Emerson LXP48F1 User Manual

SYSTEM OVERVIEW

Description: -48VDC power system @ up to 555 Amperes, 25000 Watts max.

The Model LXP48F1 is a complete Power System containing power conversion, intelligent monitoring and control, and distribution. An LXP Power System typically consists of...

SAG582135000

System Application Guide

Spec. No. 582135000 (Model LXP48F1)

Issue AE, January 31, 2007

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• Distribution Cabinets

The system always includes a minimum of one Distribution Cabinet, which provides DC distribution through fuses and/or circuit breakers.

A variety of distribution options are available that provide combinations of load distribution, and Low Voltage Load or Battery Disconnect. Each Distribution Cabinet accepts Bullet Nose-type circuit breakers and TPS/TLS-type fuse holders.

• Power Shelf

The system can include from one to three front access Power Shelves. The Main Power Shelf houses the MCA and up to five (5) PCUs. Expansion Power Shelves each house up to six (6) PCUs.

• MCA

Located in the Main Power Shelf, the Meter-Control-Alarm assembly (MCA) controls the operation of all PCUs (17 max.) and provides system metering, control, and alarm functions. The MCA features a Web Interface for comprehensive remote monitoring and control capability.

• PCUs

Housed in the Power Shelves, the Power Conversion Units (PCUs) provide load power, battery float current, and battery recharge current during normal operating conditions.

Page 1 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

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Family: LXP Spec. No.: 582135000 Model: LXP48F1 Output Voltage: -48 Volts DC System Output Capacity:

System (Three Power Shelves): 555 Amperes, 25500 Watts max. (208/240V)

277.5 Amperes, 12750 Watts max. (120V)

Main Power Shelf: 163 Amperes, 7500 Watts max. (208/240V)

81.5 Amperes, 3750 Watts max. (120V)

Expansion Power Shelf: 196 Amperes, 9000 Watts max. (208/240V)

98 Amperes, 4500 Watts max. (120V)

PCU: 25A @ -58.0VDC to 32.6A @ -46VDC, 1500 Watts max. (208/240V)

12.5 @ -58.0VDC to 16.3A @ -46VDC, 750 Watts max. (120V)

Distribution Cabinet: Varies. See individual List Number. Agency Approval: UL 1801 Listed (“c UL”) Framework Type: Cabinets Designed for Relay Rack Mounting Mounting Width: 23” Mounting Depth: 12” Front Projection: 5” Access: Front and sides for installation; front for operation and maintenance Control: Microprocessor Color: Textured Cool Gray (M500-146) Accessories: Circuit Breakers

, Fuses, GMT-Type Fuse Distribution Assembly,

Lugs, Relay Racks, Load Shed Card

Environment: +65°C (+149°F)

Page 2 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

582135000

Distribution Cabinet List BD, BL, BS, GA,

LB, LD, LS, LX

Power Shelf(s) List 1

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LIST INFORMATION

(If viewed electronically, more detailed information is available for each option by clicking on t he desired number in the column entitled List No. in the table below.)

Main List Numbers

Mounting

List

No.

Part Number

DDeessccrriippttiioonn

1 58213500001 Model LXP9000SHF Integrated Power System

61 58213500061 Wireway, 19” x 1-3/4” 1 -- 62 58213500062 Wireway, 19” x 3-1/2” 2 -- 93 58213500093 Battery Tray, Pre-cabled As Requested --

Notes:

1) Order all List 1 components (Power Shelves, PCUs and MCA per System Application Guide SAG589200100.

Positions

(1U =

1-3/4”)

2 per shelf,

6 max.

Notes

1, 2

2) Separately order relay racks as required. See Relay Rack Options

Distribution List Numbers

List

No.

BD 582135000BD

BL 582135000BL

BS 582135000BS

GA 582135000GA

LB 582135000LB

LD 582135000LD

LS 582135000LS

LX 582135000LX

Part Number

DDeessccrriippttiioonn

Distribution Cabinet: (18) Bullet Nose Positions

Distribution Cabinet: (20) GMT Fuse Positions, Split Bus

Distribution Cabinet: (18) Bullet Nose Positions

for available relay racks.

Mounting Positions

(1U =

1-3/4”)

Single or Dual Voltage

Low

Voltage

Discon-

nect

Shunts

3 Single Battery Battery

3 Single Battery

Battery & Load

3 Single None Battery

1 Single None None

3 Single Load

Battery & Load

3 Single Load Load

3 Single None Load

3 Single None

Battery & Load

Page 6 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

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List Descriptions

List 1: Model LXP9000SHF Integrated Power System

Features

List of Parts

♦ Complete LXP Integrated Power System platform, provides Main Power Shelf, MCA, up to two Expansion

Power Shelves, and up to 17 PCUs.

♦ For more information, refer to System Application Guide SAG589200100.

Restrictions

♦ List 20 of 589200100 (Bulk Termination Panel) cannot be used when system is ordered with any of the

available distribution options (List BD, BL, BS, GA, LB, LD, LS, LX).

Ordering Notes

1) Order Power Shelves, PCUs and MCA, per SAG589200100.

2) If required, order relay rack per Table 6

3) Order Distribution Cabinets, as required, per Distribut ion List Numbers

4) Order load distribution fuses and/or circuit breakers, as required, per Tables 1

5) Order load distribution lugs, as required, per Table 4

6) Order battery lugs, as required, per Table 5

.

table.

, 2 and 3.

.

List 61: 1U Wireway

Features

List of Parts

♦ Designed to mount immediately above any 3U-high LXP Distribution Cabinet—provides protection for load,

battery, alarm and control cabling routed from top of Distribution Cabinet to rear of system.

♦ See Wireway Dimensions—List 61 and 62

under Physical Size Information.

List 62: 2U Wireway

Features

List of Parts

♦ Designed to mount immediately above any 3U-high LXP Distribution Cabinet—provides protection for load,

battery, alarm and control cabling routed from top of Distribution Cabinet to rear of system.

♦ See Wireway Dimensions—List 61 and 62

under Physical Size Information.

Page 7 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

List 93: Battery Tray, Pre-cabled

Features

List of Parts

♦ Provides one battery tray that mounts four (4) 12V front terminal VLRA batteries. Batteries are configured as

one (1) 48V string. Battery cabling is factory-connected to Power System main bus.

