Emerson i2P-100 Instruction Manual

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Instruction Manual

Form 5777 September 2004

i2P-100 Transducer

Type i2P-100 Electro-Pneumatic Transducers

Contents

Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Educational Services 4. . . . . . . . . . . . . . . . . . . . . . .

Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic Connections 6. . . . . . . . . . . . . . . . . . . .

Supply Pressure Requirements 6. . . . . . . . . . . .

Diagnostic Connections 7. . . . . . . . . . . . . . . . . . .

Vent 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Connections 8. . . . . . . . . . . . . . . . . . . . .

Operating Information 8. . . . . . . . . . . . . . . . . . . . . . .

Calibration 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equipment Required 9. . . . . . . . . . . . . . . . . . . . .

Calibration Procedure 9. . . . . . . . . . . . . . . . . . . .

Principle of Operation 10. . . . . . . . . . . . . . . . . . . . . .

Maintenance 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 11. . . . . . . . . . . . . . . . . . . . . . . . .

Converter Module Replacement 11. . . . . . . . . . . .

Electronics Module Replacement 11. . . . . . . . . . .

Relay Maintenance 12. . . . . . . . . . . . . . . . . . . . . . .

Parts Ordering 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts List 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

Scope of Manual

This instruction manual provides installation, operation, maintenance, and parts ordering information for the Type i2P-100 transducer (see figure 1). Refer to separate manuals for instructions covering equipment used with the transducer.

No person may install, operate or maintain a Type i2P-100 electro-pneumatic transducer without first D being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance, and D carefully reading and understanding the contents of this manual. If you have any questions about these instructions, contact your Fisher sales office.

INTEGRAL PNEUMATIC RELAY

W8710

Figure 1. Type i2P-100 Electro-Pneumatic Transducer

Description

The transducer, shown in figure 3, receives a 4 to 20 milliampere dc input signal and transmits a proportional user field-configurable pneumatic output pressure to a final control element. The pneumatic output ranges are typically 0.2 to 1.0 bar (3 to 15 psig) and 0.4 to 2.0 bar (6 to 30 psig). A typical application is in electronic control loops where the final control element is a control valve assembly that is pneumatically operated. The input signal and output pressure range of the transducer is indicated on the nameplate, attached to the housing.

CAUTION

Dropping or rough handling of the transducer can cause damage to the converter module resulting in a shifted output or a minimum output.

REPLACEABLE FILTER WITH REMOVABLE ORIFICE

VENT

www.Fisher.com

D103198X012

i2P-100 Transducer

Instruction Manual

Form 5777

September 2004

Table 1. Specifications

Input Signal

(1)

Available as standard with 4- 20 mA. User configurable by dip switch for split ranging, see table below.

Output Signal

(1)

Available as standard 0.2 to 1.0 bar (3 to 15 psig) or 0.4 to 2.0 bar (6 to 30 psig). User configurable by dip switch selection and zero and span potentiometer adjustment, see table below.

INPUT SIGNAL

4 to 20 mA dc

4 to 12 mA dc 0.2 to 1.0 3 to 15

12 to 20 mA dc 0.2 to 1.0 3 to 15

OUTPUT PRESSURE

BAR

0.2 to 1.0 3 to 15

0.4 to 2.0 6 to 30

PSIG

Equivalent Circuit

The Type i2P- 100 equivalent circuit is a series circuit consisting of a constant voltage drop (battery) of approximately 4 V dc and a total resistance of 40 ohms. Input is shunted by two

6.8 V zener diodes (see figure 9).

Supply Pressure

(1,5)

Recommended: 0.3 bar (5 psi) higher than upper

range limit of output signal

Maximum: 3.4 bar (50 psig)

Maximum Output Air Capacity

(2)

8.0 m3/hr (5.0 scfm) at 1.4 bar (20 psig) supply pressure

Performance

(3)

