Emerson Micro Motion 5700 Installation Manual

Installation Manual
MMI-20027478, Rev AE
Micro Motion™ 5700 Transmitters with Configurable Inputs and Outputs
All Installation Types (Integral, 4-Wire, and 9-Wire)
September 2020
Safety messages are provided throughout this manual to protect personnel and equipment. Read each safety message carefully before proceeding to the next step.
Safety and approval information
This Micro Motion product complies with all applicable European directives when properly installed in accordance with the instructions in this manual. Refer to the EU declaration of conformity for directives that apply to this product. The EU declaration of conformity, with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available on the internet at www.emerson.com or through your local Micro Motion support center.
Information affixed to equipment that complies with the Pressure Equipment Directive, can be found on the internet at
www.emerson.com.
For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
Other information
Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the configuration manual. Product data sheets and manuals are available from the Micro Motion web site at www.emerson.com.
Return policy
Follow Micro Motion procedures when returning equipment. These procedures ensure legal compliance with government transportation agencies and help provide a safe working environment for Micro Motion employees. Micro Motion will not accept your returned equipment if you fail to follow Micro Motion procedures.
Return procedures and forms are available on our web support site at www.emerson.com, or by phoning the Micro Motion Customer Service department.
Emerson Flow customer service
Email:
Worldwide: flow.support@emerson.com
Asia-Pacific: APflow.support@emerson.com
Telephone:
North and South America
United States 800-522-6277 U.K. and Ireland 0870 240 1978 Australia 800 158 727
Canada +1 303-527-5200 The Netherlands +31 (0) 70 413
Mexico +52 55 5809 5300 France +33 (0) 800 917
Argentina +54 11 4809 2700 Germany 0800 182 5347 Pakistan 888 550 2682
Brazil +55 15 3413 8000 Italy +39 8008 77334 China +86 21 2892 9000
Chile +56 2 2928 4800 Central & Eastern +41 (0) 41 7686
Peru +51 15190130 Russia/CIS +7 495 995 9559 South Korea +82 2 3438 4600
Europe and Middle East Asia Pacific
New Zealand 099 128 804
6666
India 800 440 1468
901
Japan +81 3 5769 6803
111
Egypt 0800 000 0015 Singapore +65 6 777 8211
Oman 800 70101 Thailand 001 800 441 6426
Qatar 431 0044 Malaysia 800 814 008
Kuwait 663 299 01
South Africa 800 991 390
Saudi Arabia 800 844 9564
UAE 800 0444 0684
2
Installation Manual Contents
MMI-20027478 September 2020

Contents

Chapter 1 Before you begin........................................................................................................5
1.1 About this document...................................................................................................................5
1.2 Hazard messages.........................................................................................................................5
1.3 Related documentation............................................................................................................... 5
Chapter 2 Planning.................................................................................................................... 7
2.1 Installation checklist.................................................................................................................... 7
2.2 Additional considerations for retrofitting existing installations.................................................... 8
2.3 Power requirements.................................................................................................................... 9
Chapter 3 Mounting and sensor wiring.................................................................................... 11
3.1 Mounting and sensor wiring for integral-mount transmitters.....................................................11
3.2 Mounting transmitters...............................................................................................................11
3.3 Wire a remote-mount transmitter to the sensor........................................................................ 15
3.4 Ground the meter components................................................................................................. 18
3.5 Rotate the transmitter on the sensor (optional)......................................................................... 19
3.6 Rotate the user interface on the transmitter (optional)..............................................................20
3.7 Rotate the sensor wiring junction box on a remote-mount transmitter (optional)......................21
Chapter 4 Wiring the channels................................................................................................. 23
4.1 Available channels..................................................................................................................... 23
4.2 Access the wiring channels........................................................................................................ 23
4.3 Wire the mA Output.................................................................................................................. 24
4.4 Wire the mA/HART Output........................................................................................................ 26
4.5 Wire the Frequency Output....................................................................................................... 28
4.6 Wire the Discrete Output...........................................................................................................32
4.7 Wire the RS-485 output............................................................................................................. 35
4.8 Wire the mA Input..................................................................................................................... 35
4.9 Wire the Discrete Input..............................................................................................................36
4.10 Wire the Frequency Input........................................................................................................ 37
4.11 Wire Channels A and D for SIS applications.............................................................................. 38
Chapter 5 Wiring the power supply..........................................................................................43
Chapter 6 Wire the printer....................................................................................................... 45
Chapter 7 Power up the transmitter.........................................................................................47
Chapter 8 Configuring the transmitter with Guided Setup........................................................49
Chapter 9 Using the display controls........................................................................................ 51
Chapter 10 Available service port connection............................................................................. 53
Appendix A Wire the 5700 to the 3100 transmitter..................................................................... 55
Installation Manual 3
Contents Installation Manual
September 2020 MMI-20027478
4 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual Before you begin
MMI-20027478 September 2020

