If necessary, Consequences of
non-compliance (if applicable)
Corrective action
‣
WARNING
L
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
Corrective action
‣
CAUTION
L
Causes (/consequences)
If necessary, Consequences of
non-compliance (if applicable)
Corrective action
‣
NOTICE
Cause/situation
If necessary, Consequences of
non-compliance (if applicable)
Action/note
‣
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation will result in a fatal or serious
injury.
This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation can result in a fatal or serious
injury.
This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more serious injuries.
This symbol alerts you to situations which may result in damage to
property.
1.2 Symbols used
SymbolMeaning
Additional information, tips
Permitted or recommended
Not permitted or not recommended
Reference to device documentation
Reference to page
Reference to graphic
Result of a step
1.3 Symbols on the device
SymbolMeaning
Reference to device documentation
4Endress+Hauser
Page 5
Dipfit CPA140Basic safety instructions
2 Basic safety instructions
2.1 Requirements for the personnel
• Installation, commissioning, operation and maintenance of the measuring system may
be carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the
specified activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions
and must follow the instructions contained therein.
• Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the Operating Instructions provided must be carried out only
directly at the manufacturer's site or by the service organization.
2.2 Designated use
The assembly is designed for the installation of pH, ORP, oxygen and temperature sensors
in vessels.
The main areas of application involve pH, oxygen or ORP measurement in the following
processes:
• Chemical industry, e.g. in
• production of synthetic materials and dyes
• production or pesticides and fertilizers
• oil or wastewater separation
• condensate treatment
• Power stations and incinerator plants, e.g. in
• cooling water monitoring
• flue gas cleaning
• Metal extraction and metal processing
Thanks to its design, it can be operated in pressurized systems (→ 27).
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
2.3 Workplace safety
2.3.1 General notes
As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
2.3.2 Notes on installation in pressurized systems
Risk of injury from high pressure, high temperature or chemical hazards if process medium
escapes!
Do not exceed the permitted maximum process pressure.
‣
Prior to installing and removing the assembly, depressurize the system.
‣
Check glands and lines regularly for leaks and damage.
‣
Endress+Hauser5
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Basic safety instructionsDipfit CPA140
2.4 Operational safety
Before commissioning the entire measuring point:
1.Verify that all connections are correct.
2.Ensure that electrical cables and hose connections are undamaged.
3.Do not operate damaged products, and protect them against unintentional operation.
4.Label damaged products as defective.
During operation:
If faults cannot be rectified:
‣
products must be taken out of service and protected against unintentional operation.
2.5 Product safety
The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
European standards have been observed.
6Endress+Hauser
Page 7
Dipfit CPA140Product description
2
3
4
5
1
6
7
8
3 Product description
3.1 PVDF version
1PVDF version
1Assembly head
2Cable gland Pg 13.5 and 2x dummy plug Pg 16
3GORE-TEX® filter
43 sensor slots for 120 mm sensors
5Potential matching pin
6Shock-protection stud
7Sensor holder with bayonet lock
8Lap joint flange, depending on version
A0037531
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Product descriptionDipfit CPA140
2
3
4
5
1
6
7
8
3.2 Stainless steel version
A0037532
2Stainless steel version
1Assembly head
2Cable gland Pg 13.5 and 2x dummy plug Pg 16
3GORE-TEX® filter
43 sensor slots for 120 mm sensors
5Potential matching pin
6Shock-protection stud
7Sensor holder with bayonet lock
8Installation aids (screw-in lifting eyes) and fixed flange, depending on the version
8Endress+Hauser
Page 9
Dipfit CPA140Incoming acceptance and product identification
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
1.Verify that the packaging is undamaged.
Notify the supplier of any damage to the packaging.
Keep the damaged packaging until the issue has been resolved.
2.Verify that the contents are undamaged.
Notify the supplier of any damage to the delivery contents.
Keep the damaged goods until the issue has been resolved.
3.Check that the delivery is complete and nothing is missing.
Compare the shipping documents with your order.
4.Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
The original packaging offers the best protection.
Make sure to comply with the permitted ambient conditions.