Reference Accuracy: ±1.0% of full scale output

span; includes combined effects of hysteresis, linearity, and deadband

Independent Linearity

output span

Hysteresis

(1)

: 0.4% of full scale output span

Frequency Response

(1)

: ±0.75% of full scale

(1)

: Gain is attenuated 3 dB

at 6 Hz with transducer output signal piped to a typical instrument input Temperature Effect: ±0.14% per degrees Celsius (±0.75% per degrees Fahrenheit) of span Supply Pressure Effect: 0.2% of full scale output span per bar supply pressure change (0.2% of full scale output span per psi supply pressure change) Vibration Effect: Less than 1% of full scale output span when tested to SAMA PMC 31.1, Condition 3

Electromagnetic Interference (EMI)

(1)

: Tested

per IEC 61326-1 (Edition 1.1).Conforms to the European EMC Directive. Meets emission levels for Class A equipment (industrial locations) and Class B equipment (domestic locations). Meets immunity requirements for industrial locations (Table A.1 in the IEC specification document). Immunity performance shown in table 2.

Operating Ambient Temperature Limits

(5)

-40 to 85_C ( -40 to +180_F)

Medium: Air or Natural Gas

Average Steady State Flow Rate

OUTPUT RANGE

0.2 to 1.0 bar (3-15 psig) 0.4 to 2.0 bar (6-30 psig)

SUPPLY PRESSURE

1.5 bar (20 psig) 2.4 bar (35 psig)

OUTPUT FLOW RATE OUTPUT FLOW RATE

Bar Psig

0.2 3 0.08 3.0 0.4 6 0.09 3.6

0.6 9 0.12 4.5 1.2 18 0.19 7.0

1.0 15 0.17 6.3 2.1 30 0.27 10.2

Normal

Scfh Bar Psig

(4)

(1)(2)

Normal

Scfh

(continued)

Electrical Classification

Hazardous Area

(6)

Explosion proof, Dust-Ignition proof, DIV 2, Intrinsically Safe

Explosion proof, Non-incendive, Dust-Ignition proof, Intrinsically Safe

APPROVED

ATEX

Intrinsically Safe, Type n and Flameproof

(LCIE)

IECEx

Intrinsically Safe, Type n and Flameproof

(CSA)

Approved for use with natural gas

(4)

Instruction Manual

Enclosure

I/O signal/control

Form 5777 September 2004

i2P-100 Transducer

Table 1. Specifications (continued)

Electrical Housing: NEMA 3R, CSA enclosure Type 3R, IP66 per IEC60529

housing cap (see figure 10). Switch: Allows input signal split range and user-configurable 0.2 to 2 bar (3 to 30 psig)

Connections

Supply and Output Pressure: 0.25 inch NPT

female connection Vent: 0.25 inch NPT female

output.

Mounting Position

J Actuator J pipestand or J surface

Electrical: J Standard 0.5 inch NPT Wire Size: 18 to 22 AWG

Adjustments

(7)

Zero and Span: Trim potentiometers (20 turn) for

zero and span adjustments are located under the

1. These terms are defined in ISA Standard S51.1.

2. Normal m3/hr—Normal cubic meters per hour (0_C and 1.01325 bar, absolute). Scfh—Standard cubic feet per hour (60_F and 14.7 psia).

3. Performance values are obtained using a transducer with a 4 to 20 mA dc input signal and a 0.2 to 1.0 bar (3 to 15 psig) output signal at an ambient temperature of 24_ C (75_F).

4. This product is approved for use with Natural Gas. Natural gas to contain no more than 20 ppm of hydrogen sulphide.

5. The pressure and temperature limits in this manual and any applicable standard or code limitation should not be exceeded.

