Emerson NetSure 801, NetSure 801 DC Application Guide

SYSTEM OVERVIEW

Home
Description: -48V DC @ up to 16,800 amperes Power System.
This power system is designed to power a load while charging a positive grounded battery. This power system is capable of operating in a batteryless installation or off battery for maintenance purposes. This power system is designed for operation with the positive output grounded.
The N Bay), and 801 system containing rectifiers, intelligent control, metering, monitoring, and distribution. This power system consists of the following components.
Power Bays
Distribution Bays
SAG582140001
System Application Guide
Spec. No. 582140001 (Model 801
ETSURE™ 801NLDB (208V Input Power Bay), 801NLEB (380V/480V Input Power
NL-B (Distribution Bay) DC Power System is a complete integrated power
The system consists of one (1) Primary Power Bay and up to six (6) Secondary Power Bays.
Each Power Bay can be equipped with up to twenty-four (24) Rectifier Modules.
Each Power Bay contains a Monitor and Control Panel. In the Primary Power Bay, this panel houses the Meter-Control-Alarm (MCA) assembly. This panel in the Primary Power Bay also houses the optional LMS Main CPU circuit card of the integrated LMS Monitoring System. In a Secondary Power Bay, this panel can be equipped with an optional LMS Expansion CPU circuit card. (The optional LMS Monitoring System provides a higher level of monitoring and controlling capabilities to the power system.)
The Monitor and Control Panel in both Primary and Secondary Power Bays contain a seven-slot card cage to house MCA alarm relay circuit cards, MCA input/output (I/O) circuit cards, and optional LMS I/O circuit cards. (If a Secondary Power Bay is to be equipped with optional LMS I/O circuit cards, it must also be equipped with the LMS Expansion CPU circuit card.)
The system consists of one (1) to eight (8) Distribution Bays.
Each Distribution Bay provides four (4) distribution buses.
Each distribution bus accepts a choice of 218-type circuit breakers and TPL-type fuses.
A Distribution Bay may also be equipped with an optional distribution panel which accepts a choice of TPS/TLS-type
NLDB, 801NLEB, 801NL-B)
Issue AN, June 4, 2014
Power Bay
Page 1 of 115
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)
fuseholders or Bullet Nose-type circuit breakers.
Rectifier Modules The Rectifier Modules provide load power, battery float current, and battery recharge
current during normal operating conditions.
MCA (Meter-Control-Alarm) The MCA controls the operation of the Rectifier Modules and provides power system
control, metering, monitoring, and alarm functions. MCA Local Control Panel: This panel is located on the front of the Primary Power
Bay and contains a keypad, display, and indicators for local MCA user interface. MCA Relay Circuit Card: Each MCA relay circuit card provides six (6) sets of
Form-C relay contacts for customer external alarms. These relays are user programmable for various power system alarms. Up to sixteen (16) MCA relay circuit cards can be installed in the Primary and Secondary Power Bays. The Primary Power Bay is factory equipped with two (2) MCA relay circuit cards.
MCA I/O Circuit Cards: The MCA I/O circuit cards provide analog inputs/outputs and binary inputs. Up to sixteen (16) MCA I/O circuit cards can be installed in the Primary and Secondary Power Bays.
Optional Integrated LMS Monitoring System
The LMS Monitoring System consists of an LMS Main CPU circuit card, optional LMS Expansion CPU circuit cards, optional LMS I/O circuit cards, optional LMS Expansion Cabinet, and optional LMS Expansion Assemblies.
The LMS Main CPU circuit card is mounted in the Primary Power Bay. Each Secondary Power Bay that is to be equipped with optional LMS I/O circuit cards must contain an LMS Expansion CPU circuit card. LMS Expansion Cabinets and LMS Expansion Assemblies are available that mount into customer racks and equipment.
The LMS Monitoring System is factory integrated within each Power Bay, and requires no additional customer interconnections within the Power Bay. Simple cable connections between Power and Distribution Bays complete the interbay connections required. Separate analog, binary, and relay circuit cards do not have to be supplied for power system monitoring. Analog, binary, relay, and temperature circuit cards can be
Distribution Bay
Page 2 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582140001
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014
provided to monitor equipment external to the power system. The LMS input circuit cards monitor a variety of analog, binary, and
temperature points external to the system. An LMS relay output circuit card is also available which provides programmable relays. These relays may be used for external alarms, or to control other equipment.
The LMS Monitoring System can be accessed via a local port, a modem port (when optional modem is ordered), an optional TL1 port, and an Ethernet port (for Telnet access, optional Web access, optional SNMP access, optional TL1 access, and Email alarm reporting).
The LMS Monitoring System collects data from the power system and the input circuit cards monitoring external points. The data collected is used for alarm processing and reporting, and to provide statistics.
The LMS Monitoring System is capable of reporting alarm conditions to a remote terminal, pager, Email address, via SNMP traps over Ethernet when the SNMP option is ordered, or via TL1 (over Ethernet) when the 'TL1 over Ethernet' option is ordered. TL1 is also available via a serial connection in 'direct mode'. For remote terminal or pager notification, the LMS Main CPU circuit card must be equipped with the optional modem. Two types of alarm reporting mechanisms are provided, System Alarm Reporting and Individual User Alarm Reporting.
Refer to SAG586505000 for further LMS information. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system.
Applications
ETSURE™ 801NLDB and 801NLEB is capable of interfacing with Vortex
The N
®
Power
Systems (VPS).
ETSURE™ 801NLDB and 801NLEB is capable of interfacing with legacy power
The N systems.
Refer to the wiring diagrams in the Installation Instructions (Section 6016). Refer also to Lists 64, 65, 66, and 67.
Page 3 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)
Family: N
ETSURE
Spec. No.: 582140001 Model: 801
801 801
NLDB (208V Input Power Bay) NLEB (380V/480V Input Power Bay) NL-B (Distribution Bay)
Input Voltage Nominal 380/480 volts AC, three phase, 50/60 Hz, with an operating
range of 260 to 530 volts. Acceptable input frequency range is 45 to 65 Hz. or Nominal 208 volts AC, three phase, 50/60 Hz, with an operating range of
176 to 264 volts. Acceptable input frequency range is 45 to 65 Hz. Output Voltage: -48 Volts DC Output Capacity:
System: 16,800 Amperes, maximum
(Other configurations are available. For higher amperage configurations,
contact Emerson Network Power.)
Power Bay: 2400 Amperes, maximum Rectifier Module: 100A / -48V Distribution Bay: 6000 Amperes, maximum
Distribution Bus: 1500 Amperes, maximum (four Distribution Buses per Distribution Bay)
Optional Distribution Panel: 500 Amperes, maximum (Bullet Nose Circuit Breakers and/or TLS/TPS Fuses) (one optional Distribution Panel per Distribution Bay)
Agency Approval: Model 801
NL-B (Distribution Bay): Listed UL 1801, NEBS
Model 801NLEB (Power Bay): Listed UL 1950, NEBS
Model 801NLDB (Power Bay):
Lists (All): Listed UL 1950
Lists (0B, 05, 13, 21, 50,
63, 64, 65, 66, 67, 70, 71): NEBS Framework Type: Seismic Rated (Zone 4) Box Framework Power Bay:
Width: 24.375 Inches Depth: 30 Inches Height: 84 Inches Access: Front and Rear Access for Installation and Maintenance, Front for
Operation. Distribution Bay:
Width: 31.375 Inches Depth: 30 Inches Height: 84 Inches Access: Front and Rear Access for Installation and Maintenance, Front for
Operation. Maximum Number of
Power Bays per System: 7
Page 4 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582140001
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014
Maximum Number of Distribution Bays per System: 8
Control: Microprocessor Color: Gray
Environment: 0°C to +40°C (+32°F to +104°F) Configurations: Plant is designed for centralized configuration with customer supplied
Main Battery Termination Bars (MBTB’s). Emerson Network Power
Services has standard MBTB’S in 4000, 6000, 10000, and 16000
ampere capacities. The ultimate plant capacity is determined by the
capacity of the MBTB’S.
Plant can be configured for distribution applications by bay-to-bay
cabling up to 9600 amperes.
Page 5 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
List 04: Primary Power Bay
List 05:
List 06:
List 12:
List 13:
List 14
(see Monitor and Control Diagram)
Front View
See Also
Home
AC Input Termination Panel and Optional AC Input Breakers
List 0A: 380/480VAC
List 0B
Rectifier Module Mounting Positions
List 21
List 22
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)

