Endress+Hauser CLD132 Operating Manual

Download

Page 1

Operating Instructions

Smartec S CLD132

Conductivity Measuring System

BA207C/07/en/09.04 51501595 Software version 1.00 or later

Page 2

Brief overview

This overview explains how to use these Operating Instructions to commission your measuring system quickly and safely.

Safety instructions

→ Page 5 ff. → Page 6 ff.

→ Page 10 ff.

→ Page 15 ff.

→ Page 18 ff. Here, you can find out how to connect your measuring system.

→ Page 23 → Page 26 → Page 33 ff. → Page 51 ff.

General safety instructions Explanation of the warning symbols You can find special instructions at the appropriate position in the chapter in question. The significance is indicated with the icons Warning #, Caution " and Note !.

▼

Installation

Here, you can find information on installation conditions and the dimensions of the measuring system. These pages explain how to install the measuring system

▼

Wiring

You also find information on how to connect the CLS52 sensor if you are using a separate version.

▼

Operation

The display and operating elements are described here. The operating concept is described here. The system configuration is explained here. You can find information on how to calibrate the sensor here.

▼

Maintenance

→ Page 54 ff. → Page 59 ff. → Page 61 ff. → Page 67 ff.

→ Page 73 → Page 73 ff.

→ Page 80 ff. The index helps you to find information and important terms easily and quickly.

Here, you can find information on the maintenance of the measuring point. Accessories which can be supplied for the measuring system are listed on the pages indicated. Use the trouble-shooting information given here if your system should not work properly. Spare parts that can be delivered and a system overview are listed on these pages.

▼

Technical data

Dimensions Process conditions, weight, material

▼

Index

Endress+Hauser

Page 3

Smartec S CLD132

1 Safety instructions . . . . . . . . . . . . . . . . 5

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Installation, commissioning and operation . . . . . . . . 5

1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5 Notes on safety conventions and symbols . . . . . . . . . 6

2 Identification . . . . . . . . . . . . . . . . . . . . 7

2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1.2 Product structure Smartec S CLD132 . . . . . 7

2.1.3 Basic version and function extensions . . . . . 8

2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 8

3 Installation . . . . . . . . . . . . . . . . . . . . . . 9

3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . . 9

3.1.1 Measuring system . . . . . . . . . . . . . . . . . . . . 9

3.2 Incoming acceptance, transport, storage . . . . . . . . . 10

3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 10

3.3.1 Notes on installation . . . . . . . . . . . . . . . . . 10

3.3.2 CLD132 separate version . . . . . . . . . . . . . . 11

3.3.3 CLD 132 compact version . . . . . . . . . . . . . 13

3.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . 15

3.4.1 Mounting CLD132 separate version . . . . . . 15

3.4.2 Mounting CLD132 compact version or

CLS52 sensor for separate version . . . . . . . 16

3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 17

6.4 Instrument configuration . . . . . . . . . . . . . . . . . . . . 33

6.4.1 Setup 1 (conductivity, concentration) . . . . . 33

6.4.2 Setup 2 (temperature) . . . . . . . . . . . . . . . . 34

6.4.3 Current outputs . . . . . . . . . . . . . . . . . . . . . 36

6.4.4 Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.4.5 Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.4.6 Relay configuration . . . . . . . . . . . . . . . . . . 39

6.4.7 Temperature compensation with table . . . . 41

6.4.8 Concentration measurement . . . . . . . . . . . 42

6.4.9 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

6.4.10 E+H Service . . . . . . . . . . . . . . . . . . . . . . . 46

6.4.11 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . 47

6.4.12 Determining the temperature coefficient . . 48

6.4.13 Remote parameter set switching

(measuring range switching, MRS) . . . . . . . 48

6.4.14 Calibration . . . . . . . . . . . . . . . . . . . . . . . . 51

6.5 Communication interfaces . . . . . . . . . . . . . . . . . . . 53

7 Maintenance . . . . . . . . . . . . . . . . . . . . 54

7.1 Maintenance of Smartec S CLD132 . . . . . . . . . . . . 54

7.1.1 Dismantling Smartec S CLD132 . . . . . . . . . 54

7.1.2 Special case: replacement of

central module . . . . . . . . . . . . . . . . . . . . . 55

7.2 Maintenance of measuring system . . . . . . . . . . . . . 56

7.2.1 Cleaning conductivity sensors . . . . . . . . . . 56

7.2.2 Checking inductive conductivity sensors . . 56

7.2.3 Instrument check by medium simulation . . 57

7.2.4 Checking line extension and

junction box . . . . . . . . . . . . . . . . . . . . . . . 58

7.3 Service equpipment "Optoscope" . . . . . . . . . . . . . . 58

4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 18

4.1 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . 18

4.1.1 Electrical connection of transmitter . . . . . . 18

4.2 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 22

5 Operation . . . . . . . . . . . . . . . . . . . . . . 23

5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 23

5.2 Display and operating elements . . . . . . . . . . . . . . . 23

5.2.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5.2.2 Operating elements . . . . . . . . . . . . . . . . . . 24

5.2.3 Key assignment . . . . . . . . . . . . . . . . . . . . . 24

5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.3.1 Operating concept . . . . . . . . . . . . . . . . . . . 26

6 Commissioning. . . . . . . . . . . . . . . . . . 28

6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.2 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

6.3 Quick setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8 Accessories . . . . . . . . . . . . . . . . . . . . . 59

8.1 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.2 Extension cable . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.3 Junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.4 Post mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . 60

8.5 Software upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . 60

8.6 Calibration solutions . . . . . . . . . . . . . . . . . . . . . . . 60

8.7 Optoscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

9 Troubleshooting . . . . . . . . . . . . . . . . . 61

9.1 Troubleshooting instructions . . . . . . . . . . . . . . . . . 61

9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 61

9.3 Process-specific errors . . . . . . . . . . . . . . . . . . . . . . 62

9.4 Instrument-specific errors . . . . . . . . . . . . . . . . . . . 65

9.5 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

9.5.1 Exploded view . . . . . . . . . . . . . . . . . . . . . . 68

9.5.2 Spare part kits . . . . . . . . . . . . . . . . . . . . . . 69

9.6 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

9.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Endress+Hauser 3

Page 4

Smartec S CLD132

10 Technical Data. . . . . . . . . . . . . . . . . . . 71

10.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

10.2 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

10.3 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.4 Performance characteristics . . . . . . . . . . . . . . . . . . 72

10.5 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

10.6 Mechanical construction . . . . . . . . . . . . . . . . . . . . 73

10.7 Measurement data of CLS52 sensor . . . . . . . . . . . . 73

10.8 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.9 Chemical durability of CLS52 sensor . . . . . . . . . . . 75

10.10 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 76

Index. . . . . . . . . . . . . . . . . . . . . . . . . . 80

4 Endress+Hauser

Page 5

Smartec S CLD132 Safety instructions

1 Safety instructions

1.1 Designated use

Smartec S CLD132 is a field-tested and reliable transmitter used to determine the conductivity of liquid media. It is particularly suitable for use in the foodstuffs industry.

Any other use than the one described here compromises the safety of persons and the entire measuring system and is, therefore, not permitted. The manufacturer is not liable for damage caused by improper or non-designated use.

1.2 Installation, commissioning and operation

Please note the following items:

• Installation, commissioning, operation and maintenance of the measuring system must only be carried out by trained technical personnel. The technical personnel must be authorised for the specified activities by the system operator.

• Electrical connection must only be carried out by a certified electrician.

• Technical personnel must have read and understood these Operating Instructions and must adhere to them.

• Before commissioning the entire measuring point, check all the connections for correctness. Ensure that electrical cables and hose connections are not damaged.

• Do not operate damaged products and secure them against unintentional commissioning. Mark the damaged product as being defective.

• Measuring point faults may only be rectified by authorised and specially trained personnel.

• If faults can not be rectified, the products must be taken out of service and secured against unintentional commissioning.

• Repairs not described in these Operating Instructions may only be carried out at the manufacturer’s or by the service organisation.

1.3 Operational safety

The transmitter has been designed and tested according to the state of the art and left the factory in perfect functioning order. Relevant regulations and European standards have been met.

As the user, you are responsible for complying with the following safety conditions:

• Installation instructions

• Local prevailing standards and regulations.

Immunity to interference

This instrument has been tested for electromagnetic compatibility in industrial use according to applicable European standards. It is protected against electromagnetic interference by the following design measures:

• cable screening

• interference suppression filter

• interference suppression capacitors.

Protection against interference as specified above is valid only for an instrument connected according to the instructions in these Operating Instructions.

Endress+Hauser 5

Page 6

Safety instructions Smartec S CLD132

1.4 Return

If the transmitter has to be repaired, please return it cleaned to the sales centre responsible. Please use the original packaging, if possible.

Please enclose the completed "Declaration of contamination" (copy the second last page of these Operating Instructions) with the packaging and the transportation documents. No repair without completed "Declaration of contamination"!

1.5 Notes on safety conventions and symbols

Safety symbols

Warning! This symbol alerts you to hazards. They can cause serious damage to the instrument or to persons

if ignored.

Caution! This symbol alerts you to possible faults which could arise from incorrect operation. They could cause damage to the instrument if ignored.

% &

)

Note! This symbol indicates important items of information.

Electrical symbols

Direct Current (DC)

A terminal at which DC is applied or through which DC flows.

Alternating Current (AC)

A terminal at which (sine-form) AC is applied or through which AC flows.

Ground connecting

A terminal, which, from the user’s point of view, is already grounded using a grounding system.

Protective earth terminal

A terminal which must be grounded before other connections may be set up.

Equipotential connection

A connection which must be connected to the grounding system of the equipment. This can be, i.e., a potential matching line of a star-shaped grounding system, depending on national or company practice.

Protective insulation

The equipment is protected by double insulation.

6 Endress+Hauser

Alarm relay

Input

Output

Constant voltage source

Temperature sensor

Page 7

Smartec S CLD132 Identification

2 Identification

2.1 Device designation

2.1.1 Nameplate

Compare the order code on the nameplate (on the Smartec) with the product structure (see below) and check that it agrees with your order. You can identify the instrument variant by the order code on the nameplate. Under "Codes", you can find the release code for the software upgrade "MRS".

ENDRESS+HAUSER

SMARTEC S

order code / Best.Nr. serial no. / Ser.-Nr.

measuring range / Messbereich temperature / Temperatur:

output 1 / Ausgang 1 output 2 / Ausgang 2 mains / Netz

prot. class / Schutzart ambient temp. / Umgebungstemperatur

Fig. 1: Nameplate CLD132 (example)

conductivity ind./ Leitfähigkeit ind.

CLD 132-PMV130AB2 1C466C05 G00

: : :

10 µS ...2000 mS/cm

-10...+125 °C

0/4...20 mA 0/4...20 mA 230 VAC 50/60 Hz 7,5 VA

(+140 °C max. 30 min)

IP67

0...+55 °C

C07-CLD132xx-18-0 6-00-xx-001.eps

/Codes:

8833

131697-4B

2.1.2 Product structure Smartec S CLD132

Version

P Compact version

S Separate transmitter, cable length 20 m / 65.62 ft

W Separate transmitter, cable length 5 m / 16.41 ft

X Separate transmitter, cable length 10 m / 32.81 ft

Process connection

MV1 Dairy fitting DN 50 (acc. to DIN 11851)

CS1 Clamp connection 2" (acc. to ISO 2852)

GE1 Internal thread G 1 ½

VA1 Varivent connection DN 40 ... 125

AP1 APV connection DN 40 ... 100

SMS SMS connection 2"

Cable entry

1 Cable gland Pg 13.5

3 Cable gland M 20 x 1.5

5 Conduit adapter NPT ½ "

Power supply

0 230 V AC

1 115 V AC

5 100 V AC

824 V AC / DC

Current output / communication

AA Current output conductivity, without communication

AB Current output conductivity and temperature, without communication

HA HART, current output conductivity

HB HART, current output conductivity and temperature

PE PROFIBUS-PA, no current output

PF PROFIBUS-PA, M 12 connector, no current output

PP PROFIBUS-DP, no current output

Additional features

1 Basic version with fast temperature measurement

2 Remote parameter set switching with fast temperature measurement

6 Basic version with encapsulated Pt 100 for high loads

7 Remote parameter set switching with encapsulated Pt 100 for high loads

CLD132- complete order code

Endress+Hauser 7

Page 8

Identification Smartec S CLD132

2.1.3 Basic version and function extensions

Functions of the basic version Options and their functions

•Measurement

• Calibration of cell constant

• Calibration of residual coupling

• Calibration of installation factor

• Read instrument parameters

• Linear current output

• Current output simulation

•Service functions

• Temperature compensation selectable (e.g. 1 free coefficient table)

• Concentration measurement selectable (4 defined curves, 1 free table)

• Relay as alarm contact

• Second current output for temperature (hardware option)

• HART communication

• PROFIBUS communication

Remote parameter set switching (software option):

• Remote switching of max. 4 parameter sets (measuring ranges)

• Temperature coefficients can be determined

• Temperature compensation selectable (e.g. 4 free coefficient tables)

• Concentration measurement selectable (4 defined curves, 4 free tables)

• Check of measuring system by PCS alarm (live check)

• Relay can be configured as alarm or limit contact

2.2 Scope of delivery

The scope of delivery of the compact version inlcudes:

• Smartec S CLD132 compact measuring system with integrated sensor

• Terminal strip set

• Expansion bellows (-*GE1***** versions only)

• Operating Instructions BA 207C/07/en

• Versions with HART communication only: Operating Instructions Field communication with HART, BA 212C/07/en

• Versions with PROFIBUS interface only: – Operating Instructions Field communication with PROFIBUS, BA 213C/07/en – M12 connector (-******PF* versions only)

The scope of delivery of the separate version includes:

• Smartec S CLD132 transmitter

• CLS52 inductive sensor with fixed cable

• Terminal strip set

• Expansion bellows (-*GE1***** versions only)

• Operating Instructions BA 207C/07/en

• Versions with HART communication only: Operating Instructions Field communication with HART, BA 212C/07/en

• Versions with PROFIBUS interface only: – Operating Instructions Field communication with PROFIBUS, BA 213C/07/en – M12 connector (-******PF* versions only)

2.3 Certificates and approvals

Declaration of conformity

The product meets the legal requirements of the harmonised European standards. The manufacturer confirms compliance with the standards by affixing the 4 symbol.

8 Endress+Hauser

Page 9

Smartec S CLD132 Installation

ENDRESS+HAUSER SMARTEC S

ALARM

3 Installation

3.1 Quick installation guide

The following procedure should be followed for a complete measuring point installation:

Compact version:

• Perform an Airset. Install the compact version at the measuring point (see chapter "Mounting CLD132 compact version").

• Connect the compact version as described in the chapter "Electrical connection".

• Start up the compact version as described in the chapter "Commissioning".

Separate version:

• Mount the transmitter (see chapter "Mounting CLD132 separate version").

• If you have not yet installed the sensor at the measuring point, perform an Airset and install the sensor (see the Technical Information of the sensor).

• Connect the sensor to the Smartec S CLD132 as described in the chapter "Electrical connection".

• Connect the transmitter as described in the chapter "Electrical connection".

• Start up the Smartec S CLD132 as described in the chapter "Commissioning".

