Figure 1. Typical MR98 Series Backpressure Regulators, Relief and Differential Relief Valves
MR98 Series
Specications
This section lists the specications for the MR98 Series regulators. Factory specication such as type, maximum
inlet pressure, maximum temperature, maximum outlet pressure, spring range, orice size and seat material are
stamped on the nameplate fastened on the regulator at the factory.
Available Constructions
Type MR98L: Backpressure regulator/relief
valve for spring settings range from 2 to 38 psig /
0.14 to 2.6 bar, available for 1/4 NPT to NPS 1 /
DN 25 body sizes only.
Type MR98H: Backpressure regulator/relief valve
for spring settings range from 5 to 200 psig /
0.34 to 13.8 bar.
Type MR98HH: Backpressure regulator/relief
valve for spring settings range from 150 to
375 psig /10.3 to 25.9 bar.
Type MR98LD: Dierential pressure relief valve
for dierential set pressures range from 2 to
38 psi / 0.14 to 2.6 bar with maximum inlet/outlet
pressure up to 150 psi / 10.3 bar, available for
1/4 NPT to NPS 1 / DN 25 body sizes only.
Type MR98HD: Dierential pressure relief valve
for dierential set pressures from 5 to 200 psi /
0.34 to 13.8 bar with maximum inlet / outlet
pressure up to 300 psi / 20.7 bar.
Type MR98HDP: Dierential pressure relief valve
for dierential set pressures range from 5 to
200 psi / 0.34 to 13.8 bar with maximum inlet/
outlet pressure up to 600 psi / 41.4 bar.
Type MR98HHD: Dierential pressure relief valve
for dierential set pressures range from 150 to
375 psi / 10.3 to 25.9 bar with maximum inlet/
outlet pressure up to 400 psi / 27.6 bar.
Body and Orice Sizes
1/4 NPT: 0.284 in. / 7.22 mm
NPS 1/2 / DN 15: 0.416 in. / 10.56 mm
NPS 3/4 and 1 / DN 20 and 25:
0.631 in. / 16.02 mm
NPS 1-1/2 and 2 / DN 40 and 50:
1.142 in. / 29 mm
Body End Connections
See Tables 1 and 2
Set Pressure Ranges
(1)
See Table 3
Maximum Cold Working Pressures of Body Size
and Materials
(1)
See Table 4
Maximum Temperature Ranges of Diaphragm, Seat,
Trim and Body Materials
(1)(2)(3)
See Table 5
Flow Coecients
BODY SIZE
NPSDN
1/4 NPT- - - -1.44834.3
1/2153.412035.3
3/4 and 1 20 and 256.525038.5
1-1/2 and 2 40 and 5020.078039.0
C
v
C
g
C
1
IEC Sizing Coecients
BODY SIZE
NPSDN
1/4 NPT- - - -0.7430.740.950.90
1/2150.7870.780.940.88
3/4 and 1 20 and 250.9350.700.910.83
1-1/2 and 2 40 and 500.9610.690.940.88
X
T
F
d
F
L
K
m
Pressure Registration
Internal or External
Shuto Classication Per ANSI/FCI 70-3-2004
Metal Seats: Class IV
Polytetrauoroethylene (PTFE): Class IV
Elastomer Seats: Class VI or better
Sour Gas Service Capability
Optional materials are available for applications
handling sour gases. These constructions comply
with the recommendations of NACE International
Standards MR0175-2002, NACE MR0103 and/or
NACE MR0175/ISO 15156.
API 614 Compliant
Steel or Stainless steel constructions with
Stainless steel trim meet API 614 Requirements.
Approximate Weights
MR98H Series:
1/4 NPT: 5 lbs / 2.3 kg
NPS 1/2 / DN 15: 10 lbs / 4.5 kg
NPS 3/4 and 1 / DN 20 and 25: 22 lbs / 10 kg
NPS 1-1/2 and 2 / DN 40 and 50: 55 lbs / 25 kg
MR98L Series:
1/4 NPT: 7 lbs / 3.2 kg
NPS 1/2 / DN 15: 15 lbs / 6.8 kg
NPS 3/4 and 1 / DN 20 and 25: 35 lbs / 16 kg
Maximum Inlet, Outlet and Spring Case
Pressure Ratings
(1)
See Table 4
1. The pressure/temperature limits in this Instruction Manual and any applicable standard limitation should not be exceeded.
2. Pressure and/or the body end connection may decrease the maximum temperatures.
3. Special low temperature constructions for process temperatures between -76 to 104°F / -60 to 40°C are available by request. The low temperature construction passed Emerson Process
Management Regulator Technologies, Inc. (Emerson) laboratory testing for lockup and external leakage down to -76°F / -60°C.
2
Table 1. Types MR98L and MR98LD Regulators Body Constructions
BODY SIZEBODY CONSTRUCTIONEND CONNECTION STYLE
1/4 NPTWithout Control Line and Gauge PortNPT
NPS 1/2 / DN 15
NPS 3/4 / DN 20
NPS 1 / DN 25
- Shaded areas indicate that the construction is available.
- Blank areas indicate that you need to contact your local Sales Oce for the availability of the constructions.
1. Meets the chemical and physical requirements of NACE MR0175-2002, NACE MR0103 and NACE MR0175/ISO 15156.
Without Control Line and Gauge Port
Welded PN 16/25/40 RF
With Control Line but Without Gauge PortNPT
Without Control Line and Gauge Port
Welded PN 16/25/40 RF
With Control Line but Without Gauge PortNPT
With Gauge Port but Without Control Line
Welded PN 16/25/40 RF
Without Control Line and Gauge Port
Welded PN 16/25/40 RF
With Control Line but Without Gauge PortNPT
With Gauge Port but Without Control Line
Welded PN 16/25/40 RF
NPT
SWE
Welded CL150 RF
Welded CL300 RF
NPT
SWE
Welded CL150 RF
Welded CL300 RF
NPT
Welded CL150 RF
Welded CL300 RF
NPT
SWE
Welded CL150 RF
Welded CL300 RF
NPT
Welded CL150 RF
Welded CL300 RF
MR98 Series
BODY MATERIAL
(1)
(1)
(1)
Gray Cast Iron
WCC or LCC Steel
CF8M Stainless steel
CF3M Stainless steel
(1)
C
®
Hastelloy
or
®
Monel
Monel® is a mark owned by Special Metals Corporation.
Hastelloy® C is a mark owned by Haynes International, Inc.
3
MR98 Series
Table 2. Types MR98H, MR98HD, MR98HH, MR98HDP and MR98HHD Regulators Body Constructions
BODY SIZEBODY CONSTRUCTIONEND CONNECTION STYLE
1/4 NPTWithout Control Line and Gauge PortNPT
Without Control Line and Gauge Port
NPS 1/2 / DN 15
With Control Line but Without Gauge Port
Without Control Line and Gauge Port
NPS 3/4 / DN 20
With Control Line but Without Gauge Port
With Gauge Port but Without Control Line
Without Control Line and Gauge Port
NPS 1 / DN 25
With Control Line but Without Gauge Port
With Gauge Port but Without Control Line
- Shaded areas indicate that the construction is available.
- Blank areas indicate that you need to contact your local Sales Oce for the availability of the constructions.
1. Meets the chemical and physical requirements of NACE MR0175-2002, NACE MR0103 and NACE MR0175/ISO 15156.
2. Available for Types MR98H and MR98HD only.
Welded PN 16/25/40 RF
Integral PN 16/25/40 RF
Welded PN 16/25/40 RF
Welded PN 16/25/40 RF
Welded PN 16/25/40 RF
Integral PN 16/25/40 RF
Welded PN 16/25/40 RF
NPT
SWE
Welded CL150 RF
Welded CL300 RF
Integral CL150 RF
Integral CL300 RF
NPT
Welded CL150RF
Welded CL300RF
NPT
SWE
Welded CL150 RF
Welded CL300 RF
NPT
Welded CL150 RF
Welded CL300 RF
NPT
Welded CL150 RF
Welded CL300 RF
NPT
SWE
Welded CL150 RF
Welded CL300 RF
Integral CL150 RF
Integral CL300 RF
NPT
Welded CL150 RF
Welded CL300 RF
NPT
Welded CL150 RF
Welded CL300 RF
BODY MATERIAL
(1)
(1)
(1)
(2)
Gray Cast Iron
WCC or LCC Steel
CF8M Stainless steel
(1)
C
®
or Hastelloy
®
CF3MStainless steel
Aluminum-Bronze
Monel
Monel® is a mark owned by Special Metals Corporation.