6. Approvals are pending

7. For other ranges, zero and span adjustments are needed.

Table 2. Immunity Performance

Port Phenomenon Basic Standard Performance Criteria

Electrostatic discharge (ESD) IEC 61000-4-2 A

Enclosure

I/O signal/control

Specification limit = ±1% of span

Radiated EM field IEC 61000-4-3 A

Rated power frequency magnetic field IEC 61000-4-8 A

Burst (fast transients) IEC 61000-4-4 A

Surge IEC 61000-4-5 A

Conducted RF IEC 61000-4-6 A

Approximate Weight (Transducer Only)

2.5 kg (5.5 lbs)

Actuator Stroking Time

See figure 2

100

OUTPUT

(% OF TYPE i2P-100 OUTPUT SPAN)

0 102030405060708090100

A6815 / IL

EXHAUSTING

TIME (%)

Figure 2. Output-Time Relationships for Type i2P-100

Transducer

Specifications

Specifications for the Type i2P-100 transducer are listed in table 1.

WARNING

This product is intended for a specific current range, temperature range and other application specifications. Applying different current, temperature and other service conditions could result in malfunction of the product, property damage or personal injury.

i2P-100 Transducer

CONDUIT CONNECTION

FIELD TERMINATION AND ELECTRONICS MODULE CAP

CONVERTER MODULE CAP

FIELD TERMINATION AND ELECTRONICS MODULE CAP

W8693

Instruction Manual

Form 5777

September 2004

CONDUIT CONNECTION

CONVERTER MODULE CAP

W8723

Figure 3. Type i2P-100 Electro-Pneumatic Transducer

Mounted on a Size 30 667 Sliding-Stem Actuator

Educational Services

For information on available courses for the Type i2P-100 Electro-Pneumatic Transducer, as well as a variety of other products, contact:

Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 50158- 2823 Phone: 800- 338- 8158 or Phone: 641- 754- 3771 FAX: 641- 754- 3431 e-mail: education@emersonprocess.com

Note

Fisher does not assume responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any Fisher product remains with the purchaser and end-user.

Figure 4. Type i2P-100 Electro-Pneumatic Transducer

Mounted on a Size 33 1052 Rotary Actuator, 3610J Positioner

and V300B Rotary Valve.

Installation

The i2P-100 transducer has been designed and approved for use with either air or natural gas as the supply medium. In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented. When using natural gas as the supply medium in a non-hazardous location, remote venting of the unit is required. Failure to do so could result in personal injury, property damage, and area re-classification. For hazardous locations remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations. Failure to do so when necessary could result in personal injury, property damage, and area re-classification.

WARNING

To avoid personal injury or property damage from the sudden release of pressure:

D Always wear protective clothing

and eyewear when performing any installation operations.

D If installing into an existing

application, also refer to the WARNING at the beginning of the Maintenance section of this instruction manual.

D Check with your process or safety

engineer for any additional measures that must be taken to protect against process media.

Instruction Manual

Form 5777 September 2004

i2P-100 Transducer

74.2

81.6

(2.92)

(3.21)

67.8

(2.67)

GE0643 (sheet 1 of 4)

33.3

(1.31)

58.7

(2.31)

55.7

(2.19)

36.3 (1.43)

34.7 (1.37)

98.7

0.25 18 NPT SUPPLY CONNECTION

CONNECTION

(3.89)

0.25 18 NPT VENT OR PIPE-A-WAY

CONNECTION

67 (2.62) CAP REMOVAL CLEARANCE

0.5 14 NPT CONDUIT

103.9

(4.09)

0.25 18 NPT OUTPUT CONNECTION

75.2

(2.96)

22.3

(0.88)

22.9

(0.90)

33.3

(1.31)

33.3

(1.31)

0.25 18 NPT OUTPUT CONNECTION

75.7

(2.98)

103.9

(4.09)

67 (2.62) CAP REMOVAL CLEARANCE

(INCH)

Figure 5. Dimensions and Connections

WARNING

This unit vents the supply medium into the surrounding atmosphere. When installing this unit in a non-hazardous location with natural gas as the supply medium, you must remotely vent this unit to a safe location. Failure to do so could result in personal injury or property damage from fire or explosion, and area re-classification.