3.1.1 Measuring system

The complete measuring system comprises:

• the Smartec S CLD132 transmitter

• the conductivity sensor Indumax H CLS52 with an integrated temperature sensor and a fixed cable or

• the compact version with an integrated conductivity sensor

Optional for the separate version: CLK5 extension cable, VBM junction box, mounting kit for pipe installation (see chapter "Accessories")

ENDRESS+HAUSER SMARTEC S

ALARM

CAL

–

C07-CLD132xx-14-06-00-xx-001.eps

Fig. 2: Complete measuring systems Smartec S CLD132 as a separate transmitter and compact version with

integrated conductivity sensor

A CLS52 conductivity sensor B Smartec S CLD132 C Smartec S CLD132 as compact version with integrated conductivity sensor

Endress+Hauser 9

Page 10

Installation Smartec S CLD132

3.2 Incoming acceptance, transport, storage

• Make sure the packaging is undamaged! Inform the supplier about damage to the packaging. Keep the damaged packaging until the matter has been settled.

• Make sure the contents are undamaged! Inform the supplier about damage to the delivery contents. Keep the damaged products until the matter has been settled.

• Check that the scope of delivery is complete and agrees with your order and the shipping documents.

• The packaging material used to store or to transport the product must provide shock protection and humidity protection. The original packaging offers the best protection. Also, keep to the approved ambient conditions (see "Technical data").

• If you have any questions, please contact your supplier or your sales centre responsible.

3.3 Installation conditions

3.3.1 Notes on installation

Airset

Perform an Airset before sensor installation (see chapter "Calibration"). Make sure that the instrument is ready for operation, i.e. mains and sensor are connected.

Wall distance

The sensor’s distance from the pipe wall affects the measuring accuracy (see Fig. 4).

In narrow installation conditions, the ion flow in the medium is affected by the pipe walls. This effect is compensated by the so-called installation factor. When the distance from the wall is sufficient, i.e. a > 15 mm / 0.59", the installation factor can be ignored (f = 1.00). When the wall distance is lower, the installation factor increases in the case of electrically insulating pipes (f > 1) while it decreases for electrically conductive pipes (f < 1); see Fig. 4. The determination of the installation factor is described in the chapter "Calibration".

0.20

1,40

1,20

0.39

Fig. 3: Installation CLD132 compact version

a Wall distance

0.59

0.79

0.98

a [inch]

C07-CLD132xx-11-06 -00-xx-009.eps

1,00

0,80

Fig. 4: Relationship between installation factor and distance from wall a

1 Electrically conductive pipe wall 2Insulating pipe wall

10 15

a [mm]

2525

C07-CLD132xx-05 -06-00-en-001.eps

10 Endress+Hauser

Page 11

Smartec S CLD132 Installation

3.3.2 CLD132 separate version

142 / 5.59

Ø 7 / 0.28

160 / 6.30

225 / 8.86

175 / 6.89

95 / 3.74

Fig. 5: CLD132 wall mounting with mounting plate

mm /inch

C07-CLD132xx-11-06 -00-en-001.EPS

C07-CLD132xx-11-06 -00-en-002.EPS

Fig. 6: CLD132 mounting on pipes (Ø 60 mm / 2.36")

Endress+Hauser 11

Page 12

Installation Smartec S CLD132

Conductivity sensors for the separate transmitter

CLS52 conductivity sensors with various process connections covering all common installation conditions are available for the separate version.

Note! Perform an Airset and calibrate the sensor before sensor installation.

C07-CLD132xx-11-0 6-00-en-003.EPS

Fig. 7: Process connections for CLS52 conductivity sensor

Note!

• Clamp connection Sensors with clamp connections can be fixed using sheet metal brackets or solid brackets. Sheet metal brackets have a lower dimensional stability, uneven bearing surfaces causing point loads and sometimes sharp edges that can damage the clamp. We strongly recommend to always use solid brackets because of their higher dimensional stability. Solid brackets may be applied over the total pressure-temperature range (see diagram on page 5).

• Threaded connection Sensors with threaded connections are supplied with expansion bellows (compensator) to be able to align them in flow direction. The two O-rings (Viton) of the expansion bellows have no sealing function and are not in contact with medium. The process is usually sealed off by PTFE tape on the G 1½ thread.

12 Endress+Hauser

Page 13

Smartec S CLD132 Installation

Measuring range

C07-CLD132xx-05-06-00-xx-002.eps

Fig. 8: CLS52 measuring range

3.3.3 CLD 132 compact version

225 / 8.86

207 / 8.15

142 / 5.59

∅ 49 / 1.93

34 / 1.34

Fig. 9: Dimensions of CLD132 compact version

242 (180)* / 9.53 ( 7.09)*

35.5 / 1.40

95 / 3.74

mm / inch

C07-CLD132xx-11-06 -00-en-004.eps

Endress+Hauser 13

Page 14

Installation Smartec S CLD132

Connection variants

Various process connections covering all common installation conditions are available for the compact version. The compact version is installed at the measuring point with the required process connection.

C07-CLD132xx-11 -06-00-en-005.eps

Fig. 10: Process connections for the CLD132 compact version

Note!

14 Endress+Hauser

Page 15

Smartec S CLD132 Installation

3.4 Installation instructions

3.4.1 Mounting CLD132 separate version

Wall mounting

For wall mounting, attach the mounting plate to the wall by drilling holes as required. Anchors and screws are to be provided by the operator.

∅ 7 / 0.28

160 / 6.30

225 / 8.86

mm / inch

C07-CLD132-11-06- 00-en-007.eps

Fig. 11: Wall mounting of CLD132 separate version

Post mounting

A mounting kit for installing the housing on horizontal or vertical posts or pipes (max. Ø 60 mm / Ø 2.36") is available as an accessory (see chapter "Accessories").

C07-CLD132xx-00-06 -06-001.eps

Fig. 12: Mounting kit for installing the CLD132 separate version on posts

1. Remove the mounting plate.

2. Insert the holding bars through the pre-drilled holes of the mounting plate and screw the mounting plate onto the transmitter.

3. Use the brackets to install the Smartec S on the post or pipe (Fig. 13).

Endress+Hauser 15

Page 16

Installation Smartec S CLD132

∅ max. 60 / 2.36

mm / inch

C07-CLD132xx-11 -06-00-en-008.eps

Fig. 13: Post mounting of CLD132 separate version

3.4.2 Mounting CLD132 compact version or CLS52 sensor for separate version

Install the compact version or the CLS52 sensor directly on the pipe or vessel socket via the process connection (depending on ordered version).

Note! Perform an Airset and calibrate the sensor before installing the compact version or the sensor.

Horizontal flow Vertical flow

min. DN 40*

Orientation

min. DN 40*

Fig. 14: Installation of CLD132 compact version

arrow

Flow direction

C07-CLD132-11-06-0 0-en-006.eps

1. When installing the Smartec S CLD132 or the sensor, make sure that the flow opening of the

sensor is oriented in the flow direction of the medium. An orientation arrow on the sensor facilitates orientation (see Fig. 14 above).

2. Tighten the flange.

3. For versions with internal thread G 1½, expansion bellows are supplied for length

compensation. Thus, the sensor can always be oriented in flow direction.

Note!

• Choose the immersion depth of the sensor in the medium such that the coil body is completely

immersed.

• Please observe the notes on the wall distance in the chapter "Installation conditions".

• Please observe the limits for the medium and ambient temperature when using the compact

version (see chapter "Technical data").

16 Endress+Hauser

Page 17

Smartec S CLD132 Installation

Sensor positioning: compact version

The sensor in the compact housing must be oriented in the flow direction.

If you need to reorient the sensor in relation to the housing, proceed as follows:

1. Remove the cover.

2. Loosen the screws of the electronics box and carefully remove the box from the housing.

3. Loosen the three sensor fastening screws until the sensor can be turned.

4. Align the sensor and tighten the screws. Do not exceed the maximum torque of 1.5 Nm!

5. Reassemble the transmitter housing in reverse sequence of operations.

Note! For exact positions of the electronics box and the sensor screws, see the exploded view in the chapter "Spare parts".

Fig. 15: Sensor orientation in the transmitter housing

AStandard orientation B Sensor turned by 90°

3.5 Post-installation check

• After installation, check the measuring system for damages.

• Check the sensor orientation to the flow direction of the medium.

• Check that the coil body of the sensor is completely immersed in the medium.

C07-CLD132xx-11-06-05-xx-010.eps

Endress+Hauser 17

Page 18

Wiring Smartec S CLD132

4 Wiring

4.1 Electrical connection

Warning!

• The electrical connection must only be carried out by a certified electrician.

• Technical personnel must have read and understood the instructions in this manual and must

adhere to them.

• Ensure that there is no voltage at the power cable before beginning the connection work.

4.1.1 Electrical connection of transmitter

Proceed as follows to connect the Smartec S CLD132:

1. Loosen the 4 Phillips screws on the housing

cover and remove the cover.

2. Remove the cover frame from the terminal

blocks. To do this, introduce a screwdriver in the recess (m) according to Fig. 16 and push the tab inward (n).

Warning!

Do not remove the cover frame while the instrument is energised!

3. Thread the cables through the open cable

glands into the housing according to the terminal assignments in Fig. 17.

4. Connect the power wires according to the

terminal assignments in Fig. 18.

5. Connect the alarm contact according to the

terminal assignments in Fig. 18.

6. Connect the housing ground.

7. Separate version: Connect the sensor

according to the terminal assignments in Fig. 18. In the case of the separate version, the conductivity sensor CLS52 is connected using the shielded multi-core special cable CLK5. Preparation instructions are supplied with the cable. Use junction box VBM (see chapter "Accessories") to extend the measuring cable. The maximum cable length if extended using a junction box is 55 m.

8. Tighten the cable glands firmly.

Fig. 16: View of housing with cover removed

1Cover frame 2 Fuse 3 Removable electronics box 4Terminals 5 Housing ground

C07-CLD132xx-04-06 -00-xx-001.eps

18 Endress+Hauser

Page 19

Smartec S CLD132 Wiring

Fig. 17: Terminal assignments of cable glands on Smartec S CLD132 A

Separate version

Plug, Pg 13.5, analog output, binary input

Cable gland for alarm contact, Pg 13.5

Cable gland for power supply, Pg 13.5

Housing ground

Pressure comp. element PCE (Goretex®- filter)

Cable gland for sensor connection, Pg 9

Compact version

Plug, Pg 13.5, analog output, digital input

Cable gland for alarm contact, Pg 13.5

Cable gland for power supply, Pg 13.5

Housing ground

Pressure comp. element PCE (Goretex®- filter)

Wiring diagram

C07-CLD132xx-04-0 6-04-xx-001.eps

C07-CLD132xx-04-06 -00-de-003.eps

Fig. 18: Electrical connection of Smartec S

Endress+Hauser 19

Page 20

Wiring Smartec S CLD132

Connection diagram

10-50 V

optional

15 V

15 16 83

∼

–

∼

–

Fig. 19: Electrical connection of Smartec S CLD132

Signal output 1 conductivity

Signal output 2 temperature

Auxiliary power output

Binary input 2 (MRS1+2)

Binary input 1 (hold / MRS 3+4)

F G H I MRS

Connection of binary inputs

15 V

86 81 82

Fig. 20: Connection of binary inputs when using external contacts

A Auxiliary power output B Contact inputs D1 and D2 S1 External contacts, not energised S2 External contacts, not energised

C07-CLD132xx-05-06 -00-xx-003.eps

Conductivity sensor Temperature sensor Alarm (contact position: no current) Power supply Remote parameter set switching (measuring range switching)

C07-CLD132xx-05-0 6-00-xx-004.eps

20 Endress+Hauser

Page 21

Smartec S CLD132 Wiring

Connection compartment sticker

131082-4A

Sensor

31 +

32 -

33 +

34 -

85 +

86 -

93 + S

Bin 2

94 - 42

81 + 43

Bin 1

82 - 41

Fig. 21: Connection compartment sticker of Smartec S

Temp. (opt.)

+15V 10mA

∼

–

Mains Hilfsenergie

∼

–

C07-CLD132xx-05-06-00-xx-005.eps

Note! The protection class of this instrument is I. The metal housing must be connected to PE.

Caution!

• Terminals designated as NC may not be switched.

• Undesignated terminals may not be switched.

Structure and termination of measuring cable

Semiconductor

screen

Screen

(15)

GN (11)

WH (12)

YE (13)

(84) (83)

Screen

(16)

(unused)

CLK5

C07-CLK5xxxx-00-05-0 0-en-002.eps

Fig. 22: Structure of CLK5 measuring cable

Fig. 23: Electrical connection of the CLS52 sensor for

C07-CLD132xx-05 -06-00-xx-006.eps

the separate version

Endress+Hauser 21

Page 22

Wiring Smartec S CLD132

4.2 Post-connection check

After wiring up the electrical connection, carry out the following checks:

Device status and specifications Remarks

Are the transmitter or the cable externally damaged? Visual inspection

Electrical connection Remarks

Are the installed cables strain-relieved?

No loops and cross-overs in the cable run?

Are the signal cables correctly connected acc. to the wiring diagram?

Are all screw terminals tightened?

Are all cable entries installed, tightened and sealed?

Are the PE distributor rails grounded (if present)? Grounding at place of installation

22 Endress+Hauser

Page 23

Smartec S CLD132 Operation

5Operation

5.1 Quick operation guide

You have the following options of operating Smartec S:

• Local operation via operating keys

•Via HART –HART –PC with HART

• Via PROFIBUS PA/DP (optional, for corresponding order version) PC with a corresponding interface and the Commuwin II software (see "Accessories") or via programmable logic controller (PLC).

interface (optional, for corresponding order version) via:

hand-held terminal or

modem and Commuwin II software

Note! For operation via HART or PROFIBUS PA/DP, read the corresponding chapters in the additional operating instructions:

• PROFIBUS PA/DP, field communication with Smartec S CLD132, BA 213C/07/en

•HART

, field communication with Smartec S CLD132, BA 212C/07/en

The following chapters describe local operation via operating keys.

5.2 Display and operating elements

5.2.1 Display

LED indicators

Alarm indication for continuous limit violation, temperature sensor failure or system errors (see error list in chapter "Troubleshooting").

Liquid crystal display

mS/cm O213

2000

20 mA

1112

Fig. 24: LCD of Smartec S CLD132 1

Measuring mode indicator (normal operation)

Calibration mode indicator

Calibration complete indicator

Setup mode indicator (configuration)

"Hold" mode indicator (outputs reflect last current status)

Signal reception indicator for units with communication

Indication of relay state: d inactive, c active

9 10

12 13 14

Endress+Hauser 23

In measuring mode: variable measured In setup mode: parameter adjusted Function coding display In measuring mode: secondary measured value In setup / calibr. mode: e.g. parameter Manual / automatic temperature compensation display Error indicator Sensor symbol, flashes during calibration In measuring mode: Main measured valued In setup / calibr. mode: e.g. parameter

C07-CLD132xx-07-0 6-00-xx-001.eps

Page 24

Operation Smartec S CLD132

5.2.2 Operating elements

The operating keys are located underneath the housing cover. The display and the alarm LED are visible through the viewing window. For operation, open the housing cover by removing the 4 screws.

mS/cm

2000

O213

20 mA

ENDRESS+HAUSER SMARTEC S

CAL

–

Fig. 25: Operating elements of Smartec S CLD132

1 Liquid crystal display showing measured values and configuration data 2 4 operating keys for calibration and instrument configuration 3 Field for user labeling 4 LED indicator for alarm function

5.2.3 Key assignment

CAL key

When the CAL key is pressed, the instrument prompts for the calibration access code:

• Code 22 for calibration

• Code 0 or any other number to view the calibration data

Use the CAL key to acknowledge calibration data and to continue through the calibration process.

ALARM

C07-CLD132xx-19-0 6-00-xx-001.eps

ENTER key

When the ENTER key is pressed, the instrument prompts for the setup access code:

• Code 22 for setup and configuration

• Code 0 or any other number to view the configuration data.

