Emerson M11S-S Installation, Operation And Maintenance Manual

Installation, Operation and Maintenance Manual

M11S-S Hydraulic Control System

For "G" Series Spring Return Actuators

121960, Rev. C

June 2012

Installation, Operation and Maintenance Manual

121960 Rev. C

Table of Contents

Section 1: Introduction ���������������������������������������������������������1

1.1 System Description ....................................................................................... 1

1.2 Denitions .................................................................................................... 1

1.3 Safety Statement ........................................................................................... 1

Section 2: General Information ���������������������������������������������2

Section 3: Actuator Power Operation �����������������������������������3

Section 4: Actuator M11S-S Manual Operation ���������������������4

Section 5: Sytem Refilling ����������������������������������������������������� 5

Table of Contents

June 2012

Section 6: Maintenance ��������������������������������������������������������7

Section 7: Document Revision ����������������������������������������������8

Appendix A: List of Drawings ������������������������������������������������9

A.1 Part No. 121107, Assembly Dwg M11S-S G4/G8, Sheet 1 of 2 ....................... 9

A.2 Part No. 121107, Assembly Dwg M11S-S G4/G8, Sheet 2 of 2 ..................... 10

Table of Contents

I

Section 1: Introduction

June 2012

Section 1: Introduction

1�1 System Description

M11S-S Hydraulic Control System is a compact, modular system designed for use with
Bettis spring return actuators. The system incorporates a piston type hand pump and a
make-up oil reservoir necessitated by the differential volume of the hydraulic cylinder
(the differential volume is due to the inboard piston rod displacement).

1�2 Definitions

WARNING:

If not observed, user incurs a high risk of severe damage to actuator and/or fatal injury to personnel.

Installation, Operation and Maintenance Manual

121960 Rev. C

CAUTION:

If not observed, user may incur damage to actuator and/or injury to personnel.

NOTE:

Advisory and information comments provided to assist maintenance personnel to carry out
maintenance procedures.

1�3 Safety Statement

Products supplied by Bettis, in its "as shipped" condition, are intrinsically safe if the instructions
contained within this Service Instruction are strictly adhered to and executed by a well trained,
equipped, prepared and competent technician.

WARNING: FOLLOW WARNING AND CAUTION SIGNS

For the protection of personnel working on Bettis actuators, this procedure should be
reviewed and implemented for safe disassembly and reassembly. Close attention should be
noted to the WARNINGS, CAUTIONS and NOTES contained in this procedure.

WARNING: FOLLOW COMPANY SAFETY PROCEDURES

This procedure should not supersede or replace any customer’s plant safety or work

procedures. If a conict arises between this procedure and the customer’s procedures the

differences should be resolved in writing between an authorized customers representative
and an authorized Bettis representative.

1

Introduction

Installation, Operation and Maintenance Manual

121960 Rev. C June 2012

Section 2: General Information

Section 2: General Information

CAUTION: FOLLOW PROPER MOUNTING PROCEDURES

The M11S-S package must be mounted with the pump and reservoir upright and vertical.

The reservoir ll plug must be removed and replaced, with the breather supplied, before

operation.

2.1 Numbers in parentheses ( ), indicate the bubble number (reference number) used on the Bettis
Assembly Drawing.

2.2 Bettis M11S-S System Assembly Drawing part number 121107.

2.3 M11S-S Hydraulic Control System Fluid Requirements: Hydraulic uids, other than those listed
in steps 2.3.1 and 2.3.2, should not be used without prior written approval of Bettis Product
Engineering.

2.3.1 Standard and high temperature service (-20°F to +350°F) use Dexron II or or Shell
Tellus T-32 Automatic Transmission Fluid..

2.3.2 Low temperature service (-50°F to +150°F) Use Exxon Univis J13 or HVI 13
Hydraulic Fluid.

CAUTION: FOLLOW MANUFACTURER'S INSTRUCTIONS

Apply thread sealant per the manufacturer's instructions.

2.4 Do not use Teon tape on threads, use a non-hardening thread sealant on all pipe threads.

General Information

2

Section 3: Actuator Power Operation

June 2012

Installation, Operation and Maintenance Manual

Section 3: Actuator Power Operation

3.1 Fully open the M11S-S by-pass control valve (30).

NOTE:

The valve is located on the right hand side of the M11S-S control module.

CAUTION: DO NOT EXCEED OPERATING PRESSURE

Do not exceed the maximum operating pressure rating of the actuator.

3.2 Apply an operating media, of the correct pressure, through a control valve to the actuator's
power cylinder.

121960 Rev. C

3

Actuator Power Operation

Installation, Operation and Maintenance Manual

121960 Rev. C June 2012

Section 4: Actuator M11S-S Manual Operation

Section 4: Actuator M11S-S Manual Operation

4.1 Shut off and exhaust the operating media from both sides of the actuator’s power cylinder.

4.2 Fully close the M11S-S by-pass control valve (30).

4.3 Operate the M11S-S hand pump (280) until the actuator strokes to the desired degree.

NOTE:

When the actuator is fully stroked against the travel stops, an increased resistance in

pumping effort will be noted. Continued operation of the pump simply circulates uid

through a high pressure relief.