♦ Accepts various Valve Regulated Lead Acid (VLRA) batteries. See Ordering Notes below. ♦ Tray dimensions are 21.3” wide X 22.4” deep. See Dimensions of System Configured with List 93 Battery

Trays under Physical Size Information for a typical battery tray arrangement.

♦ Trays can be ordered with or without Battery Disconnect circuit breakers. When circuit breakers are ordered,

one is provided in the –48V lead of each battery string (1 circuit breakers per tray).

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Ordering Notes

1) Order multiples of List 93 for more than one (1) battery tray. See Restrictions below.

2) Order batteries separately. The following table lists batteries recommended for use with List 93.

Manufacturer*

Model Emerson

Network

Power

Part No.

Rated

8-Hr.

Capacity

(Ah)

Dimension

W x L x H

(Inches)

Required

Tray

Spacing

Weight

(lbs)

GNB Marathon M12V125FT -- 125 4.90 x 22.00 x 11.15 7U 105 GNB Marathon M12V155FT 112795 155 4.90 x 22.00 x 11.15 7U 119

Northstar NSB110FT -- 110 4.92 x 22.05 x 8.94 7U 91.3 Northstar NSB170FT -- 167 4.92 x 22.05 x 12.60 8U 131

Deka Unigy I 12AVR-150ET 122018 150 4.90 x 22.00 x 11.75 7U 115

C&D FA 12-150F FA12150 150 4.92 x 21.97 x 12.70 8U 131 Douglas DGS12-150F 125453 150 4.90 x 22.00 x 12.70 8U 137 Douglas DGS12-170F -- 170.8 4.92 x 22.05 x 12.60 8U 129.6

* See Battery Manufacturer Information.

3) Specify the batteries you intend to use with each List 93 ordered. Lugs for battery connections vary according to the batteries to be installed. Battery cables will be lugged as shown in the following table. The table is provided for reference only.

Battery Lug Kit Part Numbers

(Kit provides two lugs for one tray.)

Battery

Specified

Ordered Without

Circuit Breaker

Ordered With Circuit Breaker 125A or Higher

Ordered With

Circuit Breaker

100A or Lower

GNB Marathon M12V125FT 528235 528235 528234 GNB Marathon M12V155FT 528235 528235 528234

Northstar NSB110FT 528235 528235 528234 Northstar NSB170FT 528235 528235 528234

Deka Unigy I 12AVR-150ET 528235 528235 528234

C&D FA 12-150F 528235 528235 528234 Douglas DGS12-150F 528237 528237 528236 Douglas DGS12-170F 528235 528235 528234

Page 8 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

4) Specify rack spacing of 7U (12.25”) or 8U (14”) between trays and above top tray as required for battery clearance. See table above.

5) Specify with or without Battery Disconnect circuit breakers. Note: All List 93 trays in a bay will be furnished with or without Battery Disconnect circuit breakers as specified for the first tray ordered.

6) If ordering List 93 with circuit breakers, order one (1) circuit breaker per List 93 from the following table.

Ampere

Rating

Electrical/Mechanical Trip

Part Number

1

(Black Handle) Electrical Trip2 (White Handle)

50 256694300 256694400 60 256694700 256694800 70 256695100 256695200

75 256695500 256695600 100 256695900 256696000 125 100765 100762 150 100763 100764 200 121810 121809

Circuit Breaker Alarm Operation:

1

Provides an alarm during an electrical or manual trip condition.

2

Provides an alarm during an electrical trip condition only.

7) If ordering List 93 with circuit breakers, specify breaker mounting on left side or right side of tray.

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Restrictions

Maximum number of List 93’s per bay is five (5). A single List 93 must mount at bottom of bay. Multiple List 93’s must mount starting at bottom of bay and

working upward.

Page 9 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Home

List BD: Distribution Cabinet (18) Fuse/Circuit Breaker Positions with

Low Voltage Battery Disconnect and Battery Shunt

List of Parts

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max.

Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.

♦ (18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse

Distribution Assembly (Kit P/N 524679).

♦ Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)

Caution:

A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty

mounting position between it and any other overcurrent protective device.

Caution

: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C

ambient shall be 40 amperes.

♦ Includes (1) Low Voltage Battery Disconnect Contactor (LVBD) ♦ Includes (1) Battery Shunt ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution Cabinet to accommodate distribution and battery cabling.

Unless otherwise specified fuses and/or circuit breakers are mounted from right to left, starting with the highest capacity and working to the lowest capacity.

Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Ordering Notes

1) Order circuit breakers, as required, per Table 1

2) Order fuses, as required, per Tables 2

.

3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.

4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above. Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution position.

5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4” bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4

.

Page 10 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

Home

List BL: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with

Low Voltage Battery Disconnect, Battery Shunt and Load Shunt

List of Parts

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max.

Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.

♦ (18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse

Distribution Assembly (Kit P/N 524679).

♦ Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)

Caution:

A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty

mounting position between it and any other overcurrent protective device.

Caution

: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C

ambient shall be 40 amperes.

♦ Includes (1) Low Voltage Battery Disconnect Contactor ♦ Includes and (1) Load Shunt (total distribution load) and (1) Battery Shunt ♦ Busbars are provided for power connections between Distribution Cabinet and Power Shelf. ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution Cabinet to accommodate distribution and battery cabling.

Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and working to the lowest capacity.

Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Ordering Notes

1) Order circuit breakers, as required, per Table 1

2) Order fuses, as required, per Tables 2

.

3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.

4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above. Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution position.

5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4” bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4

.

Page 11 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Home

List BS: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with

Battery Shunt

List of Parts

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max.

Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.

♦ (18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse

Distribution Assembly (Kit P/N 524679).

♦ Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)

Caution:

A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty

mounting position between it and any other overcurrent protective device.

Caution

: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C

ambient shall be 40 amperes.

♦ Includes (1) Battery Shunt ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution Cabinet to accommodate distribution and battery cabling. Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and working to the lowest capacity.

Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Ordering Notes

1) Order circuit breakers, as required, per Table 1

2) Order fuses, as required, per Tables 2

.

3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.

4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above. Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution position.

5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4” bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4

.