582140001 Power Bays

Plant Input
(2 AC Input Feeds) (Includes Circuit Breakers, One per Two Rectifier Modules)
Primary Power Bay
(12 or 24 AC Input Feeds)
Primary Power Bay
(6 Input Feeds) 480V only.
Secondary Power Bay
(2 AC Input Feeds) (Includes Circuit Breakers, One per Two Rectifier Modules)
Secondary Power Bay
(12 or 24 AC Input Feeds)
: Secondary Power Bay
(6 Input Feeds) 480V only.
: 208VAC Plant
Input
System Overview Table of Contents List Descriptions Accessory Descriptions Specifications Physical Size Information Related Documentation
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Page 6 of 115
: Rectifier Module
(208VAC Input)
: Rectifier Module
(380/480VAC Input)
System Application Guide SAG582140001
List 16: Distribution Bay
Distribution Bus (see
Devices
ACCESSORY DESCRIPTIONS
Section for distribution options)
Distribution Bus (see
Devices
ACCESSORY DESCRIPTIONS
Section for distribution options)
Distribution Bus
Distribution
in
ACCESSORY
DESCRIPTIONS
Section for distribution
options)
Distribution Bus
Distribution
in
ACCESSORY
DESCRIPTIONS
Section for
ion
options)
(see Monitor and
Control Diagram)
Blank Panel or
List 0C:
Front View
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014

582140001 Distribution Bays

Bullet
Fuse/Circuit Breaker Panel
(see
(see
Devices
distribut
Devices
Distribution
in
Distribution
in
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Page 7 of 115
Front door removed in illustration for clarity.
SAG582140001 System Application Guide
List 50: Optional LMS Main CPU
List 63:
Refer to SAG586505000 for additional LMS options.
Available MCA Input/Output (I/O) Circuit Cards
List 70:
List 71:
P/O List 4 and 5: MCA Circuit Card
P/O List 12 and 13:
P/O Lists 16:
ROUTER Circuit Card
Front View
Battery Charge Temperature Compensation Probe Connector
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)

582140001 Power Bays Monitor and Control Diagram

(Primary Bay)
ROUTER Circuit Card
(Secondary Bay)
5821400 01
Circuit Card
or
Optional LMS Expansion
CPU Circuit Card
MCA Customer Alarm
MCA Analog Input/Output
Relay Circuit Card (Six [6] Form-C Contacts)
and Binary Input Circuit Card
Distribution Bays Monitor and Control Diagram
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Page 8 of 115
System Application Guide SAG582140001 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014