4.4 Fully open the M11S-S by-pass control valve (30) to reverse the actuator rotation or to return to
normal power operation.

Actuator M11S-S Manual Operation

4

Section 5: System Refilling

June 2012

Installation, Operation and Maintenance Manual

Section 5: Sytem Relling

5.1 Use either Relling Method Number 1 (steps 5.2) or Relling Method Number 2 (steps 5.3).

Method number 1 is the best, most efcient and the recommended method.

5.2 REFILLING METHOD NUMBER 1. - Relling of the M11S-S module and actuator hydraulic cylinder
is best accomplished using a pressure pump.

5.2.1 Shut off and exhaust the operating media from the actuators power cylinder.

5.2.2 Allow the actuator to fully stroke to its fail position by opening the M11S-S by-pass
control (30) valve.

5.2.3 Remove the breather (150) from the reservoir end cap (25).

5.2.4 Attach the pump discharge line to the reservoir end cap (25) breather port.

5.2.5 Remove the two top o-ring plugs located in the top of the hydraulic cylinder(s)
inner and outer end caps.

5.2.6 Slowly pump hydraulic uid into the reservoir. Approximately 3 to 5 psi will be

required. As the uid passes through the M11S-S module and into the hydraulic

cylinder, air will be displaced. Install each top o-ring plug when the air has been

displaced and hydraulic uid appears.

5.3 REFILLING METHOD NUMBER 2. - Relling the M11S-S control system during eld service often
must be done without the use of a pressure pump. Proceed as follows:

5.3.1 Shut off and exhaust the operating media from the actuator's power cylinder.

5.3.2 On the M11S-S block (10) fully close the by-pass control valve (30).

5.3.3 Fill hydraulic cylinder(s) with uid by removing the top o-ring plugs located in the
top of the hydraulic cylinder(s) inner and outer end caps.

5.3.4 Fill the M11S-S reservoir. Maintain at lease 1 through 1-1/2 inches of uid from the
top of the reservoir at all times.

5.3.5 On the M11S-S block (10), close by-pass control valve (30).

5.3.6 Operate M11S-S hand pump (280) slowly. Keep handle up for about 4 to 5 seconds

before each pressure stroke. This allows time for the pump cylinder to ll in order

that full displacement of the pump is utilized.

121960 Rev. C

NOTE:

If the pump fails to deliver uid, open the by-pass valve, rapidly operate the pump 15 to 20
times, close the by-pass valve and continue lling sequence.

5.3.7 Replace the hydraulic cylinder outboard top o-ring plugs valve when uid appears.

5.3.8 Operate the M11S-S hand pump (280) to fully stroke the actuator. Rell the
M11S-S reservoir as required.

5.3.9 Open the M11S-S block (10) by-pass control valve (30).

5.3.10 As the actuator strokes, uid will be displaced from the greater volume of the
outboard cylinder into the lesser volume of the inboard cylinder. Fluid will begin

owing from the hydraulic cylinder inboard top o-ring plug port hole.

5.3.11 Replace the hydraulic cylinder inboard top o-ring plug when uid appears and
proceed to step 5.3.16.

5

System Refilling

Installation, Operation and Maintenance Manual

121960 Rev. C June 2012

Section 5: System Refilling

NOTE:

If the actuator completes its stroke and uid does not appear at the hydraulic cylinder

inboard top o-ring plug port hole, omit step 5.3.10 and proceed as follows:

5.3.12 Close the M11S-S block (10) by-pass control valve (30).

5.3.13 Operate the M11S-S hand pump as described in section 4.0 to cycle actuator.

5.3.14 Replace the hydraulic cylinder inboard top o-ring plug when uid appears. Stop
operation of pump.

NOTE:

If uid does not appear, repeat steps 5.3.8 through 5.3.11.

5.3.15 Open the M11S-S by-pass control valve (30).

5.3.16 Add uid to reservoir so that level is within approximately 1 inch through 1-1/2

inches of uid from the top of the reservoir.

5.3.17 Install breather (150) back into reservoir end cap (25) port.

5.3.18 Connect power supply lines back to the actuator control system or power cylinder
and cycle the actuator using available power media.

System Refilling

6

Section 6: Maintenance

June 2012

Section 6: Maintenance

Bettis does not recommend periodic eld maintenance for the M11S-S module and pump.

The only time the M11S-S module or pump should be disassembled is when either the
pump or the M11S-S module fails to perform its override function. If maintenance is
required and when possible the M11S-S package should be returned to the factory for
maintenance.

Installation, Operation and Maintenance Manual

121960 Rev. C

NOTE:

This product is only intended for use in large-scale xed installations excluded from the

scope of Directive 2011/65/EU on the restriction of the use of certain hazardous substances
in electrical and electronic equipment (RoHS 2).

