Emerson N1652, E171230 User Manual
Unidrive SP
230V / 460V Servo Drive Systems
Unidrive SP – Advanced Solutions Platform for Servo Motor Control
N1652
Control Techniques’ Unidrive SP delivers dynamic performance to operate a wide array of servo motor types and power
ratings. Snap-in SM option modules allow the addition of programming platforms, distributed or centralized control
architecture, I/O, communications and feedback to tailor the solution to specic application needs.
Optional keypad,
available as highbrightness LED or
multi-language LCD
with plain text
Modbus
communications port
for PC programming
and device interfacing
Drive identication
marker rail
SmartCard for
parameter, PLC
program storage
Terminal cover for DC
bus, low voltage power
supply and on board
EMC lter
Internal EMC lter with
easy disconnect
Power On / Drive
Status LED
Aluminium heatsink:
drive can be mounted on
a at surface, or through
panel mounted so that
the heat is dissipated
outside the enclosure*
3 universal SM option
module slots for
communications,
I/O, additional
feedback devices and
automation/motion
controllers*
Universal encoder
port supporting
Incremental, SinCos,
SSI, EnDAT and
HIPERFACE encoder
types
* Features and their locations vary on some drive sizes
E171230
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Plug-in connections with
removable terminals*
Certificate No. EMS 54446
ISO 14001
ENVIROMENTAL
MANAGEMENT
003
Certificate No. Q 05176
ISO 9001
QUALITY
MANAGEMENT
003
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Relay connections
Power connections
with removable
terminals*
One Drive, Any Power, Any Motor
The Unidrive SP is a universal AC and Servo drive with
ratings from 0.5 to 2,900hp. This eld-proven drive
features dynamic servo performance with a wide array
of power, motor types and snap-in SM option modules
including programming/automation platforms, distributed
or centralized control, I/O, communications and feedback
to tailor the solution to your exact needs. (For full details
on the wide range of available option modules, please see
the Control Techniques SM Option Modules brochure.)
Panel Mount – Standard Drives
0.5 - 200hp (0.37kW to 132kW)
Unidrive SP Panel Mount drives are standard AC input, AC
output sizes for installation within a control panel. Optional
conduit boxes are available for wall mounting.
Performance Advantage
Servo Motor Control
Closed-loop servo motor control and power regeneration
control features in one drive
Dual Duty Ratings — Normal and Heavy
Provides cost-effective sizing choices for all applications
24Vdc Auxiliary Power Supply Input
Maintains control, network communications and position loop on
input AC power loss, minimizing system recovery time
Comprehensive Auto-Tune
Inertia monitoring and static auto-tune reduce startup time
Universal Feedback Interface
Supports 14 different types of feedback devices, including several
absolute encoders; multiple encoders can be connected to a
single drive with SM option modules
Ratings
Input
Voltage
200-240V,
1Ø
200-240V,
3Ø
380-480V,
3Ø
500-575V,
3Ø
500-690V,
3Ø
Normal Duty Heavy Duty
50
0.5 325
20
2 175 200
100 125 150
60
Horsepower Range
High-Resolution Analog Input
16-bit, 250µsec interface for high-performance applications;
two additional 10-bit analog inputs for lower level controls
Extensive Fieldbus Connectivity
ModbusRTU (Standard), Probus-DP (V1), Ethernet, DeviceNet,
CAN, CANOpen, EtherCAT, SERCOS, Interbus-S and CTNet/CTSync
optional via zero-space option modules; up to four eldbus
devices can connect to a single drive, eliminating the need for
expensive gateways
Universal SM Option Module Slots
Unidrive SP size 0 has two slots; Unidrive SP sizes 1 and up have
three option module slots; SM-Fieldbus, I/O and Application
modules t in any of the open module slots
Safe Torque Off Function
Conforms to IEC61800-5-1, SIL 3 and EN954-1 Category 3 for
machine safety and system cost reduction
SmartCard for Simple Set-up and Cloning
Easy-to-use card stores drive conguration for simple startup and
parameter cloning — supplied free with every Unidrive SP
Keypad Options
Choose no keypad, LED keypad or LCD keypad based on the
system design and operating environment
Drive-Mounted Brake Resistors
Unidrive SP sizes 0, 1 and 2 feature a drive-mounted brake resistor
option to reduce panel space requirements
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Automation Solutions
Unidrive SP programmable drives offer more compact, higher-performance and lower-cost solutions in machinery
automation applications. Over the past 20 years, Control Techniques has pioneered the embedding of programmable
automation, motion control and communications features within its drive products.
