Emerson LXP48F1 User Manual

SYSTEM OVERVIEW

Description: -48VDC power system @ up to 555 Amperes, 25000 Watts max.

The Model LXP48F1 is a complete Power System containing power conversion, intelligent monitoring and control, and distribution. An LXP Power System typically consists of...

SAG582135000

System Application Guide

Spec. No. 582135000 (Model LXP48F1)

Issue AE, January 31, 2007

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• Distribution Cabinets

The system always includes a minimum of one Distribution Cabinet, which provides DC distribution through fuses and/or circuit breakers.

A variety of distribution options are available that provide combinations of load distribution, and Low Voltage Load or Battery Disconnect. Each Distribution Cabinet accepts Bullet Nose-type circuit breakers and TPS/TLS-type fuse holders.

• Power Shelf

The system can include from one to three front access Power Shelves. The Main Power Shelf houses the MCA and up to five (5) PCUs. Expansion Power Shelves each house up to six (6) PCUs.

• MCA

Located in the Main Power Shelf, the Meter-Control-Alarm assembly (MCA) controls the operation of all PCUs (17 max.) and provides system metering, control, and alarm functions. The MCA features a Web Interface for comprehensive remote monitoring and control capability.

• PCUs

Housed in the Power Shelves, the Power Conversion Units (PCUs) provide load power, battery float current, and battery recharge current during normal operating conditions.

Page 1 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

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Family: LXP Spec. No.: 582135000 Model: LXP48F1 Output Voltage: -48 Volts DC System Output Capacity:

System (Three Power Shelves): 555 Amperes, 25500 Watts max. (208/240V)

277.5 Amperes, 12750 Watts max. (120V)

Main Power Shelf: 163 Amperes, 7500 Watts max. (208/240V)

81.5 Amperes, 3750 Watts max. (120V)

Expansion Power Shelf: 196 Amperes, 9000 Watts max. (208/240V)

98 Amperes, 4500 Watts max. (120V)

PCU: 25A @ -58.0VDC to 32.6A @ -46VDC, 1500 Watts max. (208/240V)

12.5 @ -58.0VDC to 16.3A @ -46VDC, 750 Watts max. (120V)

Distribution Cabinet: Varies. See individual List Number. Agency Approval: UL 1801 Listed (“c UL”) Framework Type: Cabinets Designed for Relay Rack Mounting Mounting Width: 23” Mounting Depth: 12” Front Projection: 5” Access: Front and sides for installation; front for operation and maintenance Control: Microprocessor Color: Textured Cool Gray (M500-146) Accessories: Circuit Breakers

, Fuses, GMT-Type Fuse Distribution Assembly,

Lugs, Relay Racks, Load Shed Card

Environment: +65°C (+149°F)

Page 2 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

582135000

Distribution Cabinet List BD, BL, BS, GA,

LB, LD, LS, LX

Power Shelf(s) List 1

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LIST INFORMATION

(If viewed electronically, more detailed information is available for each option by clicking on t he desired number in the column entitled List No. in the table below.)

Main List Numbers

Mounting

List

No.

Part Number

DDeessccrriippttiioonn

1 58213500001 Model LXP9000SHF Integrated Power System

61 58213500061 Wireway, 19” x 1-3/4” 1 -- 62 58213500062 Wireway, 19” x 3-1/2” 2 -- 93 58213500093 Battery Tray, Pre-cabled As Requested --

Notes:

1) Order all List 1 components (Power Shelves, PCUs and MCA per System Application Guide SAG589200100.

Positions

(1U =

1-3/4”)

2 per shelf,

6 max.

Notes

1, 2

2) Separately order relay racks as required. See Relay Rack Options

Distribution List Numbers

List

No.

BD 582135000BD

BL 582135000BL

BS 582135000BS

GA 582135000GA

LB 582135000LB

LD 582135000LD

LS 582135000LS

LX 582135000LX

Part Number

DDeessccrriippttiioonn

Distribution Cabinet: (18) Bullet Nose Positions

Distribution Cabinet: (20) GMT Fuse Positions, Split Bus

Distribution Cabinet: (18) Bullet Nose Positions

for available relay racks.