TABLE OF CONTENTS

System
Overview
Picture
List
Descriptions
Accessory
Descriptions
Specifications
Physical Size
Information
Related
Documentation
SYSTEM OVERVIEW ................................................................................................................................................. 1
582140001 Power Bays ....................................................................................................................................... 6
582140001 Distribution Bays .............................................................................................................................. 7
582140001 Power Bays Monitor and Control Diagram .................................................................................... 8
582140001 Distribution Bays Monitor and Control Diagram .......................................................................... 8
TABLE OF CONTENTS ............................................................................................................................................. 9
LIST DESCRIPTIONS .............................................................................................................................................. 11
List 0A: 380/480VAC Plant Input Voltage ..................................................................................................... 11
List 0B: 208VAC Plant Input Voltage ............................................................................................................ 11
List 04: Primary Power Bay (2 AC Input Feeds) ........................................................................................... 11
List 05: Primary Power Bay (12 or 24 AC Input Feeds) ................................................................................ 12
List 06: Primary Power Bay (6 AC Input Feeds) ........................................................................................... 12
List 12: Secondary Power Bay (2 AC Input Feeds) ...................................................................................... 13
List 13: Secondary Power Bay (12 or 24 AC Input Feeds) ........................................................................... 14
List 14: Secondary Power Bay (6 AC Input Feeds) ...................................................................................... 15
List 16: Distribution Bay ................................................................................................................................ 15
List 21: Rectifier Module, 208V Input ............................................................................................................ 16
List 22: Rectifier Module, 380/480V Input ..................................................................................................... 16
List 24: Rectifier Module, 380/480V Input ..................................................................................................... 16
List 50: Optional LMS Main CPU Circuit Card (Primary Power Bay) ............................................................ 16
List 63: Optional LMS Expansion CPU Circuit Card (Secondary Power Bays) ............................................ 17
List 64: Interface Kit to a Spec. No. 582121900 Power System equipped with a DGU ................................ 17
List 65: Interface Kit to a Spec. No. 582121901 Power System equipped with an LMS1000 ...................... 18
List 66: Interface Kit to a Vortex Power System without a DGU or LMS1000 .............................................. 18
List 67: Interface Kit to a Model 1231H Legacy Power System with 1-8 Rectifiers ...................................... 18
List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card .............................................................. 19
List 71: MCA I/O Circuit Card P/N 524550 .................................................................................................... 19
List 0C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel ....................................................................... 20
ACCESSORY DESCRIPTIONS ............................................................................................................................... 21
Seismic Anchor Kit, P/N 545387 ...................................................................................................................... 21
Seismic Anchor Isolation Kit, P/N 545388 ...................................................................................................... 21
Main Battery Termination Bars (MBTB’s) ....................................................................................................... 21
Distribution Device and Load Lug Locations ................................................................................................. 21
Distribution Devices .......................................................................................................................................... 25
218 Circuit Breaker Assemblies ..................................................................................................................... 25
TPL Fuses and Fuseholder Assemblies ........................................................................................................ 29
Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Fuseholders e/w TLS/TPS Fuses ....................... 32
Optional Bullet Nose-Type 10-Position GMT Fuse Module for List C ............................................................ 37
Replacement Alarm, Reference, and Control Fuses ...................................................................................... 38
Fuseblock Located in Bay’s Left Center ........................................................................................................ 38
Input and Alarm Fuse on Optional Bullet Nose-Type 10-Position GMT Fuse Module, P/N 509128 ............. 39
Wiring Components .......................................................................................................................................... 40
Load Distribution Wire Sizes and Lugs Selection (Distribution Bay) ............................................................. 40
Power Bay DC Output Cable Sizes and Lugs Selection ................................................................................ 44
Distribution Bay DC Input Cable Sizes and Lugs Selection ........................................................................... 46
Power Bay Frame Grounding Wire Sizes and Lugs Selection ...................................................................... 48
Distribution Bay Frame Grounding Wire Sizes and Lugs Selection ............................................................... 49
Page 9 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)
AC Input (12 or 24 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs
Selection Lists 5 and 13 ................................................................................................................................. 50
AC Input (6 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs
Selection Lists 6 and 14 ................................................................................................................................. 53
AC Input (2 AC Input Feeds) Wire and Conduit Sizes, Branch Circuit Protection, and Lugs
Selection Lists 4 and 12 ................................................................................................................................ 59
External Alarm, Reference, and Control Wire Sizes - Power Bays ............................................................... 62
Optional Battery Charge Temperature Compensation Probe for Digital Compensation ........................... 63
Replacement/Additional MCA Network Cable ................................................................................................ 64
Replacement/Additional LMS Network Cable ................................................................................................. 64
Replacement Modules and Circuit Cards ....................................................................................................... 65
SPECIFICATIONS .................................................................................................................................................... 66
1. System ........................................................................................................................................................... 66
1.1 DC Operating Voltage .............................................................................................................................. 66
1.2 Environmental Ratings ............................................................................................................................. 66
1.3 Compliance Information ........................................................................................................................... 67
1.4 Local Controls and Indicators ................................................................................................................... 67
2. Distribution Bay ............................................................................................................................................ 67
2.1 DC Ratings ............................................................................................................................................... 67
3. Rectifier Module (Model R48-5800, Spec. No. 1R485800) ......................................................................... 68
3.1 DC Output Ratings ................................................................................................................................... 68
3.2 AC Input Ratings ...................................................................................................................................... 71
3.3 Environmental Ratings ............................................................................................................................. 71
3.4 Standard Features .................................................................................................................................... 74
4. Rectifier Module (Model R48-5800L, Spec. No. 1R485800L)..................................................................... 78
4.1 DC Output Ratings ................................................................................................................................... 78
4.2 AC Input Ratings ...................................................................................................................................... 81
4.3 Environmental Ratings ............................................................................................................................. 81
4.4 Standard Features .................................................................................................................................... 84
5. Rectifier Module (Model R48-5800E Spec. No. 1R485800E) ..................................................................... 88
5.1 DC Output Ratings ................................................................................................................................... 88
5.2 AC Input Ratings ...................................................................................................................................... 91
5.3 Environmental Ratings ............................................................................................................................. 91
5.4 Standard Features .................................................................................................................................... 94
6. MCA ................................................................................................................................................................ 98
6.1 Standard Features .................................................................................................................................... 98
7. Optional LMS Monitoring System ............................................................................................................. 109
PHYSICAL SIZE INFORMATION .......................................................................................................................... 110
Floor Hole Drilling Pattern Dimensions - Power Bays ................................................................................. 110
Floor Hole Drilling Pattern Dimensions - Distribution Bays ....................................................................... 110
Overall Dimensions - Primary and Secondary Power Bays ........................................................................ 111
Overall Dimensions - Distribution Bays ........................................................................................................ 112
Overall Dimensions – Optional Battery Charge Digital Temperature Compensation Probes P/N
107021 (25 feet) and P/N 106824 (100 feet) ................................................................................................... 113
RELATED DOCUMENTATION .............................................................................................................................. 114
REVISION RECORD .............................................................................................................................................. 115
Page 10 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582140001
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014

LIST DESCRIPTIONS

List 0A: 380/480VAC Plant Input Voltage

Features
Specifies 380/480VAC Plant Input Voltage.

List 0B: 208VAC Plant Input Voltage

Features
Specifies 208VAC Plant Input Voltage.