Featured SM Option Modules
To provide the best possible dynamic motor performance, the
following Control Techniques SM option modules contain a
high-performance microprocessor that allows the base drive
to be dedicated to shaft control as well as machine control.
SM-EZMotion
The SM-EZMotion option module and Control
Techniques’ FREE PowerTools Pro software
provide a user-friendly environment for
“out-of-the-box” conguration and motion
programming. The EZMotion approach is ideal for rapid
development of motion application solutions. The module
has four digital inputs and two digital outputs for high-speed
I/O operations.
SM-Applications Plus
SM-Applications Plus offers all of the features
of the SM-Applications Lite V2 module plus
Control Techniques’ CTNet network tool (see
below), RS485 serial port and high-speed I/O. The
SM-Applications Plus option module is programmed using
SyPTPro (System Programming Tool).
• Drive-to-drive communications: SM-Applications Plus
option modules include a high-speed, drive-to-drive
network called CTNet. This network is optimized for
intelligent drive systems offering exible peer-to-peer
communications. CTNet has the capability to connect to
remote I/O, operator panels, Mentor MP DC drives and PCs
providing the ability to perform true parallel multi-tasking.
• Control Techniques’ CTSync is also standard on the
SM-Applications Plus module, providing the drive clock
synchronization with <4µsec jitter.
• Inputs/Outputs: This module has two digital inputs and
two digital outputs for high-speed I/O operations such as
position capture and actuator ring.
SM-Applications Lite V2
The SM-Applications Lite V2 option module
provides programmable control for standalone
drive applications or when the drive is connected
to a centralized controller via I/O or eldbus. SM-
Applications Lite V2 may be programmed using Ladder Logic
with SyPTLite or can use the full automation and motion
control capabilities contained within SyPTPro, IEC 61131-3
software (see page 8 for more information).
•
Real-time control: The SM-Applications Lite V2 module
provides real-time access to all of the drive’s parameters
plus access to data from I/O and other drives. The module
uses a high-speed multi-tasking operating system with task
update times as low as 250µs. Tasks are synchronized to
the drive’s own control loops to give you the best possible
performance for drive control and motion.
SM-Register
The SM-Register option module is designed to
provide a exible, high-performance solution
for programmable motion requiring high-speed
registration features – ideal for applications such
as printing, packaging and cutting machinery.
Features include:
• Motion programming using PLCopen or Control
Techniques’ Advanced Position Controller (APC)
• Two fully independent registrations capture channels
• Storage for 256 events per channel, microseconds apart
• Pattern recognition
• Speed capacity in excess of 3000ft/min
• Ability to lter unwanted marks (i.e. splashes, dirt, text, etc.)
• Minimum and/or maximum pulse width
• Distance from previous edge
• Compensation for registration sensor throughput delay
• CTNet and CTSync functionality
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“Made-to-Order” Drive Configurations
Feature-rich Unidrive SP drives are optimized for servo applications requiring high peak torque, dynamic response, ease of use and
versatile integration features. Several core congurations are listed below to which feedback, communications or I/O option modules
can be added for custom solutions. All in all, there are over 10,000 possible Unidrive SP congurations allowing you to match your
specic application and development requirements. The following combination examples also offer the option of adding two
additional option modules.