If you have any questions, please contact your supplier or your local Sales Center.
4.2 Scope of delivery
The scope of delivery comprises:
• Ordered version of assembly
• Operating Instructions
4.3 Product identification
4.3.1 Nameplate
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code
• Extended order code
• Serial number
• Ambient and process conditions
• Safety information and warnings
Compare the information on the nameplate with the order.
‣
4.3.2 Product identification
Product page
www.endress.com/cpa140
Interpreting the order code
The order code and serial number of your product can be found in the following locations:
• On the nameplate
• In the delivery papers
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Incoming acceptance and product identificationDipfit CPA140
Obtaining information on the product
1.Go to www.endress.com.
2.Call up the site search (magnifying glass).
3.Enter a valid serial number.
4.Search.
The product structure is displayed in a popup window.
5.Click on the product image in the popup window.
A new window (Device Viewer) opens. All of the information relating to your
device is displayed in this window as well as the product documentation.
4.3.3 Certificates and approvals
Pressure Equipment Directive 2014/68/EU
The assembly has been manufactured according to good engineering practice as per Article
4, Paragraph 3 of the Pressure Equipment Directive 2014/68/EU and is therefore not
required to bear the CE label.
Inspection certificate
A test certificate 3.1 in accordance with EN 10204 is supplied depending on the version (→
Product Configurator on the product page).
4.3.4 Manufacturer's address
Endress+Hauser Conducta GmbH+Co. KG
Dieselstraße 24
D-70839 Gerlingen
10Endress+Hauser
Page 11
Dipfit CPA140Installation
b
c
d
e
a
b
c
d
e
a
AB
5 Installation
5.1 Installation conditions
5.1.1 Dimensions
3Flange dimensions, → Table
AStainless steel version
BPVDF version
Stainless steel assembly versionPVDF assembly version
DN80 PN16ANSI 3"
150 lbs
a [mm (in)]18 (0.71)19 (0.75)19 (0.75)18 (0.71)19 (0.75)19 (0.75)
b [mm (in)]20 (0.79)23.8 (0.94)18 (0.71)22 (0.87)22 (0.87)18 (0.71)
c [mm (in)]63.5 (2.50)63.5 (2.50)63.5 (2.50)110 (4.33)110 (4.33)110 (4.33)
d [mm (in)]160 (6.30)152.4 (6.00)150 (5.91)160 (6.30)152 (5.98)150 (5.91)
e [mm (in)]200 (7.87)190.5 (7.50)185 (7.28)200 (7.87)200 (7.87)185 (7.28)
ScrewsM16M16M16M16M16M16
Bore holes844844
JIS 10K 80ADN80 PN16ANSI 3"
150 lbs
JIS 10K 80A
A0037380
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InstallationDipfit CPA140
22 (8.74)2
y
!(4.25)108
!63.5 (2.50)
!69 (2.72)
20 (0.79)
25 (0.98)
4Stainless steel version, dimensions in mm (in)
yImmersion depth, → Configurator on product page
A0037561
12Endress+Hauser
Page 13
Dipfit CPA140Installation
108 (4.25)
y
! 25 (4.92)1
!. (2.50)63 5
!75 (2.95)
!74 (2.91)
25 (0.98)
5PVDF version, dimensions in mm (in)
yImmersion depth, → Configurator on product page
A0037563
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InstallationDipfit CPA140
12
3
5
4
5.1.2 Measuring system
A complete measuring system comprises:
• Immersion assembly Dipfit CPA140
• 1-3 pH, ORP, pH/ORP combined sensors or temperature sensors (12 mm), e.g. CPS11D,
CPS12D
• 1-3 measuring cables, e.g. CYK10 or CPK9
• Transmitter, e.g. Liquiline CM442
Optional:
Extension cable, e.g. CYK11
6Example of a measuring system (process and process connections are not illustrated)
1Immersion assembly Dipfit CPA140, here as PVDF version
2Transmitter CM442
3Sensor cable CYK10
4pH sensor CPS11D
5ORP sensor CPS12D
A0037542
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Page 15
Dipfit CPA140Installation
5.2 Mounting the sensor
The PVDF version is illustrated in the graphics below. The sensor mounting procedure
is identical for the stainless steel version.