Hastelloy® C is a mark owned by Haynes International, Inc.
4
- continued -
MR98 Series
Table 2. Types MR98H, MR98HD, MR98HH, MR98HDP and MR98HHD Regulators Body Constructions (continued)
BODY SIZEBODY CONSTRUCTIONEND CONNECTION STYLE
NPT
SWE
Without Control Line and Gauge Port
NPS 1-1/2 / DN 40
Types MR98H and MR98HD only
With Control Line but Without Gauge Port
With Gauge Port but Without Control Line
Without Control Line and Gauge Port
NPS 2 / DN 50
Types MR98H and MR98HD only
With Control Line but Without Gauge Port
With Gauge Port but Without Control Line
- Shaded areas indicate that the construction is available.
- Blank areas indicate that you need to contact your local Sales Oce for the availability of the constructions.
1. Meets the chemical and physical requirements of NACE MR0175-2002, NACE MR0103 and NACE MR0175/ISO 15156.
Welded CL150 RF
Welded CL300 RF
Welded PN 16/25/40 RF
NPT
Welded CL150 RF
Welded CL300 RF
NPT
Welded CL150 RF
Welded CL300 RF
Welded PN 16/25/40 RF
NPT
SWE
Welded CL150RF
Welded CL300RF
Welded PN 16/25/40 RF
Integral CL150 RF
Integral CL300 RF
Integral PN 16/25/40 RF
NPT
Welded CL150 RF
Welded CL300 RF
NPT
Welded CL150 RF
Welded CL300 RF
Welded PN 16/25/40 RF
BODY MATERIAL
(1)
(1)
(1)
Gray Cast Iron
WCC or LCC Steel
CF8M Stainless steel
CF3M Stainless steel
(1)
C
®
Hastelloy
or
®
Aluminum-Bronze
Monel
®
Monel
is a mark owned by Special Metals Corporation.
Hastelloy® C is a mark owned by Haynes International, Inc.
5
MR98 Series
Table 3. MR98 Series Body Sizes, Pressure Ranges and Spring Information
TYPE
BODY SIZE
CONTROL
PRESSURE RANGE
NPSDNpsigbarIn.mmIn.mm
2 to 70.14 to 0.48 0.1483.762.0050.8Zinc-plated steel1E392527022Yellow
1/4 NPT - - - -
6 to 140.41 to 0.97 0.1704.322.0050.8Zinc-plated steelERAA01888A0Green
12 to 250.83 to 1.70.2075.261.93849.2Powder-coated steelERAA01889A0Red
20 to 381.4 to 2.60.2255.722.08653.0Powder-coated steelERAA01929A0Blue
2 to 7 0.14 to 0.48 0.2075.262.5063.5Powder-coated steel
6 to 14 0.41 to 0.97 0.2345.942.59565.9Powder-coated steel
12 to 25 0.83 to 1.70.2837.192.4462.0Powder-coated steel
20 to 381.4 to 2.60.3318.412.25057.2Powder-coated steel
2 to 7 0.14 to 0.48 0.3067.774.00102Powder-coated steel
6 to 14 0.41 to 0.97 0.3438.714.00102Powder-coated steel
25
12 to 25 0.83 to 1.70.40610.34.00102Powder-coated steel
MR98L
and
MR98LD
1/215
3/4
and 1
20 and
20 to 381.4 to 2.60.46811.93.7595.3Powder-coated steel1L380127082Blue
2 to 7 0.14 to 0.48 0.3067.774.00102Powder-coated Stainless steel1E3989X0052Yellow
3/4
and 1
20 and
6 to 14 0.41 to 0.97 0.3759.533.8898.6Stainless steel1K762537022Unpainted
25
12 to 250.83 to 1.70.43711.14.00102Stainless steel11A8269X012Unpainted
15 to 35 1.0 to 2.40.1483.762.0050.8Zinc-plated steel1E392527022Yellow
1/4 NPT - - - -
25 to 75 1.7 to 5.20.1704.322.0050.8Zinc-plated steelERAA01888A0Green
70 to 140 4.8 to 9.70.2075.261.93849.2Powder-coated steelERAA01889A0Red
130 to 200 9.0 to 13.80.2255.722.08653.0Powder-coated steelERAA01929A0Blue
15 to 35 1.0 to 2.40.2075.262.5063.5Powder-coated steel
1/215
25 to 75 1.7 to 5.20.2345.942.59565.9Powder-coated steel
70 to 140 4.8 to 9.70.2837.192.4462.0Powder-coated steel
130 to 200 9.0 to 13.80.3318.412.25057.2Powder-coated steel
MR98H,
MR98HD
and
MR98HDP
3/4
and 1
20 and
15 to 35 1.0 to 2.40.3067.774.00102Powder-coated steel
25 to 75 1.7 to 5.20.3438.714.00102Powder-coated steel
25
70 to 140 4.8 to 9.70.40610.34.00102Powder-coated steel
130 to 200 9.0 to 13.80.46811.93.7595.3Powder-coated steel1L380127082Blue
15 to 35 1.0 to 2.40.3067.774.00102Powder-coated Stainless steel1E3989X0052Yellow
3/4
and 1
20 and
25 to 75 1.7 to 5.20.3759.533.8898.6Stainless steel1K762537022Unpainted
25
70 to 140 4.8 to 9.70.43711.14.00102Stainless steel11A8269X012Unpainted
5 to 35 0.34 to 2.40.46811.96.562167Powder-coated steel
1-1/2
and 2
and 50
20 to 65 1.4 to 4.50.50012.76.50165Powder-coated steel
40
50 to 100 3.4 to 6.90.56214.36.562167Powder-coated steel
75 to 170 5.2 to 11.70.62515.96.565167Powder-coated steel
MR98HH
MR98HHD
1. All springs may be backed o to 0 psig / 0 bar. However, highest capacities and best performances are obtained by using these springs in their recommended ranges.
2. Springs meet NACE MR0175-2002, NACE MR0103 and NACE MR0175/ISO 15156 requirements only for applications in which the spring is not exposed to the sour gas.
3. Available in Inconel
4. Spring range changes to 5 to 60 psig / 0.34 to 4.1 bar for the Inconel® option.
5. Spring range changes to 50 to 120 psig / 3.4 to 8.3 bar for the Inconel® option.
1/4 NPT - - - -150 to 375 10.3 to 25.9 0.2817.144.125105Powder-coated steel1N942227142Unpainted
and
1/215150 to 375
3/4
20
and 1
®
.
150 to 375 10.3 to 25.9 0.59315.16.380162Chromium-silicon steel1N9441X0022Light gray
and 25
10.3 to 25.9 0.39410.05.063129Powder-coated steel1N943427142Unpainted
(1)
SPRING WIRE
DIAMETER
SPRING FREE
LENGTH
SPRING MATERIAL
SPRING PART
(2)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)
(4)
(4)
(5)
(5)
NUMBER
ERCA04288A0Yellow
ERAA01910A0Green
ERAA01911A0Red
ERAA02889A0Blue
1E398927022Yellow
1E399027142Green
1E399127162Red
ERCA04288A0Yellow
ERAA01910A0Green
ERAA01911A0Red
ERAA02889A0Blue
1E398927022Yellow
1E399027142Green
1E399127162Red
1E792327092Dark gray
ERCA04290A0Black with light blue stripe
ERAA01893A0Light gray
1P7888X0022Black
SPRING COLOR
®
Inconel
is a mark owned by Special Metals Corporation.