List 04: Primary Power Bay (2 AC Input Feeds)

Features
Provides common equipment for one (1) Power Bay rated for up to 2400 amperes.
Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework.
Provides twenty-four (24) Rectifier Module mounting positions.
Provides an AC input termination panel that accepts two (2) AC input branch circuits, one (1) per twelve
(12) Rectifier Module mounting positions. A 60A AC input circuit breaker rated for 65kA interrupting capacity is provided for each pair of rectifier positions in the List B Bay. A 30A AC input circuit breaker rated for 22kA interrupting capacity is provided for each pair of rectifier positions in the List A Bay.
Provides the MCA Assembly and Local MCA Control Panel.
Provides mounting for optional LMS Main CPU circuit card.
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards furnished, providing twelve (12) Form-C relay contacts
Side cover panels are factory installed on both sides of the bay.
Restrictions
Only one (1) Primary Bay per power system required.
Ordering Notes
1) Specify List A (380/480VAC Input) or List B (208VAC Input).
2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22
(380/480VAC Input).
3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
4) Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge
Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS
section.
5) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000.
6) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs
Selection in the ACCESSORY DESCRIPTIONS section.
7) Order “AC Input” lugs as required per AC Input (Dual AC Input Feeds) Wire and Conduit Sizes, Branch
Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section.
8) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and
Lugs Selection in the ACCESSORY DESCRIPTIONS section.
9) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.
Page 11 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)

List 05: Primary Power Bay (12 or 24 AC Input Feeds)

Features
Provides common equipment for one (1) Power Bay rated for up to 2400 amperes.
Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework.
Provides twenty-four (24) Rectifier Module mounting positions.
Provides an AC input termination panel that accepts twenty-four (24) AC input branch circuits [one (1) per
Rectifier Module mounting position] or twelve (12) AC input branch circuits [one (1) per two Rectifier Module mounting positions]. The bay ships with the 12 Feed option installed.
Provides the MCA Assembly and Local MCA Control Panel.
Provides mounting for optional LMS Main CPU circuit card.
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards furnished, providing twelve (12) Form-C relay contacts.
Side cover panels are factory installed on both sides of the bay.
Restrictions
Only one (1) Primary Bay per power system required.
Ordering Notes
1) Specify List A (380/480VAC Input) or List B (208VAC Input).
2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22
(380/480VAC Input).
3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
4) Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge
Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS
section.
5) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000.
6) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs
Selection in the ACCESSORY DESCRIPTIONS section.
7) Order “AC Input Ground” lugs as required per AC Input (Individual/Twin AC Input Feeds) Wire and
Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS
section.
8) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and
Lugs Selection in the ACCESSORY DESCRIPTIONS section.
9) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.

List 06: Primary Power Bay (6 AC Input Feeds)

Features
Provides common equipment for one (1) Power Bay rated for up to 2400 amperes.
Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework.
Provides twenty-four (24) Rectifier Module mounting positions.
Provides an AC input termination panel that accepts six (6) AC input branch circuits [one (1) per four
Rectifier Module mounting positions].
Provides the MCA Assembly and Local MCA Control Panel.
Provides mounting for optional LMS Main CPU circuit card.
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards furnished, providing twelve (12) Form-C relay contacts.
Page 12 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582140001
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014
Side cover panels are factory installed on both sides of the bay.
Restrictions
Only one (1) Primary Bay per power system required. 480V only.
Ordering Notes
1) Specify List A (480VAC Input).
2) Order up to twenty-four (24) Rectifiers Modules per bay per List 22 (380/480VAC Input).
3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
4) Order a Battery Charge Temperature Compensation Probe as required per Optional Battery Charge
Temperature Compensation Probe for Digital Compensation in the ACCESSORY DESCRIPTIONS
section.
5) Order optional LMS Monitor and LMS options as required per List 50, and SAG586505000.
6) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs
Selection in the ACCESSORY DESCRIPTIONS section.
7) Order “AC Input Ground” lugs as required per AC Input Wire and Conduit Sizes, Branch Circuit
Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section.
8) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and
Lugs Selection in the ACCESSORY DESCRIPTIONS section.
9) If the system is to be connected to an existing system with an MCA, refer to List 64, 65, 66, and 67.

List 12: Secondary Power Bay (2 AC Input Feeds)

Features
Provides common equipment for one (1) Power Bay rated for up to 2400 amperes.
Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework.
Provides twenty-four (24) Rectifier Module mounting positions.
Provides an AC input termination panel that accepts two (2) AC input branch circuits, one (1) per twelve
(12) Rectifier Module mounting positions. A 60A AC input circuit breaker rated for 65kA interrupting capacity is provided for each pair of rectifier positions in the List B Bay. A 30A AC input circuit breaker rated for 22kA interrupting capacity is provided for each pair of rectifier positions in the List A Bay.
Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay.
Provides mounting for optional LMS Expansion CPU circuit card.
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards.
MCA Network bay interconnect cable provided (Qty. 1 P/N 514642).
Ordering Notes
1) Specify List A (380/480VAC Input) or List B (208VAC Input).
2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22
(380/480VAC Input).
3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
4) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and
SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS
Network Cables.
5) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs
Selection in the ACCESSORY DESCRIPTIONS section.
6) Order “AC Input” lugs as required per AC Input (Dual AC Input Feeds) Wire and Conduit Sizes, Branch
Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS section.
Page 13 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
Home Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)
7) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire
Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section.
8) If a different length LMS and/or MCA Network cable is required, order per Replacement/Additional LMS
Network Cables and/or Replacement/Additional MCA Network Cables. Refer to the Installation
Instructions (Section 6016) for Network cabling requirements.
9) Side cover panels are not provided. When bays are placed next to each other, the side cover panels
from the ‘inside’ side of the Primary Power Bay are moved to the ‘outside’ side of the last Secondary Power Bay. In installations where a Secondary Power Bay is placed by itself, order (4) P/N 535092 side cover panels.

