alternatively to an ATEX-certified, intrinsically safe Memosens sensor output: Use only the following ATEX-certified measuring cables:

• CYK10-G*** (BVS 04 ATEX E 121 X incl. amendments)

• or a Memosens measuring cable that has ATEX certification and is identical in terms of design, appliance technology and function.

The electrical connection must be made according to the wiring diagram.

‣

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Basic safety instructions Memocheck Sim CYP03D

The transmitter's Memosens input must support the following maximum values. In

‣

particular, the effective inner inductance and the capacitance of the approved, intrinsically safe sensor output may not exceed these values:

1. Entity Parameters

U0 = 5.1 V U0 = 5.04 V

I0 = 130 mA I0 = 80 mA

P0 = 166 mW (linear output curve) P0 = 112 mW (trapezoid output curve)

Ci = 15 μF Ci = 14.1 μF

Li = 95 μΗ Li = 237.2 μΗ

1) Ex-relevant electrical connection parameters

2. Entity Parameters

Temperature classes

Simulator Ambient temperature range T

Memocheck Sim CYP03D-**+** -20 to +50 ˚C (-4 to 122 ˚F) T4

Temperature class

If the ambient temperatures shown above are not exceeded no invalid temperatures for the particular temperature class will occur at the simulator.

CSA

Pay attention to the documentation and control drawings for the transmitter.

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2.5.3 IT security

We only provide a warranty if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings.

IT security measures in line with operators' security standards and designed to provide additional protection for the device and device data transfer must be implemented by the operators themselves.

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Memocheck Sim CYP03D Device description

3 Device description

3.1 Measuring system

Sensor simulation in a complete measuring system consists of:

• Memocheck Sim CYP03D

• Transmitter with Memosens Technology, e. g. Liquiline M CM42 or Liquiline CM44x

• Memosens data cable CYK10

A0025995

 1 Measuring system with Memocheck Sim CYP03D

1 Transmitter Liquiline CM44x 2 Memosens data cable CYK10 3 Memocheck Sim CYP03D

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Device description Memocheck Sim CYP03D

3.2 Simulation values

With the Memocheck Sim CYP03D you can simulate the following data:

• Simulation values

• Main values

• Raw values

• Temperature

• Parameter

• pH glass (pH glass)

• pH glass, SIL sensor (pH glass SIL)

• pH ISFET (pH Isfet)

• ORP (ORP)

• pH + ORP combined sensor (pH + ORP)

• Conductivity, conductive (Cond c)

• Conductivity, conductive, 4-pin (Cond c 4-pol)

• Conductivity, inductiveCond i)

• Oxygen, amperometric (Oxygen (amp.))

• Oxygen, optical, Memosens (Oxygen (opt.Memo.))

• Oxygen, optical, fixed cable (Oxy. (opt.fixed))

• Chlorine (Chlorine (CCS142D))

• Free chlorine (Free chlorine)

• Chlorine dioxide (Chlorine dioxide)

• Total chlorine (Total chlorine)

• TurbidityTurbidity)

• Nitrate (Nitrate)

• SAC (SAC)

• The main simulation values can be selected as required within the context of the sensor specification values

• Repeated ramp with any increment

• Error, e. g. glass breakage, alarm and warning

• Calibration values

You can freely configure all the values so that they match your process. The data listed above are displayed on the transmitters.

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Memocheck Sim CYP03D Incoming acceptance and product identification

4 Incoming acceptance and product identification

4.1 Incoming acceptance

1. Verify that the packaging is undamaged.  Notify the supplier of any damage to the packaging.

Keep the damaged packaging until the issue has been resolved.

2. Verify that the contents are undamaged.  Notify the supplier of any damage to the delivery contents.

Keep the damaged goods until the issue has been resolved.

3. Check that the delivery is complete and nothing is missing.  Compare the shipping documents with your order.

4. Pack the product for storage and transportation in such a way that it is protected against impact and moisture.

 The original packaging offers the best protection.

Make sure to comply with the permitted ambient conditions.

If you have any questions, please contact your supplier or your local Sales Center.

4.2 Product identification

4.2.1 Nameplate

The nameplate provides you with the following information on your device:

• Manufacturer identification

• Order code

• Extended order code

• Serial number

• Ambient and process conditions

• Input and output values

• Safety information and warnings

Compare the information on the nameplate with the order.

‣

4.2.2 Product page

www.endress.com/cyp03d

4.2.3 Interpreting the order code

The order code and serial number of your product can be found in the following locations:

• On the nameplate

• In the delivery papers

Obtaining information on the product

1. Go to www.endress.com.

2. Call up the site search (magnifying glass).

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Incoming acceptance and product identification Memocheck Sim CYP03D

3. Enter a valid serial number.

4. Search.  The product structure is displayed in a popup window.

5. Click on the product image in the popup window.  A new window (Device Viewer) opens. All of the information relating to your

device is displayed in this window as well as the product documentation.