Page 12 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

Home

List GA: Distribution Cabinet (20) GMT Fuse System Positions with

List of Parts

Split Bus

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 163A @ +40°C; 155A @ 50°C; 110A @ +65°C.

Total Distribution: 30A per bus, 60A total @ +65°C Battery Recharge Current: 163A @ +40°C; 155A @ 50°C; 110A @ +65°C. Battery Terminals as Remote Feed: 103A @ +40°C; 95A @ 50°C; 50A @ +65°C.

♦ (20) Mounting Positions for Alarm-Type Load Distribution Fuses, (10) per bus. ♦ Accepts GMT-Type Fuses (1/4A to 15A). ♦ Includes (20) dummy fuses equipped with safety fuse covers. ♦ Provides local and external fuse alarm. ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

Maximum distribution fuse size: 15A Maximum size wire each fuse position accepts is 14 AWG. Input is cable-fed only. Maximum size wire input terminals accept is (1) 2 AWG per polarity. No load or battery shunts are provided.

Ordering Notes

1) Order fuses, as required, per Tables 3

.

Page 13 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Home

List LB: Distribution Cabinet (18) Fuse/Circuit Breaker Positions with

Low Voltage Load Disconnect, Battery Shunt and Load Shunt

List of Parts

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: ♦ Maximum Capacity: Input: 500A max.

Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.

♦ (18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse

Distribution Assembly (Kit P/N 524679).

♦ Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)

Caution:

A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty

mounting position between it and any other overcurrent protective device.

Caution

: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C

ambient shall be 40 amperes.

♦ Includes (1) Low Voltage Load Disconnect Contactor (LVLD) ♦ Includes and (1) Load Shunt (total distribution load) and (1) Battery Shunt ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution Cabinet to accommodate distribution and battery cabling.

Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and working to the lowest capacity.

Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Ordering Notes

1) Order circuit breakers, as required, per Table 1

2) Order fuses, as required, per Tables 2

.

3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.

4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above. Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution position.

5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4” bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4

.

Page 14 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

Home

List LD: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with

Low Voltage Load Disconnect and Load Shunt

List of Parts

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max.

Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.

♦ (18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse

Distribution Assembly (Kit P/N 524679).

♦ Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)

Caution:

A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty

mounting position between it and any other overcurrent protective device.

Caution

: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C

ambient shall be 40 amperes.

♦ Includes (1) Low Voltage Load Disconnect Contactor (LVLD) ♦ Includes and (1) Load Shunt (total distribution load) ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution Cabinet to accommodate distribution and battery cabling.

Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and working to the lowest capacity.

Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Ordering Notes

1) Order circuit breakers, as required, per Table 1

2) Order fuses, as required, per Tables 2

.

3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.

4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above. Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution position.

5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4” bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4

.

Page 15 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Home

List LS: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with

Load Shunt

List of Parts

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max.

Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.

♦ (18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse

Distribution Assembly (Kit P/N 524679).

♦ Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)

Caution:

A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty

mounting position between it and any other overcurrent protective device.

Caution

: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C

ambient shall be 40 amperes.

♦ Includes and (1) Load Shunt (total distribution load) ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution Cabinet to accommodate distribution and battery cabling.

Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and working to the lowest capacity.

Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Ordering Notes

1) Order circuit breakers, as required, per Table 1

2) Order fuses, as required, per Tables 2

.

3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.

4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above. Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution position.

5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4” bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4

.

Page 16 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

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List LX: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with

Battery Shunt and Load Shunt

List of Parts

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max.

Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.

♦ (18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse

Distribution Assembly (Kit P/N 524679).

♦ Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)

Caution:

A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty

mounting position between it and any other overcurrent protective device.

Caution

: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C

ambient shall be 40 amperes.

♦ Includes and (1) Load Shunt (total distribution load) and (1) Battery Shunt ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution Cabinet to accommodate distribution and battery cabling.

Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and working to the lowest capacity.

Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Ordering Notes

1) Order circuit breakers, as required, per Table 1

2) Order fuses, as required, per Tables 2

.

3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.

4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above. Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution position.

5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4” bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4

.

Page 17 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

HomeHome

ACCESSORY INFORMATION Distribution Devices

Bullet Nose Type Circuit Breakers

Each circuit breaker plugs into a single mounting position.

Ordering Notes

1) Order circuit breakers per Table 1

.

Note: Load should not exceed 80% of device rating. Caution:

A circuit breaker with a rating greater than 75 amperes SHALL HAVE an empty mounting

position between it and any other overcurrent protective device.

Caution:

The maximum size circuit breaker used in ambient temperatures above +50°C ambient

shall be 40 amperes.

2) Order one (1) Part No. 524690 mounting kit for each circuit breaker ordered.

3) For lug and wire size selection, refer to Table 4

.

BULLET NOSE TYPE CIRCUIT BREAKERS

AMPERE

RATING

PART NUMBER

Electrical/

Mechanical Trip

1

PART NUMBER

Electrical Trip

2

(White Handle)

(Black Handle)

1 101596 102272 3 101597 102273

5 101598 102274 10 101599 102275 15 101600 102276 20 101601 102277 25 101602 102278 30 101603 102279 35 101604 102280 40 101605 102281 45 121997 121998 50 101606 102282 60 101607 102283 70 101608 102284 75 101609 102285 80 121995 121996

100 101610 102286

Circuit Breaker Alarm Operation:

1

Provides an alarm during an electrical or manual trip condition.

2

Provides an alarm during an electrical trip condition only. Unless otherwise specified, breakers are to be mounted from right to left starting with the highest capacity and working to the lowest capacity.

Table 1

Page 18 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

TPS/TLS-Type Fuses

A single fuseholder provides for installation of a 3 to 100 ampere Bussmann TPS-type or Littelfuse TLS-type fuse. This fuseholder plugs into a single mounting position on the compatible distribution bus options described in this document. This fuseholder provides a GMT-A alarm type fuse, which operates open to provide an alarm indication if the distribution fuse opens.

Ordering Notes

1) Order fuses per Table 2

.

Note: Load should not exceed 80% of device rating. Caution:

A fuse with a rating greater than 75 amperes SHALL HAVE an empty mounting position

between it and any other overcurrent protective device.

Caution:

The maximum size fuse used in ambient temperatures above +50°C ambient shall be 40

amperes.