Unidrive SP “Base.” With up to 14 different motor feedback
options, the base Unidrive SP can be easily controlled with
single- and multi-axis controllers, PLC’s and host controllers
for medium- to high-power applications. The analog torque
or velocity modes can be used with classic position controllers
using analog outputs and encoder inputs. The drive can be
controlled over a SERCOS or EtherCAT network with the
addition of an SM-SERCOS or SM-EtherCAT option module.
Drive set-up parameters can be easily stored on a credit
card -sized SmartCard. Simple sequencing logic can be
accomplished using the onboard Ladder editor. Conguration
and diagnostics is done using the FREE CTSoft software tool.
Unidrive SP “EZ” (Base drive + SM-EZMotion module).
With out-of-the-box motion control in less than ve minutes,
the Unidrive SP is the ultimate servo drive in terms of ease of
use and motion performance. Utilizing a familiar Windows®
interface, machine builders can use PowerTools Pro software
to quickly set up and program the Unidrive SP “EZ” to perform
almost any motion prole. Applications requiring camming,
indexing, electronic gearing, velocity and torque modes
can be accomplished through simple drag-and-drop, ll-
in-the-blank set-up. Real-time programs with “Basic-like”
command structured text can be used to program the machine
sequencing. The programming interface guides the user
through the drive, I/O and motion congurations. The drive
offers a standalone solution for many common indexing and
synchronized motion applications.
Product Styles
Unidrive SP Configuration
Control Hierarchy
Centralized Control System
Decentralized Control System
Hybrid
Standalone Applications
Motion Control Functionality
Velocity, Torque Mode
Position-Indexing
Synchronization, Electronic Gearing
CAMS
Programming Environment
Drag-and-Drop, Fill-in-the-Blank
Text Programming
PLC Open
IEC 61131 Programming
FREE Application Software
PowerTools Pro
SyPTPro
SyPTLite
CTSoft
CTScope
CTOPCServer
“Base” “EZ” “Plus”
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Unidrive SP “Apps” (Base drive + SM-Applications Plus module). This
full-functionality machine control set-up is optimized for high-performance
machine cells requiring drive-to-drive networking and precision motion
control synchronization. SyPT Pro is an IEC61131-3 compliant software
development environment used to provide effective machine control,
motion and network communications. Ethernet and I/O connectivity
enable interfacing with other automation components and intellectual
property protection ensures your valuable knowledge remains secure.
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Motion Made Easy™ Solutions
“Motion Made Easy™ ”
Each step is congured using
simple check boxes, drop-down
selections and drag-and-drop
functionality. A straightforward
programming language allows
users to develop more complex
applications and advanced
sequencing by simply dragging
functions onto the work area and
dropping them in place.
PowerTools Pro Software for Unidrive SP EZMotion
PowerTools Pro software provides advanced motion control programming for Control
Techniques drives with internal motion controller. This FREE software enables users
to fully realize the power of our EZMotion motion controller. A familiar Microsoft®
Windows® interface provides operators and machine builders with the tools needed to
access everything they need for complete servo control — PLS, Queueing, High-Speed
Capture, Electronic Gearing, Event Assignments and more.
Developing motion applications with PowerTools Pro is a simple “ve-step, topdown” process. The ve steps are displayed in a familiar “explorer” bar (insert, left)
for easier navigation:
• Hardware
conguration
Assignments – Use “virtual wiring” to create programs right out of the box without
writing a single line of code. For example, the assignment screen (below) allows you to
drag-and-drop the desired machine function onto the digital inputs and outputs.
• Drive setup
• I/O setup
• Motion
• Programs
Indexes – Indexes are
easily set up by lling in the
screen’s blanks to create an
index prole. Select from
Incremental, Absolute,
Registration or Rotary Plus
and Minus types. “Position
Trac ker™” synchronization is
easily achieved using menu
selections. Choose the
time base of the index by
selecting either real-time or
synchronization with a master.
Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and other countries.
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