The ENTER key has several functions:

• It calls up the setup menus from the measuring mode

• It is used to store (acknowledge) data entered in setup mode

• It is used to move on within function groups

24 Endress+Hauser

Page 25

Smartec S CLD132 Operation

PLUS key and MINUS key

In setup mode, the PLUS and MINUS keys have the following functions:

• Selection of function groups

Note!

To select function groups in the order given in the chapter "Instrument configuration", use the MINUS key.

• Setting of parameters and numeric values

In measuring mode, repeatedly pressing the PLUS key displays the following settings in sequence:

1. Temperature display in °F

2. Hide temperature display

3. Display of uncompensated conductivity value

4. Back to basic setting

In measuring mode, repeatedly pressing the MINUS key displays the following settings in sequence:

1. Display of current measuring range

2. Display of current errors in sequence (max. 10)

3. After all errors are displayed, the standard display is shown again. In function group F, you can define an alarm for each error code.

Escape function

Press the PLUS and MINUS keys simultaneously to return to the main menu. During calibration, this key combination goes directly to the end of calibration. When the PLUS and MINUS keys are pressed once more, the instrument returns to the measuring mode.

Locking the keypad

Pressing the PLUS and ENTER keys simultaneously for minimum 3s locks the keypad against unintentional entries. However, all settings can still be read. The code prompt displays the code 9999.

Unlocking the keypad

Pressing the CAL and MINUS keys simultaneously for minimum 3s unlocks the keypad. The code prompt displays the code 0.

Endress+Hauser 25

Page 26

Operation Smartec S CLD132

5.3 Local operation

5.3.1 Operating concept

Operating modes

Measuring mode: standard mode of operation, displaying current measured values

Calibration mode: execution of calibration routine

The function groups are selected with the PLUS or MINUS key.

Fig. 26: Description of operating modes

Setup mode access to all configuration settings

Code

C07-CLD132xx-19 -06-00-en-002.eps

Note! If no key is pressed for 15 min. in setup mode, the instrument automatically switches back to the measuring mode. An active Hold function (Hold at Setup) is then reset.

Access codes

All instrument access codes are fixed, i.e. they cannot be modified. When the instrument requests the access codes, it recognises the difference between codes.

• CAL key + Code 22: access to calibration and offset menus.

• ENTER key + Code 22: access to the configuration menus, allowing configuration and user-specific settings.

• PLUS + ENTER keys: locks the keypad.

• CAL + MINUS keys: unlocks the keypad.

• CAL or ENTER key + any code: access to Read mode, i.e. all settings can be read but not changed.

26 Endress+Hauser

Page 27

Smartec S CLD132 Operation

Menu structure

The configuration and calibration functions are arranged in a menu structure by function groups. The function groups are selected in the setup mode with the PLUS and MINUS keys. The ENTER key is used to move from one function to the next within a function group. The PLUS and MINUS keys are used for option selection and editing. Selections must be confirmed by pressing the ENTER key. This also moves the cursor to the next function. Pressing the PLUS and MINUS keys at the same time terminates programming (return to main menu). When the PLUS and MINUS keys are pressed once more, the instrument returns to the measuring mode.

Note!

• If a change is made but not confirmed by pressing the ENTER key, the previous setting is retained.

• See the appendix of these operating instructions for an overview of the Smartec menu structure.

Fig. 27: Schematic of the SmarTec menu structure

EE E E

C07-CLD132xx-19-06-00-xx-010.eps

Hold function: "Freezing" the outputs

The current output can be “frozen” in the setup mode and during calibration, i.e. the last current value is constantly output. The display shows the “HOLD” message.

Note!

• Hold settings can be found in the chapters "Service" and "Remote parameter set switching (measuring range switching, MRS)".

• During “HOLD” in the measuring mode the contact will go to the normal position if it is configured as a limit contact.

• An active hold has priority over all other automatic functions.

• A possibly accumulated alarm delay is reset to “0”.

• The hold function can also be activated externally via the hold input (see wiring diagram; binary input 1).

• The manual hold (field S5) remains active even after a power failure.

Endress+Hauser 27

Page 28

Commissioning Smartec S CLD132

6 Commissioning

6.1 Function check

Warning!

• Check all connections for correctness.

• Make sure that the supply voltage is identical to the voltage written on the nameplate!

6.2 Start-up

Before first start-up, make sure you understand how to operate the transmitter. You should make particular reference to chapters 1 (Safety instructions) and 5 (Operation). After power-up (connection to power), the instrument performs a self-test and then enters the measuring mode. Calibrate the sensor as described in the chapter "Calibration".

Note!

During first start-up, calibration of the sensor is absolutely required to enable the measuring system to perform accurate measurement.

Configure the transmitter as described in the chapter "Quick setup". The values set by the user are kept even in the event of a power failure. The following function groups are available on the Smartec S CLD132 (the function groups that are only available on the version equipped with the function extension are marked accordingly in the function descriptions):

Setup mode

• SETUP 1 (A)

• SETUP 2 (B)

•OUTPUT (O)

•ALARM (F)

•CHECK (P)

•RELAY (R)

• ALPHA TABLE (T)

• CONCENTRATION (K)

• SERVICE (S)

• E+H SERVICE (E)

• INTERFACE (I)

• TEMPERATURE COEFFICIENT (D)

•MRS (M)

Calibration mode

• CALIBRATION (C)

Function display: The displayed code indicates

Err.delay

Fig. 28: Example for display in setup mode

C131 C132 C133

C121

C C1 C111

C07-CLD132xx-13-0 6-00-xx-005.eps

Fig. 29: Function coding

For a detailed description of the function groups available on the Smartec S CLD132 see the chapter "Instrument configuration".

28 Endress+Hauser

the function position in the function group.

Additional information

C07-CLD132xx-07 -06-00-en-003.eps

Selecting and locating functions is facilitated by a code displayed for each function in a special display field Fig. 28. The structure of this coding is given in Fig. 29. The first column indicates the function group as a letter (see group designations). The functions in the individual groups are counted from the top to the bottom and from the left to the right.

Page 29

Smartec S CLD132 Commissioning

Factory settings

When the instrument is switched on for the first time, the factory settings are in effect. The following table provides an overview of all major settings. Please refer to the description of the individual functions in the chapter "Instrument configuration" for all other factory settings (the factory settings are printed in bold letters).

Function Factory setting

Type of measurement Inductive conductivity measurement,

Temperature compensation type Linear with reference temperature 25 °C / 77 °F

Temperature compensation Automatic (ATC on)

Relay function Alarm

Hold Active during configuration and calibration

Measuring range 10 µS/cm ... 2000 mS/cm (measuring range set automatically)

Current outputs 1* and 2* 4 ... 20 mA

Current output 1: measured value for 4 mA signal current*

Current output 1: measured value for 20 mA signal current*

Current output 2: measured value for 4 mA signal current*

Current output 2: measured value for 20 mA signal current*

temperature measurement in °C

0 µS/cm

2000 mS/cm

0.0 °C / 32 °F

150.0 °C / 302 °F

* if equipped accordingly

Alarm contact

Fig. 30: Recommended fail-safe circuit for an alarm contact A Normal operating state B Alarm state

Normal operating state

• Instrument in operation

• No error message available (Alarm LED off)

È Relay picked up È Contact 42/43 closed

Alarm state

• Error message available (Alarm LED red) or

• Instrument defective or voltage-free (Alarm LED off)

È Relay dropped out È Contact 41/42 closed

C07-CLD132xx-04-06 -00-xx-005.eps

Endress+Hauser 29

Page 30

Commissioning Smartec S CLD132

6.3 Quick setup

After switching the transmitter on, configure the major functions required for accurate measurement. The following section gives you an example for a basic configuration.

Input Selection or range

1. Press the ENTER key.

2. Enter the code 22 to be able to edit the setup. Press the ENTER key.

3. Press the MINUS key several times until the "Service" function group is displayed.

4. Press the ENTER key to edit this function group.

5. Select your language, e.g. "ENG" for English. Confirm your entry be pressing the ENTER key.

6. Press the PLUS and MINUS keys simultaneously to quit the "Service" function group.

7. Press the MINUS key several times until the "Setup 1" function group is displayed.

8. Press the ENTER key to edit "Setup 1".

(factory setting bold)

ENG = English

GER = German FRA = French ITA = Italian NEL = Dutch ESP = Spanish

Display

SERVICE

Language

SETUP 1

ENG

9. In A1, select the operating mode, e.g. "cond" = conductivity. Confirm your selection by pressing the ENTER key.

10. In A2, press the ENTER key to confirm the factory setting.

11. In A3, press the ENTER key to confirm the factory setting.

12. In A4, press the ENTER key to confirm the factory settting.

13. In A5, enter the cell constant for the connected sensor. Refer to the sensor’s or the compact version’s quality certificate for the exact value.

cond = conductivity

conc = concentration

ppm

mg/l TDS = Total Dissolved Solids none

XX.xx

X.xxx XXX.x XXXX

auto, µS/cm, mS/cm, S/cm, µS/m, mS/m, S/m

0.10 ... 5.9 ... 9.99

cond

Oper.Mode

ppm

Conc.Unit

XX.xx

Format

auto

Unit

1/cm

5.900

Cellconst

30 Endress+Hauser

Page 31

Smartec S CLD132 Commissioning

Input Selection or range

(factory setting bold)

14. In A6, press the ENTER key to confirm the factory setting. If your wall distance is smaller than 15 mm / 0.59", refer to the chapters 3.3.1 and 6.4.14 for information on determining the installation factor.

15. If you are working in applications that fluctuate a great deal and you need to stabilise the display, enter the required damping factor in A7. Confirm your entry by pressing ENTER. The display returns to the inital display of "Setup 1".

16. Press the MINUS key to go to the "Setup 2" function group.

17. Press the ENTER key to edit "Setup 2".

18. In B1, select the temperature sensor of your conductivity sensor. By default, your measuring system is supplied with the CLS52 sensor with Pt 100 temperature sensor. Confirm your entry by pressing ENTER.

0.10 ... 1 ... 5.00

1 ... 60

Pt100

Pt1k = Pt 1000 NTC30 fixed

Display

1.000

InstFac

Damping

SETUP 2

Pt100

ProcTemp.

19. In B2, select the appropriate temperature compensation for your process, e.g. "lin" = linear. Confirm your selection by pressing ENTER. For detailed information on temperature compensation, see chapter 6.4.2.

20. In B3, enter the temperature coefficient Confirm your entry by pressing ENTER. For detailed information on determining the temperature coefficient, see chapters 6.4.2 or 6.4.12.

21. The real temperature is displayed in B5. If necessary, calibrate the temperature sensor to an external measurement. Confirm your entry by pressing ENTER.

22. The difference between the measured and the entered temperatures is displayed. Press the ENTER key. The display returns to the initial display of the "Setup 2" function group.

23. Press the MINUS key to go to the "Output" function group.

24. Press the ENTER key to edit the output settings.

α.

none

lin = linear

NaCl = common salt (IEC 60746) Tab 1 ... 4

2.1 %/K

0.0 ... 20.0 %/K

Display and entry of real temperature

-35.0 ... 250.0 °C

0.0 °C

-5.0 ... 5.0 °C

lin

TempComp.

%/K

2.10

Alpha val

0.0

RealTemp.

0.0

TempOffs.

OUTPUT

25. In O1, select your output, e.g. "out1" = output 1. Confirm your selection by pressing ENTER.

out 1

out 2

out1

Sel. Out

Endress+Hauser 31

Page 32

Commissioning Smartec S CLD132

Input Selection or range

(factory setting bold)

26. In O2, select the linear characteristic. Confirm your selection by pressing ENTER.

27. In O211, select the current range for your output, e.g.

4...20mA. Confirm your selection by pressing ENTER.

28. In O212, enter the conductivity corresponding to the minium current value at the transmitter output, e.g. 0µS/cm. Confirm your entry by pressing ENTER.

29. In O213, enter the conductivity corresponding to the maximum current value at the transmitter output, e.g. 930 mS/cm. Confirm your entry by pressing ENTER. The display returns to the initial display of the "Output" function group.

30. Press the PLUS and MINUS keys simultaneously to return to measuring mode.

lin = linear (1)

sim = simulation (2)

4...20mA

0...20mA

0.00 µS/cm

0.00 µS/cm ... 2000 mS/cm

2000 mS/cm

0.0 µS/cm ... 2000 mS/cm

Display

lin

Sel.Type

4-20

Sel.Range

0/4 mA

930

20 mA

O211

µS/cm O212

mS/cm O213

Note! You must perform an airset before installing the sensor. To do so, refer to the chapter "Calibration".

32 Endress+Hauser

Page 33

Smartec S CLD132 Commissioning

6.4 Instrument configuration

The following sections give a detailed description of all Smartec S CLD132 functions.

6.4.1 Setup 1 (conductivity, concentration)

In the SETUP 1 function group, you can change the operating mode and the sensor settings. You have already made all settings of this menu during the quick setup but you can modify the settings at any time.

Coding Field Selection or range

A1 Select operating mode

Function group SETUP 1

Select concentration unit to be displayed

Select display format for concentration unit

(factory settings bold)

cond = conductivity

conc = concentration

ppm

mg/l TDS = Total Dissolved Solids none

XX.xx

X.xxx XXX.x XXXX

Display Info

Basic settings.

SETUP 1

Display varies depending on instrument version:

cond

Oper.Mode

ppm

–cond –conc

Any change in operating mode causes an automatic reset of user settings.

Conc.Unit

XX.xx

Format

Caution!

Select unit to be displayed for conductivity

auto, µS/cm, mS/cm, S/cm, µS/m, mS/m, S/m

auto

When “auto” is selected, the maximum resolution possible is automatically selected.

Unit

Enter cell constant for connected sensor

0.10 ... 5.9 ... 9.99

5.900

1/cm A5

For the exact value of the cell constant, refer to the sensor’s or the compact version’s quality certificate.

Cellconst

This is where the installation factor is edited.

A6 Installation factor 0.10 ... 1 ... 5.00

1.000

InstFac

Enter measured value damping

1 ... 60

Damping

Endress+Hauser 33

The correct factor is determined in C1(3), see chapter "Calibration" or referring to the installation factor diagram.

Measured value damping causes averaging over the specified number of individual measured values. It is used, for example, to stabilise the display with applications that fluctuate a great deal. There is no damping if “1” is entered.

Page 34

Commissioning Smartec S CLD132

6.4.2 Setup 2 (temperature)

The temperature compensation only needs to be performed in the conductivity mode (selection in field A1). The temperature coefficient specifies the change in conductivity per degree of temperature change. It depends on the chemical composition of the medium and the temperature itself. In order to compensate for this dependence, three different compensation types can be selected in the Smartec S:

Linear temperature compensation

The change between two temperature points is considered to be constant, i.e.

α =const. The

α value can be edited for the linear

compensation type. The reference temperature is 25 °C / 77 °F.

NaCl compensation

The NaCl compensation (according to IEC

60746) is based on a fixed nonlinear curve that defines the relationship between the temperature coefficient and the temperature. This curve is used for lower concentrations of up to approx. 5% NaCl.

C07-CLD132xx-05 -06-00-xx-009.eps

Fig. 31: Linear temperature compensation

* uncompensated conductivity

2,7

a [%/K]

2,5

2,3

2,1

Fig. 32: NaCl compensation

C07-CLD132xx-05 -06-00-xx-010.eps

144

T [°C]

Temperature compensation with table

When using the alpha table function for temperature compensation, the following conductivity data of the process medium to be measured are required:

Value pairs of temperature T and conductivity

κ(T

) for the reference temperature T

•

κ with:

• κ(T) for temperatures which occur in the process

34 Endress+Hauser

Page 35

Smartec S CLD132 Commissioning



k()

Fig. 33: Determination of temperature coefficient

A Required data BCalculated

α values

T1T

C07-CLD132xx-05-06-00-xx-011.eps

Use the following formula to calculate the α values for the temperatures occurring in your process:

κκ(T) - (T )

T - T

; T T≠

Enter the

100

α =

κ(T )

α−T value pairs calculated with this formula in the fields T5 and T6 of the function group

ALPA TABLE.