List 13: Secondary Power Bay (12 or 24 AC Input Feeds)

Features
Provides common equipment for one (1) Power Bay rated for up to 2400 amperes.
Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework.
Provides twenty-four (24) Rectifier Module mounting positions.
Provides an AC input termination panel that accepts twenty-four (24) AC input branch circuits [one (1) per
Rectifier Module mounting position] or twelve (12) AC input branch circuits [one (1) per two Rectifier Module mounting positions]. The bay ships with the 12 Feed option installed.
Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay.
Provides mounting for optional LMS Expansion CPU circuit card.
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards.
MCA Network bay interconnect cable provided (Qty. 1 P/N 514642).
Ordering Notes
1) Specify List A (380/480VAC Input) or List B (208VAC Input).
2) Order up to twenty-four (24) Rectifiers Modules per bay per List 21 (208VAC Input) or List 22
(380/480VAC Input).
3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
4) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and
SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS
Network Cables.
5) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs
Selection in the ACCESSORY DESCRIPTIONS section.
6) Order “AC Input Ground” lugs as required per AC Input (Individual/Twin AC Input Feeds) Wire and
Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS
section.
7) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and
Lugs Selection in the ACCESSORY DESCRIPTIONS section.
8) If a different length LMS and/or MCA Network cable is required, order per Replacement/Additional LMS
Network Cables and/or Replacement/Additional MCA Network Cables. Refer to the Installation
Instructions (Section 6016) for Network cabling requirements.
9) Side cover panels are not provided. When bays are placed next to each other, the side cover panels
from the ‘inside’ side of the Primary Power Bay are moved to the ‘outside’ side of the last Secondary Power Bay. In installations where a Secondary Power Bay is placed by itself, order (4) P/N 535092 side cover panels.
Page 14 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582140001
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014

List 14: Secondary Power Bay (6 AC Input Feeds)

Features
Provides common equipment for one (1) Power Bay rated for up to 2400 amperes.
Mounted in a 7'0"H x 24.375"W x 30"D seismic rated (Zone 4) box framework.
Provides twenty-four (24) Rectifier Module mounting positions.
Provides an AC input termination panel that accepts six (6) AC input branch circuits [one (1) per four
Rectifier Module mounting positions].
Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay.
Provides mounting for optional LMS Expansion CPU circuit card.
Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit
cards, and/or optional LMS I/O circuit cards.
MCA Network bay interconnect cable provided (Qty. 1 P/N 514642).
Restrictions
480V only.
Ordering Notes
1) Specify List A (480VAC Input).
2) Order up to twenty-four (24) Rectifiers Modules per bay per List 22 (380/480VAC Input).
3) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O
circuit cards per List 71.
4) Order optional LMS Expansion CPU circuit card and LMS options as required per List 63, and
SAG586505000. Also order additional LMS Network cables as required per Replacement/Additional LMS
Network Cables.
5) Order “Power Bay DC Output” lugs as required per Power Bay DC Output Cable Sizes and Lugs
Selection in the ACCESSORY DESCRIPTIONS section.
6) Order “AC Input Ground” lugs as required per AC Input (Individual/Twin AC Input Feeds) Wire and
Conduit Sizes, Branch Circuit Protection, and Lugs Selection in the ACCESSORY DESCRIPTIONS
section.
7) Order “Power Bay Frame Grounding” lugs as required per Power Bay Frame Grounding Wire Sizes and
Lugs Selection in the ACCESSORY DESCRIPTIONS section.
8) If a different length LMS and/or MCA Network cable is required, order per Replacement/Additional LMS
Network Cables and/or Replacement/Additional MCA Network Cables. Refer to the Installation
Instructions (Section 6016) for Network cabling requirements.
9) Side cover panels are not provided. When bays are placed next to each other, the side cover panels
from the ‘inside’ side of the Primary Power Bay are moved to the ‘outside’ side of the last Secondary Power Bay. In installations where a Secondary Power Bay is placed by itself, order (4) P/N 535092 side cover panels.

List 16: Distribution Bay

Features
Provides common equipment for one (1) Distribution Bay rated for up to 6000 amperes.
Mounted in a 7'0"H x 31.375"W x 30"D seismic rated (Zone 4) box framework.
Provides forty-eight (48) distribution device mounting positions.
Provides four (4) buses of distribution. Each bus contains an MCA monitoring circuit card; which can be
set for no group designation, Group A designation, or Group B designation.
Includes a Router Assembly for bay communication to the MCA in the Primary Power Bay.
MCA Network bay interconnect cable provided (P/N 514644).
Page 15 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)
Ordering Notes
1) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the
ACCESSORY DESCRIPTIONS section.
2) Order load distribution lugs as required per Load Distribution Wire Sizes and Lugs Selection (Distribution
Bay) in the ACCESSORY DESCRIPTIONS section.
3) Order “Distribution Bay DC Input” lugs as required per Distribution Bay DC Input Cable Sizes and Lugs
Selection in the ACCESSORY DESCRIPTIONS section.
4) Order “Distribution Bay Frame Grounding” lugs as required per Distribution Bay Frame Grounding Wire
Sizes and Lugs Selection in the ACCESSORY DESCRIPTIONS section.
5) Order one (1) “Twenty-Four (24) Position Bullet-Nose Circuit Breaker/Fuse Panel” per Distribution Bay as
required per List C.
6) If a different length MCA Network cable is required, order per Replacement/Additional MCA Network
Cables. Refer to the Installation Instructions (Section 6016) for Network cabling requirements.
7) Side cover panels are factory installed on one side of the bay. In installations where a Distribution Bay is
placed by itself, order (2) P/N 528633 side cover panels for the other side.

List 21: Rectifier Module, 208V Input

Features
Model R48-5800L, Spec. No. 1R485800L, 100A / 48 volt rectifier module.
Restrictions
For use in List B bays only.
Ordering Notes
1) Order List 21 Rectifier Modules as required. Each Power Bay holds up to twenty-four (24) Rectifier
Modules.

List 22: Rectifier Module, 380/480V Input

Features
Model R48-5800, Spec. No. 1R485800, 100A / 48 volt rectifier module.
Restrictions
For use in List A bays only.
Ordering Notes
1) Order List 22 Rectifier Modules as required. Each Power Bay holds up to twenty-four (24) Rectifier
Modules.