Mounting Positions

(1U =

1-3/4”)

Single or Dual Voltage

Low

Voltage

Discon-

nect

Shunts

3 Single Battery Battery

3 Single Battery

Battery & Load

3 Single None Battery

1 Single None None

3 Single Load

Battery & Load

3 Single Load Load

3 Single None Load

3 Single None

Battery & Load

Page 6 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

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List Descriptions

List 1: Model LXP9000SHF Integrated Power System

Features

List of Parts

♦ Complete LXP Integrated Power System platform, provides Main Power Shelf, MCA, up to two Expansion

Power Shelves, and up to 17 PCUs.

♦ For more information, refer to System Application Guide SAG589200100.

Restrictions

♦ List 20 of 589200100 (Bulk Termination Panel) cannot be used when system is ordered with any of the

available distribution options (List BD, BL, BS, GA, LB, LD, LS, LX).

Ordering Notes

1) Order Power Shelves, PCUs and MCA, per SAG589200100.

2) If required, order relay rack per Table 6

3) Order Distribution Cabinets, as required, per Distribut ion List Numbers

4) Order load distribution fuses and/or circuit breakers, as required, per Tables 1

5) Order load distribution lugs, as required, per Table 4

6) Order battery lugs, as required, per Table 5

.

table.

, 2 and 3.

.

List 61: 1U Wireway

Features

List of Parts

♦ Designed to mount immediately above any 3U-high LXP Distribution Cabinet—provides protection for load,

battery, alarm and control cabling routed from top of Distribution Cabinet to rear of system.

♦ See Wireway Dimensions—List 61 and 62

under Physical Size Information.

List 62: 2U Wireway

Features

List of Parts

♦ Designed to mount immediately above any 3U-high LXP Distribution Cabinet—provides protection for load,

battery, alarm and control cabling routed from top of Distribution Cabinet to rear of system.

♦ See Wireway Dimensions—List 61 and 62

under Physical Size Information.

Page 7 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

List 93: Battery Tray, Pre-cabled

Features

List of Parts

♦ Provides one battery tray that mounts four (4) 12V front terminal VLRA batteries. Batteries are configured as

one (1) 48V string. Battery cabling is factory-connected to Power System main bus.

♦ Accepts various Valve Regulated Lead Acid (VLRA) batteries. See Ordering Notes below. ♦ Tray dimensions are 21.3” wide X 22.4” deep. See Dimensions of System Configured with List 93 Battery

Trays under Physical Size Information for a typical battery tray arrangement.

♦ Trays can be ordered with or without Battery Disconnect circuit breakers. When circuit breakers are ordered,

one is provided in the –48V lead of each battery string (1 circuit breakers per tray).

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Ordering Notes

1) Order multiples of List 93 for more than one (1) battery tray. See Restrictions below.

2) Order batteries separately. The following table lists batteries recommended for use with List 93.

Manufacturer*

Model Emerson

Network

Power

Part No.

Rated

8-Hr.

Capacity

(Ah)

Dimension

W x L x H

(Inches)

Required

Tray

Spacing

Weight

(lbs)

GNB Marathon M12V125FT -- 125 4.90 x 22.00 x 11.15 7U 105 GNB Marathon M12V155FT 112795 155 4.90 x 22.00 x 11.15 7U 119

Northstar NSB110FT -- 110 4.92 x 22.05 x 8.94 7U 91.3 Northstar NSB170FT -- 167 4.92 x 22.05 x 12.60 8U 131

Deka Unigy I 12AVR-150ET 122018 150 4.90 x 22.00 x 11.75 7U 115

C&D FA 12-150F FA12150 150 4.92 x 21.97 x 12.70 8U 131 Douglas DGS12-150F 125453 150 4.90 x 22.00 x 12.70 8U 137 Douglas DGS12-170F -- 170.8 4.92 x 22.05 x 12.60 8U 129.6

* See Battery Manufacturer Information.