6
MR98 Series
Table 4. Maximum Cold Working Pressures of Body Size and Materials
REGULATOR
TYPE
BODY SIZE
NPSDNpsigbarpsigbarpsigbar
BODY AND
SPRING CASE
MATERIALS
Gray cast iron604.1604.1503.4
MR98L/LD
MR98H/
MR98HD
1/4 NPT
1/2, 3/4, 1
1/2, 3/4, 115, 20, 25
1/4 NPT
1/2, 3/4, 1,
1-1/2, 2
1/2, 3/4, 1,
1-1/2, 2
- - - -
15, 20, 25
- - - -
15, 20, 25,
40, 50
15, 20, 25,
40, 50
Steel15010.315010.31258.6
Stainless steel15010.315010.31258.6
®
Monel
®
Hastelloy
C15010.315010.31258.6
Gray Cast iron30020.730020.725017.2
Steel30020.730020.730020.7
Stainless steel30020.730020.730020.7
®
Monel
®
Hastelloy
C30020.730020.730020.7
Aluminum-Bronze30020.730020.730020.7
MR98HDP
(4)(5)
1/4 NPT
1/2, 3/4, 1,
1-1/2, 2
1/2, 3/4, 1,
1-1/2, 2
- - - -
15, 20, 25,
40, 50
15, 20, 25,
40, 50
Steel60041.460041.460041.4
Stainless steel55037.955037.955037.9
®
Monel
®
Hastelloy
C55037.955037.955037.9
Aluminum-Bronze55037.955037.955037.9
Steel40027.640027.640027.6
Stainless steel40027.640027.640027.6
®
Monel
®
Hastelloy
C40027.640027.640027.6
MR98HH/
MR98HHD
1/4 NPT
1/2, 3/4, 1
(4)
1/2, 3/4, 115, 20, 25
- - - -
15, 20, 25
Aluminum-Bronze40027.640027.640027.6
1. The pressure/temperature limits in this Installation Manual and any applicable standard limitation should not be exceeded.
2. Temperature, trim material and/or the body end connection may decrease these maximum pressures.
3. Maximum inlet pressure equals set pressure plus build-up.
4. Maximum dierential pressure between inlet pressure and loading pressure should never exceed 300 psig / 20.7 bar.
5. Meets API 614 requirements (with Stainless steel trim).
MAXIMUM
INLET PRESSURE
(3)
15010.315010.31258.6
30020.730020.730020.7
55037.955037.955037.9
40027.640027.640027.6
(1)(2)
MAXIMUM
OUTLET PRESSURE
MAXIMUM
SPRING CASE PRESSURE
Table 5. Temperature Capabilities
MATERIALSEATDIAPHRAGMO-RING
Nitrile (NBR)
Neoprene (CR)
Fluorocarbon (FKM)
(3)
Ethylenepropylene (EPDM)
Peruoroelastomer (FFKM)
PTFE
Metal
BODY MATERIAL
DIAPHRAGM
PROTECTOR
(1)(2)(5)
TEMPERATURE
°F°C
-40 to 180-40 to 82
-40 to 180-40 to 82
0 to 300,
Limited to 200°F for hot water
-18 to 149,
Limited to 93°C for hot water
20 to 275-7 to 135
0 to 425 -18 to 218
-40 to 400-40 to 204
-40 to 450-40 to 232
TEMPERATURE
°F°C
Gray Cast iron-20 to 406 -29 to 208
(4)
WCC Steel
(4)
LCC Steel
Stainless steel
1. The pressure/temperature limits in this Instruction Manual and any applicable standard limitation should not be exceeded.
2. Pressure and/or the body end connection may decrease these maximum temperatures.
3. Not for use on steam service.
4. Meets API 614 requirements (with Stainless steel trim).
5. Special low temperature constructions for process temperatures between -76 to 104°F / -60 to 40°C are available by request. The low temperature construction passed Emerson
laboratory testing for lockup and external leakage down to -76°F / -60°C.
®
Monel
is a mark owned by Special Metals Corporation.
Hastelloy® C is a mark owned by Haynes International, Inc.
(4)
, Monel® or Hastelloy® C-40 to 450-40 to 232
-20 to 450-29 to 232
-40 to 450-40 to 232
7
MR98 Series
WARNING
!
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,
re and/or chemical contamination
causing property damage and personal
injury or death.
Fisher™ backpressure regulators,
relief and dierential relief valves must
be installed, operated and maintained
in accordance with federal, state and
local codes, rules and regulations and
Emerson instructions.
If a leak develops or if the outlet
continually vents gas, service to the
unit may be required. Failure to correct
trouble could result in a hazardous
condition. Only a qualied person shall
install or service the unit.
Installation, operation and maintenance
procedures performed by unqualied
person may result in improper adjustment
and unsafe operation. Either condition
may result in equipment damage or
personal injury. Call a qualied person
when installing, operating and maintaining
the MR98 Series backpressure regulators,
relief and dierential relief valves.
Introduction
Scope of the Manual
This manual provides instructions for the installation,
adjustment, maintenance and parts ordering
information of MR98 Series backpressure regulators,
relief and dierential relief valves. Instructions and
parts lists for other equipment mentioned in this
Instruction Manual are found in separate manuals.
Product Description
The MR98 Series backpressure regulator, relief and
dierential relief valves are suitable for multiple uid
mediums including liquid, gas, air and steam services.
Typical applications include use in but not limited to
wash tanks, small heaters, fuel and oil lines, air supply
system, test xtures and sterilizers.
Backpressure Regulator / Pressure Relief Valve—
Types MR98L, MR98H and MR98HH regulators are
direct-operated backpressure regulator/relief valve for
pressure control requiring constant outlet pressures
between 2 to 375 psig / 0.14 to 25.9 bar.
Dierential Pressure Relief Valve—Types MR98LD,
MR98HD, MR98HDP and MR98HHD regulators are
direct-operated dierential relief valve with dierential
pressure range from 2 to 600 psig / 3.4 to 41.4 bar.
See Tables 1 through 5 for detailed breakdown of the
various construction oerings.
Principle of Operation
Relief or backpressure valves respond to changes in
upstream pressure. Pressure changes register under
the diaphragm (see Figure 2) through a registration hole
in the valve body or through an external control line.
When the pressure increases above the spring setting,
the pressure underneath the diaphragm overcomes the
spring compression. This causes the valve plug to move
away from the orice. The ow path through the valve
is open and excess pressure is vented. When upstream
pressure drops below setpoint, the valve closes.
Dierential relief valves are used to maintain a
dierential pressure between the controlled pressure
and loading pressure of a system. The spring setting
determines the dierential.
The dierential relief valve responds to both controlled
pressure and loading pressure and opens or closes
as these pressures change. If the loading pressure
increases, pressure on the upper side of the diaphragm
increases. The valve plug moves closer to the orice
and restricts the ow through the relief valve. When
loading pressure decreases, pressure on the upper
side of the diaphragm decreases. This allows the valve
plug to move away from the orice and allow more ow
through the dierential relief valve (to atmosphere or
back into the system). The dierential relief valve opens
and closes in response to changes in the controlled
pressure. In this way, the dierential pressure between
the controlled and uncontrolled pressures is maintained.
8
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
VENT
MR98 Series
ADJUSTING SCREW
CONTROL SPRING
DIAPHRAGM
VALVE PLUG
ORIFICE
M1240_12/2019
TYPE MR98H WITH INTERNAL
PRESSURE REGISTRATION
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
METAL DIAPHRAGMS
SPRING
GASKET
FOR TYPE MR98H WITH TWO METAL DIAPHRAGMS
(ALSO TYPICAL OF TYPES MR98L AND MR98HH EXCEPT FOR
TYPE MR98L, 1/4 NPT BODY, 2 TO 7 psi / 0.1 TO 0.48 bar RANGE)
CONTROL LINE TAP
NPS 1/2 / DN 15 TYPE MR98H
WITH EXTERNAL
PRESSURE REGISTRATION
SPRING
TYPE MR98L (1/4 NPT BODY, 2 TO 7 psi / 0.14 TO 0.48 bar RANGE)
M1239_12/2019
SIDE AND INTERNAL VIEW OF
NPS 3/4 TO 2/ DN 20 TO 50
TYPE MR98H WITH EXTERNAL
PRESSURE REGISTRATION
(ALSO TYPICAL OF TYPE MR98L,
NPS 1/2 to 2 / DN 15 TO 50 BODIES)
METAL DIAPHRAGM
GASKET
WITH ONE METAL DIAPHRAGM
Figure 2. MR98 Series Operational Schematics
9
OUTLET PRESSURE
INLET PRESSURE
LOADING PRESSURE
MR98 Series
HANDWHEEL
CONTROL SPRING
LOADING PRESSURE
INLET TAP
DIAPHRAGM
VALVE PLUG
ORIFICE
M1242_12/2019
INLET PRESSURE
OUTLET PRESSURE
LOADING PRESSURE
CONTROL LINE TAP
TYPE MR98HD WITH EXTERNAL PRESSURE REGISTRATIONTYPE MR98HD WITH INTERNAL PRESSURE REGISTRATION
SPRING
GASKET
METAL DIAPHRAGMS
FOR TYPES MR98HD, MR98LD, MR98HDP AND MR98HHD WITH TWO METAL DIAPHRAGMS, ASSEMBLE DIAPHRAGM GASKETS UNDER AND
ABOVE THE METAL DIAPHRAGMS AS SHOWN ABOVE
Figure 2. MR98 Series Operational Schematics (continued)
LOW PRESSURE (FOR LOADING)
10
CONTROLLED HIGH PRESSURE
TYPE MR98LD
Figure 3. Installation Schematics for Types MR98LD and MR98HD Relief Valves
LOADING PRESSURE
RELIEF OUTLET AND OPTIONAL
PIPING TO SYSTEM
MR98 Series
HIGH PRESSURE
UNCONTROLLED LOW PRESSURE
Figure 3. Installation Schematics for Types MR98LD and MR98HD Relief Valves (continued)
Installation
WARNING
!