2) Order one (1) Part No. 117201 TPS/TLS-type fuseholder for each fuse.

3) Order one (1) Part No. 524690 mounting kit for each fuseholder ordered.

4) For lug and wire size selection, refer to Table 4

.

TPS/TLS-TYPE FUSES

AMPERE RATING PART NUMBER

3 248230900 5 248231000

6 248231200 10 248231500 15 248231800 20 248232100 25 248232400 30 248232700 40 248233300 50 248233900 60 248234200 70 248234500 80 118413 90 118414

100 118415

TPS/TLS-Type Fuseholder* 117201

* Fuseholders are not furnished and must be ordered as required. Order (1) Part No. 117201 for each fuse position required. Fuseholder includes (1) alarm fuse (Bussmann GMT-A 18/100 amp; Emerson Network Power 248610301) and (1) alarm fuse safety cover (Emerson Network Power P/N 248898700).

Unless otherwise specified, fuses are to be mounted from right to left starting with the highest capacity and working to the lowest capacity.

Table 2

Home

Page 19 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Plug-In GMT Fuse Distribution Assembly (Part No. 524679) (10) GMT Alarm-Type Fuse Positions

Features

♦ Mounts in (5) distribution positions of any Distribution Cabinet. ♦ 30A Maximum Capacity ♦ Provides (10) Load Distribution Fuse Positions (0.25 to 15A GMT Alarm-Type Fuses) ♦ Screw clamp type terminals ♦ Includes 10 dummy fuses equipped with safety fuse covers.

Restrictions

When factory-ordered, assembly will be installed starting at left-hand side of panel, unless otherwise specified.

Maximum size of wire to be connected to a single fuse position is 14 AWG.

Ordering Notes

1) Order Part No. 524679 Kit. Provides one Part No. 509128 alarm fuse distribution assembly, ground return link, and hardware.

2) Order fuses, as required, per Table 3

.

TB1

F6

F7

F8

F9

F10

F11

F5

F2

F1

Mounting Position for First GMT

Assembly When Factory-Installed

F4

F3

F12

Part No. 509128

Page 20 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

Plug-In GMT Fuse Distribution Assembly (Part No. 528920) (6) GMT Alarm-Type Fuse Positions

Features

♦ Mounts in (2) bullet nose distribution positions. ♦ 30A Maximum Capacity. ♦ Provides (6) Load Distribution Fuse Positions (0.25 to 15A GMT Alarm-Type Fuses). ♦ Screw clamp type terminals. ♦ Includes (6) dummy fuses equipped with safety fuse covers.

Restrictions

When factory-ordered, assembly will be installed in the two left-most bullet nose positions, unless otherwise specified.

Maximum size of wire to be connected to a single fuse position is 14 AWG. Fuses are not included.

Ordering Notes

1) Order Part No. 528920. Provides one Part No. 528958 alarm fuse distribution assembly, ground return link, and hardware.

2) Order fuses, as required, per Table 3

.

Home

Mounting Position for GMT Assembly When Factory-Installed

Page 21 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Alarm-Type Fuses

Note: When used for power distribution, load should not exceed 80% of device rating.

BUSSMANN ALARM-TYPE FUSES

AMPERE RATING PART NUMBER

FUSE

COLOR

18/100 GMT-A 248610301 ---

1/4 248610200 VIOLET 1/2 248610300 RED 3/4 248610500 BROWN

1-1/3 248610700 WHITE

2 248610800 ORANGE 3 248610900 BLUE 5 248611000 GREEN

7-1/2 248611300 BLACK-WHITE

10 248611200 RED-WHITE 15 248611500 RED-BLUE

Fuse Safety Cover

(Replacement)

Dummy Fuse

(Replacement)

248898700 ---

248872600 ---

Home

Table 3

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

Home

Recommended Wired Size and Lugs

Distribution (Load) Wire Sizes and Lugs—List BD, BL, BS, LB, LD, LS, LX

Features

♦ In each Distribution Cabinet, lug-terminated load conductors are connected to the distribution fuseholde r or

circuit breaker mounting positions and the ground busbar. The distribution fuseholder or circuit breaker mounting positions provide 1/4-20 threaded holes for installation of customer-provided one-hole lugs that have 1/4 in. bolt clearance holes. The ground busbar provides 1/4-20 threaded holes for installation of customer-provided two-hole lugs that have 1/4 in. bolt clearance holes on 5/8” centers. Factory provides lugmounting hardware for the distribution fuseholder or circuit breaker positions a nd distribution ground busbar.

♦ For lug mounting hole size and spacing dimensions, refer to Electrical Connection Locations and Dime nsions

under Physical Size Information in this document. Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Restrictions

All lugs for customer connections must be ordered separately.

Ordering Notes

1) The rating of the distribution device determines the wire size requirements. For wire size and lug selection, refer to Table 4

.

2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.

Page 23 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Fuse/Circuit

Breaker

Amperage

1, 3, 5, 6, 10A

15A 20A 25A 30A 35A 40A 45A 50A 60A 70A 75A 80A 90A

100A

Home

Recm 90°C Wire Size

(1)

14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG

(2)

Loop Length (feet)

(3, 4, 5)

37

24

58

(3, 4)

39

-- 29

-- -- 37

-- -- 31

-- -- -- 42

-- -- -- 37

-- -- -- 33

-- -- -- 29

(3, 4, 5)

93

(3, 4, 5)

62

(3, 4)

46

(3, 4, 5)

148

(3, 4, 5)

99

(3, 4, 5)

74

(3, 4,)

59

(3, 4)

49

(3, 4, 5)

157

(3, 4, 5)

118

(3, 4, 5)

94

(3, 4, 5)

78

(3, 4)

67

(3, 4)

59

(3, 4)

52

(3)

47

-- -- -- -- 39

-- -- -- -- -- 53

-- -- -- -- -- 50

-- -- -- -- -- 47

-- -- -- -- -- -- 66

-- -- -- -- -- -- 59

Recommended Crimp Lug

236

(6)

(3, 4, 5)

(3, 4)

(3, 4,)

(3, 4)

376 250

188 150 125 107 94

83

75

62

(3, 4, 5)

149

(3, 4)

132

(3, 4)

119

(3, 4)

99

(3, 4)

85

(3, 4)

79

(3)

74

597 398

298 239 199 170

(3, 4, 5)

(3, 4)

Load Lug

(1-hole)

Return Lug

(2-hole)

245312200 245312400 245312400 245350400 245350600 245350700 245350800

245342300 245342300 245342300 245390200 245346700 245346800 245346900

Table 4

Recommended Distribution (Load) Wire Size and Lug Selection for

TLS/TPS Fuse and Bullet Nose-Type Circuit Breaker (Load and Load Return)

Notes to Tables 4:

1

Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved

National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for wire rated at 90°C conductor temperature operating in ambient temperatures of 40°C, 50°C, and 65°C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes.