1 Before you begin

1.1 About this document

This manual provides information on planning, mounting, wiring, and initial setup of the 5700 transmitter. For information on full configuration, maintenance, troubleshooting, or service of the transmitter, see the configuration and use manual.
The information in this document assumes that users understand basic transmitter and sensor installation, configuration, and maintenance concepts and procedures.

1.2 Hazard messages

This document uses the following criteria for hazard messages based on ANSI standards Z535.6-2011 (R2017).
DANGER
Serious injury or death will occur if a hazardous situation is not avoided.
WARNING
Serious injury or death could occur if a hazardous situation is not avoided.
CAUTION
Minor or moderate injury will or could occur if a hazardous situation is not avoided.
NOTICE
Data loss, property damage, hardware damage, or software damage can occur if a situation is not avoided. There is no credible risk of physical injury.
Physical access
NOTICE
Unauthorized personnel can potentially cause significant damage and/or misconfiguration of end users' equipment. Protect against all intentional or unintentional unauthorized use.
Physical security is an important part of any security program and fundamental to protecting your system. Restrict physical access to protect users' assets. This is true for all systems used within the facility.

1.3 Related documentation

You can find all product documentation on the product documentation DVD shipped with the product or at www.emerson.com.
See any of the following documents for more information:
Micro Motion 5700 Product Data Sheet
Installation Manual 5
Before you begin Installation Manual
September 2020 MMI-20027478
Micro Motion 5700 Transmitters with Configurable Inputs and Outputs: Configuration and
Use Manual
Coriolis Flow Meter with Micro Motion Model 5700 Transmitters Safety Manual for Safety
Instrumented Systems (SIS)
Micro Motion 5700 Transmitters with a Marine Bunker Transfer Package: Application
Manual
Sensor installation manual
6 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual
MMI-20027478 September 2020
Planning

2 Planning

2.1 Installation checklist

If possible, install the transmitter in a location that will prevent direct exposure to
sunlight. The environmental limits for the transmitter may be further restricted by hazardous area approvals.
If you plan to mount the transmitter in a hazardous area:
WARNING
Verify that the transmitter has the appropriate hazardous area approval. Each
transmitter has a hazardous area approval tag attached to the transmitter housing.
Ensure that any cable used between the transmitter and the sensor meets the
hazardous area requirements.
For ATEX/IECEx installations, strictly adhere to the safety instructions
documented in the ATEX/IECEx approvals documentation available on the product documentation DVD shipped with the product or at www.emerson.com.
Verify that you have the appropriate cable and required cable installation parts for your
installation. For wiring between the transmitter and sensor, verify the maximum cable length does not exceed 1,000 ft (305 m).
Ensure that you use the following cables for the different connections:
A shielded, twisted-pair instrument cable with drain for all I/O connections
A twisted-pair shielded cable for the RS-485 (Channel E) connection
You can mount the transmitter in any orientation as long as the conduit openings or
transmitter display do not point upward. Installing the transmitter with the conduit openings or transmitter display facing
upward risks condensation moisture entering the transmitter housing, which could damage the transmitter.
Following are examples of possible orientations for the transmitter.
Preferred orientation
Alternate orientations
Mount the meter in a location and orientation that satisfies the following conditions:
Allows sufficient clearance to open the transmitter housing cover. Install with 8 in
(203 mm) to 10 in (254 mm) clearance at the wiring access points.
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Planning Installation Manual
September 2020 MMI-20027478
Provides clear access for installing cabling to the transmitter.
Provides clear access to all wiring terminals for troubleshooting.