In the SETUP 2 function group, you can change the settings for temperature measurement. You have already made the settings of this function group during quick setup but you can modify the settings at any time.

Coding Field Selection or range

(factory settings bold)

Function group SETUP 2

Select temperature sensor

Select temperature compensation type

Pt100

Pt1k = Pt 1000 NTC30 fixed

none

lin = linear

NaCl = common salt (IEC 60746) Tab 1 ... 4

Display Info

Settings for temperature measurement.

SETUP 2

If set to "fixed":

Pt100

no temperature measurement, a fixed temperature value is entered instead.

ProcTemp.

This option is not displayed for concentration measurement.

lin

TempComp.

The options Tab 2 ... 4 are only available for transmitters with the "Remote measuring range switching" upgrade.

Enter temperature coefficient

2.1 %/K

0.0 ... 20.0 %/K

2.10

%/K B3

Only if B2 = lin. Tables defined in B2 are not active in this case.

Alpha val

Endress+Hauser 35

Page 36

Commissioning Smartec S CLD132

Coding Field Selection or range

(factory settings bold)

Enter process temperature

Display temperature and calibrate temperature sensor

Temperature difference is displayed

25 °C

-10.0 ... 150.0 °C

Display and entry of real temperature

-35.0 ... 250.0 °C

0.0 °C

-5.0 ... 5.0 °C

6.4.3 Current outputs

The OUTPUT function group is used to configure the individual outputs. Furthermore, a current output value can be simulated to check the current outputs (O2 (2)).

Display Info

25.0

Only if B1 = fixed. This value can only be specified in °C.

ProcTemp.

This entry is used to calibrate the temperature sensor to an external measurement. Omitted if B1 = fixed.

0.0

RealTemp.

0.0

TempOffs.

The difference between the entered actual value and the measured temperature is displayed. Omitted if B1 = fixed.

Coding Field Selection or range

(factory settings bold)

O1 Select current output

O2 O2 (1)

Function group OUTPUT

Enter linear characteristic

O211 Select current range

out1

out2

lin = linear (1) sim = simulation (2)

4 ... 20 mA

0 ... 20 mA

Display Info

Configuration of the current output (not available for PROFIBUS versions).

OUTPUT

out1

A different characteristic can be selected for each output.

Sel. Out

lin

The slope of the characteristic may be positive or negative.

Sel.Type

4-20

O211

Sel.Range

0/4 mA value:

O212

enter corresponding measured value

Cond: 0.00 µS/cm Conc: 0.00 % Temp.: -10.0 °C entire measuring range

0/4 mA

µS/cm O212

Enter the measured value corresponding to the minimum current value (0/4 mA) at the transmitter output. Display format from A3. (Spreading: see Technical data.)

36 Endress+Hauser

Page 37

Smartec S CLD132 Commissioning

Coding Field Selection or range

(factory settings bold)

20 mA value:

O213

enter corresponding measured value

O2 (2)

Current output simulation

O221 Enter simulation value

Cond: 2000 mS/cm Conc: 99.99 % Temp.: 60.0 °C entire measuring range

lin = linear (1)

sim = simulation (2)

current value

0.00 ... 22.00 mA

6.4.4 Alarm

The ALARM function group is used to define various alarms and to set output contacts. Each individual error can be defined to be effective or not (at the contact or as an error current).

Display Info

Enter the measured value corresponding to the maximum current value (20 mA) at the transmitter output. Display format from A3. (Spreading: see Technical data.)

The simulation is terminated by selecting (1).

2000

20 mA

sim

mS/cm O213

Sel.Type

4.00

mA O221

The current value entered here is output through the current output.

Simulat.

Coding Field Selection or range

(factory settings bold)

F1 Select contact type

F2 Select time unit

F3 Enter alarm delay

Function group ALARM

Stead = steady contact

Fleet = fleeting contact

min

0 s (min)

0 ... 2000 s (min)

Display Info

Alarm function settings.

ALARM

Stead

The contact type selected here only applies to the alarm contact.

Cont.Type

Time unit

s F3

Err.Delay

Depending on the unit selected in F2, the alarm delay is entered in s or min. The alarm delay does not affect the LED; it indicates the alarm immediately

This selection must be made even if all error messages are suppressed in F5.

Caution!

If you selected the "0-20 mA" range in O211, you may not select the "2.4 mA" option here.

F4 Select error current

22 mA

2.4 mA

22mA

Err.Curr

Endress+Hauser 37

Page 38

Commissioning Smartec S CLD132

Coding Field Selection or range

(factory settings bold)

F5 Select error

Set alarm contact to be effective for selected error

Set error current to be effective for selected error

Return to menu or select next error

1 ... 255

yes

next = next erorr

←R

Display Info

Select the errors that are to trigger an alarm signal. The errors are selected via the error number.

Sel.Error

yes

Rel.Assg

Curr.Assg

Please refer to the table in chapter 9.2 "System error messages" for the error numbers. The factory settings remain in effect for all errors not edited.

If set to “no”, all the other alarm settings (e.g. alarm delay) are also deactivated. The settings themselves are retained. This setting only applies to the error selected in F5. Factory setting is no starting with E080!

The error current selected in F4 becomes effective or is suppressed when an error occurs. This setting only applies to the error selected in F5.

If next is selected, the software returns to F5. If ←R is selected, it returns to F.

Select

6.4.5 Check

PCS alarm (Process Check System)

The PCS alarm is only available for transmitters with remote parameter set switching. This function is used to examine the measuring signal for deviations. If the measuring signal is constant for a specific period of time (several measured values), an alarm is issued. This type of sensor behaviour may be caused by soiling, etc.

C07-CLD132xx-05-0 6-00-xx-007.eps

Fig. 34: PCS alarm (live check)

A Constant measuring signal = alarm is triggered after the configured PCS period

Note! An active PCS alarm is automatically cleared when the measuring signal changes.

38 Endress+Hauser

Page 39

Smartec S CLD132 Commissioning

Coding Field Selection or range

(factory settings bold)

Function group CHECK

Set PCS alarm (live check)

off

1 h 2 h 4 h

6.4.6 Relay configuration

For Smartec S CLD132 equipped with remote parameter set switching (measuring range switching), there are three options for configuring the relay (selection in field R1):

• Alarm The relay closes the contact 41/42 (voltage-free, safe state) if an alarm condition according to chapter 9.2 occurs and if the setting in the “Alarm contact” column is “yes”. You can change these settings as required (field F5 ff).

• Limit The relay only closes the contact 42/43 if one of the defined limits is violated (value above or below limit, see Fig. 35) but not when an alarm condition is detected.

• Alarm + Limit The relay closes the contact 41/42 if an alarm condition occurs. Limit violations only cause the relay to switch if error E067 is set to “yes” during relay assignment (field F6).

Display Info

Settings for sensor and process monitoring.

CHECK

This function is used to monitor the measuring signal. An alarm is triggered if it does not change for

off

PCS alarm

the period selected here. Monitoring limit:

0.3 % of mean value over selected period of time. (Error no.: E152)

Please refer to Fig. 35 for a graphic representation of the contact states of the alarm contact.

• When the measured value increases (max function), the relay goes into alarm state (limit exceeded) at time t2 when the switch-on point has been exceeded (t1) and the pickup delay (t2 – t1) has expired.

• When the measured value decreases, the relay returns to normal operating state when the measured value drops below the switch-off point and after the dropout delay (t4 - t3).

• When the pickup and dropout delays are set to 0 s, the switch-on and switch-off points are identical to the contact switching points.

Settings for a minimum function can be made in the same way as for a maximum function.

Endress+Hauser 39

Page 40

Commissioning Smartec S CLD132

1 2

Fig. 35: Relation of switch-on and switch-off points and pickup and dropout delays ABSwitch-on point > switch-off point: Max. function

Switch-on point < switch-off point: Min. function12

Coding Field Selection or range

R1 Select function

Function group RELAY

(factory settings bold)

alarm

limit al+li = alarm + limit

3 4

Display Info

Switch-on point Switch-off point Contact ON Contact OFF

Settings for relay contacts.

C07-CLD132xx-05 -06-00-xx-008.eps

RELAY

alarm

When “alarm” is selected, the fields R2 ... R5 are irrelevant.

Function

Only the operating mode selected in A1

R4 Enter pickup delay

Enter contact switch-on point

Enter contact switch-off point

Cond: 2000 mS/cm Conc: 99.99 % entire measuring range

0 s

0 ... 2000 s

mS/cm

2000

On Value

mS/cm

2000

Off Value

appears.

Note!

Never set the switch-on point and the switch-off point to the same value.

The switch-off point entry selects a max contact (switch-off point < switch-on point) or a min contact (switch-off point > switch-on point), thereby implementing a hysteresis function (see Fig. 32).

On Delay

40 Endress+Hauser

Page 41

Smartec S CLD132 Commissioning

Coding Field Selection or range

(factory settings bold)

R5 Enter dropout delay

R6 Select simulation

R7 Switch relay on or off

0 s

0 ... 2000 s

auto

manual

off

6.4.7 Temperature compensation with table

This function group is used to perform a temperature compensation with table (field B2 in SETUP 2 function group). Enter the

α−T value pairs in the fields T5 and T6.

Display Info

Off Delay

auto

This selection can only be made if limit has been selected in R1.

Simulat.

This selection can only be made if manual has

off

been selected in R6. The relay can be switched on and off.

Relay

Coding Field Selection or range

T1 Select table

T2 Select table option

Function group ALPHA TABLE

Enter number of table value pairs

(factory settings bold)

1 ... 4

read

edit

1 ... 10

Display Info

Settings for temperature compensation.

ALPHA TAB

Selection of table to be edited.

editCurve

read

Options 1 ... 4 are only available if the instrument is equipped with the remote measuring range switching.

Sel.Table

Up to 10 value pairs can be entered in the

table. These are numbered from 1 ... 10 and can be edited individually or in sequence.

No. Elem.

T4 Select table value pair11 ... number of table value pairs

assign

If "assign", go to T8.

Sel.Elem.

Endress+Hauser 41

Page 42

Commissioning Smartec S CLD132

Coding Field Selection or range

(factory settings bold)

Enter temperature value

Enter temperature coefficient

Enter whether or not the table status is ok

0.0 °C

-10.0 ... 150.0 °C

2.10 %/K

0.00 ... 20.00 %/K

yes

6.4.8 Concentration measurement

The Smartec S CLD132 transmitter can convert conductivity values to concentration values. For this, set the operating mode to Concentration measurement (see field A1).

Display Info

The temperature values must have a

°C T5

0.0

Temp.val.

%/K

2.10

minimum distance of 1 K. Factory setting for temperature value of value pairs in table:

0.0 °C; 10.0 °C; 20.0 °C; 30.0 °C ...

alpha val

yes

If “yes”, return to T. If “no”, return to T3.

Status ok

You must enter the basic data to which the concentration calculation should refer. For the most common substances, the required data is already saved in your device. You can select one of these substances in field K1. If you want to specify the concentration of a sample, which is not saved in the device, you require the conductivity characteristics of the medium. To get the characteristics, you can either refer to the data sheets of the medium or determine the characteristics yourself.

1. To do so, create samples of the medium with the concentrations occurring in your process.

2. Measure the uncompensated conductivity of these samples at temperatures which likewise occur in your process. To get the uncompensated conductivity, press the PLUS key several times in measuring mode (see chapter "Key functions") or deactivate the temperature compensation (Setup 2, field B 2).

– For variable process temperature:

If the variable process temperature should be taken into account for concentration measurement, you must measure the conductivity of each created sample at two different temperatures at least (ideally at the lowest and highest process temperature). The temperature values for the various samples must be identical. However, the difference between the temperatures must be at least 0.5 °C. At least two differently concentrated samples measured at two different temperatures are required because the transmitter needs a minimum of four references.

– For constant process temperature:

Measure the differently concentrated samples at this constant process temperature. A minimum of two samples is necessary.

Finally, you should have measuring data which are similar to those shown in the following figures:

42 Endress+Hauser

Page 43

Smartec S CLD132 Commissioning

min

Fig. 36: Measured data for variable process temperatures (example)

Conductivity

Concentration

Temperature

min

Fig. 37: Measured data for a constant process temperature (example)

Conductivity

Concentration

max

ma x

CCC

The characteristics received from the measuring points must be strictly monotonously increasing

12Measuring point

Measuring range

T1Constant temperature

Measuring range

min

max

C07-CLD132xx-05 -06-00-xx-012.eps

ma x

C07-CLD132xx-05-06 -00-xx-015.epsB

or strictly monotonously decreasing in the range of the process conditions. Therefore, neither maxima / minima nor ranges with a constant behaviour can occur. Curve profiles such as those in Fig. 38 are not permitted.

C07-CLD132xx-05-06 -00-xx-016.eps

Fig. 38: Impermissible curve profiles

κ Conductivity

C Concentration

Value entry

Enter the three characteristic values for each measured sample in the fields K6 to K8 (value triplets of conductivity, temperature and concentration).

• Variable process temperature: Enter at least four value triplets.

• Constant process temperature: Enter at least two value triplets.

Note!

• Please make sure that the concentrations and temperatures measured for your samples correspond to the measuring range of the process. If the measured values of the process are outside the range of your sample values, this considerably reduces the level of accuracy and the error messages E078 or E079 will be displayed. If you enter an additional value triplet of 0 µS/cm and 0 % for each temperature used, you can work from the start of measuring range with sufficient accuracy and without an error message.

• In case of concentration measurement, temperature compensation is automatically performed using the entered table values. Therefore, the temperature coefficient set in the SETUP 2 function group is not active.

Endress+Hauser 43

Page 44

Commissioning Smartec S CLD132

• Enter the values in the order of increasing concentration (see the following example).

mS/cm % °C

240 96 60

380 96 90

220 97 60

340 97 90

120 99 60

200 99 90

Coding Field Selection or range

Function group CONCENTRATION

Select concentration curve to be used to calculate the display value

Select correction factor

Select table to be edited

(factory settings bold)

NaOH 0... 15 %

0 ... 30 %

2SO4

0 ... 15 %

3PO4

0 ... 25 %

HNO

Tab 1 ... 4

0.5 ... 1.5

1 ... 4

Display Info

Settings for concentration measurement. Four

fixed and four editable concentration fields are stored in this function group.

CONCENTRA

NaOH

The user tables 2 ... 4 can only be selected if the instrument is equipped with the remote measuring range switching.

act.curve

If required, select a correction factor (only available for the user tables).

Conc.Fact

When editing a curve, another curve should be used to calculate the current display values

editCurve

(see K1). Selections 2 ... 4 are only available with the remote measuring range switching.

K4 Select table option

read

edit

read

This selection applies to all concentration curves.

Table

Enter number of reference triplets

1 ... 16

Each triplet consists of three numeric values.

No. Elem.

K6 Select triplet

1 ... number of triplets in K4 assign

Any triplet can be edited. If "assign", go to K10.

Sel.Elem.

44 Endress+Hauser

Page 45

Smartec S CLD132 Commissioning

Coding Field Selection or range

(factory settings bold)

K10

Enter uncompensated conductivity

Enter concentration value for K6

Enter temperature value for K6

Enter whether or not the table status is ok

0.0 mS/cm

0.0 ... 9999 mS/cm

0.00 %

0.00 ... 99.99 %

0.0 °C

-35.0 ... 250.0 °C

yes

Display Info

mS/cm K7

0.0

conduct.