Personal injury or system damage may
result if this backpressure regulator,
relief or dierential relief valve is
installed where service conditions
could exceed the limits given on
the Specications section and/or
regulator nameplate.
Additionally, physical damage to the
backpressure regulator or relief valve
may result in personal injury or property
CONTROLLED HIGH PRESSURE
PUMP
TYPE MR98HD
damage due to escaping of accumulated
gas. To avoid such injury and damage,
install the backpressure regulator or
relief valve in a safe location.
Under enclosed conditions or indoors,
escaping gas may accumulate and be an
explosion hazard. In this case, the vent
should be piped outdoors.
For regulator constructions with a
spring case vent, the vent should be
kept open to permit free ow of gas
to the atmosphere. Protect openings
against entrance of rain, snow, insects
or any other foreign material that may
plug the spring case vent or vent line.
11
MR98 Series
Before installing the regulator:
• Unpack the backpressure regulator or relief valve
and remove the protective shipping plugs from
the end connections of the body and the pressure
connection in the spring case.
• Check the backpressure regulator or relief valve
and make sure it has not been damaged or
collected foreign material during shipping.
• Remove any debris or dirt in the tubing and
the pipeline.
• Apply pipe compound to the external pipe thread
for NPT bodies or use appropriate gaskets for
anged bodies.
• Make sure gas ow through the backpressure
regulator or relief valve is in the same direction as
the arrow on the body.
• For a differential relief valve, the design of the
valve isolates the diaphragm and pressure
loading spring case from the main flow stream.
The higher pressure is measured inside the body
through a registration hole on the inlet side of
the body or through the external control line. If
loading pressure is required, connect the loading
pressure line to the 1/4 NPT connection in the
spring case. If loading pressure is not required,
vent this connection to the atmosphere.
Overpressure Protection
WARNING
!
Overpressuring any portion of this
equipment may result in equipment
damage, leaks in the relief valve/
backpressure regulator or personal
injury due to bursting of pressure-
containing parts.
Relief, dierential relief or backpressure ranges
are from 2 to 375 psig / 0.14 to 25.9 bar. The
individual spring range of your valve is stamped on
the nameplate.
Maximum inlet pressure depend upon body materials
and temperatures. See Specications section or the
maximum inlet pressure of the valve and the maximum
spring case loading pressures stamped on the
nameplate of Types MR98LD, MR98HD, MR98HDP
and MR98HHD. The valve should be inspected for
damage after any overpressure condition.
Vents and Relief Valve Outlet
WARNING
!
If using an MR98 Series backpressure
regulator, relief or dierential relief valve
on hazardous or ammable gas service,
personal injury and property damage
could occur due to re or explosion of
vented gas that may have accumulated.
To prevent such injury or damage,
provide piping or tubing to vent the
gas to a safe, well-ventilated area. All
vents should be kept open to permit free
ow of gas to the atmosphere. Protect
openings against entrance of rain, snow,
insects or any other foreign material that
may plug the vent or vent line.
If remote venting is necessary, an optional tapped vent
in the spring case is available. Install remote vent lines
in the spring case and outlet openings. The vent lines
must have the largest practical diameter and be as short
as possible with a minimum number of bends or elbows.
Install the vent line according to applicable federal, state
and local codes and regulations.
Startup
Note
The Specications section and
Tables 4 shows the maximum inlet and
the dierential pressures for specic
constructions. Use pressure gauges
to monitor inlet pressure, outlet
pressure and any loading pressure
during startup.
12
MR98 Series
Special care should be taken during
startup when using a dierential relief
valve to ensure the dierential pressure
between the inlet and spring case of the
regulator does not exceed the maximum
allowable value.
Key numbers are shown in Figures 4 through 10.
1. Check that proper installation is completed and
downstream equipment has been properly adjusted.
2. Make sure all block and vent valves are closed.
3. Decompress the control spring by turning
the adjusting screw (for Types MR98L,
MR98H and MR98HH) or handwheel (for
Types MR98LD, MR98HD, MR98HDP and
MR98HHD) counterclockwise.
4. Slowly open the valves in the following order:
a. Loading supply and control line valve(s), if used
b. Inlet block valve
c. Outlet block valve
5. Set the regulator to the desired set pressure
according to the Adjustment procedure.
Types MR98LD, MR98HD, MR98HDP
and MR98HHD
Turn the handwheel (key 38, Figures 5, 8 and 9)
clockwise to increase dierential pressure setting.
Turn the handwheel counterclockwise to decrease the
dierential pressure setting.
Shutdown
Relief Valve
1. Close the upstream shuto valve to the
regulator inlet.
2. Close the downstream shuto valve to the
regulator outlet.
3. Slowly open the downstream vent valve to vent
downstream pressure.
4. Leave the downstream vent valve open to vent
inlet pressure and to release all remaining
pressure in the regulator by opening the upstream
vent valve or by turning the adjusting screw
fully counterclockwise.
Adjustment
Each unit is factory set for the pressure setting
specied on the order or at the mid-point of the spring
range. The allowable spring range is stamped on the
nameplate. If a pressure setting beyond the indicated
range is required, replace with the appropriate spring.
Be sure to label the regulator/valve to indicate the new
pressure range.
Always use a pressure gauge to monitor pressure
when making adjustments.
All MR98 Series regulator springs can be backed o
to zero pressure. Recommended set pressure ranges
available, maximum inlet pressures and temperatures
and color codes of the respective springs are shown in
the Specications section and Table 3.
Types MR98L, MR98H and MR98HH
1. Loosen the jam nut (key 17, Figures 4, 6, 7 and 10).
2. To increase the set pressure or pressure setting,
turn the adjusting screw (key 15) clockwise. Turn
the adjusting screw counterclockwise to decrease
the set pressure or pressure setting.
3. Tighten the jam nut (key 17).
Dierential Valve
(Pressure-Loaded System)
1. Close the upstream shuto valve to the
regulator inlet.
2. Close the downstream shuto valve to the
regulator outlet.
WARNING
!
To avoid damage of internal parts from
a pressure-loaded actuator, carefully
vent the regulator spring case pressure
while monitoring both inlet and loading
pressure to ensure the dierential
pressure between inlet and loading does
not exceed 300 psid / 20.1 bar d.
3. Vent the loading pressure slowly to release
pressure in the spring case.
4. Slowly open the downstream vent valve to vent
downstream pressure.
5. Leave the downstream vent valve open to vent
inlet pressure and to release all remaining
pressure in the regulator by opening the upstream
vent valve or by turning the adjusting screw
fully counterclockwise.