2.2 Additional considerations for retrofitting existing installations

The transmitter installation may require 3 in (76 mm) to 6 in (152 mm) of additional
wiring for the input/output and power connections. This length would be in addition to the currently installed wiring. Confirm you have the additional wiring necessary for the new installation.
Before removing the existing transmitter, be sure to record the configuration data for
the currently installed transmitter. At initial startup of the newly installed transmitter, you will be prompted to configure the meter via a guided setup.
Record the following information (if applicable):
Variable Setting
Tag
Mass flow units
Volume flow units
Density units
Temperature units
Channel configuration
mA Outputs 1 Power (Internal or External):
Source:
Scaling (LRV, URV):
Fault Action:
mA Outputs 2 (optional) Power (Internal or External):
Source:
Scaling (LRV, URV):
Fault Action:
Frequency Outputs (optional) Power (Internal or External):
Source:
Scaling (LRV, URV):
Fault Action:
Dual output:
8 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual
Planning
MMI-20027478 September 2020
Variable Setting
Discrete Outputs (optional) Power (Internal or External):
Source:
Scaling (LRV, URV):
Fault Action:
Discrete Input (optional) Power (Internal or External):
Source:
Scaling (LRV, URV):
Fault Action:
RS-485 Address:
Calibration parameters (for 9-wire installations only)
Flow calibration factor FCF (Flow Cal or Flow Calibration Factor):
Density calibration factors D1:
D2:
K1:
K2:
TC:
FD:

2.3 Power requirements

Self-switching AC/DC input, automatically recognizes supply voltage:
85 to 240 VAC, 50/60 Hz, 6 watts typical, 11 watts maximum
18 to 100 VDC, 6 watts typical, 11 watts maximum
Note
For DC power:
Power requirements assume a single transmitter per cable.
At startup, the power source must provide a minimum of 1.5 amps of short-term
current per transmitter and not pull voltage below 18 VDC.
Length and conductor diameter of the power cable must be sized to provide 18 VDC
minimum at the power terminals, at a load current of 0.7 amps.
Cable sizing formula
M = 18V + (R x L x 0.7A)
M: minimum supply voltage
R: cable resistance
L: cable length (in Ω/ft)
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Planning Installation Manual
September 2020 MMI-20027478
Typical power cable resistance at 68 °F (20.0 °C)
Wire gauge Resistance
14 AWG 0.0050 Ω/ft
16 AWG 0.0080 Ω/ft
18 AWG 0.0128 Ω/ft
20 AWG 0.0204 Ω/ft
2.5 mm
1.5 mm
1.0 mm
0.75 mm
0.50 mm
2
2
2
2
2
0.0136 Ω/m
0.0228 Ω/m
0.0340 Ω/m
0.0460 Ω/m
0.0680 Ω/m

2.3.1 Maximum cable lengths between sensor and transmitter

The maximum cable length between the sensor and transmitter that are separately installed is determined by cable type.
Cable type Wire gauge Maximum length
Micro Motion 4-wire remote mount
Micro Motion 9-wire remote mount
User-supplied 4-wire VDC 22 AWG (0.326 mm²) 300 ft (91 m)
Not applicable 1,000 ft (305 m) without
Ex-approval
500 ft (152 m) with IIC
rated sensors
1,000 ft (305 m) with IIB
rated sensors
Not applicable 60 ft (18 m)
VDC 20 AWG (0.518 mm²) 500 ft (152 m)
VDC 18 AWG (0.823 mm²) 1,000 ft (305 m)
RS-485 22 AWG (0.326 mm²) or larger
1,000 ft (305 m)
10 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual Mounting and sensor wiring
MMI-20027478 September 2020

3 Mounting and sensor wiring

3.1 Mounting and sensor wiring for integral­mount transmitters
There are no separate mounting requirements for integral transmitters, and no need to connect wiring between the transmitter and the sensor.