% K8

0.0

concentr.

°C K9

0.0

Temp.val.

yes

K10

Back to K.

Status ok

6.4.9 Service

Coding Field Selection or range

(factory settings bold)

Function group

S1 Select language

S2 HOLD effect

S3 Enter fixed value

SERVICE

ENG = English

GER = German FRA = French ITA = Italian NEL = Dutch ESP = Spanish

froz. = last value

fix = fixed value

0 ... 100 % (of current output value)

Display Info

Settings for service functions.

SERVICE

ENG

This field must be configured once during start-up. Then you can exit S1 and continue.

Language

froz.: Display of last value before activation of

froz.

Holdeffec

hold. fix: When hold is active, the fixed value entered in S3 is displayed.

Only available if S2 = fixed value.

Fixed Val

S+C = setup and calibration

S4 Hold configuration

CAL = calibration Setup = setup none = no hold

S+C

Auto HOLD

S = setup C = calibration

Endress+Hauser 45

Page 46

Commissioning Smartec S CLD132

Coding Field Selection or range

(factory settings bold)

S5 Manual hold

Enter hold dwell period

Enter SW upgrade release code of function extension MRS

Order number is displayed

Off

10 s

0 ... 999 s

0 ... 9999

Display Info

off

Man.HOLD

s S6

Cont.Time

Entering an incorrect code returns you to the

measurement menu. The number is edited with the PLUS or MINUS key and confirmed with the ENTER key.

MRSCode

order

The order code is not automatically changed to reflect an upgrade.

CLD132-xx

S10

S11

Serial number is displayed

Reset of instrument (restore default values)

Perform instrument test

Sens = sensor data Facty = factory settings

Displ = display test

6.4.10 E+H Service

Coding Field Selection or range

Function group E+H SERVICE

(factory settings bold)

SerNo

xxxxxxxx

Facty= All data are cleared and reset to the factory settings!

S10

S.Default

S11

Sens = Sensor data are cleared (temp. offset, Airset value, cell constant, installation factor, ser.no.)

Test

Display Info

E+H service settings.

E+H SERV

Contr = controller (1)

E1 Select module

Trans = transmitter (2) MainB = mainboard (3) Sens = sensor (4)

Contr

Select

46 Endress+Hauser

Page 47

Smartec S CLD132 Commissioning

Coding Field Selection or range

(factory settings bold)

E111 E121

Software version is

E131

displayed

E141

E112 E122

Hardware version is

E132

displayed

E142

E113 E123

Serial number is

E133

displayed

E143

E145 E146

Enter and confirm

E147

serial number

E148

Display Info

E111: Version of transmitter software

xx.xx

E111

E121-141: Version of module firmware (if available)

SW-Vers.

xx.xx

E112

Cannot be edited.

HW-Vers.

SerNo

E113

Cannot be edited.

xxxxxxxx

SerNo

E145

xxxxxxxx

6.4.11 Interfaces

Coding Field Selection or range

(factory settings bold)

I1 Enter address

I2 Tag description

Function group INTERFACE

Address HART: 0 ... 15 or PROFIBUS: 0 ... 126

Display Info

Communication settings (HART or PROFIBUS transmitter versions only).

INTERFACE

126

Address

Tag

@@@@@@@@

Endress+Hauser 47

Page 48

Commissioning Smartec S CLD132

6.4.12 Determining the temperature coefficient

Determining the temperature coefficient by the following method is only possible for instruments equipped with remote parameter set switching (see "Product structure"). Standard instruments (basic versions) can be retrofitted with remote parameter set switching (see chapter "Accessories").

Coding Field Selection or range

Function group

TEMPERATURE COEFFICIENT

Enter compensated conductivity

Display of uncompensated conductivity

Enter current temperature

(factory settings bold)

current value

0 ... 9999

current value

0 ... 9999

current value

-35.0 ... 250.0 °C

Display Info

Settings for temperature coefficient. Calculator

DET.ALPHA

µS/cm

2000

Cond.comp

µS/cm

2077

function: calculates the compensated conductivity + uncompensated conductivity + temperature value.

Displays the current compensated conductivity. If necessary, change this value to the desired value (determined by a comparison measurement for example).

Current value of uncompensated conductivity, cannot be edited.

Cond.unc.

°C

60.0

Meas.temp

α value from the

Display of determined

α value

2.20

%/K D4

Used in B3 for example. You must enter the value manually.

alpha val

6.4.13 Remote parameter set switching (measuring range switching, MRS)

You can order the remote parameter set switching via binary inputs directly as an option of your Smartec S CLD132 (see "Product structure") or you can retrofit a standard transmitter with the MRS function extension (see the chapter "Accessories"). The remote parameter set switching function permits complete parameter sets to be entered for up to 4 substances.

Individual settings for each parameter set:

• Operating mode (conductivity or concentration)

• Temperature compensation

• Current output (main parameter and temperature)

• Concentration table

• Limit relay

48 Endress+Hauser

Page 49

Smartec S CLD132 Commissioning

Assignment of binary inputs

The Smartec S CLD132 transmitter has 2 binary inputs. They can be defined in field M1 as follows:

Assignment of field M1 Assignment of binary inputs

M1 = 0 MRS not active. The binary input 1 can be used for external hold.

M1 = 1

M1 = 2

The binary input 2 can be used to switch between 2 measuring ranges (parameter sets). The binary input 1 can be used for external hold.

The binary inputs 1 and 2 can be used to switch between 4 measuring ranges (parameter sets). This is the setting used in the following example.

Settings of the 4 parameter sets

Example: CIP cleaning

Binary input 1 0 0 1 1

Binary input 2 0 1 0 1

Parameter set 1 2 3 4

Coding /

software field

M4 Operating mode Conductivity Conductivity Concentration Concentration

M8, M9 Current output 1 ... 3 mS/cm 0.1 ... 0.8 mS/cm 0.5 ... 5% 0.5 ... 1.5 %

M6 Temp. comp. User Tab. 1 linear - -

M5 Conc. tab. - - NaOH User Tab.

M10, M11 Limits on: 2.3 mS/cm

Medium Beer Water

on: 0.7 µS/cm

off: 2.5 mS/cm

off: 0.8 µS/cm

Alkaline solution

on: 2 % off: 2.1 %

Acid

on: 1.3 % off: 1.4 %

Coding Field Selection or range

(factory settings bold)

M Function group MRS

M1 Select binary inputs

Displays active

parameter set or, if M1 = 0, select active parameter set

Select parameter set to be configured in M4 ... M8

0, 1, 2

1 ... 4 if M1 = 0

1 ... 4 if M1=0 1 ... 2 if M1=1 1 ... 4 if M1=2

Display Info

Settings of remote parameter set switching

MRS

Bin.Input

(measuring range switching). M1 + M2: apply to measuring mode. M3 ... M11: apply to configuration of parameter sets.

0 = no MRS 1 = 2 parameter sets selectable via binary input 2. Binary input 1 for hold. 2 = 4 parameter sets selectable via binary inputs 1+2.

If M1 = 0, selectable. If M1 = 1 or 2, display depending on binary inputs.

Act.MR

Selection of parameter set to be configured (the active parameter set is selected in M2 or with the binary inputs).

Edit MR

Endress+Hauser 49

Page 50

Commissioning Smartec S CLD132

Coding Field Selection or range

(factory settings bold)

M4 Select operating mode

M5 Select medium

M7 Enter

Select temperature compensation

α value

cond = conductivity

conc = concentration

NaOH, H2SO4, H3PO4, HNO3 Tab 1 ... 4

none, lin, NaCl, Tab 1 ... 4 if M4 = cond

2.10 %/K

0 ... 20 %/K

Display Info

cond.

The operating mode can be individually defined for each parameter set.

Oper.Mode

NaOH

Only available if M4 = conc.

Conc.Tab.

lin

Only available if M4 = cond.

TempComp

2.10

%/K M7

Can only be entered if M6 = lin.

alpha val

M10

M11

Enter measured value for 0/4 mA value

Enter measured value for 20 mA value

Enter switch-on point for limit

Enter switch-off point for limit

Cond.: 0 ... 2000 mS/cm Conc.: Unit: A2, format: A3

µS/cm M8

0/4 mA

Cond.: 0 ... 2000 mS/cm Conc.: Unit: A2, format: A3

2000

mS/cm M9

20 mA

Cond.: 0 ... 2000 mS/cm Conc.: Unit: A2, format: A3

2000

mS/cm M10

PV on

The switch-off point entry selects a max contact (switch-off point < switch-on point) or

Cond.: 0 ... 2000 mS/cm Conc.: Unit: A2, format: A3

2000

mS/cm M11

PV off

Note! If remote parameter set switching is selected, the parameter sets that have been entered are processed internally but the fields A1, B1, B3, R2, K1, O212, O213 show the values of the first measuring range.

a min contact (switch-off point > switch-on point), thereby implementing an always required hysteresis function. Never set the switch-off point and the switch-on point to the same value.

50 Endress+Hauser

Page 51

Smartec S CLD132 Commissioning

6.4.14 Calibration

To access the "Calibration" function group, press the CAL key. This function group is used to calibrate the transmitter. Two different types of calibration are possible:

• Calibration by measurement in a calibration solution of a known conductivity.

• Calibration by entering the exact cell constant of the conductivity sensor.

Note!

• At first start-up, sensor calibration is absolutely required in order for the measuring system to be able to generate accurate measuring values.

• If the calibration procedure is aborted by pressing the PLUS and MINUS keys at the same time (return to C114, C126 or C136) or if the calibration is faulty, then the previous calibration data are reinstated. A calibration error is indicated by the “ERR” message and flashing of the sensor symbol on the display. Repeat calibration!

• The instrument is automatically switched to hold during calibration (factory setting).

Coding Field Selection or range

C1 (1)

Function group CALIBRATION

Compensation of residual coupling

(factory settings bold)

Airs = Airset (1)

Cellc = cell constant (2) InstF = installation factor (3)

Display Info

Calibration settings.

CALIBRAT

AirS

The calibration of the sensor is to be performed in air. The sensor must be dry.

Calibrat

Remove sensor from the medium and dry completely.

Residual coupling start

C111

calibration (airset)

Residual coupling is

C112

displayed (airset)

Calibration status is

C113

displayed

current measured value Start calibration with CAL.

-80.0 ... 80.0 µS

o.k. E xxx

µS/cm C111

0.0

AirSet

µS/cm C112

5.3

AirSetVal

o.k.

C113

Status

Residual coupling of measuring system (sensor and transmitter).

If the calibration status is not o.k., the second display line shows an explanation of the error.

Endress+Hauser 51

Page 52

Commissioning Smartec S CLD132

Coding Field Selection or range

(factory settings bold)

Store calibration

C114

results?

C1 (2)

Immerse sensor in calibration solution.

Note!

This section decribes the calibration for temperature compensated conductivity. For calibration with uncompensated conductivity, set the temperature coefficient

α to 0.

Calibration of cell constant

Enter process

C121

temperature (MTC)

yes

no new

Airs = Airset (1) Cellc = cell constant (2) InstF = installation factor (3)

25 °C

-35.0 ... 250.0 °C

Display Info

If C113 = E xxx, then only no or new.

yes

C114

If new, return to C. If yes/no, return to “Measurement”.

Store

Cellc

Calibrat

The sensor should be immersed at a sufficient distance from the vessel wall

25.0

°C

C121

(installation factor has no influence if a > 15 mm / 0.59").

Only exists if B1 = fixed.

ProcTemp.

Enter

C122

calibration solution

Enter correct

C123

conductivity value of calibration solution

Calculated cell

C124

constant is displayed

Calibration status is

C125

displayed

Store calibration

C126

results?

α value of

2.10 %/K

0.00 ... 20.00 %/K

current measured value

0.0 ... 9999 mS/cm

0.1 ... 5.9 ... 9.99 cm

o.k. E xxx

yes

no new

-1

%/K

2.10

C122

alpha val

mS/cm

10.30

C123

Real. val

1/cm

5.900

C124

Cellconst

o.k.

C125

Status

C126

yes

Store

This value is specified in the Technical Information of all E+H calibration solutions. You can also use the printed-on table to calculate the value.

α to 0 for calibration with

Set uncompensated values.

The display is always in mS/cm.

The calculated cell constant is displayed and entered in A5.

If the calibration status is not o.k., the second display line shows an explanation of the error.

If C125 = E xxx, then only no or new. If new, return to C. If yes/no, return to “Measurement”.

52 Endress+Hauser

Page 53

Smartec S CLD132 Commissioning

Coding Field Selection or range

(factory settings bold)

C1 (3)

The sensor is installed in the process.

Calibration with sensor adaptation for inductive sensors

Enter process

C131

temperature (MTC)

Enter

C132

calibration solution

α value of the

Airs = Airset (1) Cellc = cell constant (2)

InstF = installation factor (3)

25 °C

-35.0 ... 250.0 °C

2.10 %/K

0.00 ... 20.00 %/K

Display Info

InstF

Calibrat

25.0

Sensor calibration with compensation of wall influence. The distance from the sensor to the pipe wall and the pipe material (conductive or nonconductive) influence the measured value. The installation factor compensates this influence. See chapter "Installation conditions".

~ ~

°C

C131

Only exists if B1 = fixed.

MTC temp.

This value is specified in the Technical

%/K

2.10

C132

alpha val

Information of all E+H calibration solutions. You can also use the printed-on table to calculate the value. Set uncompensated values.

α to 0 for calibration with

Enter correct

C133

conductivity value of the medium

Calculated installation

C134

factor is displayed

Calibration status is

C135

displayed

Store calibration

C136

results?

current measured value

0.0 ... 9999 mS/cm

10.30

Real val.

0.10 ... 5.00

InstFact

o.k. E xxx

o.k.

Status

yes

no new

yes

Store

6.5 Communication interfaces

mS/cm C133

C134

C135

C136

Determine the correct conductivity value by a reference measurement.

The distance of the sensor to the pipe wall and the pipe material (conductive or nonconductive) influence the measured value. The installation factor compensates this influence. See chapter "Installation conditions".

If the calibration status is not o.k., the second display line shows an explanation of the error.

If C135 = E xxx, then only no or new. If new, return to C. If yes/no, return to “Measurement”.

Please refer to separate operating instructions BA 212C/07/en (HART) or BA 213C/07/en (PROFIBUS) for transmitters equipped with a communication interface.

Endress+Hauser 53

Page 54

Maintenance Smartec S CLD132

7 Maintenance

Take all necessary measures in due time to guarantee the safety of operation and reliability of the entire measuring system.

Maintenance on the Smartec S CLD132 includes:

• Calibration (see chapter "Calibration")

• Cleaning of assembly and sensor

• Checking of cables and connections.

Warning!

• Please be aware of effects work performed on the instrument might have on the process control system or the process itself.

• When removing the sensor during maintenance or calibration, please consider potential hazards due to pressure, high temperatures and contamination.

• Disconnect the instrument from the power source before opening it up. Work with live lines may only be performed by trained electricians!

• Switched contacts may be supplied from separate circuits. These circuits must also be de-energised before work on the terminals is performed.

Caution ESD!

• Electronic components are sensitive to electrostatic discharges. Personal protective measures, such as discharge via PE or permanent grounding using a wrist strap, are to be taken.

• For your own safety, use only original spare parts. Original parts will guarantee functionality, accuracy and reliability after repairs.

Note! Please contact your Endress+Hauser representative if you have any questions. You can also send your queries to the Endress+Hauser Service Organisation via the Internet: www.endress.com

7.1 Maintenance of Smartec S CLD132

7.1.1 Dismantling Smartec S CLD132

Caution! Consider potential effects on process when removing the instrument from service!