7

Maintenance

Installation, Operation and Maintenance Manual

121960 Rev. C June 2012

Section 7: Document Revision

Section 7: Document Revision

Table 1� Revision Overview

ECN DATE REV BY * DATE

Released September, 1997 A COMPILED COLBY 22 JUNE 06
19110 July, 2006 B CHECKED JOHN R 6/22/06

APPROVED DAVID MCGEE 7/18/06

* Signatures on le Bettis Actuator & Controls, Waller, Texas

Document Revision

8

Appendix

June 2012

Installation, Operation and Maintenance Manual

121960 Rev. C

Appendix: A List of Drawings

A�1 Part No� 121107, Remote Mount Assembly

Dwg M11S-S G4/G8 For Fire Safe, Sheet 1 of 2

9

Apppendix

Installation, Operation and Maintenance Manual

121960 Rev. C June 2012

Appendix

A�2 Part No� 121107, Remote Mount Assembly

Dwg M11S-S G4/G8 For Fire Safe, Sheet 2 of 2

Appendix

10

For complete list of sales and manufacturing sites, please visit

www.emerson.com/actuationtechnologieslocations or contact us at
[e-mail]

World Area Configuration Centers (WACC) offer sales support, service,
inventory and commissioning to our global customers.
Choose the WACC or sales office nearest you:

NORTH & SOUTH AMERICA

19200 Northwest Freeway
Houston TX 77065
USA
T [phone]
F [phone]

Av. Hollingsworth
325 Iporanga Sorocaba
SP 18087-105
Brazil
T [phone]
F [phone]

ASIA PACIFIC

No. 9 Gul Road
#01-02 Singapore 629361
T [phone]
F [phone]

No. 1 Lai Yuan Road
Wuqing Development Area
Tianjin 301700
P. R. China
T [phone]
F [phone]

MIDDLE EAST & AFRICA

P. O. Box 17033
Dubai
United Arab Emirates
T [phone]
F [phone]

P. O. Box 10305
Jubail 31961
Saudi Arabia
T [phone]
F [phone]

24 Angus Crescent
Longmeadow Business Estate East
P.O. Box 6908 Greenstone
1616 Modderfontein Extension 5
South Africa
T [phone]
F [phone]

EUROPE

Berenyi u. 72- 100
Videoton Industry Park
Building #230
Székesfehérvár 8000
Hungary
T [phone]
F [phone]

www.emerson.com/bettis

©2017 Emerson. All rights reserved.

The Emerson logo is a trademark and service mark of Emerson Electric Co.
Bettis

TM

is a mark of one of the Emerson family of companies.

All other marks are property of their respective owners.

The contents of this publication are presented for information purposes
only, and while every effort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or
implied, regarding the products or services described herein or their use
or applicability. All sales are governed by our terms and conditions, which
are available on request. We reserve the right to modify or improve the
designs or specifications of our products at any time without notice.

World Area Configuration Centers (WACC) offer sales support, service,
inventory and commissioning to our global customers.
Choose the WACC or sales office nearest you:

NORTH & SOUTH AMERICA

19200 Northwest Freeway
Houston TX 77065
USA
T [phone]
F [phone]

Av. Hollingsworth
325 Iporanga Sorocaba
SP 18087-105
Brazil
T [phone]

MIDDLE EAST & AFRICA

P. O. Box 17033
Dubai
United Arab Emirates
T [phone]
F [phone]

P. O. Box 10305
Jubail 31961
Saudi Arabia
T [phone]
F [phone]

F [phone]

24 Angus Crescent

ASIA PACIFIC

Longmeadow Business Estate East

P.O. Box 6908 Greenstone
No. 9 Gul Road
#01-02 Singapore 629361
T [phone]
F [phone]

No. 1 Lai Yuan Road

1616 Modderfontein Extension 5

South Africa

T [phone]

F [phone]

EUROPE

Wuqing Development Area
Tianjin 301700
P. R. China
T [phone]
F [phone]

Berenyi u. 72- 100

Videoton Industry Park

Building #230

Székesfehérvár 8000

Hungary

T [phone]

F [phone]

For complete list of sales and manufacturing sites, please visit

www.emerson.com/actuationtechnologieslocations or contact us at
[e-mail]

www.emerson.com/bettis

©2017 Emerson. All rights reserved.

The Emerson logo is a trademark and service mark of Emerson Electric Co.

TM

is a mark of one of the Emerson family of companies.

Bettis
All other marks are property of their respective owners.

The contents of this publication are presented for information purposes
only, and while every effort has been made to ensure their accuracy,
they are not to be construed as warranties or guarantees, express or
implied, regarding the products or services described herein or their use
or applicability. All sales are governed by our terms and conditions, which
are available on request. We reserve the right to modify or improve the
designs or specifications of our products at any time without notice.