13
MR98 Series
Table 6. Torque Specifications
8 to 11
13 to 18
33 to 41
54 to 68
(1)
ORIFICEVALVE PLUG GUIDEBOTTOM PLUG
6 to 8
34 to 38
50 to 60
180 to 200
8 to 11
46 to 51
68 to 81
244 to 271
40 to 50
70 to 90
85 to 100
125 to 150
53 to 68
94 to 122
115 to 136
169 to 203
50 to 58
75 to 90
100 to 125
170 to 200
68 to 79
102 to 122
136 to 169
230 to 271
BODY SIZESPRING CASE BOLTS
NPSDNFt-lbsN•mFt-lbsN•mFt-lbsN•mFt-lbsN•m
1/4 NPT
1/2
3/4 and 1
1-1/2 and 2
1. Reduce spring case bolt’s torque by 30% when using Ethylenepropylene (EPDM) diaphragms.
Note: Pusher post lock nut (key 31) should be installed with an additional 1/8 to 1/4 turn when washer is at. See step 10 in the “Disassembly to Replace Diaphragm and Seats” section or
detailed instruction.
- - - -
15
20 and 25
40 and 50
6 to 8
10 to 13
24 to 30
40 to 50
Backpressure Regulator
1. Close the upstream shuto valve to the
regulator inlet.
2. Close the downstream shuto valve to the
regulator outlet.
3. To avoid internal damage due to reverse
pressurization of main valve components, bleed
backpressure regulator inlet pressure rst before
bleeding outlet pressure.
Maintenance
WARNING
!
To avoid personal injury, property
damage or equipment damage caused
by sudden release of pressure or
explosion of accumulated gas, do not
attempt any maintenance or disassembly
without rst isolating the relief valve
or regulator from system pressure and
relieving all internal pressure from the
relief valve or regulator.
To avoid possible personal injury from
spring or pressure-loaded actuator,
make sure that the adjusting screw is
completely backed o or the spring case
pressure is vented prior to disassembly.
Otherwise, the spring load or loading
pressure could forcefully eject the
spring case.
Relief valves or regulators that have
been disassembled for repair must
be tested for proper operation before
being returned to service. Only parts
manufactured by Emerson should be
used for repairing Fisher™ relief valves
and regulators.
Due to normal wear or damage that
may occur from external sources, this
relief valve or backpressure regulator
should be inspected and maintained
periodically. The frequency of inspection
and replacement of parts depends upon
the severity of service conditions or the
requirement of local, state and federal
rules and regulations.
Due to normal wear and damage that may occur from
external sources, relief valve parts such as the O-rings,
gaskets, diaphragm, orice and valve plug should be
inspected periodically and replaced as necessary. The
frequency of inspection and replacement depends upon
the severity of service conditions or the requirements of
state and federal laws.
Instructions are given below for disassembly of
the MR98 Series. These valves do not have to be
removed from the pipeline to inspect internal parts.
Suitable lubricants are indicated on the assembly
drawings. Apply the recommended lubricants as the
relief valve is being reassembled. Refer to Figures 4 to
10 while servicing the relief valve.
Flange Cap Screw Torque Inspection
Retorquing of spring case cap screws may be
necessary for some MR98 Series regulators after a
period of use. Retorque the cap screws as follows:
1. Shut down the relief valve or backpressure
regulator. Refer to Shutdown section for the
proper procedure.
2. Retighten the cap screws (key 16) in a crisscross
pattern. See Table 6 for proper torque values.
3. Follow the Startup section to repressurize the relief
valve or backpressure regulator.
4. Refer to the Disassembly to Replace Diaphragm
and Seats section as needed.
14
MR98 Series
Table 7. Number of Diaphragms Required
BODY SIZETYPESPRING RANGEDIAPHRAGM MATERIALNUMBER OF DIAPHRAGM
All
All
1/4 NPT
NPS 1/2 to 2 /
DN 15 to 50
MR98L and MR98LD
2 to 7 psi / 0.1 to 0.5 barMetal1
All except 2 to 7 psi / 0.1 to 0.5 barMetal2
MR98H, MR98HH,
MR98HD, MR98HDP
and MR98HHD
AllAll
Neoprene (CR)1
Fluorocarbon (FKM)2
Ethylenepropylene (EPDM)1
Neoprene (CR)1
Fluorocarbon (FKM)2
Ethylenepropylene (EPDM)1
Metal2
Neoprene (CR)1
Fluorocarbon (FKM)2
Ethylenepropylene (EPDM)1
Metal2
Disassembly to Replace Diaphragm
and Seats
CAUTION
Metal diaphragms have thin sharp
edges. To avoid hand cuts, be careful
when handling the diaphragm,
particularly the diaphragm edge.
If the relief valve is leaking, the diaphragm may be
ruptured or the seating surfaces nicked or scratched.
Proceed as follows to inspect or replace the
diaphragm, orice and valve plug.
1. Shut down the backpressure regulator or
relief valve. Refer to Shutdown section for the
proper procedure.
2. For Types MR98LD, MR98HD, MR98HDP and MR98HHD: Release all spring compression by
turning the adjusting screw or handwheel (key 33
or 38) counterclockwise until it turns freely without
resistance from the spring.
For Types MR98L, MR98H and MR98HH:
Relieve the spring tension by loosening the jam
nut (key 17) and turning the adjusting screw
(key 15) counterclockwise.
3. Remove cap screws (key 16) and lift o the spring
case (key 2), upper spring seat (key 9) and relief
valve spring (key 11). Lift out the diaphragm unit
which includes the lock nut (key 31), lock washer
(key 28), pusher post (key 10), gasket (key 29), lower
spring seat (key 8), diaphragm (key 12), diaphragm
head (key 21 for Types MR98L and MR98LD, all
body sizes and for Types MR98H, MR98HD and
MR98HDP, NPS 1-1/2 and 2 / DN 40 and 50 body
sizes), valve plug (key 4) and Type MR98HD has
another washer (key 58) and an O-ring (key 45).
4. Check the orice (key 3) for wear or damage. If it
needs to be replaced, unscrew the valve plug guide
(key 7) and then the orice. The valve plug (key 4)
can be removed by sliding it o of the pusher post
(key 10).
5. Place a small amount of sealant on the threads
of the orice (key 3) and valve plug guide (key 7)
and reinstall these to the body (key 1). See
Table 6 for torque specications.
6. To replace the valve plug O-ring (key 53),
remove the machine screw (key 24) and O-ring
retainer (key 25) from the plug. Remove and
replace the O-ring.
7. Separate the remainder of the diaphragm unit
parts. Take the lock nut (key 31) o of the pusher
post (key 10). Slide o the lock washer (key 28),
lower spring seat (key 8), diaphragm head
(key 21) for Types MR98L and MR98LD, all body
sizes and for Types MR98H and MR98HD,
NPS 1-1/2 and 2 / DN 40 and 50 body sizes),
diaphragm (key 12), washer (key 58) and
gasket (key 29).
8. Slip the valve plug (key 4) onto the pusher
post (key 10). Place a gasket (key 29) on the
shaft of the pusher post over the threaded
portion until it rests on the base of the post. If
elastomer diaphragm (key 12) is used, place a
metal washer (key 58) on top of the gasket. For
Type MR98H, NPS 1-1/2 to 2 / DN 40 to 50 with
metal diaphragm, place another gasket on the
shaft of the pusher post until it rests on the bottom
diaphragm head (key 21), see Figure 7.
15
MR98 Series
Note
If a metal diaphragm is to be replaced by
an elastomer diaphragm or an elastomer
diaphragm by a metal diaphragm, a new
pusher post is required. Each diaphragm
material requires a dierent pusher post
length and make sure the proper number
of metal or elastomer diaphragm that will
be used is followed. Refer to the Parts
List section or Table 7 for the correct
number of diaphragm to be used.
9. See Figures 4 to 10. For the metal diaphragms
(key 12), replace the large diaphragm gasket (key 19)
on the surface of the body (key 1) that will support
the diaphragms. There will be two diaphragms used
per regulator, except for 1/4 NPT Types MR98L and
MR98LD with 2 to 7 psi / 0.1 to 0.5 bar spring range,
which use only one metal diaphragm. The raised
surfaces of the metal diaphragms should be placed in
the unit so that they are facing toward the assembler
(toward the spring) except only when one diaphragm
is being used then the raised surface should be
facing down (towards the body) (see Figure 2). For
elastomer diaphragms, the printed side should be
facing upwards when installed.
10. Slip the lower spring seat (key 8) and lock washer
(key 28) back onto the pusher post (key 10).