1.
Release 4 screws (M4), remove the cover.
2.
Only for the PVDF version:
Remove the lap joint flange.
3.
Unscrew the sensor holder (bayonet lock).
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InstallationDipfit CPA140
4.
Remove the dummy plug along with the O-ring, thrust collar and sealing plug.
Do not remove the dummy plug and sealing plug in the mounting slots that are
not used!
5.
Before installing, check that the pressure piece and O-ring are fitted on the sensor.
Remove the protection cap and screw in the sensor hand-tight. Pay attention to the
instructions in the Operating Instructions for the sensor.
Make sure the sensor O-ring is seated correctly.
6.
Connect the sensor cable to the sensor.
Only in the case of symmetrical measurement with analog sensors: connect the
PML line of the sensor cable to the PML terminal (screw) of the sensor holder.
16Endress+Hauser
Page 17
Dipfit CPA140Installation
7.
Screw in the sensor holder. Use a flat key wrench AF55 if necessary.
8.
Only for the PVDF version:
Fit the flange.
9.
Pull the sensor cable through the cable gland of the assembly head and then tighten
the cable gland.
10.
Screw on the cover.
You can now install the assembly in the process.
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InstallationDipfit CPA140
Sensor with liquid KCl feed line
You can only install 1 sensor with a liquid KCl feed line.
1.Install the sensor in the sensor holder, see above.
2.Align the KCl feed line to the middle of the sensor holder.
3.Connect the hose of the KCl feed line to the sensor.
4.Assemble the assembly (see above). In doing so, guide the hose of the KCl feed line
through one of the two Pg 16 glands.
Only connect the KCl feed line to the liquid KCl supply vessel once the assembly is installed
in the process.
5.3 Mounting the assembly in the process
WARNING
L
Risk of injury from high pressure, high temperature or chemical hazards if process
medium escapes!
Do not exceed the permitted maximum process pressure.
‣
Prior to installing and removing the assembly, depressurize the system.
‣
Check that the sealing of the flange seal is tight (no leaks).
‣
The sensor must be installed before the assembly is mounted. → 15
1.Introduce the assembly with the sensor into the flange connection of the process
vessel.
2.Screw down the flange (flange screws must be provided by the customer).
3.Connect the sensor cable to the transmitter. Refer to the Operating Instructions of
the transmitter for this.
The measuring point is now ready to measure.
5.4 Post-installation check
• Assembly undamaged?
• Is a sensor installed in the assembly?
• Have all the seals been checked to ensure they are leak-tight?
18Endress+Hauser
Page 19
Dipfit CPA140Maintenance
6 Maintenance
CAUTION
L
Process medium and medium residues
Risk of injury from high pressure, high temperatures or chemical hazards!
Wear protective gloves, protective goggles and protective clothing.
‣
Mount or dismantle the assembly only in vessels or pipes that are empty and
‣
unpressurized.
6.1 Cleaning the assembly
For stable and reliable measurements, clean the assembly and the sensor regularly. The
‣
frequency and intensity of the cleaning process depend on the medium.
6.2 Cleaning agent
WARNING
L
Organic solvents containing halogens
Limited evidence of carcinogenicity! Dangerous for the environment with long-term
effects!
Do not use organic solvents that contain halogens.
‣
WARNING
L
Thiocarbamide
Harmful if swallowed! Limited evidence of carcinogenicity! Possible risk of harm to the
unborn child! Dangerous for the environment with long-term effects!
Wear protective goggles, protective gloves and appropriate protective clothing.
‣
Avoid all contact with the eyes, mouth and skin.
‣
Avoid discharge into the environment.
‣
The most common types of soiling and the cleaning agents used in each case are shown in
the following table.
Type of soilingCleaning agent
Greases and oilsHot water or tempered (alkaline) agents containing
surfactants or water-soluble organic solvents (e. g.
ethanol)
Limescale deposits, metal
hydroxide buildup, lyophobic
biological buildup
Sulfide depositsMixture of 3% hydrochloric acid and thiocarbamide
Protein buildupMixture of 3% hydrochloric acid and pepsin
Choose a cleaning agent to suit the degree and type of soiling.