When installing this unit in a hazardous location remote venting of the unit may be required, depending upon the area classification, and as specified by the requirements of local, regional, and federal codes, rules and regulations. Failure to do so when necessary could result in personal injury or property damage from fire or explosion, and area re-classification.

Vent line piping should comply with local and regional codes and should

be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup.

Mounting

When a transducer is ordered as part of a control valve assembly, the factory mounts the transducer on the actuator and connects the necessary tubing, then adjusts the transducer as specified on the order. See figure 3 and 4 for typical mounting configurations.

Transducers also can be ordered separately for mounting on a control valve assembly already in service, or for mounting on a 2-inch diameter pipestand, or a flat surface. The transducer may be ordered either with or without mounting parts.

Mounting parts include a mounting plate and bolts and, if ordered for pipestand mounting, a pipe clamp. Tubing is not included if the transducer is not factory mounted. Use 0.375 inch diameter tubing for all input and output connections. The length of tubing

i2P-100 Transducer

MOUNTING BRACKET

Instruction Manual

Form 5777

September 2004

i2P-100 TRANSDUCER

REGULATOR

Figure 6. Typical Type i2P-100 Mounting With Type 67CFR Filter Regulator

between the transducer output and the final control element should be as short as possible. Transducer overall dimensions are shown in figure 5. If weatherproofing is required, mount the transducer so that the vent can drain. Do not allow moisture or condensate to collect in the vent.

Note

The vent will not drain properly when mounted in the downward position.

Pneumatic Connections

As shown in figure 5, all pressure connections on the transducer are 0.25 inch NPT female connections. Use 0.375 inch tubing for all pressure connections. Refer to the vent subsection below for remote vent connections.

Supply Pressure Requirements

WARNING

Severe personal injury or property damage could result from an unstable process if the instrument supply medium is not clean, dry, oil-free and non-corrosive. While use and regular maintenance of a filter that removes particles larger than 40 microns in diameter will suffice in most applications, check with a Fisher Field office and Industry Instrument air quality standards for use with corrosive air or if you are unsure about the proper amount or method of air filtration or filter maintenance.

Supply pressure must be clean, dry air or noncorrosive gas. Use a Fisher Type 67CFR Filter Regulator, or equivalent, to filter and regulate supply air. The filter regulator can be mounted on a bracket with the transducer as shown in figure 6 or mounted on the actuator mounting boss. An output pressure gauge may be installed on the regulator to indicate

Instruction Manual

Form 5777 September 2004

GE06439-A (sheet 1 of 4) B2395-1/IL

STEM PROVIDED WHEN GAUGE IS SPECIFIED

PIPE TEE

PIPE NIPPLE

i2P-100 Transducer

GAUGE

BODY PROTECTOR

BODY

PIPE BUSHING

Figure 7. Diagnostics Hookup for Type i2P-100 Transducer

TERMINAL BLOCK

CONTROL DEVICE

NOTE:

FOR TROUBLESHOOTING OR MONITORING OPERATION, AN INDICATING DEVICE CAN BE A VOLTMETER ACROSS A 250 OHM RESISTOR OR A CURRENT METER.

A3875/IL

Figure 8. Typical Field Wiring Diagram

FIELD WIRING

EARTH GROUND

TRANSDUCER HOUSING

the supply pressure to the transducer. Also, as an aid for calibration, a second gauge may be installed on the transducer to indicate transducer output pressure.

Connect the nearest suitable supply source to the

0.25 inch NPT IN connection on the filter regulator (if furnished) or to the 0.25 inch NPT SUPPLY connection on the transducer case (if the filter regulator is not attached).

Diagnostic Connections

To support diagnostic testing of valve/actuator/positioner packages, special connectors and hardware are available. Typical connector installations are shown in figure 7. The hardware used includes a 0.25 inch NPT pipe nipple and pipe tee with a 0.125 inch NPT pipe bushing for the connector. The connector consists of a 0.125 inch NPT body and body protector.