2

Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for

the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.

3

Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature.

4

Wire Size / Loop Length Combination Calculated using 50°C Ambient Operating Temperature.

Page 24 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

5

Wire Size / Loop Length Combination Calculated using 65°C Ambient Operating Temperature.

6

Load lugs are one-hole for 1/4" bolt clearance. Load Return lugs are two-hole for 1/4" bolt

Home

clearance on 5/8" centers. Refer to drawing 031110100 for lug crimping information.

Distribution (Load) Wire Sizes and Lugs—List GA

Features

♦ In each List GA Distribution Cabinet, Screw compression terminals are provided for connecting Load and

Load Return wiring. Maximum size of wire to be connected to a single position is 14 AWG.

Battery Wire Sizes and Lugs—All Lists

Features

List BD, BL, BS, LB, LD, LS, LX: In each Distribution Cabinet, lug-terminated battery conductors are

♦

connected to the battery terminals. Captive nuts, (1/4-20 on 5/8" centers) are provided for installation of customer provided two-hole lugs.

List GA: In each Distribution Cabinet, lug-terminated battery conductors are connected to the battery terminals. Captive nuts, (1/4-20 on 5/8" centers) are provided for installation of customer provided two-hole lugs.

♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in the Physical Size

Information section.

Restrictions

All lugs for customer connections must be ordered separately. Customer must supply lug-mounting hardware.

Ordering Notes

1) Battery wire size varies depending on load, therefore no specific information is provided for wire size. Refer to Table 5

for recommended wire sizes and lugs at rated maximum Distribution Cabinet load.

When making connections, observe correct polarity.

2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.

Page 25 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Home

Maximum

Current

(Amps)

Ambient

Operating

Temperature

Length (Ft)

(1)

1.0 Volt Drop

Loop

Length (Ft)

(2)

0.25 Volt Drop

Recm 90°C

Wire Size

(2)

Recommended

(1)

Crimp Lug

(3)

List BB, BD, BL, BS, LB, LD, LS, LX

500 40°C

500 50°C

37 9 (3) 4 AWG (3) 245346800 59 14 (3) 2 AWG (3) 245350800 37 9 (3) 4 AWG (3) 245346800 59 14 (3) 2 AWG (3) 245350800

400 65°C 59 14 (3) 2 AWG (3) 245350800

List GA

163 40°C 36 9 (1) 2 AWG (1) 245350800 155 50°C 38 9 (1) 2 AWG (1) 245350800 110 65°C 54 13 (1) 2 AWG (1) 245350800

Table 5

Recommended Battery Wire Size and Lug Selection

Notes to Tables 5:

1

Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-17 (Single-Insulated Copper Conductors in Free Air) for wire rated at 90°C conductor temperature operating in am bient temperatures of 40°C, 50°C and 65°C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applica ble codes.

2

Recommended wire sizes are sufficient to restrict voltage drop to the voltage shown in the column heading, or less, at rated full load output current of the shelf for the loop lengths shown in this column. Loop length is the sum of the lengths of the positive and negative leads.

3

Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimpi ng information.

DC Input Wire Sizes and Lugs—List GA

Features

♦ In the List GA Distribution Cabinet, lug-terminated battery conductors are connected to the battery terminals.

Captive nuts, (1/4-20 on 5/8" centers) are provided for installation of customer provided two-hole lugs.

♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in the Physical Size

Information section.

Restrictions

All lugs for customer connections must be ordered separately. Customer must supply lug-mounting hardware.

Ordering Notes

1) Refer to Table 5

for recommended wire sizes and lugs at rated maximum Distribution Cabinet load.

When making connections, observe correct polarity.

2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.

Page 26 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

Maximum

Current

(Amps)

Ambient

Operating

Temperature

Length (Ft)

(1)

1.0 Volt Drop

Loop

Length (Ft)

(2)

0.25 Volt Drop

Recm 90°C

Wire Size

(2)

Recommended

(1)

Crimp Lug

(3)

163 40°C 36 9 (1) 2 AWG (1) 245350800 155 50°C 38 9 (1) 2 AWG (1) 245350800 110 65°C 54 13 (1) 2 AWG (1) 245350800

Table 5

Recommended Battery Wire Size and Lug Selection

Notes to Tables 5:

1

Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-17 (Single-Insulated Copper Conductors in Free Air) for wire rated at 90°C conductor temperature operating in am bient temperatures of 40°C, 50°C and 65°C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applica ble codes.

2

Recommended wire sizes are sufficient to restrict voltage drop to the voltage shown in the column heading, or less, at rated full load output current of the shelf for the loop lengths shown in this column. Loop length is the sum of the lengths of the positive and negative leads.

3

Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimpi ng information.

Page 27 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Home

Relay Rack Options

The Power System is factory mounted to the relay rack specified when ordered. The following relay racks are available:

Part

Number

Size

Available

Mounting Positions

(1U = 1-3/4”)

525004 51-3/8”H x 23”W 28U Welded 524915 6’0”H x 23”W 38U Welded 524913 7’0”H x 23”W 45U Welded

525111 7’0”H x 23”W 45U

Bellcore Seismic Zone 4 requirements)

Seismic (complies with

524914 7’6”H x 23”W 48U Welded 534821 8’0”H x 23”W 51U Welded

Table 6

Transition Plates

Order Part No. 509819 for a Transition Plate Kit to mount relay racks above battery modules with outside dimensions of 26.75" x 26.38", 35.75" x 26.38", or

42.50" x 26.38". The kit consists of two plates with three hole patterns and hardware (3/8") to

mount the plates to the following relay racks: 525004. Hardware to mount the plates to the battery module is customer provided.