List 24: Rectifier Module, 380/480V Input

Features
Model R48-5800e, Spec. No. 1R485800e, 100A / 48 volt rectifier module.
Restrictions
For use in List A bays only. Requires that the system Router software is version 2.5.0.0 or higher.
Ordering Notes
Order List 24 Rectifier Modules as required. Each Power Bay holds up to twenty-four (24) Rectifier Modules.

List 50: Optional LMS Main CPU Circuit Card (Primary Power Bay)

Features
Provides the LMS Monitoring System.
Refer to SAG586505000 for further information.
Page 16 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582140001
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014
Restrictions
The LMS Monitoring System Main CPU circuit card is mounted in the Primary Power Bay only.
Ordering Notes
1) Order the optional LMS Monitor if increased monitoring capabilities are required. Order the LMS Main
CPU circuit card (List 50) for the Primary Power Bay. Order the LMS Expansion CPU circuit card (List 63) for Secondary Power Bays that are to be equipped with LMS I/O circuit cards.
2) Order additional LMS Network cables as required per Replacement/Additional LMS Network Cables.
Note that an LMS Network cable is factory provided with List 63.
3) This List option only provides the LMS CPU circuit card for the Primary Power Bay, additional LMS
options must be ordered separately per SAG586505000.

List 63: Optional LMS Expansion CPU Circuit Card (Secondary Power Bays)

Features
Allows LMS I/O cards to be installed in Secondary Power Bays.
LMS Network bay interconnect cable provided (Qty. 1 P/N 514639).
Restrictions
The LMS Monitoring System Expansion CPU circuit cards are mounted in Secondary Power Bays (required only if LMS I/O circuit cards are to be installed in the same bay).
Ordering Notes
1) Order the LMS Expansion CPU circuit card for Secondary Power Bays that are to be equipped with LMS
I/O circuit cards.

List 64: Interface Kit to a Spec. No. 582121900 Power System equipped with a DGU

Features
Provides the following...
LMS Dual MCA Interface Software Option LMS Gateway Software Option P/N 526843 50’ LMS Dual MCA Option Cable P/N 548009 50’ LMS Gateway Port Cable
LMS Dual MCA Interface Software Option enables the Spec. No. 582140001 Power System to be
integrated with an existing Power System. Specifically, List 64 allows the MCA in Spec. No. 582140001 to interface with the MCA in a Spec. No. 582121900 via the LMS in Spec. No. 582140001. Refer to the LMS documentation for further information.
LMS Gateway Software Option allows the LMS to emulate a “dumb” RS-232 asynchronous terminal
interface. Specifically, List 64 enables user input through either a local or remote LMS port to be directed to a DGU connected to the LMS Gateway port. Refer to the LMS documentation for further information.
Restrictions
Operation of Energy Management is disabled with this option installed. The Gateway port is provided via the port located on the front of the LMS CPU circuit card installed in the
Spec. No. 582140001 Primary Bay.
Ordering Notes
1) Order as required.
Page 17 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)

List 65: Interface Kit to a Spec. No. 582121901 Power System equipped with an LMS1000

Features
Provides the following...
LMS Dual MCA Interface Software Option P/N 506153 LMS Expansion CPU Card P/N 514641 150’ Echelon Cable P/N 526843 50’ LMS Dual MCA Option Cable
LMS Dual MCA Interface Software Option enables the Spec. No. 582140001 Power System to be
integrated with an existing Power System. Specifically, List 65 allows the MCA in Spec. No. 582140001 to interface with the MCA in Spec. No. 582121901 via the LMS in Spec. No. 582140001. Refer to the LMS documentation for further information.
Restrictions
Operation of Energy Management is disabled with this option installed. The Main LMS CPU card in 582121901 must be replaced with the Expansion LMS CPU card (P/N 506153)
provided with List 65.
Ordering Notes
1) Order as required.

List 66: Interface Kit to a Vortex Power System without a DGU or LMS1000

Features
Provides the following...
LMS Dual MCA Interface Software Option P/N 526843 50’ LMS Dual MCA Option Cable
LMS Dual MCA Interface Software Option enables the Spec. No. 582140001 Power System to be
integrated with an existing Power System. Specifically, List 66 allows the MCA in Spec. No. 582140001 to interface with the MCA in a Vortex Power System via the LMS in Spec. No. 582140001. Refer to the LMS documentation for further information.
Restrictions
Operation of Energy Management is disabled with this option installed.
Ordering Notes
1) Order as required.

List 67: Interface Kit to a Model 1231H Legacy Power System with 1-8 Rectifiers

Features
Provides the following...
LMS Gateway Software Option P/N 548009 50’ LMS Gateway Port Cable Two (2) P/N 506336 LMS 4-Input Universal Analog Cards One (1) P/N 506334 LMS 8-Input Binary Card
LMS Gateway Software Option allows the LMS to emulate a “dumb” RS-232 asynchronous terminal
interface. Specifically, List 67 enables user input through either a local or remote LMS port to be directed to a DGU (in the legacy plant) connected to the LMS Gateway port. Refer to the LMS documentation for further information.
The analog and binary DGU I/O cards provide monitoring of the legacy system’s rectifiers
Restrictions
LMS Channels must be configured.
Ordering Notes
1) Order as required.
Page 18 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582140001
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014

List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card

Features
Provides six relays each with one set of Form-C relay contacts.
These relays are used for alarm applications and can be programmed by the user.
Refer to the "Specifications" section of this document for further information.
Plugs into any slot in 7-position card cage in Primary and Secondary Power Bays.
User maps relay closure to any or multiple programmable alarm functions.
Restrictions
Relay contacts rated for 2A at 30 volts DC. The system may contain up to 16 MCA Relay circuit cards.
Ordering Notes
1) Order one (1) List 70 relay circuit card for every six (6) customer relay contacts to be provided by the
MCA.