Note! For item numbers see the exploded view drawing in chapter 9.5.

1. Remove the cover (item 40).

2. Remove the internal protecting cover (item 140). Release the lateral latches with a

screwdriver.

3. Pull off the five-pole terminal block first to de-energise the instrument.

4. Then pull off the remaining terminal blocks. Now you can dismantle the instrument.

5. Loosen 4 screws to remove the complete electronics box from the steel housing.

6. The power supply module is snapped in and can be loosened and removed by slightly bending

the electronics box walls. Start with the rear catches!

7. Pull off the ribbon cable connected (item 110); now the power supply can be removed.

8. The central module is also snapped in and easy to remove. Note! The central module may be

fastened with an additional centre screw. Remove this screw if present.

54 Endress+Hauser

Page 55

Smartec S CLD132 Maintenance

7.1.2 Special case: replacement of central module

Note! A replacement central module LSCx-x is supplied from the factory with the instrument serial number of the new module. Since the serial and release numbers are linked to enable the extended functions and parameter set switching, an existing extension / MRS cannot be active. All the editable data are reset to the factory settings following central module replacement.

Proceed as described below when replacing the central module:

1. If possible, record the user settings of the instrument, e.g.: – Calibration data – Conductivity and temperature current assignment – Relay function selections – Limit settings – Alarm settings, alarm current assignment – Monitoring functions – Interface parameters

2. Dismantle the instrument as described in the chapter "Dismantling Smartec S CLD132".

3. Refer to the part number of the central module to determine whether the new module has the same part number as the old one.

4. Assemble the instrument with the new module.

5. Start up the instrument and test its basic functions (e.g. measured value and temperature display, operation via keyboard).

6. Enter the instrument serial number: – Read the instrument serial number (“ser-no.”) on the nameplate. – Enter this number in the fields E115 (year, one-digit), E116 (month, one-digit), E117

(sequence number, four-digit).

– Field E118 displays the complete number for verification; confirm with ENTER or abort and

re-enter.

Caution!

The serial number can only be entered – and only once – in the case of a new module from the factory with a new module number! Make sure that your entry is correct before confirming with ENTER! Entry of an incorrect code will prevent the extended functions from being enabled. An incorrect serial number can only be corrected at the factory.

7. Enter the release code in field Feld S7 (see nameplate "/Codes:").

8. Verify that the functions have been enabled: Extension functions e.g. by accessing function group CHECK / code P, PCS function must be available; Measuring range switching e.g. by calling up the alpha tables (function group T / 1 ... 4 must be selectable in T1).

9. Restore the user settings of the instrument.

Endress+Hauser 55

Page 56

Maintenance Smartec S CLD132

7.2 Maintenance of measuring system

7.2.1 Cleaning conductivity sensors

Inductive sensors are less sensitive to soiling than conventional conductive sensors since there is no galvanic contact with the medium. However, dirt may collect in the measuring opening (making it narrower), which changes the cell constant. In this case, an inductive sensor also requires cleaning.

Recommended cleaning procedure:

• Oily and greasy coatings: Clean with detergent (fat solvent, e.g. alcohol, acetone, poss. detergent).

Warning! Protect your hands, eyes and clothes when using the cleaning agents described below!

• Limestone deposits or metal hydroxide coatings: Loosen coatings with diluted hydrochloric acid (3 %), brush off carefully if necessary and rinse thoroughly with plenty of clear water.

• Coatings containing sulphide (from FGD or sewage treatment plants): Use mixture of hydrochloric acid (3 %) and thiourea (commercially available), brush off carefully if necessary and rinse thoroughly with plenty of clear water.

• Coatings containing protein (food industry): Use mixture of hydrochloric acid (0.5 %) and pepsin (commercially available), brush off carefully if necessary and rinse thoroughly with plenty of clear water.

7.2.2 Checking inductive conductivity sensors

The following specifications apply to the CLS52 sensor. The sensor lines on the instrument or junction box are to be disconnected for all tests described here!

• Testing transmitting and receiving coils – Ohmic resistance approx. 0.5 ... 2 – Inductivity approx. 180 ... 360 mH (at 2 kHz; serial connection as equivalent circuit diagram) Separate version: measure the white and red coaxial cables. Compact version: measure the white and brown coaxial cables. (Between the inner conductor and screen in both cases.)

• Testing the coil shunt – A shunt between the two sensor coils is not allowed. The resistance measured should be

Ω.

>20 M

Test with ohmmeter between brown or red coaxial cable and white coaxial cable.

• Testing the temperature sensor Use the table in chapter "Instrument check by medium simulation" to check the Pt100 in the sensor. Measure between the green and white wires in the case of the separate version and between green and yellow. The resistance values should be identical. Compact version: measure between the two red wires.

• Testing the temperature sensor shunt – Shunts between the temperature sensor and the coils are not allowed. Check with ohmmeter

for >20 M Measure between the temperature sensor wires (green + white + yellow or red + red) and the coils (red and white coaxial cables or brown and white coaxial cables).

Ω.

56 Endress+Hauser

Page 57

Smartec S CLD132 Maintenance

7.2.3 Instrument check by medium simulation

The inductive sensor cannot be simulated. However, the overall system comprising the CLD132 and inductive sensor can be checked using equivalent resistances. Note the cell constant ( k For an accurate simulation, the actual cell constant (can be read in field C124) is to be used to calculate the display value:

= 5.9 for CLS52).

nominal

Display conductivity

Simulation resistance R Default cell constant k Conductivity display

5.9

Ω 5.90 cm

29.5

Ω 5.90 cm

100

Ω 5.90 cm

295

Ω 5.90 cm

2.95 k

Ω 5.90 cm

29.5 k

Ω 5.90 cm

[mS/cm]

= k ⋅1/R

. Values for simulation with CLS52 at 25 °C / 77 °F:

[kΩ]

-1

1000 mS/cm

590 mS/cm

200 mS/cm

59 mS/cm

20 mS/cm

2 mS/cm

200 µS/cm

Conductivity simulation:

Pull a cable through the sensor opening and then connect, e.g. to a decade resistor.

Temperature sensor simulation:

The temperature sensor of the inductive sensor is connected to terminals 11, 12 and 13 on the instrument (compact version and separate version). For simulation, the temperature sensor is disconnected, and an equivalent resistance is connected instead. This resistance must also be connected using a three-wire arrangement, i.e. connection to terminals 11 and 12, with a bridge from 12 to 13.

The table shows some resistance values for temperature simulation:

Temperature Resistance

- 20 °C 92.13

-10 °C 96.07 Ω

0 °C 100.00 Ω

10 °C 103.90 Ω

20 °C 107.79 Ω

25 °C 109.73 Ω

50 °C 119.40 Ω

80 °C 130.89 Ω

100 °C 138.50 Ω

150 °C 157.32 Ω

200 °C 175.84 Ω

Ω

Endress+Hauser 57

Page 58

Maintenance Smartec S CLD132

7.2.4 Checking line extension and junction box

• Use the methods described in chapters "Checking inductive conductivity sensors" and "Instrument check by medium simulation" to perform a quick functional check from the conductivity sensor to the measuring instrument via an extension.

• Checking the extension cable type: – The inductive sensor only works reliably with the original CLK5 cable!

• Check junction boxes for moisture (possible influence in low conductivity range): – Dry junction box – Replace cover gasket – Inspect cable glands for tightness – Use desiccant bag

• Check junction boxes for correct line connections: – When the prescribed original CLK5 cable is used, the cable wires (colours) are connected 1:1.

• Check junction boxes for correct outer screen connections: – Immunity to interference is only guaranteed if the screens are connected!

• Check junction boxes for tightness of clamping screws and examine for corrosion: –Tighten screws some time after start-up – Replace terminals if corroded; make sure that the junction box is tight.

7.3 Service equpipment "Optoscope"

The Optoscope together with the “Scopeware” software offers the following possibilities, without having to remove or open the transmitter and without galvanic connection to the instrument:

• Documentation of the instrument settings in conjunction with Commuwin II

• Software update by the service technician

• Upload/download a hex dump to duplicate configurations.

The optoscope serves as an interface between the transmitter and PC / laptop. The information exchange takes place via the optical interface on the transmitter and via an RS 232 interface on the PC / laptop (see "Accessories").

58 Endress+Hauser

Page 59

Smartec S CLD132 Accessories

8 Accessories

8.1 Sensors

❑ Indumax H CLS52

Inductive conductivity sensor with fast response time and hygienic design; with integrated temperature sensor. Order according to product structure, see Technical Information TI 167C/07/en. One Indumax H CLS52 is included in the Smartec S CLD132 scope of delivery.

8.2 Extension cable

❑ Extension cable CLK5

for inductive conductivity sensors, for extension via the VBM junction box, sold by the metre; order no.: 50085473

8.3 Junction box

❑ Junction box VBM

for extension of measuring cable connection between sensor and instrument, material cast aluminium, ingress protection 65; order no.: 50003987

Note!

The desiccant bag must be checked and replaced at regular intervals which depend on ambient conditions in order to prevent inaccurate measurement due to moisture bridges in the measuring line.

62.5 / 2.46

125 / 4.92

113 / 4.45

10 /

0.39

approx.. 136 /

5.35

52 / 2.05

80 / 3.15

55 / 2.17

mm / inch

Fig. 39: Dimensions of VBM junction box

1.06

26.8 /

C07-CLD132x-00-06-0 0-en-002.eps

❑ Desiccant bag with colour indicator for VBM junction box;

order no. 50000671

Endress+Hauser 59

Page 60

Accessories Smartec S CLD132

8.4 Post mounting kit

❑ Mounting kit for installation of Smartec S CLD132 on horizontal or vertical pipes and posts

(max. Ø 60 mm / 2.36"), material stainless steel 1.4301; order no.: 50062121

C07-CLD132xx-00-06-06-001.eps

Fig. 40: Mounting kit for installing CLD132 separate version on posts or pipes

8.5 Software upgrade

❑ Software upgrade

Remote parameter set switching (measuring range switching, MRS) and determination of temperature coefficient; order no.: 51501643 Serial number of instrument must be specified with order.

8.6 Calibration solutions

Precision solutions, traceable to SRM (standard reference material) by NIST, for qualified calibration of conductivity measurement systems according to ISO 9000, with temperature table ❑ CLY11-B

149.6 µS/cm (reference temperature 25 °C / 77 °F), 500 ml / 0.13 US.gal. Order no. 50081903

❑ CLY11-C

1.406 mS/cm (reference temperature 25 °C / 77 °F), 500 ml / 0.13 US.gal. Order no. 50081904

❑ CLY11-D

12.64 mS/cm (reference temperature 25 °C/ 77 °F), 500 ml / 0.13 US.gal. Order no. 50081905

❑ CLY11-E

107.0 mS/cm (reference temperature 25 °C / 77 °F), 500 ml / 0.13 US.gal Order no. 50081906

8.7 Optoscope

❑ Optoscope

Interface between transmitter and PC / laptop for service purposes. The Windows software "Scopeware" required for the PC or laptop is supplied with the Optoscope. The Optoscope is supplied in a sturdy plastic case with all the accessories required. Order no. 51500650

60 Endress+Hauser

Page 61

Smartec S CLD132 Troubleshooting

9 Troubleshooting

9.1 Troubleshooting instructions

The transmitter continually monitors its own functions. If the instrument detects a defect, the error number appears on the display. This error number is displayed underneath the main value unit display. If several errors are detected, these can be called up with the MINUS key. Refer to the table "System error messages" for error numbers and the appropriate corrective measures. In case of malfunctions or errors without error messages, use the tables "Process-specific errors" and "Instrument-specific errors" to locate and eliminate the error. The "Instrument-specific errors," table also specifies required spare parts.

9.2 System error messages

The system error messages can be called up and selected with the MINUS key.

Error no. Display Tests and / or measures Alarm contact Error current

Factory User Factory User

E001 EEPROM memory error 1. Switch instrument off and back on.

Instrument not calibrated, calibration data invalid, no user data or user data invalid (EEPROM error), software does

E002

E003

E007

E008

E010

E025 Limit for Airset offset exceeded Repeat Airset (in air) or replace sensor. Clean and

E036 Sensor calibration range exceeded Clean and recalibrate sensor; if necessary, check

E037 Below calibration range of sensor yes no

E045 Calibration aborted Recalibrate. yes no

E049

E050

E055

E057

E059 Below temperature measuring range yes no

E061

not match hardware (central module)

Download error Download must not access locked functions (e.g.

Transmitter malfunction, software does not match transmitter version

Sensor or sensor connection faulty Check sensor and sensor connection (see chapter

No temperature sensor connected or temperature sensor short-circuited (temperature sensor faulty)

Calibration range of installation factor exceeded

Below calibration range of installation factor

Below measuring range of main parameter

Measuring range of main parameter exceeded

Temperature measuring range exceeded

2. Set to factory settings (S11).

3. Load hardware-compatible software (with Optoscope, see chapter "Service equipment Optoscope").

4. If problem persists, return instrument to your local Endress+Hauser sales agency for repair or replace instrument.

temperature table in basic version).

"Instrument check by medium simulation" or call the E+H Service).

Check temperature sensor and connections; if necessary, check instrument with temperature simulator.

dry sensor before Airset.

sensor and connections.

Check pipe diameter, clean sensor and repeat calibration.

Immerse sensor in conductive medium or perform Airset.

Check measurement, control and connections (simulation see chapter "Instrument check by medium simulation").

yes no

Endress+Hauser 61

Page 62

Troubleshooting Smartec S CLD132

Error no. Display Tests and / or measures Alarm contact Error current

Factory User Factory User

E063 Below current output range 1 Check measured value and current output

E064 Current output range 1 exceeded yes no

E065 Below current output range 2 Check measured value and current output

E066 Current output range 2 exceeded yes no

Limit contactor set value exceeded Check measured value, limit setting and metering

E067

E077

E078

E079

E080

E081

E100 Current simulation active no no

E101

E102 Manual mode active no no

E106 Download yes Wait for download to end. no no

E116 Download error Repeat download. no no

E150

E152 Live Check alarm Check sensor and connection. no no

Temperature outside range

Temperature outside concentration table

Conductivity outside concentration table

Current output 1 parameter range too small

Current output 2 parameter range too small

Service function yes Switch service function off or switch instrument off

Distance between temperature values in

α value table too small

α value table

assignment (function group O).

assignment.

devices. Only available with R1 = alarm + limit value or limit value.

Check measurement and tables. yes no

Spread current output. no no

and back on.

Enter correct values in distance of 1 K required between temperature values).

α value table (minimum

yes no

no no

9.3 Process-specific errors

Use the following table to locate and correct errors.

Error Possible cause Tests and / or remedial measures Equipment, spare parts, personnel

Calibration faulty Calibrate instrument according to chapter

"Calibration".

Sensor soiled Clean sensor. See chapter "Cleaning conductivity sensors".

Incorrect temperature measurement Check temperature value on instrument

and reference unit.

Display deviates from reference measurement

Incorrect temperature compensation Check compensation method (none / ATC

Reference instrument calibration faulty Calibrate reference instrument or use

Incorrect ATC setting on reference instrument

/ MTC) and compensation type (linear/substance/user table).

calibrated instrument.

Compensation method and compensation type must be identical on both instruments.

62 Endress+Hauser

Calibration solution or sensor certificate

Temperature measuring instrument, precision thermometer

Please note: transmitter has separate calibration and operating temperature coefficients.