Notes

TRANSITION

PLATES

Page 28 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

Relay Rack Profiles

84"

45

40

35

30

25

20

15

10

5

1

524913

RELAY RACK

525111

RELAY RACK

51-3/8"

96"

Home

90"

28

25

20

15

10

5

1

51 50

45

525004

RELAY RACK

48

45

40

35

30

25

20

15

10

5

524914

RELAY RACK

72"

37 35

30

25

20

15

10

5

1

524915

RELAY RACK

40

35

30

25

20

15

10

5

1

534821

RELAY RACK

1

Page 29 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Relay Rack Floor Mounting Dimensions

Note: All dimensions are in inches.

24.375

2.437

3.750

20.125

17.500

0.812 Dia. (8 Places)

15.000

12.531

1.234

2.562

15.000

9.875

Part Nos. 524913, 524914, 524915, 534821

24.750

1.125

22.500

1.00

2.00

5.00

2.00

1.00

Part No. 525004

Masked for Fram e Ground Lug

0.281 Dia. Holes on 0.625 Centers (Top of Rack, 2 Places)

0.437 Dia. (12 Places)

Masked for Frame Gr ou nd Lu g

0.281 Dia. Holes on 0.625 Centers (Top of Rack, 2 Places)

25.000

2.437

3.750

20.125

17.500

0.812 Dia. (8 Places)

15.031

12.531

9.875 Masked for Frame Ground Lug

0.281 Dia. Holes on 0.625 Centers (Top of Rack, 1 Place)

1.250

2.578

Part No. 525111

Page 30 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

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Cables

RJ-45 MCA Control Bus Cable

Features

♦ Category 5 Straight Through cable terminated at each end with an RJ-45 plug. ♦ Required for MCA control bus interconnections between Distributio n Cabinets, from a Distribution Cabinet to

a Load Shed Card, or between Load Shed Cards.

♦ Cable identification color is blue.

Restrictions

Maximum combined MCA control bus cable length must not exceed 125 feet.

Ordering Notes

1) Order the required length from the following table.

Length Part Number Length Part Number

5 inches 524409 2 feet 524410

6 inches 509070 3 feet 514639 10 inches 528520 4 feet 509900 15 inches 509071 25 feet 514640

MCA Control Bus Interconnect Cable

Features

♦ MCA control bus, Power Shelf-to-Power Shelf interconnect cable. Six-inch cable terminated at each end with

a “flat” plug. Connects to ports located on the each shelf’s right side panel.

♦ Cable identification color is blue. ♦ Cables are furnished with Power Shelves as required.

Ordering Notes

1) For a replacement cable, order P/N 521121

MCA Control Bus Termination Plug

Features

♦ “Flat” termination plug must be installed in any unused MCA control bus port in a Main or Expansion Power

Shelf.

♦ Two plugs are furnished with each List 1

Ordering Notes

Main Power Shelf ordered.

1) For a replacement plug, order P/N 524651.

RJ-45 MCA Control Bus Termination Plug

Features

♦ Plug must be installed in any unused RJ-45 MCA control bus port in a Distribution Cabinet DSM card or Load

Shed Card.

♦ One plug is furnished with each Distribution Cabinet and with each accessory Load Shed Card ordered.

Page 31 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Ordering Notes

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1) For a replacement plug, order P/N 524653.

Battery Temperature Probe

This system can be used with one or more Battery Temperature Probes. Probe must be mounted near or on the battery to sense battery temperature. Probes connect the MCA and allows it to:

• Automatically increase or decrease system output voltage to maintain battery float current as battery ambient temperature decreases or increases, respectively. Battery life can be extended whe n an optimum charge voltage with respect to temperature is maintained.

• Issue alarms if battery temperature increases above or decreases below preset adjustable limits.

Each Distribution Cabinet provides connections up to four (4) Battery Temperature Probes. Refer to SAG589200100 for probe specifications and ordering information.

Load Shed Card (Part No. 528927)

Features

♦ Provides eight (8) relays that can be individually configured as additional alarm relays or as

Low Voltage Disconnect control relays for reducing the system load (load shed). If configured for load disconnect, control of the relays can be based upon either system voltage or battery discharge elapsed time.

♦ Provides four (4) battery midpoint monitoring inputs. ♦ All functions are configured and controlled by the system MCA. ♦ External mounting. ♦ Includes one (1) 2 ft. MCA control bus cable (P/N 524410) and one (1) control bus

termination plug (P/N 524653).

♦ See Physical Size Information

for Load Shed Card dimensions.

♦ See Load Shed Card Installation and Operating Instructions (Section 5985) for complete specifications.

Restrictions

Load shed contactors are not included. A system battery shunt is required for timed Load Shed. MCA version 3.0 or newer is required. Maximum number of Load Shed Cards supported by MCA is four (4). Maximum combined MCA control bus cable length must not exceed 125 feet.

Ordering Notes

1) Where MCA control bus cable lengths other than the furnished 2 ft. cable are required, order per RJ-45 MCA

Control Bus Cable under Cables.

Page 32 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

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LIST OF PARTS

(This Stocklist may not list every component contained in each List.)

LIST

NUMBER

QTY. PART

NUMBER

DESCRIPTION

1 1 589200100 Integrated Power System without Distribution

61 1

1 1

62 1

1 1

93

1 1

BD 1

1 1

BL 1

1 1

BS 1

1 1

GA 2

1 2

LB 1

1 1

LD 1

1 1

LS 1

1 1

LX 1

1 1

528278 528279

244822500

528364 528365

244822500

525017

367236700

521030 521031 524711 521030 521031 524712 521030 521031 524713 528226 524920 110982 521030 521031 524714 521030 521031 524715 521030 521031 524716 521030 521031 524717

Wireway, 1U x 23” relay rack mounting Cover, wireway, 1U x 23” Bushing, snap, 0.625 Wireway, 2U x 23” relay rack mounting Cover, wireway, 2U x 23” Bushing, snap, 0.625 Battery Tray Bracket, cable Busbar, gnd Busbar, batt Assembly, distr, -48V, 23” Busbar, gnd Busbar, batt Assembly, distr, -48V, 23” Busbar, gnd Busbar, batt Assembly, distr, -48V, 23” Adapter plate 19” –23” Assembly, distr, -48V, 19” Fuse, input curlim, CSB, 35A, 100KAIR@170VDC, part of P/N 524920 Busbar, gnd Busbar, batt Assembly, distr, -48V, 23” Busbar, gnd Busbar, batt Assembly, distr, -48V, 23” Busbar, gnd Busbar, batt Assembly, distr, -48V, 23” Busbar, gnd Busbar, batt Assembly, distr, -48V, 23”

Page 33 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

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SPECIFICATIONS

Note: For all List 1 specifications, including Power Shelves, PCUs and MCA, refer to System Application

Guide SAG589200100. The SAG can be accessed via the CD (Electronic Documentation Package) furnished with your system.