3) Specify the batteries you intend to use with each List 93 ordered. Lugs for battery connections vary according to the batteries to be installed. Battery cables will be lugged as shown in the following table. The table is provided for reference only.

Battery Lug Kit Part Numbers

(Kit provides two lugs for one tray.)

Battery

Specified

Ordered Without

Circuit Breaker

Ordered With Circuit Breaker 125A or Higher

Ordered With

Circuit Breaker

100A or Lower

GNB Marathon M12V125FT 528235 528235 528234 GNB Marathon M12V155FT 528235 528235 528234

Northstar NSB110FT 528235 528235 528234 Northstar NSB170FT 528235 528235 528234

Deka Unigy I 12AVR-150ET 528235 528235 528234

C&D FA 12-150F 528235 528235 528234 Douglas DGS12-150F 528237 528237 528236 Douglas DGS12-170F 528235 528235 528234

Page 8 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

4) Specify rack spacing of 7U (12.25”) or 8U (14”) between trays and above top tray as required for battery clearance. See table above.

5) Specify with or without Battery Disconnect circuit breakers. Note: All List 93 trays in a bay will be furnished with or without Battery Disconnect circuit breakers as specified for the first tray ordered.

6) If ordering List 93 with circuit breakers, order one (1) circuit breaker per List 93 from the following table.

Ampere

Rating

Electrical/Mechanical Trip

Part Number

1

(Black Handle) Electrical Trip2 (White Handle)

50 256694300 256694400 60 256694700 256694800 70 256695100 256695200

75 256695500 256695600 100 256695900 256696000 125 100765 100762 150 100763 100764 200 121810 121809

Circuit Breaker Alarm Operation:

1

Provides an alarm during an electrical or manual trip condition.

2

Provides an alarm during an electrical trip condition only.

7) If ordering List 93 with circuit breakers, specify breaker mounting on left side or right side of tray.

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Restrictions

Maximum number of List 93’s per bay is five (5). A single List 93 must mount at bottom of bay. Multiple List 93’s must mount starting at bottom of bay and

working upward.

Page 9 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

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List BD: Distribution Cabinet (18) Fuse/Circuit Breaker Positions with

Low Voltage Battery Disconnect and Battery Shunt

List of Parts

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max.

Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.

♦ (18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse

Distribution Assembly (Kit P/N 524679).

♦ Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)

Caution:

A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty

mounting position between it and any other overcurrent protective device.

Caution

: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C

ambient shall be 40 amperes.

♦ Includes (1) Low Voltage Battery Disconnect Contactor (LVBD) ♦ Includes (1) Battery Shunt ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution Cabinet to accommodate distribution and battery cabling.

Unless otherwise specified fuses and/or circuit breakers are mounted from right to left, starting with the highest capacity and working to the lowest capacity.

Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Ordering Notes

1) Order circuit breakers, as required, per Table 1

2) Order fuses, as required, per Tables 2

.

3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.

4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above. Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution position.

5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4” bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4

.

Page 10 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

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List BL: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with

Low Voltage Battery Disconnect, Battery Shunt and Load Shunt

List of Parts

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max.

Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.

♦ (18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse

Distribution Assembly (Kit P/N 524679).

♦ Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)

Caution:

A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty

mounting position between it and any other overcurrent protective device.

Caution

: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C

ambient shall be 40 amperes.

♦ Includes (1) Low Voltage Battery Disconnect Contactor ♦ Includes and (1) Load Shunt (total distribution load) and (1) Battery Shunt ♦ Busbars are provided for power connections between Distribution Cabinet and Power Shelf. ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution Cabinet to accommodate distribution and battery cabling.

Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and working to the lowest capacity.

Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Ordering Notes

1) Order circuit breakers, as required, per Table 1

2) Order fuses, as required, per Tables 2

.

3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.

4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above. Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution position.

5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4” bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4

.