List 71: MCA I/O Circuit Card P/N 524550

Features
Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs.
Refer to the "Specifications" section of this document for further information.
Plugs into any slot in 7-position card cage in Primary and Secondary Power Bays.
Restrictions
The system may contain up to 16 MCA I/O circuit cards. Only one (1) P/N 524550 card can be installed per bay. Analog input and output rating = 0-50mv DC. Binary input rating = dry contact. Analog inputs should be protected by a 49.9 ohm resistor. Recommended to use current limiting resistors to protect binary input wiring.
Ordering Notes
1) Order optional MCA I/O circuit cards as required.
2) Use of the “Alternate Current Limit” feature requires that an MCA I/O circuit card be installed.
Page 19 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
Home
Optional List C
Bullet Nose Device Panel
Front door removed in illustration for clarity.
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)

List 0C: 24 Position Bullet-Nose Circuit Breaker/Fuse Panel

Features
Provides twenty-four (24) Bullet
Nose Device positions.
Accepts a choice of TLS/TPS-type
fuseholders, Bullet Nose-Type circuit breakers, or Bullet Nose­Type GMT Fuse Modules.
The List C Fuse/Circuit Breaker
Panel is equipped with one (1) shunt for all distribution positions for MCA load current measurements.
Refer also to Bullet Nose-Type
Circuit Breakers and Bullet Nose­Type Fuseholders e/w TLS/TPS Fuses and Optional Bullet Nose- Type 10-Position GMT Fuse Module for List C.
Restrictions
Each Distribution Bay can be equipped with only one (1) List C panel.
The List C Circuit Breaker/Fuse Panel requires distribution position #12 in the Bus #1 Distribution Panel.
Current monitoring for the List C Fuse/Circuit Breaker Panel is for the complete panel. Circuit Breakers and/or fuses are not individually monitored.
When installed, the bay can be loaded with up to (47) 218 Circuit Breakers or (23) TPL Fuses and (24) Bullet Nose Circuit Breakers or TLS/TPS Fuses.
The List C Circuit Breaker/Fuse Panel is rated for a maximum continuous load of 500 amps. The total load combination of List C and Distribution Panel #1 cannot exceed 1500A.
Ordering Notes
1) Order as required.
2) Also order distribution fuses, circuit breakers, and/or Bullet Nose-Type 10-Position GMT Fuse Modules as
required per Distribution Devices in the ACCESSORY DESCRIPTIONS section.
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Page 20 of 115
System Application Guide SAG582140001
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014
ACCESSORY DESCRIPTIONS Seismic Anchor Kit, P/N 545387
Features
Provides four (4) Relay Rack Seismic Mounting Anchors, P/N 216821200.
Ordering Notes
1) Order Seismic Anchor Kit, P/N 545387, as required.

Seismic Anchor Isolation Kit, P/N 545388

Features
Provides four (4) bushings, P/N 124866 (one per seismic anchor) and one (1) insulator, P/N 112490.
Ordering Notes
1) Order Seismic Isolation Anchor Kit, P/N 545388, as required.

Main Battery Termination Bars (MBTB’s)

Plant is designed for centralized configuration with customer supplied Main Battery Termination Bars (MBTB’s). Emerson Network Power Services has standard MBTB’S in 4000, 6000, 10000, and 16000 ampere capacities. The ultimate plant capacity is determined by the capacity of the MBTB’S. Refer to the EA3434-41xx Series MBTB’s drawings.

Distribution Device and Load Lug Locations

Each Distribution Bay has four (4) distribution buses. Each distribution bus has twelve (12) fuse/circuit breaker device mounting positions. Note that the various fuse/circuit breaker devices require different number of mounting positions, as detailed in the following sections. Note also that each distribution bus is divided into half, and each half MUST be populated with distribution devices as shown in the following illustration, without skipping any distribution device mounting positions within each half. This allows automatic monitoring of each position and allows the controller to located all distribution positions. The load side of each fuse/circuit breaker mounting position is bused to the rear of the bay. Each fuse/circuit breaker device requires a load lug adapter plate kit that mounts to the appropriate load side busbars at the rear of the bay (except 1-pole devices). Load return leads are terminated outside the bay to customer provided return busbars. See following illustration.
Page 21 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)
Page 22 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582140001
to Distribution:
Bus #2
Position #24
to Distribution:
Bus #2
Position #19
to Distribution:
Bus #2
Position #18
to Distribution:
Bus #2
Position #13
to Distribution:
Bus #4
Position #48
to Distribution:
Bus #4
Position #43
to Distribution:
Bus #4
Position #42
to Distribution:
Bus #4
Position #37
to Distribution: Bus #1 Position #1
to Distribution: Bus #1 Position #6
to Distribution: Bus #1 Position #7
to Distribution: Bus #1 Position #12
to Distribution: Bus #3 Position #25
to Distribution: Bus #3 Position #30
to Distribution: Bus #3 Position #31
to Distribution: Bus #3 Position #36
Rear cover panels removed in illustration for clarity.
Rear View
Rear View
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014
Page 23 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
Notes:
1. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs.
2. Lug adapter accepts a maximum of (4) 750 kcmil lugs.
3. Lugs are not part of the kit, shown for illustration only.
4. Bay busbars are not part of the kit, shown for illustration only.
5. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered.
6. Maximum lug width (without using an adapter plate) is 1.250 inches.
2-Position
Lug Adapter Kit
P/N 529132
(see Notes 1, 3, 4, 5)
3-Position
Lug Adapter Kit
P/N 529131
(see Notes 2, 3, 4, 5)
4-Position
Lug Adapter Kit
P/N 534420
(see Notes 2, 3, 4)
1-Position Devices
(Load Busbars with NO
Lug Adapters Installed)
(see Note 6)
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Page 24 of 115
System Application Guide SAG582140001
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014

Distribution Devices

See Distribution Device and Load Lug Locations at the beginning of this section for illustrations of distribution device and load lug mounting locations.