‣
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MaintenanceDipfit CPA140
12
345
6.3 Replacing the seal
6.3.1 Overview of seals
A0038721
7O-rings and blanking plugs on sensor holder
1O-ring ID 10.69 x 3.53
2O-ring, bayonet lock ID 53.57 x 3.53
3Blanking plug (if sensor is not installed)
4O-ring, blanking plug or sensor, ID 10.69 x 3.53
5Sealing cap (if sensor is not installed)
6.3.2 Replacing the seals
O-ring on the sensor holder
1.Remove the assembly from the medium.
2.Clean the assembly.
3.
Unscrew the sensor holder (bayonet lock). Use a flat key wrench AF55 if necessary.
4.
Remove the sensor cable from the sensor.
20Endress+Hauser
Page 21
Dipfit CPA140Maintenance
5.
Remove the O-ring from the sensor holder.
6.
Grease a new O-ring from the spare parts kit and fit it over the sensor holder and into
the O-ring guide.
O-rings in the sensor mounting slots
The PVDF version is depicted in the following graphics. All actions are identical for
the stainless steel version.
1.
Remove the sensor. Check the O-ring of the sensor and replace it if necessary.
2.
Remove the O-ring in the sensor guide using the tool from the O-ring kit.
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MaintenanceDipfit CPA140
3.
Grease a new O-ring from the spare parts kit and fit it into the O-ring guide. Use the
tool from the kit if necessary.
4.If necessary, replace the O-rings in the other sensor mounting slots in the same way.
5.
Mount the sensor again.
6.Connect the sensor cable.
7.
Screw in the sensor holder. Use a flat key wrench AF55 if necessary.
8.Place the sensor back into the medium.
6.4 Replacing the GORE-TEX® filter
The filter must only be replaced if it is visibly contaminated and no longer fulfills its
purpose.
1.Remove the assembly from the medium.
2.Clean the assembly.
22Endress+Hauser
Page 23
Dipfit CPA140Maintenance
3.
Remove the cover of the filter (e.g. using a flat-blade screwdriver).
4.Check the filter.
Replace the filter if it is visibly contaminated. Otherwise, fit the cover back on
(click it into place).
5.
Remove the used filter.
6.Insert a new filter and fit the cover back on (click it into place).
7.Put the assembly back into the medium.
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RepairDipfit CPA140
7 Repair
CAUTION
L
Danger resulting from improper repair!
Any damage to the assembly that compromises pressure safety must be repaired only
‣
by authorized and qualified personnel.
Following each repair and maintenance task, check the assembly for leaks using
‣
appropriate procedures. Following this, the assembly must again comply with the
specifications in the technical data.
Replace all other damaged components immediately.
‣
7.1 Spare parts
For more detailed information on spare parts kits, please refer to the
Spare Part Finding Tool on the Internet.
7.2 Return
The product must be returned if repairs or a factory calibration are required, or if the
wrong product was ordered or delivered. As an ISO-certified company and also due to legal
regulations, Endress+Hauser is obliged to follow certain procedures when handling any
returned products that have been in contact with medium.
To ensure the swift, safe and professional return of the device:
Refer to the website www.endress.com/support/return-material for information on the
‣
procedure and conditions for returning devices.
7.3 Disposal
Please observe local regulations!
‣
24Endress+Hauser
Page 25
Dipfit CPA140Accessories
8 Accessories
The following are the most important accessories available at the time this documentation
was issued.
For accessories not listed here, please contact your Service or Sales Center.