4.2.4 Manufacturer address

Endress+Hauser Conducta GmbH+Co. KG Dieselstraße 24 D-70839 Gerlingen

4.2.5 Scope of delivery Memocheck Sim CYP03D

• Memocheck Sim CYP03D

• Operating Instructions

• 1 quality certificate as ordered

• Cable as per order (optional)

• Case to store CYP03D and cable (optional)

• Certificate of calibration (optional)

4.3 Certificates and approvals

4.3.1  mark

The product meets the requirements of the harmonized European standards. As such, it complies with the legal specifications of the EU directives. The manufacturer confirms successful testing of the product by affixing to it the  mark.

4.3.2 Ex approvals Memocheck Sim CYP03D

• ATEX II 2G Ex ia IIC T4 Gb

• IECEx Ex ia IIC T4 Gb

• CSA IS NI Cl. I, Div. 1&2, Group A-D

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Memocheck Sim CYP03D Electrical connection

II 2G

II 1G

II 3G

Ex ia

Zone 1

Zone 0

Zone 2

CYK10

CYP03D

not permitted

only with ATEXApproval

GN/YE

GND

–

Com A

Com B

5 Electrical connection

5.1 Connection in hazardous areas

A0026198-EN

 2 Operation in hazardous areas

5.2 Connecting the simulator

The electrical connection of the sensor's to the transmitter is established using measuring cable CYK10.

 3 Measuring cable CYK10

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A0024019

Operation options Memocheck Sim CYP03D

6 Operation options

6.1 Overview

6.1.1 Display

Menu path and/or device designation

Battery status

Simulated parameter

Assignment of soft keys, e.g. menu

Assignment of soft keys, e.g.  and 

Sim. main value

A0026099-EN

 4 Display (e.g. simulation mode)

6.1.2 Key functions



ENTER key

• Switches on the device (press for at least 3 seconds)

• Calls up menu when in simulation mode

• Saves (confirms) data entered

• Selects a menu option

• Switches off the device (press for at least 3 seconds)

 or  MINUS key or PLUS key

In setup mode, the MINUS and PLUS keys have the following functions:

• Configuration of parameters and numerical values

• Navigation through menu In simulation mode, the MINUS and PLUS keys have the following

functions: "Run through" of sim. main values, with each values being changed by the amount of the delta value

 and  Escape function

Press MINUS and PLUS key simultaneously

• Pressing for a short time: takes you up one level in the menu.

• Pressing for a longer time in the main menu: takes you directly to the simulation mode.

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Memocheck Sim CYP03D Operation options

 and  Reset

Press MINUS and ENTER key simultaneously for longer Saved setups remain intact.

 and  Factory settings

Press PLUS and ENTER key simultaneously for longer

• This resets the device to the factory settings.

• All the setups saved are deleted.

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Operation options Memocheck Sim CYP03D

pH glass

pH Isfet

ORP Cond c

Oxygen (amp.)

Chlorine (CCS142D)

pH glass SIL

Cond i Oxy. (opt.fixed) Turbidity Nitrate SAC

Language Display

Setup

Illumination Contrast

Simulation

Parameter

Memosens

Fixed cable

Sim. main value Test values

Save setup Load setup Advanced

Date Time Switch off auto.

Advanc. function

Calibration value Error simulation Ramp (continuous)

Diagnostics

Diagnostic list Order code Serial number Software Hardware Reset

Factory settings

Switch off

pH + ORP

Cond c 4-pol

Oxygen (opt.Memo.)

Ramp (gradual)

Sensor operation

Cap operation

No. of cap cal

Sensor state

Operating time

Charge *

Operating time *

Zero point * Slope *

Free chlorine Chlorine dioxide Total chlorine

6.2 Structure and function of the operating menu

6.2.1 Menu structure

* only Free chlorine, Chlorine dioxide, Total chlorine

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Memocheck Sim CYP03D Operation options

6.2.2 Operating concept

Example of changing values within a menu: defining the start value of a ramp

Maximum and minimum values are displayed in the editor. You can only configure values within these limits.

1. Use the arrow keys to select the digit of the value that you want to change.

2. Press  to change the value.  The digit flashes

3. Press  or  to increase or decrease the value.

4. Confirm entry with .  The "Escape" function ( and  pressed simultaneously) is disabled here in order

to prevent incorrect entries.

5. Select the check mark (arrow key) and press .  The edited value is accepted.

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