Lubricate the threads of the pusher post and
tighten the pusher post lock nut (key 31) until
the lock washer is at and then turn the nut an
additional 1/8 to 1/4 turn. Return the diaphragm
(key 12), spring seat and pusher post assembly to
the body (key 1).
11. Set the relief valve spring (key 11) in the lower
spring seat and place the upper spring seat
(key 9) on the spring.
12. Put the spring case (key 2) over the spring
(key 11) and onto the body (key 1). Tighten the
cap screws (key 16) nger tight only.
13. To ensure proper slack in the diaphragm (key 12),
apply some spring compression by turning the
adjusting screw (key 15) or handwheel (key 38)
clockwise. Finish tightening the cap screws.
See Table 6 for recommended torque values.
Replacement or Maintenance of Bottom
Plug O-ring
If there is any external leakage from the bottom plug,
the bottom plug O-ring could be worn out or damaged.
Proceed as follows to check and/or replace it.
1. Shut down the regulator. Refer to Shutdown
section for the proper procedure.
2. Unscrew the bottom plug (key 5) from the body
(key 1). Inspect the bottom plug seal (key 63)
for damage. Replace the bottom plug seal if
damage is noted. Lightly lubricate the bottom plug
O-ring or graphite ring before installing it onto the
bottom plug.
3. Reassemble the regulator in the reverse order
of the above steps. When installing the bottom
plug (key 5), coat the threads and sealing surface
with anti-seize compound to ensure an adequate
metal-to-metal seal. Reference Table 6 for proper
torque values.
Disassembly to Replace Packing
(For Types MR98LD, MR98HD, MR98HDP
and MR98HHD)
Leakage around the adjusting screw may be caused
by worn packing in the stung box. To check the
packing, perform the following procedures.
1. Before returning the upper spring case (key 2) to
the body (key 1), replace the packing (key 36) in
the packing/stung box (key 32).
2. Take out the machine screw (key 41) and lift o
the washer (key 44) and handwheel (key 38).
3. Unscrew the packing/stung box (key 32).
Unscrew the packing/stung box nut (key 35) and
take it and the packing follower (key 34) o of the
adjusting screw (key 33).
4. Unscrew and pull the adjusting screw (key 33)
out through the bottom of the packing/stung box
(key 32).
5. Pull out the packing (key 36) and replace it.
Replace the packing/stung box gasket (key 37).
16
MR98 Series
6. Reassemble the packing/stung box (key 32) unit
by returning the adjusting screw (key 33) to the
inside of the stung box. Slip the packing follower
(key 34) onto the adjusting screw and into the
stung box. Screw on the packing nut (key 35).
See Table 6 for torque specications.
7. Put the packing/stung box (key 32) onto the
spring case (key 2). Set the handwheel (key 38)
and washer (key 44) on the adjusting screw
(key 33) and screw in the machine screw (key 41).
8. Set the spring (key 11) and upper spring seat
(key 9) over the lower spring seat (key 8). Place
the spring case (key 2) on the body (key 1),
tightening the cap screws (key 16) nger-tight only.
9. To ensure proper slack in the diaphragm
(key 12), apply some spring compression by
turning the adjusting screw (key 15) or handwheel
(key 38) clockwise. Tighten the cap screws
(key 16).
Parts Ordering
When corresponding with your local Sales Oce about
this equipment, always reference the equipment serial
number stamped on the nameplate.
When ordering replacement parts, specify the
complete 11-character part number of each required
part as found in the following parts list. Separate kits
containing all recommended spare parts are available.
Note
In this parts list, parts marked NACE are
intended for corrosion-resistant service
as detailed in the NACE International
Standard MR0175, NACE MR0103 and/or
NACE MR0175/ISO 15156.
Parts List
Key Description Part Number
Parts Kit (included are keys 3, 4, 12, 29, 59 and 63)
Types MR98H, MR98HD, MR98HH and MR98HDP
With Stainless steel diaphragm and trim
1/4 NPT Body Size RMR98HX0042
NPS 1/2 / DN 15 Body Size RMR98HX0052
NPS 3/4 and 1 / DN 20 and 25 Body Sizes RMR98HX0062
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes RMR98HX0082
With Neoprene (CR) diaphragm and
Nitrile (NBR)/416 Stainless steel trim
1/4 NPT Body Size RMR98HX0012
NPS 1/2 / DN 15 Body Size RMR98HX0022
NPS 3/4 and 1 / DN 20 and 25 Body Sizes RMR98HX0032
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes RMR98HX0072
Types MR98L and MR98LD
With Stainless steel diaphragm and plug
1/4 NPT Body Size RMR98LX0042
NPS 1/2 / DN 15 Body Size RMR98LX0052
NPS 3/4 and 1 / DN 20 and 25 Body Sizes RMR98LX0062
With Neoprene (CR) and
Nitrile (NBR)/Brass Disk
1/4 NPT Body Size RMR98LX0012
NPS 1/2 / DN 15 Body Size RMR98LX0022
NPS 3/4 and 1 / DN 20 and 25 Body Sizes RMR98LX0032
1/4 NPT Body Size 11A5132X012
NPS 1/2 / DN 15 Body Size 11A5133X012
NPS 3/4 and 1 / DN 20 and 25 Body Sizes 11A5134X012
Types MR98H, MR98HD, MR98HH,
MR98HDP and MR98HHD
1/4 NPT Body Size 11A5135X012
NPS 1/2 / DN 15 Body Size 11A5136X012
NPS 3/4 and 1 / DN 20 and 25 Body Sizes 11A5137X012
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes 11A5527X012
15 Adjusting Screw, NACE
(1)
Square Head Adjustment
1/4 NPT Body Size GF05533X012
NPS 1/2 / DN 15 Body Size
Types MR98L and MR98H GF05553X012
Type MR98HH ERAA02340A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes
Types MR98L and MR98H GF05543X012
Type MR98HH ERCA01483A0
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes GF05522X012
Sealed Square Head Adjustment
NPS 1/2 / DN 15 Body Size GF05553X012
NPS 3/4 and 1 / DN 20 and 25 Body Sizes GF05543X012
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes GF05522X012
15 Adjusting Screw, NACE
Stainless steel Square Head Adjustment
1/4 NPT Body Size GF05533X022
NPS 1/2 / DN 15 Body Size
Types MR98L and MR98H GF05553X022
Type MR98HH ERAA02340A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes
Types MR98L and MR98H GF05543X022
Type MR98HH ERCA01483A1
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes GF05522X022
1/4 NPT Body Size ERCA00652A0
NPS 1/2 / DN 15 Body Size ERCA00380A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes GF05453X012
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERCA00633A0
Stainless steel Square Head Adjustment
1/4 NPT Body Size ERCA00652A1
NPS 1/2 / DN 15 Body Size ERCA00380A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes GF05453X022
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERCA00633A1
(1)
(continued)
(1)
(1)
*Recommended Spare Part
1. Part meets NACE requirements only for applications in which the part is not exposed to sour gas.
Monel® is a mark owned by Special Metals Corporation.
Hastelloy® C is a mark owned by Haynes International, Inc.