‣
8.1 Sensors (selection)
Orbisint CPS11D / CPS11
• pH sensor for process technology
• Optional SIL version for connecting to SIL transmitter
• With dirt-repellent PTFE diaphragm
• Product Configurator on the product page: www.endress.com/cps11d or
www.endress.com/cps11
Technical Information TI00028C
Ceraliquid CPS41D / CPS41
• pH electrode with ceramic junction and KCl liquid electrolyte
• Product Configurator on the product page: www.endress.com/cps41d or
www.endress.com/cps41
Technical Information TI00079C
Orbipore CPS91D
pH electrode with open aperture for media with high dirt load
Technical Information TI00375C
Orbisint CPS12D / CPS12
• ORP sensor for process technology
• Product Configurator on the product page: www.endress.com/cps12d or
www.endress.com/cps12
Technical Information TI00367C
Ceraliquid CPS42D / CPS42
• ORP electrode with ceramic junction and KCl liquid electrolyte
• Product Configurator on the product page: www.endress.com/cps42d or
www.endress.com/cps42
Technical Information TI00373C
Memosens CPS16D
• Combined pH/ORP sensor for process technology
• With dirt-repellent PTFE diaphragm
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cps16D
Technical Information TI00503C
Memosens CPS96D
• Combined pH/ORP sensor for chemical processes
• With poison-resistant reference with ion trap
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cps96d
Technical Information TI00507C
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AccessoriesDipfit CPA140
Oxymax COS22D / COS22
• Sterilizable sensor for dissolved oxygen
• With Memosens technology or as an analog sensor
• Product Configurator on the product page: www.endress.com/cos22d or
www.endress.com/cos22
Technical Information TI00446C
Memosens COS81D
• Sterilizable, optical sensor for dissolved oxygen
• With Memosens technology
• Product Configurator on the product page: www.endress.com/cos81d
Technical Information TI01201C
8.2 Measuring cable
Memosens data cable CYK10
• For digital sensors with Memosens technology
• Product Configurator on the product page: www.endress.com/cyk10
Technical Information TI00118C
Memosens data cable CYK11
• Extension cable for digital sensors with Memosens protocol
• Product Configurator on the product page: www.endress.com/cyk11
Technical Information TI00118C
Measuring cable CPK9
• Terminated measuring cable for connecting analog sensors with TOP68 plug-in head
• Selection in accordance with product structure
• Ordering information: Endress+Hauser sales office or www.endress.com.
Measuring cable CPK12
• Terminated measuring cable for connecting analog ISFET sensors with TOP68 plug-in
head
• Selection in accordance with product structure
• Ordering information: Endress+Hauser sales office or www.endress.com
8.3 KCl supply vessel
Electrolyte vessel CPY7B
• Storage container for KCl electrolyte, 200 ml
• Product Configurator on the product page: www.endress.com/cpy7b
Operating Instructions BA00128C
8.4 Cleaning
Chemoclean CPR31
• Spray system to clean pH, ORP and temperature sensors
• Spray head and PVDF check valve, EPDM or VITON O-rings, EPDM hose, reinforced
• Cleaner up to 6 bar (87 psi) absolute, maximum 30 °C (86 °F)
• Order according to product order structure
Operating Instructions BA00201C
26Endress+Hauser
Page 27
Dipfit CPA140Technical data
200
2
4
6
8
10
406080100120140160
a
b
p, abs
[bar][psi]
[°C]
[°F]
T
6832104140176 212248284320
29
58
87
116
145
-15
5
9 Technical data
9.1 Environment
Ambient temperature
range
Storage temperature-10 to +70 °C (+10 to +160 °F)
Degree of protectionIP65
-10 to +70 °C (+10 to +160 °F)
9.2 Process
Process temperaturePVDF version0 to 120 °C (32 to 250 °F)
Stainless steel version-15 to 150 °C (5 to 300 °F), for all seals except EPDM
-15 to 140 °C (5 to 280 °F), for EPDM seal
Process pressurePVDF versionMax. 6 bar (87 psi), absolute
Stainless steel versionMax. 10 bar (145 psi), absolute
Pressure-temperature
ratings
8Pressure-temperature ratings
aStainless steel version
aPVDF version
9.3 Mechanical construction
Dimensions→ 11
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A0037394-EN
Page 28
Technical dataDipfit CPA140
WeightDepends on version (material, immersion depth):
PVDF2.5 to 3.0 kg (5.5 to 6.6 lbs)
Stainless steel8.0 to 12.0 kg (17.6 to 26.5 lbs)
MaterialsIn contact with medium, depending on version