Page 11 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

SAG582135000 System Application Guide Issue AE, January 31, 2007 Spec. No. 582135000 (Model LXP48F1)

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List BS: Distribution Cabinet (18) Fuse/Circuit Breaker System Positions with

Battery Shunt

List of Parts

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 500A max.

Total Distribution: 300A max. Battery Recharge Current: 500A max. @ +50°C; 400A @ +65°C. Battery Terminals as Remote Feed: 200A max.

♦ (18) Mounting Positions for Load Distribution Fuses or Circuit Breakers, or accepts Alarm-Type Fuse

Distribution Assembly (Kit P/N 524679).

♦ Accepts TPS/TLS-Type Fuses (3 to 100A) or Bullet Nose Type Circuit Breakers (1 to 100A)

Caution:

A circuit breaker or fuse with a rating greater than 75 amperes SHALL HAVE an empty

mounting position between it and any other overcurrent protective device.

Caution

: The maximum size circuit breaker or fuse used in ambient temperatures above +50°C

ambient shall be 40 amperes.

♦ Includes (1) Battery Shunt ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

The maximum number of Distribution Cabinets in a system is three (3). Each Distribution Cabinet must be mounted immediately above a Power Shelf with zero (0) inches of rack space between units to accommodate the furnished busbar links. Adequate vertical mounting space must be provided above each Distribution Cabinet to accommodate distribution and battery cabling. Fuses and/or circuit breakers are to be mounted from right to left, starting with the highest capacity and working to the lowest capacity.

Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.

Ordering Notes

1) Order circuit breakers, as required, per Table 1

2) Order fuses, as required, per Tables 2

.

3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above.

4) Order one (1) Part No. 524690 mounting kit per circuit breaker or fuseholder ordered in 1) or 3) above. Kit includes bullet socket busbar and hardware for mounting load and return lugs for one distribution position.

5) Order one (1) Load lug (one-hole, 1/4” bolt clearance hole) and one (1) Load Return lug (two-hole, 1/4” bolt clearance holes on 5/8” centers) as required for each distribution position per Table 4

.

Page 12 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

System Application Guide SAG582135000 Spec. No. 582135000 (Model LXP48F1) Issue AE, January 31, 2007

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List GA: Distribution Cabinet (20) GMT Fuse System Positions with

List of Parts

Split Bus

Features

♦ Single Voltage Distribution (-48V) ♦ Maximum Capacity: Input: 163A @ +40°C; 155A @ 50°C; 110A @ +65°C.

Total Distribution: 30A per bus, 60A total @ +65°C Battery Recharge Current: 163A @ +40°C; 155A @ 50°C; 110A @ +65°C. Battery Terminals as Remote Feed: 103A @ +40°C; 95A @ 50°C; 50A @ +65°C.

♦ (20) Mounting Positions for Alarm-Type Load Distribution Fuses, (10) per bus. ♦ Accepts GMT-Type Fuses (1/4A to 15A). ♦ Includes (20) dummy fuses equipped with safety fuse covers. ♦ Provides local and external fuse alarm. ♦ See Distribution Cabinet Electrical Connection Locations and Dimensions

Restrictions

.

Maximum distribution fuse size: 15A Maximum size wire each fuse position accepts is 14 AWG. Input is cable-fed only. Maximum size wire input terminals accept is (1) 2 AWG per polarity. No load or battery shunts are provided.

Ordering Notes

1) Order fuses, as required, per Tables 3

.

Page 13 of 43

This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy

Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.

Emerson LXP48F1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SYSTEM OVERVIEW

TABLE OF CONTENTS

LIST INFORMATION

Main List Numbers

Notes:

Distribution List Numbers

List Descriptions

List 1: Model LXP9000SHF Integrated Power System

Features

Restrictions

Ordering Notes

List 61: 1U Wireway

Features

List 62: 2U Wireway

Features

List 93: Battery Tray, Pre-cabled

Features

Ordering Notes

Restrictions

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes

Features

Restrictions

Ordering Notes