19
MR98 Series
Key Description Part NumberKey Description Part Number
17 Jam Nut, NACE
Sealed Square Head Adjustment
NPS 1/2 / DN 15 Body Size ERCA00380A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes GF05453X012
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERCA00633A0
Tee Handle Adjustment
1/4 NPT Body Size ERCA00652A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes GF05453X012
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERCA00633A0
Handwheel Adjustment
NPS 1/2 / DN 15 Body Size ERCA00380A0
18 Drive Screw (4 required), NACE ERAA01884A0
19* Diaphragm Gasket (2 required for pressure
loaded spring case)
302 Stainless steel diaphragm
Types MR98L and MR98LD
1/4 NPT Body Size ERCA00655A0
NPS 1/2 / DN 15 Body Size ERCA00491A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERCA00556A0
Types MR98H, MR98HD, MR98HH,
MR98HDP and MR98HHD
1/4 NPT Body Size 1E393104022
NPS 1/2 / DN 15 Body Size ERCA00485A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERCA00510A0
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERCA00526A0
302 Stainless steel - Oxygen Service diaphragm
Type MR98L
1/4 NPT Body Size ERCA00655A2
NPS 1/2 / DN 15 Body Size ERCA00491A2
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERCA00556A2
Types MR98H and MR98HH
1/4 NPT Body Size 1E3931X0022
NPS 1/2 / DN 15 Body Size ERCA00485A2
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERCA00510A2
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERCA00526A2
302 Stainless steel - Steam Service, Monel®
and Hastelloy® C Diaphragms
Types MR98L and MR98LD
1/4 NPT Body Size ERCA00655A1
NPS 1/2 / DN 15 Body Size ERCA00491A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERCA00556A1
Types MR98H, MR98HD, MR98HH,
MR98HDP and MR98HHD
1/4 NPT Body Size 1E3931X0012
NPS 1/2 / DN 15 Body Size ERCA00485A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERCA00510A1
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERCA00526A1
1/4 NPT and NPS 1/2 / DN 15 Body Sizes ERCA00663A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes 1L872224122
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes 1P788724122
32 Stuffing Box
Handwheel adjustment
Types MR98LD, MR98HD and MR98HDP
1/4 NPT Body Size ERAA02699A0
NPS 1/2 / DN 15 Body Size ERAA01655A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA01655A0
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERAA01662A0
Type MR98HHD
1/4 NPT Body Size ERAA02699A0
NPS 1/2 / DN 15 Body Size ERAA02700A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA02696A0
Handwheel adjustment with Stainless steel Trim
Types MR98LD, MR98HD and MR98HDP
1/4 NPT Body Size ERAA02699A1
NPS 1/2 / DN 15 Body Size ERAA01655A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA01655A1
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERAA01662A1
Type MR98HHD
1/4 NPT Body Size ERAA02699A1
NPS 1/2 / DN 15 Body Size ERAA02700A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA02696A1
33 Adjusting Screw
Types MR98LD, MR98HD and MR98HDP
1/4 NPT Body Size ERAA01631A0
NPS 1/2 / DN 15 Body Size ERAA02333A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA01673A0
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERAA01677A0
Type MR98HHD
1/4 NPT Body Size ERAA01631A0
NPS 1/2 / DN 15 Body Size ERAA01874A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA02107A0
34 Packing Follower
Handwheel adjustment
Types MR98LD, MR98HD and MR98HDP
1/4 NPT Body Size ERAA01632A0
NPS 1/2 to 2 / DN 15 to 50 Body Sizes 1K884924092
34 Packing Follower (continued)
Handwheel adjustment (continued)
Type MR98HHD
1/4 NPT and NPS 1/2 / DN 15 Body Sizes ERAA01632A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes 1P144024092
Handwheel adjustment with Stainless steel trim
Types MR98LD, MR98HD and MR98HDP
1/4 NPT Body Size ERAA01632A0
NPS 1/2 to 2 / DN 15 to 50 Body Sizes 1K8849X0012
Type MR98HHD
1/4 NPT and NPS 1/2 / DN 15 Body Sizes ERAA01632A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes 1P1440X0012
35 Stuffing Box Nut
Handwheel adjustment
Types MR98LD, MR98HD and MR98HDP ERAA01633A0
Type MR98HHD
1/4 NPT and NPS 1/2 / DN 15 Body Sizes ERAA01633A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes 1P144124092
Handwheel adjustment with Stainless steel trim
Types MR98LD, MR98HD and MR98HDP ERAA01633A1
Type MR98HHD
1/4 NPT and NPS 1/2 / DN 15 Body Sizes ERAA01633A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes 1P1441X0012
36 Packing V-Ring (3 required)
Types MR98LD, MR98HD and MR98HDP
1/4 NPT Body Size ERAA01634A0
NPS 1/2 to 2 / DN 15 to 50 Body Sizes ERAA01657A0
Type MR98HHD
1/4 NPT Body Size ERAA01634A0
NPS 1/2 / DN 15 Body Size ERAA01657A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA02108A0
37* Stuff Box Gasket
1/4 NPT Body Size ERAA01635A0
NPS 1/2 to 2 / DN 15 to 50 Body Sizes 1P494106242
38 Handwheel / Handle
Handwheel adjustment
Types MR98LD, MR98HD and MR98HDP
1/4 NPT Body Size ERAA01636A0
NPS 1/2 / DN 15 Body Size ERAA01669A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA01669A0
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes 1J410819042
Type MR98HHD
1/4 NPT Body Size ERAA01636A0
NPS 1/2 / DN 15 Body Size ERAA01669A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA02109A0
Handwheel adjustment with Stainless steel Trim
Types MR98LD and MR98HD
1/4 NPT Body Size ERAA02956A1
NPS 1/2 / DN 15 Body Size ERAA02957A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA02957A1
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERAA02959A1
Type MR98HHD
1/4 NPT Body Size ERAA02956A1
NPS 1/2 / DN 15 Body Size ERAA02957A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA02958A1
39 Internal Adaptor
Types MR98LD, MR98HD and MR98HDP
1/4 NPT Body Size ERAA01637A0
NPS 1/2 to 2 / DN 15 to 50 Body Sizes ERAA01666A0
*Recommended Spare Part
1. Part meets NACE requirements only for applications in which the part is not exposed to sour gas.
Monel® is a mark owned by Special Metals Corporation.
Hastelloy® C is a mark owned by Haynes International, Inc.
21
MR98 Series
Key Description Part NumberKey Description Part Number
39 Internal Adaptor (continued)
Type MR98HHD
1/4 NPT Body Size ERAA01637A0
NPS 1/2 / DN 15 Body Size ERAA01666A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA02111A0
40 External Adaptor
Types MR98LD, MR98HD and MR98HDP
1/4 NPT Body Size ERAA01638A0
NPS 1/2 to 2 / DN 15 to 50 Body Sizes ERAA01667A0
Type MR98HHD
1/4 NPT Body Size ERAA01638A0
NPS 1/2 / DN 15 Body Size ERAA01667A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA02112A0
41 Machine Screw
Handwheel adjustment
1/4 NPT Body Size ERAA01639A0
NPS 1/2 / DN 15 Body Size ERAA01670A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA01670A0
Handwheel adjustment with Stainless steel Trim
1/4 NPT Body Size ERAA01639A1
NPS 1/2 / DN 15 Body Size ERAA01670A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA01670A1
41 Jam Nut
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes
Handwheel ERAA01688A0
Handwheel adjustment with
Stainless steel Trim ERAA01688A1
42 Spring
Types MR98LD, MR98HD and MR98HDP ERAA01640A0
Type MR98HHD
1/4 NPT and NPS 1/2 / DN 15 Body Sizes ERAA01640A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA02110A0
43 Washer
Types MR98LD, MR98HD and MR98HDP
1/4 NPT Body Size ERAA01641A0
NPS 1/2 to 2 / DN 15 to 50 Body Sizes ERAA01660A0
Type MR98HHD
1/4 NPT Body Size ERAA01641A0
NPS 1/2 / DN 15 Body Size ERAA01660A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes 1H941736042
44 Washer
Handwheel adjustment
1/4 NPT Body Size ERAA01642A0
NPS 1/2 / DN 15 Body Size ERAA01671A0
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA01671A0
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERAA01689A0
Handwheel adjustment with Stainless steel Trim
1/4 NPT Body Size ERAA01642A1
NPS 1/2 / DN 15 Body Size ERAA01671A1
NPS 3/4 and 1 / DN 20 and 25 Body Sizes ERAA01671A1
NPS 1-1/2 and 2 / DN 40 and 50 Body Sizes ERAA01689A1
T = THREAD LOCKER
L1 = GENERAL PURPOSE PTFE OR LITHIUM GREASE FOR O-RINGS
L2 = ANTI - SEIZE COMPOUND
L4 = GRAPHITE SEALANT FOR GRAPHITE RING
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
2. Apply L2 (anti-seize compound) on key 16 for Stainless steel bolts.
3. Apply L4 (graphite sealant) instead of L1 (general purpose PTFE or lithium grease) on key 63 for graphite ring.
Note: Use key 69 or 71 only when specied.