Calibration solution, operating instructions of reference instrument

Operating instructions of reference instrument

Page 63

Smartec S CLD132 Troubleshooting

Error Possible cause Tests and / or remedial measures Equipment, spare parts, personnel

Implausible measured values in general:

– continuous measured

value overflow

– measured value always

000 – measured value too low – measured value too high – measured value frozen – incorrect current output

value

Incorrect temperature value

Incorrect conductivity measured value in process

Measured value fluctuates

Short circuit / moisture in sensor Check sensor. See chapter "Checking inductive

Short circuit in cable or junction box Check cable and junction box. See chapter "Checking extension cable and

Interruption in sensor Check sensor. See chapter "Checking inductive

Interruption in cable or junction box Check cable and junction box. See chapter "Checking extension cable and

Incorrect cell constant setting Check cell constant. Sensor nameplate or certificate

Incorrect output assignment Check assignments of measured value to

Incorrect output function Check 0-20 / 4 -20 mA selection and curve

Air cushion in assembly Check assembly and installation.

Incorrect temperature measurement / temperature sensor defective

Transmitter module defective Test with new module. See chapters "Instrument-specific errors" and

Impermissible instrument operating state (no response to key actuation)

Incorrect sensor connection Verify connections using connection

Measuring cable defective Check cable for interruption/short circuit/

Incorrect temperature sensor type Select temperature sensor type on

No / incorrect temperature compensation

Incorrect temperature measurement Check temperature value. Reference instrument, thermometer

Bubbles in medium Suppress bubble formation:

Incorrect sensor orientation Centre hole in sensor must point in medium

Flow rate too high (may cause bubbles) Reduce flow or choose low turbulence

Interference current in medium Ground medium close to sensor;

Sensor soiled or coated Clean sensor (see chapter "Cleaning

Measuring cable interferences Connect cable screen according to

Signal output line interferences Check line routing, try separate line routing. Separate routing of signal output and

Interference currents in medium Eliminate source of interference or ground

current signal.

shape (linear / table).

Check instrument with equivalent resistance/ check Pt100 in sensor.

Switch instrument off and back on. EMC problem: check grounding and line

diagram; three-wire connection mandatory.

shunt.

instrument (field B1).

ATC: select compensation type; linear: set correct coefficient. MTC: set process temperature.

– gas bubble trap – counterpressure (cover) – bypass measurement

flow direction.

mounting position.

remove/repair interference source.

conductivity sensors").

connection diagram.

medium close to sensor.

conductivity sensors".

junction box".

conductivity sensors".

junction box".

Pt100 simulation: s. chapter "Instrument check by medium simulation". Pt100 test: s. chapter "Checking inductive conductivity sensors".

"Spare parts".

routing if problem persists or call Endress+Hauser Service to test.

Connection diagramm in chapter "Electrical connection"

Ohmmeter; also see chapter "Instrument check by medium simulation".

Compact version: Remove electronics box to turn sensor (s. chapter "Sensor positioning"). Separate version: turn sensor in flange.

Most frequent cause of currents in medium: defective submerged motors

Heavily soiled media: use spray cleaning.

See chapter "Electrical connection".

measuring input lines

Endress+Hauser 63

Page 64

Troubleshooting Smartec S CLD132

Error Possible cause Tests and / or remedial measures Equipment, spare parts, personnel

Relay configured for alarm Activate limit contactor. See field R1.

Limit contact does not work

Limit contact works continuously

No conductivity current output signal

Fixed conductivity current output signal

Incorrect current output signal

No temperature output signal

Extension package functions not available (Live Check, current curve 2 ... 4, alpha value curve 2 ... 4, user conc. curve 1 ... 4)

No HART communication

Pickup delay setting too long Shorten pickup delay. See field R4.

"Hold" function active “Automatic Hold” during calibration,

“Hold” input activated; “Hold” via keyboard active.

Dropout delay setting too long Shorten dropout delay. See field R5.

Control loop interruption Check measured value, current output,

Line open or short-circuited Disconnect line and measure directly on

Output defective See chapter "Instrument-specific errors".

Current simulation active Switch off simulation. See field O22.

Impermissible operating state of processor system

Incorrect current assignment Check current assignment: 0–20 mA or

Total load in current loop excessive

Ω.)

(> 500

EMC (interference coupling) Disconnect both output lines and measure

Instrument does not have 2nd current output

Instrument with PROFIBUS PA PA instrument has no current output!

Extension package not enabled (enable with code that depends on serial number and is received from Endress+Hauser with order of extension package)

No central HART module Verify by looking at nameplate:

Current output < 4 mA

No or wrong DD (device description)

HART interface missing

Instrument not registered with HART server

Load too low (load > 230

HART receiver (e.g. FXA 191) not connected via load but via power supply

Incorrect device address (addr. = 0 for single operation, addr. > 0 for multi-drop operation)

Line capacitance too high

Line interferences

Several devices set to same address Set addresses correctly. Communication not possible with several

Ω required)

actuators, chemical supply.

instrument.

Switch instrument off and back on. EMC problem: check installation, screen,

4–20 mA?

Disconnect output and measure directly on instrument.

directly on instrument.

Refer to nameplate for variant; change LSCH-x1 module if necessary.

– When upgrading instrument with

extension package: code received from Endress+Hauser

– After replacing defective LSCH/LSCP

module: first enter instrument serial number (s. nameplate) manually, then enter code.

HART = -xxx5xx and -xxx6xx

For further information see BA 212C/07/en, “Field communication with HART”.

⇒ enter.

See fields S2 to S5.

mA meter 0–20 mA

grounding if problem persists/ call Endress+Hauser Service to test.

Field O211

mA meter for 0–20 mA DC

Use shielded lines, ground screens on both sides, route line in other duct if necessary.

Module LSCH-x2, see chapter "Spare parts".

For a detailed description, see chapter "Replacement of central module".

Upgrade to LSCH-H1 / -H2.

devices set to same address.

64 Endress+Hauser

Page 65

Smartec S CLD132 Troubleshooting

Error Possible cause Tests and / or remedial measures Equipment, spare parts, personnel

No PROFIBUS® communication

No central PA/DP module Verify by looking at nameplate:

Incorrect instrument software version (without PROFIBUS)

Commuwin (CW) II: Incompatible CW II and instrument software versions

No or incorrect DD/DLL

Incorrect baud rate setting for segment coupler in DPV-1 server

Incorrect station (master) addressed or duplicate address

Incorrect station (slaves) address

Bus line not terminated

Line problems (too long, cross section too small; not shielded, screen not grounded, wires not twisted)

Bus voltage too low (bus supply voltage typ. 24 V DC for non-Ex)

PA = -xxx3xx /DP = xxx4xx

For further information, see BA 213C/07/en "Field communication with PROFIBUS PA/DP".

Voltage at instrument’s PA/DP connector must be at least 9 V.

Upgrade to LSCP module, see chapter "Spare parts".

9.4 Instrument-specific errors

The table below will help you diagnose problems and specifies the spare parts required.

A diagnosis depending on difficulty and measuring equipment at hand is to be performed by:

• trained operator personnel

• operator’s electricians

• company responsible for system installation / operation

•E+H-Service

Please refer to the chapter "Spare parts" for information on the exact designations of the spare parts and their installation.

Error Possible cause Tests and / or remedial measures Equipment, spare parts, personnel

No mains voltage Check if mains voltage is available. Electrician / e.g. multimeter

Display dark, no LEDs active

Display dark, LED active

Wrong supply voltage / voltage too low Compare mains voltage and rating on

nameplate.

Connection fault Terminal not tightened;;

Fuse blown Compare mains voltage and rating on

Power supply unit defective Replace power supply unit using correct

Central module LSCH / LSCP defective Replace central module using correct

Ribbon cable between central module and power supply unit loose or defective

Central module defective (module: LSCH/LSCP)

insulation clamped in terminal; wrong terminals used.

nameplate and replace fuse.

variant.

Check ribbon cable, replace if necessary. See chapter "Spare parts".

Replace central module. On-site diagnosis by E+H Service (test

Operator (utility company specification or multimeter)

Electrician

Electrician / correct fuse; see drawing in chapter "Spare parts".

On-site diagnosis by Endress+Hauser Service (test module required)

On-site diagnosis by E+H Service (test module required)

module required)

Endress+Hauser 65

Page 66

Troubleshooting Smartec S CLD132

Error Possible cause Tests and / or remedial measures Equipment, spare parts, personnel

Display shows measured value but

– value does not change

and / or

– instrument cannot be

operated

Incorrect display, missing dots, segments, characters or lines

Instrument gets hot

Incorrect measured conductivity and / or temperature value

Incorrect current output signal

No current output signal Current output stage defective

Additional functions (extended functions or measuring range switching) missing

Additional (extended functions or measuring range switching) not available after replacement of LSCH/LSCP module

No HART or PROFIBUS PA/DP interface function

Ribbon cable or transmitter module not properly installed

Impermissible operating system state Switch instrument off and back on. Possible EMC problem: if problem persists,

Moisture or dirt in display frame, rubber not pressed on correctly or PCB contacts soiled

Incorrect voltage / too high Compare mains voltage and rating on

Heating from process or solar radiation Improve positioning or use separate version.

Power supply unit defective Replace power supply unit. Can only be diagnosed by E+H Service.

Transmitter module defective (module: MKIC), please perform tests and take measures according to chapter "Process errors without messages"

Not calibrated correctly Test with built-in current simulation (field

Load excessive

Shunt / short-circuit to frame in current loop

Incorrect mode of operation Check whether 0–20 mA or 4–20 mA has

(LSCH/LSCP module)

No or wrong release codes used If upgraded: Check whether correct serial

Incorrect instrument serial number stored in LSCH/LSCP module

LSCH or LSCP replacement modules are supplied with the instrument serial no. 0000. Extensions are not released ex-factory.

Wrong central module HART: LSCH-H1 or -H2 module,

Wrong instrument software SW version, see field E111. SW can be changed with Optoscope.

Incorrect configuration See troubleshooting table in chapter

Reinsert transmitter module, use additional fastening screw M3 if necessary. Check if ribbon cable inserted correctly.

Replace central module LSC....

Emergency: Remove display frame, clean glass and PCB, dry well and reinstall. Do not touch conducting rubber with hands!

nameplate.

Use sun protection outdoors.

Test measuring inputs:

– Simulation with resistance, see table in

chpt. "Instrument check by medium simulation"

– Connect 100

11 / 12 + 13 = display 0 °C

O221), connecting mA meter directly to current output.

been selected.

Test with built-in current simulation, connecting mA meter directly to current output.

number was used when ordering extension functions or MRS.

Check whether serial number on nameplate matches SNR in LSCH/ LSCP (field S 10).

For LSCH / LSCP with serial no. 0000, an instrument serial no. can be entered once in fields E115 to E118. Then enter release code for extension package.

PROFIBUS PA: LSCP-PA module, PROFIBUS DP: LSCP-DP module, see fields E111 ... 113.

"System errors without messages".

Ω resistor to terminals

Refer to exploded view in chapter "Spare parts".

check the installation or call E+H Service to have it checked.

See chapter "Spare parts".

Operator, electrician

Test negative: replace module (using correct variant). Refer to exploded view in chapter "Spare parts".

If simulation value is incorrect: recalibration at factory or new LSCxx module are required. If simulation value is correct: check current loop for load and shunts.

If test fails: Replace central module LSCH/LSCP (using correct variant).

To be handled by E+H Sales.

Instrument serial no. in LSCH/LSCP module is required for the function extensions.

For a detailed description, see chapter "Replacement of central module".

Replace central module; operator or E+H-Service.

66 Endress+Hauser

Page 67

Smartec S CLD132 Troubleshooting

9.5 Spare parts

Spare parts are to be ordered from your sales centre responsible. Specify the order numbers listed in the chapter "Spare parts kits".

To be on the safe side, you should always specify the following data with your spare part orders:

• Instrument order code (order code)

• Serial number (serial no.)

• Software version where available

Refer to the nameplate for the order code and serial number. The software version is displayed in the instrument sofware (see chapter "Instrument configuration") if the instrument processor system is functional.

Endress+Hauser 67

Page 68

Troubleshooting Smartec S CLD132

9.5.1 Exploded view

C07-CLD132xx-09-0 6-06-en-001.eps

The exploded view drawing shows all components and spare parts of Smartec S CLD132. Use the position numbers to find the spare parts designation and their order number in the following section.

68 Endress+Hauser

Page 69

Smartec S CLD132 Troubleshooting

9.5.2 Spare part kits

Item Kit designation Name Function/content Order number

10 Housing bottom, separate Bottom assembly 51501574

20 Housing bottom, compact Bottom assembly 51501576

30 Post mounting kit 1 pair of post mounting parts 50062121

40 Housing cover Cover with accessories 51501577

50 Sensor assembly APV, fast

temperature measurement

51 Sensor assembly Clamp 2", fast

temperature measurement

52 Sensor assembly G 1.5, fast

temperature measurement

53 Sensor assembly dairy fitting,

fast temperature measurement

54 Sensor assembly Varivent, fast

temperature measurement

55 Sensor assembly SMS 2", fast

temperature measurement

50 Replacement sensor APV,

encapsulated Pt 100

51 Replacement sensor Clamp 2",

encapsulated Pt 100

52 Replacement sensor G 1.5,

encapsulated Pt 100

53 Replacement sensor dairy fitting,

encapsulated Pt 100

54 Replacement sensor Varivent,

encapsulated Pt 100

55 Replacement sensor SMS 2",

encapsulated Pt 100

60 Elektronics box Box w. membrane, key tappets 51501584

61 Electronics box PA/DP Box with front membrane, key

70 Central module (controller) LSCH-S1 1 current output 51502376

71 Central module (controller) LSCH-S2 2 current outputs 51502377

72 Central module (controller) LSCH-H1 1 current output + HART 51502378

73 Central module (controller) LSCH-H2 2 current outputs + HART 51502379

74 Central module (controller) LSCP-PA PROFIBUS PA / no current output! 51502380

75 Central module (controller) LSCP-DP PROFIBUS DP / no current

80 Conductivity transmitter MKIC Conductivity + temperature input 51501206

90 Power supply unit (main

module)

91 Power supply unit (main

module)

100 Terminal strip kit Terminal strips 5/8/13 poles 51501587

101 Terminal strip kit PA/DP Terminal strips 5/8/13 poles 51502281

110 Ribbon cable 20-wire line with connector 51501588

120 Cable entry kit Pg Cable glands, plugs, Goretex filter 51501589

121 Cable entry kit M20 Cable glands, plugs, Goretex filter 51502282

LTGA 100/115/230 V AC 51501585

LTGD 24 V AC + DC 51501586

Sensor, gaskets 51501578

Sensor, gaskets 51501579

Sensor with bellows, gaskets 51501580

Sensor with union nut 51501581

Sensor, gaskets 51501582

Sensor, gaskets 51502279

Sensor, gaskets 51517171

Sensor, gaskets 51517166

Sensor with bellows, gaskets 51517168

Sensor with union nut 51517167

Sensor, gaskets 51517170

Sensor, gaskets 51517169

51502280

tappets, protection cover

51502381

output!

Endress+Hauser 69

Page 70

Troubleshooting Smartec S CLD132

Item Kit designation Name Function/content Order number

122 Cable entry kit Conduit Cable glands, plugs, Goretex filter 51502283

130 Screw and gasket kit All screws and gaskets 51501596

140 Protection cover kit Protection cover for connection

compartment

51502382

9.6 Return

If the transmitter has to be repaired, please return it cleaned to the sales centre responsible. Please use the original packaging, if possible.

9.7 Disposal

The device contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste. Please observe local regulations.