218 Circuit Breaker Assemblies

Features
Each circuit breaker assembly is equipped with a shunt for MCA load current measurements.
Bolts into bay's distribution device mounting positions.
Load lug busbars and adapter plates provide 3/8" clearance holes on 1" centers for installation of
customer provided two-hole lugs.
Restrictions
Load should not exceed 80% of device rating. Refer to Table 1 for required distribution bus mounting positions. Each distribution bus is divided into half. Each half MUST be populated with distribution devices as shown in
the illustrations at the beginning of this section, without skipping any distribution device mounting positions within each half.
Four (4) position devices can only be installed in the 1st four or last four positions within each half of a distribution bus. This is because the lug adapter plate for four (4) position devices can only be installed in positions starting with the load busbar tops even with each other (not staggered).
Divide distribution equally between rows. Refer to the illustrations in this section for lug and wire size restrictions. Load return leads are terminated outside the bay to customer provided return busbars.
Ordering Notes
1) Order circuit breaker assemblies and load lug adapter kits per Table 1. Load lug adapter kits also contain
the necessary hardware to mount the circuit breakers. For 1-pole circuit breakers, also order circuit breaker hardware kit P/N 558709. This hardware is used to mount the circuit breaker.
2) See Table 10 for recommended load distribution wire sizes and lugs.
Page 25 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
200 1 1
513774
513775
not required
225 1 1
513776
513777
not required
250 1 1
513778
513779
not required
300 2 2
513780
513781
529132
350 2 2
513782
513783
529132
400 2 2
513784
513785
529132
450 3 3
513786
513787
529131
500 3 3
513788
513789
529131
600 3 3
513790
513791
529131
800 4 4
513792
513793
534420
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)
Circuit Breaker
Ampere
Rating
No.
of
Poles
Required
Distribution Bus
Mounting Positions
Electrical Trip1 (White Handle)
Part Number
Electrical/
Mechanical Trip
(Black Handle)
Lug Adapter Kit
Part Number
2
(Qty 1)
100 1 1 513766 513767 not required
125 1 1 513768 513769 not required
150 1 1 513770 513771 not required
175 1 1 513772 513773 not required
See Table 10 for recommended load distribution wire sizes and lugs.
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical trip condition only.
2
Provides an alarm during an electrical or manual trip condition.
Table 1
218 Circuit Breaker Assemblies
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Page 26 of 115
System Application Guide SAG582140001
1-Pole 218 Circuit Breakers Assemblies
2-Pole 218 Circuit Breaker Assemblies
NO LUG ADAPTER
KIT REQUIRED
Lug Adapter Kit
2-Position
Lug Adapter Kit
P/N 529132
(see Notes 1, 2, 3, 4)
Lug Adapter Kit
3/8" Clearance Hole
1.000"
Notes:
1. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs.
2. Lugs are not part of the kit, shown for illustration only.
3. Bay busbars are not part of the kit, shown for illustration only.
4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered.
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Page 27 of 115
SAG582140001 System Application Guide
4-Pole 218 Circuit Breaker Assemblies
3-Pole 218 Circuit Breaker Assemblies
3-Position
Lug Adapter Kit
P/N 529131
(see Notes 1, 2, 3, 4)
Lug Adapter Kit
3/8"
Clearance
Hole
1.000"
4-Position
Lug Adapter Kit
P/N 534420
(see Notes 1, 2, 3, 5)
Lug Adapter Kit
3/8"
Clearance
Hole
1.000"
Notes:
1. Lug adapter accepts a maximum of (4) 750 kcmil lugs.
2. Lugs are not part of the kit, shown for illustration only.
3. Bay busbars are not part of the kit, shown for illustration only.
4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered.
5. Can only be installed in positions starting with busbar tops even with each other (not staggered).
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Page 28 of 115
System Application Guide SAG582140001
70
2
248251500
514403
529132
80
2
248252000
514403
529132
100
2
248252600
514403
529132
150
2
248253300
514403
529132
200
2
248254000
514403
529132
225
2
248254500
514403
529132
250
2
248255000
514403
529132
300
2
248255700
514403
529132
400
2
248257000
514403
529132
500
2
248258000
514403
529132
600
2
248259000
514403
529132
800
3
102901
514404
529131
Home
Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B) Issue AN, June 4, 2014

TPL Fuses and Fuseholder Assemblies

Features
Each fuseholder assembly is equipped with a shunt for MCA load current measurements.
Bolts into bay's distribution device mounting positions.
Load lug busbars and adapter plates provide 3/8" clearance holes on 1" centers for installation of
customer provided two-hole lugs.
Restrictions
Load should not exceed 80% of device rating. Refer to Table 2 for required distribution bus mounting positions. Each distribution bus is divided into half. Each half MUST be populated with distribution devices as shown in
the illustrations at the beginning of this section, without skipping any distribution device mounting positions within each half.
Divide distribution equally between rows. Refer to the illustrations in this section for lug and wire size restrictions. Load return leads are terminated outside the bay to customer provided return busbars.
Ordering Notes
1) Order fuses, the appropriate fuseholder assembly for each fuse, and load lug adapter kits per Table 2.
Load lug adapter kits also contain the necessary hardware to mount the fuseholder assembly.
2) For each fuse ordered, also order one (1) P/N 248610301 alarm fuse,
and one (1) P/N 248898700 safety fuse cover.
3) See Table 10 for recommended load distribution wire sizes and lugs.
Ampere
Rating
Required
Distribution
Bus Mounting
Positions
Part Number
Fuse
Fuseholder
Assembly
Lug Adapter Kit
Part Number
For each fuse ordered, also order: one (1) P/N 248610301 alarm fuse (GMT-18/100A), and one (1) P/N 248898700 safety fuse cover (GMT-X).
See Table 10 for recommended load distribution wire sizes and lugs.
Table 2
TPL Fuses and Fuseholder Assemblies
(Qty. 1)
Page 29 of 115
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582140001 System Application Guide
Notes:
1. Lug adapter accepts a maximum of (2) 750 kcmil or (4) 350 kcmil lugs.
2. Lugs are not part of the kit, shown for illustration only.
3. Bay busbars are not part of the kit, shown for illustration only.
4. Two (2) kits shown for illustration of the kit installed on busbars with tops even with each other and staggered.
2-Position
Lug Adapter Kit
P/N 529132
(see Notes 1, 2, 3, 4)
Lug Adapter Kit
3/8" Clearance Hole
1.000"
Fuseholder Assembly
P/N 514403
TPL Fuse
GMT-18/100A
Alarm Fuse and GMT-X
Safety Fuse Cover
Home
Issue AN, June 4, 2014 Spec. No. 582140001 (Model 801
NLDB, 801NLEB, 801NL-B)
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy
Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
Page 30 of 115
Loading...
+ 85 hidden pages