Figure 4. Type MR98L Assembly
CONTROL LINE OPTION
19
METAL DIAPHRAGM OPTION
29
MR98 Series
44
38
34
36L3
40
42
32
2
10L2
31
28
8
16 L2
12
58
7L2
4
5L2
41
35
39
71
43
37 L1
33 L2
9
L2
11
45 L1
21
(2)
1
29
3 L2
L1
63
(3)
OR
L4
52
69
13
18
18
64
NAMEPLATE AND FLOW ARROW
24T
COMPOSITE SEAT OPTION
59
25
4
53
L1
29
12
29
DETAIL B
GF04921
(1)
APPLY
:
T = THREAD LOCKER
L1 = GENERAL PURPOSE PTFE OR LITHIUM GREASE FOR O-RINGS
L2 = ANTI - SEIZE COMPOUND
L3 = SILICONE GREASE
L4 = GRAPHITE SEALANT FOR GRAPHITE RING
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
2. Apply L2 (anti-seize compound) on key 16 for Stainless steel bolts.
3. Apply L4 (graphite sealant) instead of L1 (general purpose PTFE or lithium grease) on key 63 for graphite ring.
Note: Use key 69 or 71 only when specied.
29
SEE DETAIL B
METAL DIAPHRAGM OPTION
Figure 5. Type MR98LD Assembly
30
CONTROL LINE OPTION
19
19
19
19
DETAIL A
MR98 Series
OR
15L2
2
17
9 L2
SEALED ADJUSTING
50
22L2
TEE-HANDLE OPTION
SCREW OPTION
10L2
28
(2)
L2
16
12
58
4
L1
(3)
63
L4
11
31
8
1
29
7 L2
3 L2
5 L2
52
CONTROL LINE OPTION
24T
4
53 L1
59
25
71
69
13
18
18
64
NAMEPLATE AND FLOW ARROW
GF04916
(1)
APPLY
:
T = THREAD LOCKER
L1 = GENERAL PURPOSE PTFE OR LITHIUM GREASE FOR O-RINGS
L2 = ANTI - SEIZE COMPOUND
L4 = GRAPHITE SEALANT FOR GRAPHITE RING
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
2. Apply L2 (anti-seize compound) on key 16 for Stainless steel bolts.
3. Apply L4 (graphite sealant) instead of L1 (general purpose PTFE or lithium grease) on key 63 for graphite ring.
Note: Use key 69 or 71 only when specied.
COMPOSITE SEAT OPTION
12
19
METAL DIAPHRAGM OPTION
Figure 6. Type MR98H Assembly with 1/4 NPT to NPS 1 / DN 25 Body Sizes
31
MR98 Series
15L2
2
11
17
9 L2
10
50
L2
SEALED ADJUSTING
TEE-HANDLE OPTION
22 L2
SCREW OPTION
51
28
45L1
21
31
8
(2)
16
L2
12
1
52
53 L1
4
CONTROL LINE OPTION
3L2
24
T
4
59
25
5L2
69
71
13
18
18
64
L1
(3)
63
OR
L4
12
NAMEPLATE AND FLOW ARROW
ERAA03248
(1)
APPLY
:
T = THREAD LOCKER
L1 = GENERAL PURPOSE PTFE OR LITHIUM GREASE FOR O-RINGS
L2 = ANTI - SEIZE COMPOUND
L4 = GRAPHITE SEALANT FOR GRAPHITE RING
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
2. Apply L2 (anti-seize compound) on key 16 for Stainless steel bolts.
3. Apply L4 (graphite sealant) instead of L1 (general purpose PTFE or lithium grease) on key 63 for graphite ring.
Note: Use key 69 or 71 only when specied.
COMPOSITE SEAT OPTION
29
19
METAL DIAPHRAGM OPTION
32
Figure 7. Type MR98H Assembly with NPS 1-1/2 to 2 / DN 40 to 50 Body Sizes
MR98 Series
44
34
39
42
32
33L2
2
31
28
(2)
L2
16
45
58
7L2
41
38
35
36 L3
40
43
37 L1
9
11
10
8
12
1
29
71
69
13
L2
18
18
64
NAMEPLATE AND FLOW ARROW
L2
59
25
24 T
CONTROL LINE OPTION
3 L2
OR
4
L1
(3)
63
L4
29
29
5 L2
SEE DETAIL BSEE DETAIL A
DETAIL BMETAL DIAPHRAGM OPTION
GF04920
(1)
APPLY
:
T = THREAD LOCKER
L1 = GENERAL PURPOSE PTFE OR LITHIUM GREASE FOR O-RINGS
L2 = ANTI - SEIZE COMPOUND
L3 = SILICONE GREASE
L4 = GRAPHITE SEALANT FOR GRAPHITE RING
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
2. Apply L2 (anti-seize compound) on key 16 for Stainless steel bolts.
3. Apply L4 (graphite sealant) instead of L1 (general purpose PTFE or lithium grease) on key 63 for graphite ring.
Note: Use key 69 or 71 only when specied.
52
COMPOSITE SEAT OPTION
12
DETAIL A
53
L1
19
19
Figure 8. Type MR98HD Assembly with 1/4 NPT to NPS 1 / DN 25 Body Sizes
33
MR98 Series
41
38
35
L3
36
43
32
L1
37
44
34
39
40
42
33 L2
69
71
13
18
2
11
31
28
L1
45
21
L2
3
L2
5
9 L2
10
8
16 L2
12
1
4
63
L2
L1
OR
L4
18
(2)
64
NAMEPLATE AND FLOW ARROW
29
12
(3)
METAL DIAPHRAGM OPTION
19
19
COMPOSITE SEAT OPTION
ERAA03271
(1)
APPLY
:
T = THREAD LOCKER
L1 = GENERAL PURPOSE PTFE OR LITHIUM GREASE FOR O-RINGS
L3 = SILICONE GREASE
L2 = ANTI - SEIZE COMPOUND
L4 = GRAPHITE SEALANT FOR GRAPHITE RING
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
2. Apply L2 (anti-seize compound) on key 16 only for Stainless steel bolts.
3. Apply L4 (graphite sealant) instead of L1 (general purpose PTFE or lithium grease) on key 63 for graphite ring.
Note: Use key 69 or 71 only when specied.
Figure 9. Type MR98HD Assembly with NPS 1-1/2 to 2 / DN 40 to 50 Body Sizes
34
24 T
59
25
52
CONTROL LINE OPTION
53 L1
4
MR98 Series
L2
SEE NOTE 4
15L2
2
10
L2
51
(2)
16
12
58
68
4
17
9 L2
11
31
28
8
1
29
7
3 L2
71
69
13
18
18
64
NAMEPLATE AND FLOW ARROW
12
19
METAL DIAPHRAGM OPTION
L1
OR
(3)
63
L4
24
T
5 L2
COMPOSITE SEAT OPTIONCONTROL LINE OPTION
ERCA00605
(1)
APPLY
:
T = THREAD LOCKER
L1 = GENERAL PURPOSE PTFE OR LITHIUM GREASE FOR O-RINGS
L2 = ANTI - SEIZE COMPOUND
L4 = GRAPHITE SEALANT FOR GRAPHITE RING
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
2. Apply L2 (anti-seize compound) on key 16 only for Stainless steel bolts.
3. Apply L4 (graphite sealant) instead of L1 (general purpose PTFE or lithium grease) on key 63 for graphite ring.
4. Key 68 is available for Type MR98HH with NPS 3/4 and 1 / DN 20 and 25 bodies only.
Note: Use key 69 or 71 only when specied.
Figure 10. Type MR98HH Assembly with 1/4 NPT to NPS 1 / DN 25 Body Sizes
59
4
25
52
53 L1
35
MR98 Series
Webadmin.Regulators@emerson.com
Fisher.com
Emerson Automation Solutions
Americas
McKinney, Texas 75070 USA
T +1 800 558 5853
+1 972 548 3574
Europe
Bologna 40013, Italy
T +39 051 419 0611
The distinctive diamond shape cast into every spring
case uniquely identifies the regulator as part of the
Fisher™ brand and assures you of the highest-quality
engineering, durability, performance, and support.
The contents of this publication are presented for informational purposes
only, and while every eort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or
implied, regarding the products or services described herein or their use
or applicability. All sales are governed by our terms and conditions, which
are available upon request. We reserve the right to modify or improve the
designs or specications of such products at any time without notice.
Emerson Process Management Regulator Technologies, Inc does not
assume responsibility for the selection, use or maintenance of any
product. Responsibility for proper selection, use and maintenance of any
Emerson Process Management Regulator Technologies, Inc. product
remains solely with the purchaser.
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