3.2 Mounting transmitters

There are two options available for mounting transmitters:
Mount the transmitter to a wall or flat surface.
Mount the transmitter to an instrument pole.
3.2.1

Mounting the transmitter to a wall or flat surface

Prerequisites
Micro Motion recommends 5/16-18 (8 mm–1.25) fasteners that can withstand the
process environment. Micro Motion does not supply bolts or nuts as part of the standard offering (general purpose bolts and nuts are available as an option).
Ensure that the surface is flat and rigid, does not vibrate, or move excessively.
Confirm that you have the necessary tools, and the mounting kit shipped with the
transmitter.
Procedure
1. Attach the mounting bracket to the transmitter and tighten the screws to 80 in lbf (9.04 N m) to 90 in lbf (10.17 N m).
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Mounting and sensor wiring Installation Manual
September 2020 MMI-20027478
Figure 3-1: Mounting bracket to an aluminum transmitter
Figure 3-2: Mounting bracket to a stainless steel transmitter
2. For wall-mount installations, secure the mounting bracket to the prepared surface.
12 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual Mounting and sensor wiring
MMI-20027478 September 2020
Figure 3-3: Wall-mounting bracket and dimensions for an aluminum transmitter
A. 2.8 in (71 mm) B. 2.8 in (71 mm)
Figure 3-4: Wall-mounting bracket and dimensions for a stainless steel transmitter
A. 7.51 in (190.8 mm) B. 3.67 in (93.2 mm)
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Mounting and sensor wiring Installation Manual
September 2020 MMI-20027478
3. For aluminum transmitters, place and attach the transmitter-mounting bracket to the mounting bracket secured to the wall or instrument pole.
Figure 3-5: Attaching and securing an aluminum transmitter to the mounting bracket
3.2.2
Tip
To ensure the mounting bracket holes are aligned, insert all attachment bolts into place before tightening.

Mount the transmitter to a pole

Prerequisites
Ensure that the instrument pole extends at least 12 in (305 mm) from a rigid base and
is no more than 2 in (51 mm) in diameter.
Confirm that you have the necessary tools, and the instrument-pole mounting kit
shipped with the transmitter.
Procedure
For pole-mount installations, attach the U-bolt mounting piece to the instrument pole.
14 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual Mounting and sensor wiring
MMI-20027478 September 2020
Figure 3-6: Pole-mounting bracket attachment for an aluminum transmitter
Figure 3-7: Pole-mounting bracket attachment for a stainless steel transmitter

3.3 Wire a remote-mount transmitter to the sensor

Use this procedure to wire a 4-wire or 9-wire remote-mount transmitter to the sensor.
Prerequisites
Prepare the 4-wire cable as described in the sensor documentation.
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Mounting and sensor wiring Installation Manual
September 2020 MMI-20027478
Prepare the 9-wire cable as described in the Micro Motion 9-Wire Flow Meter Cable
Preparation and Installation Guide.
Connect the cable to the sensor-mounted core processor or junction box as described
in the sensor documentation. You can access all product documentation on the documentation DVD shipped with the product or at www.emerson.com.
Procedure
1. Remove the transmitter-to-sensor wiring compartment cover to reveal the terminal connections.
Figure 3-8: Removal of the transmitter-to-sensor wiring compartment cover
2. Feed the sensor wiring cable into the transmitter wiring compartment.
Figure 3-9: Sensor wiring feedthrough
3. Connect the sensor wires to the appropriate terminals.
16 Micro Motion 5700 Transmitters with Configurable Inputs and Outputs
Installation Manual Mounting and sensor wiring
MMI-20027478 September 2020
Important
Terminate the 4-wire cable drain wires only at the sensor/core processor end of the cable. See the sensor installation manual for more detail. Do not connect the 4-wire cable drain wires to the ground screw located inside the 5700 junction box.
See Figure 3-10 for 4-wire terminal connections.
See Figure 3-11 for 9-wire terminal connections.
Figure 3-10: 4-wire transmitter-to-sensor wiring connections
Figure 3-11: 9-wire transmitter-to-sensor wiring connections
Note
Connect the 4 drain wires in the 9-wire cable to the ground screw located inside the junction box.
4. Replace the transmitter-to-sensor wiring compartment cover and tighten the screws to 14 in lbf (1.58 N m) to 15 in lbf (1.69 N m).
Installation Manual 17
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