For all Part No. 528927 Load Shed Card specifications, refer to Section 5985. Section 5985 can be accessed via the CD (Electronic Documentation Package) furnished with your system.

1.1 System Environmental Ratings

1.1.1 Operating Ambient Temperature Range: -40°C to +65°C (-40°F to +149°F).

1.1.2 Storage Ambient Temperature Range: -40°C to +85°C (-40°F to +185°F).

1.1.3 Humidity: This Power System is capable of operating in an ambient relative humidity range of

0% to 95%, non-condensing.

1.1.4 Altitude: The maximum operating ambient temperature should be derated by 10°C at an elevation of 10,000 feet above sea level. For elevations between 3,000 feet and 10,000 feet, derate the maximum operating ambient temperature linearly.

1.1.5 Mounting: Recommended minimum aisle space clearance is 2'6" for the front of the relay rack and 2' for the rear of the relay rack.

1.2 System Compliance Information

1.2.1 Safety Compliance: (A) This power board is UL Listed ("c UL") as a DC Power Distribution Center for

Communications Equipment.

(B) This unit meets the requirements of CSA 22.2, No. 225 and is tested and Certified by UL ("c

UL") as a Custom Built Power Distribution Center for Communications Equipment.

Page 34 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

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PHYSICAL SIZE INFORMATION Distribution Cabinet Dimensions—Lists BD, BL, BS, LB, LD, LS, LX

Note: For overall dimensions of List 1 Power Shelves, refer to SAG589200100.

NOTES :

All dimensions are in inches.

1.

2. Weight of Distribution

12.000

Cabinet with Circuit Breakers (In Pounds):

Net: 33 Shipping:

TOP VIEW

See Mounting Angle Detail

21.380

22.250

23.000

FRONT VIEW

5.000

5.250

Finish :

3. Shelf Body: Bright Zinc

Front Panel: Textured Warm

Gray (M500-146)

RIGHT SIDE VIEW

MOUNTING ANGLE DETAIL

0.234

0.250 x 0.375 SLOT

0.500

0.750

LEFT SIDE VIEW

0.500

1.250

0.500

0.750

0.500

0.234

Page 35 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

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Distribution Cabinet Electrical Connection Locations and Dimensions— Lists BD, BL, BS, LB, LD, LS, LX

Notes:

1. For electrical connection locations and dimensions of List 1 Power Shelves, refer to SAG589200100.

2. All dimensions are in inches.

3. Distribution and battery cabling to exit cabinet through top panel.

LOAD RETURN

CONNECTIONS

1/4-20 Captive Nut, 36 Places,

for 2-Hole Lugs on 5/8" Centers

(Factory Supplies Lug

Mounting Hardware)

0.765

Central Office Ground

(1/4-20 Captive Nut)

POS. (+) BATTERY

LUG LANDINGS

See Detail B

LOAD

CONNECTIONS

1/4-20 Threaded Hole,

18 Places, for 1-Hole Lugs

(Factory Supplies Lug

Mounting Hardware)

LEFT SIDE VIEW

NEG

POS

(-)

(+)

INPUT FROM

POWER SHELF

See Detail A

1/4-20 Captive Nut

2 Places Per Polarity

F18/

CB18

DETAIL A

LOAD FUSES or CIRCUIT BREAKERS

FRONT VIEW

(COVER REMOVED)

J10

MCA

Control

Bus

1/4-20 Captive Nut

1.406

RIGHT SIDE VIEW

6 Places

F1/

CB1

NEG. (-) BATTERY

LUG LANDINGS

See Detail B

DETAIL B

0.625

0.875

1.000

0.875

Page 36 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

Distribution Cabinet Dimensions—List GA

NOTES :

All dimensions are in inches.

1.

2. Weight (In Pounds). Net: 15

12.000

5.000

TOP VIEW

See Mounting Angle Detail

Shipping: 19

Finish :

3. Body: Bright Zinc

Front Panel: Textured Cool

Gray (M500-146)

17.380

18.250

19.000

22.250

23.000

FRONT VIEW

LEFT SIDE VIEW

1.718

RIGHT SIDE VIEW

MOUNTING ANGLE DETAIL

0.234

1.250

0.234

0.251

0.734

0.703

0.251

0.250 x 0.375 SLOT (2 PLACES)

(3) 0.281 DIA.

Page 37 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

Distribution Cabinet Electrical Connection Locations and Dimensions— List GA

ENTRANCE FOR INPUT

CABLING (SIDE OR BOTTOM)

LEFT SIDE VIEW

INPUT

See Detail A

Input Return (+)

DETAIL A

0.625

-48V Input (-)

TOP VIEW

(COVER

REMOVED)

1/4-20 X 0.625 Threaded Stud, 2 Places per Polarity (Factory supplies lug mounting hardware. For standard flat & lock washers torque to 84 In. Lbs.)

LOAD CONNECTION S

See Detail C on

following page.

1/4-20 X 0.625

Threaded Stud,

4 Places per Polarity

(Customer supplies lug

mounting hardware. For

standard flat & lock washers

torque to 84 In. Lbs.)

BATTERY & LOAD

WIRING EXIT

RIGHT SIDE VIEW

POS (+) NEG (-)

BATTERY See Detail B

DETAIL B

0.750

Note: All dimensions are in inches.