70 Endress+Hauser

Page 71

Smartec S CLD132 Technical Data

10 Technical Data

10.1 Input

Measured variables Conductivity

Measuring range Conductivity: recommended range:

Cable specification max. cable length 55 m / 180.46 ft with CLK5 cable (separate version)

Binary inputs 1 and 2 Voltage: 10 ... 50 V DC

Concentration Temperature

100 µS/cm ... 2000 mS/cm (uncompensated)

Concentration –NaOH:

–HNO

–H –H

Temperature: –35 ... +250 °C / -31 ... +482 °F

Current consumption: max. 10 mA at 50 V

2SO4

3PO4

: :

0 ... 15 % 0 ... 25 % 0 ... 30 % 0 ... 15 %

10.2 Output

Output signal Conductivity, concentration:

Minimum distance for 0 / 4 ... 20 mA output signal

Signal on alarm 2.4 mA or 22 mA error current

Load max. 500

Output range Conductivity:

Signal resolution max. 700 digits/mA

Separation voltage max. 350 V

Overvoltage protection acc. to EN 61000-4-5:1995

Auxiliary voltage output Output voltage: 15 V ± 0.6 V

Contact outputs Switching current with ohmic load

Limit contactor Pickup / dropout delay: 0 ... 2000 s

Alarm Function (switchable): steady / fleeting contact

Temperature (optional second current output)

Conductivity measurement: – Measured value 0...19.99µS/cm: – Measured value 20 ... 199.9 µS/cm: – Measured value 200 ... 1999 µS/cm: – Measured value 0 ... 19.99 mS/cm: – Measured value 20 ... 200 mS/cm: – Measured value 200 ... 2000 mS/cm:

Concentration measurement: no minimum distance

Ω

Temperature:

/ 500 V DC

RMS

Output current: max. 10 mA

ϕ =1):

(cos

Switching current with inductive load

ϕ =0.4):

(cos

Switching voltage: max. 250 V AC, 30 V DC

Switching power with ohmic load (cos

Switching power with inductive load

ϕ =0.4):

(cos

Alarm delay: 0 ... 2000 s (min)

0 / 4 ... 20 mA, galvanically isolated

2µS/cm 20 µS/cm 200 µS/cm 2mS/cm 20 mS/cm 200 mS/cm

adjustable adjustable

max. 2 A

ϕ = 1): max. 500 VA AC, 60 W DC

max. 500 VA AC

Endress+Hauser 71

Page 72

Technical Data Smartec S CLD132

10.3 Power supply

Supply voltage Depending on ordered version:

100 / 115 / 230 V AC +10 / -15 %, 48 ... 62 Hz 24 V AC/DC +20 / -15 %

Power consumption max. 7.5 VA

Mains fuse Fine-wire fuse, medium time lag, 250 V / 3.15 A

10.4 Performance characteristics

Measured value resolution Temperature: 0.1 °C / 0.18 °F

Measured value deviation

Repeatability

Cell constant 5.9 cm

Measuring frequency (oscillator)

Temperature compensation Range: –10 ... +150 °C / 14 ... 302 °F

Reference temperature 25 °C / 77 °F

Temperature offset adjustable, ± 5 °C / 9 °F, for temperature display adjustment

Conductivity: –Display: – Conductivity signal output:

Temperature –Display: – Temperature signal output:

Conductivity: max. 0.2% of measured value ± 2 digits

-1

2 kHz

Compensation types: – none

Minimum distance for table: 1 K

max. 0.5 % of measured value ± 4 digits max. 0.75 % of current output range

max. 0.6 % of measuring range max. 0.75 % of current output range

– linear with freely selectable temperature

coefficient

– one freely programmable coefficient table

(four tables available in versions with remote parameter set switching)

– NaCl acc. to IEC 746-3

1) acc. to IEC 746 part 1, nominal operating conditions

10.5 Environment

Ambient temperature 0 ... +55 °C / 32 ... 131 °F

Ambient temperature limits –10 ... +70 °C / 14 ... 158 °F (separate version)

Storage temperature –25 ... +70 °C / -13 ... 158 °F

Electromagnetic compatibility Interference emission and interference resistance acc. to EN 61326: 1997 / A1: 1998

Ingress protection IP 67

Relative humidity 10 ... 95%, non-condensing

Vibration resistance acc. to IEC 60770-1 and IEC 61298-3

Impact resistance Display window: 9 J

72 Endress+Hauser

–10 ... +55 °C / 14 ... 131 °F (compact version) (see Fig. 41 "Permissible temperature ranges of Smartec S CLD132")

Oscillation frequency: 10 ... 500 Hz

Deflection (peak value): 0.15 mm / 0.01"

Acceleration (peak value): 19.6 m/s

Page 73

Smartec S CLD132 Technical Data

10.6 Mechanical construction

Design, dimensions Separate transmitter with mounting

plate:

Compact transmitter MV1, CS1, GE1, SMS versions:

Compact transmitter VA1, AP1 versions:

Weight Separate version: approx. 2.5 kg / 5.5 lb.

Compact version with CLS 52 sensor:

Transmitter materials

Housing: stainless steel 1.4301, polished

Front window: polycarbonate

L x W x D: 225 x 142 x 109 mm /

8.86 x 5.59 x 4.29"

L x W x D: 225 x 142 x 242 mm /

8.86 x 5.59 x 9.53"

L x W x D: 225 x 142 x 180 mm /

8.86 x 5.59 x 7.09"

approx. 3 kg / 6.6 lb.

10.7 Measurement data of CLS52 sensor

Conductivity measuring range recommended range: 100 µS/cm ... 2000 mS/cm (uncompensated)

Measured value deviation -5 ... 100 °C / 23 ... 212 °F ±10 µS/cm + 0.5 % of measured value

> 100 °C / 212 °F ±30 µS/cm + 0.5 % of measured value

Cell constant k = 5.9 cm

Temperature sensor Pt 100 (class A acc. to IEC 60751)

Temperature measuring range –5 ... +140 °C / -31 ... +284 °F

Temperature response time t

Materials in contact with medium

Sensor PEEK-GF20

Varivent flange, APF flange: –Flange: –Seal:

Metal temperature sensor socket: – Socket: –Seal:

–1

< 5 s versions with stainless steel socket

< 3.5 min versions with encapsulated Pt 100

(CLD132-********1/2)

(CLD132-********6/7)

stainless steel 1.4435 (AISI 316L) EPDM

stainless steel 1.4435 (AISI 316L)

Chemraz

10.8 Process

Process temperature CLS52 sensor with separate version: max. 125 °C / 257 °F at 70 °C / 158 °F

ambient temperature

Compact version: max. 55 °C / 131 °F at 55 °C / 131 °F

Sterilisation CLS52 sensor with separate version: 140 °C / 284 °F at 70 °C / 158 °F ambient

Compact version: 140 °C / 284 °F at 35 °C / 95 °F ambient

Process pressure max. 16 bar (90 °C) / 232 psi (194 °F)

Ingress protection CLS52 sensor

no underpressure allowed with versions with stainless steel socket (CLD132********1, CLD132********2)

IP 67 / NEMA 6

Endress+Hauser 73

ambient temperature

temperature, 4 bar / 58 psi, max. 30 min

Page 74

Technical Data Smartec S CLD132

Permissible temperature ranges of Smartec S CLD132

[° C]

104 140 176

131

Ambient temperature

–10

–5

Medium temperature

Fig. 41: Permissible temperature ranges of Smartec S CLD132

A CLS52 sensor with separate version B Compact version C short-term for sterilisation (< 30 min)

Pressure-temperature load curve of CLS52 sensor

212

100

248

120

257

125

C07-CLD132xx-05-06 -00-en-013.eps

284

140

[°F]

[° C]

[°F]

158

140

131

122

104

C07-CLS52xxx-05-05 -00-en-001.eps

Fig. 42: Permissible pressure and temperature ranges of CLS52 sensor

A short-term for sterilisation (< 30 min)

74 Endress+Hauser

Page 75

Smartec S CLD132 Technical Data

10.9 Chemical durability of CLS52 sensor

Medium Concentration PEEK 1.4435

(AISI 316L)

Caustic soda NaOH

Nitric acid HNO

Phosphoric acid H

3PO4

Sulphuric acid H

2SO4

0 ... 10 %

0 ... 50 %

0 ... 10 %

0 ... 25 %

0 ... 10 %

0 ... 30 %

0 ... 2.5 %

0 ... 30 %

20 ... 100 °C / 68 ... 212 °F

20 ... 40 °C / 68 ... 104 °F

20 ... 100 °C / 68 ... 212 °F

20 ... 90 °C / 68 ... 194 °F

20 ... 100 °C / 68 ... 212 °F

20 ... 85 °C / 68 ... 185 °F

20 ... 70 °C / 68 ... 158 °F

not suitable

1) slight affect possible

No responsibility is taken for the correctness of this information.

Chemraz EPDM

20 ... 100 °C / 68 ... 212 °F

20 ... 60 °C / 68 ... 140 °F

20 °C / 68 °F

not suitable

20 ... 80 °C / 68 ... 176 °F

20 ... 30 °C / 68 ... 86 °F

10.10 Documentation

Indumax H CLS52, Technical Information TI 167C/07/en Order no.: 50086110

PROFIBUS PA/DP, Field communication with Smartec S CLD132, Operating Instructions BA 213C/07/en

, Field communication with Smartec S CLD132,

HART Operating Instructions BA 212C/07/en

Order no.: 51502194

Order no.: 51502192

Endress+Hauser 75

Page 76

Appendix Smartec S CLD132

11 Appendix

Operating matrix

C07-CLD132xx-13-0 6-00-en-001.eps

76 Endress+Hauser

Page 77

Smartec S CLD132 Appendix

C07-CLD132xx-13-06-00-en-002.eps

Endress+Hauser 77

Page 78

Appendix Smartec S CLD132

C07-CLD132xx-13-0 6-00-en-003.eps

78 Endress+Hauser

Page 79

Smartec S CLD132 Appendix

C07-CLD132xx-13-06-00-en-004.eps

Endress+Hauser 79

Page 80

Smartec S CLD132

Index

Access codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Airset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Alarm contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Calibration solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Check

Conductivity sensors. . . . . . . . . . . . . . . . . . . . . . . . . . 56

Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . 22

Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Line extension and junction box . . . . . . . . . . . . . . . . . 58

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

CLS52 sensor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . 5, 28–29, 53

Communication interfaces . . . . . . . . . . . . . . . . . . . . . 47, 53

Concentration measurement. . . . . . . . . . . . . . . . . . . . . . . 42

Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Connection compartment sticker . . . . . . . . . . . . . . . . . . . 21

Connection diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Connection variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . 8

Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

E+H Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Binary inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Electrical icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Errors

Instrument specific . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Process specific. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

System error messages . . . . . . . . . . . . . . . . . . . . . . . . 61

Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Extension cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Factory settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Hold function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Hold-Funktion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Icons

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Immunity to interference . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 9–10, 15, 17

Compact version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Separate version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Installation conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Compact version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Separate version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installation instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Instrument-specific errors . . . . . . . . . . . . . . . . . . . . . . . . . 65

Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Junction box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Key assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Local operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Smartec S CLD132 . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Measuring system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Mechanical construction. . . . . . . . . . . . . . . . . . . . . . . . . . 73

Menu structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Monitoring functions

Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

MRS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operating elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Operating matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 23–24, 26

Operational safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Optoscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58, 60

Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Parameter sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

PCS alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Performance characteristics. . . . . . . . . . . . . . . . . . . . . . . . 72

Post mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Post mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Process-specific errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

80 Endress+Hauser

Page 81

Smartec S CLD132

Product structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Quick setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Relay configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Remote measuring range switching . . . . . . . . . . . . . . . . . . 48

Remote parameter set switching . . . . . . . . . . . . . . . . . . . . 48

Replacement of central module . . . . . . . . . . . . . . . . . . . . . 55

Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 70

Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Setup 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Setup 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Software upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Supplementary documenation . . . . . . . . . . . . . . . . . . . . . . 75

Symbols

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

System error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . 71–73, 75

Temperature coefficient. . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Temperature compensation . . . . . . . . . . . . . . . . . . . . . . . . 41

linear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

NaCl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

with table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Use

designated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Wall distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Endress+Hauser 81

Page 82

Smartec S CLD132

82 Endress+Hauser

Page 83

Declaration of contamination

Dear customer, Because of legal determinations and for the safety of our employees and operating equipment, we need this "Declaration of contamination" with your signature before your order can be handled. Please, include the completely filled in declaration with the device and the shipping documents in any case. Add also safety sheets and / or specific handling instructions if necessary.

Type of device / sensor: Serial no.:

Medium / concentration: Temperature: Pressure:

Cleaned with: Conductivity: Viscosity:

Warning hints for medium used (mark the appropriate hints)

SAFE

radioactive explosive caustic poisonous harmful to

health

Reason for return

Company data

Company: Contact person:

Department:

Address: Phone:

Fax / e-mail:

Your order no.:

I hereby certify that the returned equipment has been cleaned and decontaminated acc. to good industrial practices and is in compliance with all regulations. This equipment poses no health or safety risks due to contamination.

biologically

hazardous

inflammable safe

(Place, date) (Company stamp and legally binding signature)

More information about services and repairs: www.services.endress.com

Page 84

BA207C/07/en/09.04 Printed in Germany / FM+SGML 6.0 / DT

www.endress.com/worldwide

51501595

Endress+Hauser CLD132 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Brief overview

Table of contents

1 Safety instructions

1.1 Designated use

1.2 Installation, commissioning and operation

1.3 Operational safety

1.4 Return

1.5 Notes on safety conventions and symbols

2 Identification

2.1 Device designation

2.1.1 Nameplate

2.1.2 Product structure Smartec S CLD132

2.1.3 Basic version and function extensions

2.2 Scope of delivery

2.3 Certificates and approvals

3 Installation

3.1 Quick installation guide

3.1.1 Measuring system

3.2 Incoming acceptance, transport, storage

3.3 Installation conditions

3.3.1 Notes on installation

3.3.2 CLD132 separate version

3.3.3 CLD 132 compact version

3.4 Installation instructions

3.4.1 Mounting CLD132 separate version

3.4.2 Mounting CLD132 compact version or CLS52 sensor for separate version

3.5 Post-installation check

4 Wiring

4.1 Electrical connection

4.1.1 Electrical connection of transmitter

4.2 Post-connection check

5Operation

5.1 Quick operation guide

5.2 Display and operating elements

5.2.1 Display

5.2.2 Operating elements

5.2.3 Key assignment

5.3 Local operation

5.3.1 Operating concept

6 Commissioning

6.1 Function check

6.2 Start-up

6.3 Quick setup

6.4 Instrument configuration

SETUP 1

6.4.2 Setup 2 (temperature)

6.4.3 Current outputs

6.4.4 Alarm

6.4.5 Check

6.4.6 Relay configuration

6.4.8 Concentration measurement

6.4.9 Service

6.4.10 E+H Service

6.4.11 Interfaces

6.4.12 Determining the temperature coefficient

6.4.13 Remote parameter set switching (measuring range switching, MRS)

6.4.14 Calibration

6.5 Communication interfaces

7 Maintenance

7.1 Maintenance of Smartec S CLD132

7.1.1 Dismantling Smartec S CLD132

7.1.2 Special case: replacement of central module

7.2 Maintenance of measuring system

7.2.1 Cleaning conductivity sensors

7.2.2 Checking inductive conductivity sensors

7.2.3 Instrument check by medium simulation

7.2.4 Checking line extension and junction box

7.3 Service equpipment "Optoscope"

8 Accessories

8.1 Sensors

8.2 Extension cable

8.3 Junction box

8.4 Post mounting kit

8.5 Software upgrade

8.6 Calibration solutions

8.7 Optoscope