0.625

Cable Clamps for Load Conductor Routing

FRONT VIEW

(COVER

Load Connections

Load Return Connections

REMOVED)

Fuse

Alarm

Lead

Page 38 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

Home

Wireway Dimensions—List 61 and 62

NOTES :

1. All dimensions are in inches.

2. Weight (In Pounds): List 61:

Net: 4 Shipping:

List 62:

Net: Shipping:

Finish :

3.

Body: Bright Zinc Front Panel:

LIST 61

Textured Warm Gray (M500-146)

Alarm & Control Wiring Entrance. Bushing I. D. = 0.375

TOP VIEW

LIST 61 & 62

See Mounting Angle Detail

21.380

22.250

23.000

FRONT VIEW

LIST 61

8.120

5.000

1.750

RIGHT SIDE VIEW

See Mounting Angle Detail

21.380

22.250

23.000

FRONT VIEW

LIST 62

MOUNTING ANGLE DETAIL

0.234

0.703

1.250

0.734

LIST 61

0.250 x 0.375 SLOT (2 PLACES)

(3) 0.281 DIA.

3.500

RIGHT SIDE VIEW

LIST 62

MOUNTING ANGLE DETAIL

LIST 62

0.234

0.500

1.000

Alarm & Control Wiring Entrance. Bushing I. D. = 0.375

0.250 x 0.375 SLOT (5 PLACES)

0.500

0.234

0.251

0.234

Page 39 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

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Dimensions of System Configured with List 93 Battery Trays

Notes:

1.

Three trays shown as example. Max. available per rack: five.

2.

Dimensions are in inches.

3.

Net Weight Per Tray, Less Batteries:

With Circuit Breaker Option: 33 lbs. Without Circuit Breaker Option: 29 lbs.

12.25 or 14.00 as ordered

Optional Battery

Disconnect Circuit

Breakers. Shown on

Right Side. Available

on Either Side.

9.781

24.437

FRONT VIEW

RIGHT SIDE VIEW

Page 40 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

Overall Dimensions – Part No. 528927 Load Shed Card

0.781

1.250

Top View

3.000

0.250 DIA. (5 PLACES)

R 0.125 R 0.250 (2 PLACES)

1.000

DOWN

LOAD SHED

STATUS

2.187

J3

CAN INTERFACE J2

TB4

POWER

1 BAT 2 GND 3 RTN

CARD

TB2

PIN 12

K8

K7

K6

K5

TB1

PIN 12

K4

K3

K2

K1

NO C NC NO C NC NO C NC NO C NC

UP

7.250

7.625

TB3

BATTERY MIDPOINT

MONITOR

0.625

1 2 3 4

0.375

Left Side View

Front View

Right Side View

NOTES

1. All Dimensions are in Inches Unless Otherwise Specified

2. Finish: Bright Zinc (Lorain Spec. M500-53)

3. Weight: Net: 12.7 oz. Shipping: 24 oz.

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Bottom View

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

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BATTERY MANUFACTURER INFORMATION

Some equipment described in this System Application Guide is designed to accommodate batteries from various manufacturers. The following are referenced in this document.

C&D: C&D Technologies, Inc., Powercom Div., 1400 Union Meeting Road, Blue Bell, PA 19422-0858

®

Deka

: East Penn Mfg. Co., Inc., Lyon Station, PA 19536-0147

Douglas Marathon Northstar: NorthStar Battery Co. LLC, 4000 Continental Way, Springfield, MO 65803

®

: Douglas Battery Mfg. Co., 500 Battery Dr., Winston-Salem, NC 27117-2159

TM

: GNB Industrial Power, a Division of Exide Technologies, Princeton, NJ 08543.

Page 42 of 43

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Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000

E-Signed by John Kirkpatrick 1/31/2007 Using ApproveIt

1/31/2007

E-Signed by Emmett Garton 1/31/2007 using ApproveIt

1/31/2007

Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

REVISION RECORD

Change

Issue

AA LLP202685 New.

AB LLP205194

AC LLP205652

AD LLP206694

AE LLP207759 Added Part No. 534821 relay rack.

Number

(ECO)

Description of Change Date Approved

Added List 61, 62, GA. Revised max. number of List 93. Added restriction to List 1.

3/10/06 3/11/06

1/27/06 1/27/06

J. Kirkpatrick R. Trifiletti

J. Kirkpatrick J. Jasko

Added Load Shed Card and RJ-45 MCA control bus cables to Accessories. Added SD582135100, T582135100 and Section 5985 to Related Documentation. Revised lug kit

5/1/06 5/1/06

J. Kirkpatrick

J. Jasko ordering information in each distribution List description.

Added Part No. 528920 to Accessories. Added MCA version requirement to P/N 528927 Load Shed Card description.

10/19/07 10/19/07

J. Kirkpatrick

J. Jasko

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Emerson Network Power / 1122 F Street / Lorain, Ohio 44052-2293 / (440) 288-1122

In Canada:

Emerson Electric Canada Limited 122 Edward St. / St. Thomas, Ontario N5P 1Z2 / (519) 631-0780

In Mexico:

Productos Emerson Network Power de Mexico S.A. de C.V. Apartado Postal 77001 / Mexico 10 D.F., MX 11200 / (525) 576-8277

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Page 43 of 43

Emerson LXP48F1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SYSTEM OVERVIEW

TABLE OF CONTENTS

LIST INFORMATION

Main List Numbers

Notes:

Distribution List Numbers

List Descriptions

List 1: Model LXP9000SHF Integrated Power System

Features

Restrictions

Ordering Notes

List 61: 1U Wireway

Features

List 62: 2U Wireway

Features

List 93: Battery Tray, Pre-cabled

Features

Ordering Notes

Restrictions

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes

Bullet Nose Type Circuit Breakers

Ordering Notes

TPS/TLS-Type Fuses

Ordering Notes

Table 2

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes

Alarm-Type Fuses

Recommended Wired Size and Lugs

Features

Restrictions

Ordering Notes

Distribution (Load) Wire Sizes and Lugs—List GA

Features

Battery Wire Sizes and Lugs—All Lists

Features

Restrictions

Ordering Notes

DC Input Wire Sizes and Lugs—List GA

Features

Restrictions

Ordering Notes

Relay Rack Options

Transition Plates

Relay Rack Profiles

Relay Rack Floor Mounting Dimensions

Cables

RJ-45 MCA Control Bus Cable

Features