Note

If the Type i2P-100 transducer is used in a valve assembly with a positioner, no hook-up for diagnostic testing is required for the Type i2P-100. The hook-up for diagnostic testing should be installed at the positioner.

Install the connectors and hardware between the Type i2P-100 transducer and the actuator.

1. Before assembling the pipe nipple, pipe tee, pipe bushings, actuator piping, and connector body, apply sealant to all threads.

2. Turn the pipe tee to position the connector body and body protector for easy access when doing diagnostic testing.

i2P-100 Transducer

Instruction Manual

Form 5777

September 2004

Vent

WARNING

Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup.

If a remote vent is required, the vent line must be as short as possible with a minimum number of bends and elbows. To connect a remote vent, remove the plastic vent (key 71, figure 13). The vent connection is 0.25 inch NPT female. Use 0.375 inch tubing to provide a remote vent.

4 - 20 mA

6.8V 6.8V 4V

40 Ohm

Figure 9. Equivalent Circuit

Use the 0.5 inch NPT conduit connection, shown in figure 5, for installation of field wiring.

Refer to figures 8, 9, and 10 when connecting field wiring from the control device to the transducer. Connect the positive wire from the control device to the transducer ‘‘+’’ terminal and, the negative wire from the control device to the transducer ‘‘- ’’ terminal. Do not overtighten the terminal screws. Maximum torque is 0.45 NSm (4 lbfSin.). Connect the transducer grounding terminal to earth ground. Grounding terminals are provided both inside and outside the transducer housing.

Operating Information

The normal mode of operation for Type i2P-100 transducer requires that the pneumatic output pressure be piped to the final control element. If this is not done the resulting pneumatic output will vent to the atmosphere.

Electrical Connections

WARNING

For explosion-proof applications, or when using natural gas as the supply medium, disconnect power before removing the housing cap. Personal injury or property damage from fire or explosion may result if power is not disconnected before removing the cap.

For intrinsically safe installations, refer to the nameplate or to instructions provided by the barrier manufacturer, for proper wiring and installation.

Calibration

WARNING

On explosion-proof instruments, or when using natural gas as the supply medium, remove electrical power before removing either of the the housing caps in a hazardous area. Personal injury or property damage may result from fire or explosion if power is applied to the transducer with the cap removed in a hazardous area.

For intrinsically safe areas, current monitoring during operation must be with a meter approved for use in hazardous areas.

Instruction Manual

Form 5777 September 2004

i2P-100 Transducer

PCB/CUP ASSEMBLY

SPAN ADJUSTMENT

FIELD WIRING

NOTES:

1. INPUT SIGNAL SPLIT RANGE IS SELECTABLE VIA DIP-SWITCH CONFIGURATION.

2. OUTPUT RANGE DIP-SWITCH SELECTION FOR 0.2 TO 2.0 BAR (3 TO 30 PSIG). FOR OTHER RANGES, ZERO AND SPAN ADJUSTMENTS NEEDED.

CONNECTION

- +

{

Figure 10. Zero and Span Adjustments and Switch Settings

Equipment Required

Choose a current or voltage source that is capable, without switching ranges, of driving the transducer through its entire input range. Switching ranges on a current or voltage source will produce spikes or mid-scale reverses in the input signal presented to the transducer, causing errors. The current source should be capable of delivering 30 mA with 30 V dc maximum compliance voltage.

Calibration Procedure

WARNING

To avoid personal injury or property damage due to an uncontrolled process provide some temporary means of process control before beginning the calibration procedure.

Refer to figure 10 for adjustment locations.

Note

The following steps are for a 4- 20 mA,

0.2 to 1.0 bar (3 to 15 psig) configured unit. The same procedure is used for other configurations.

1. Remove electronics module cover (cover adjacent to conduit entry, see figure 3 and 4).

ZERO ADJUSTMENT

SWITCH SETTINGS

4- 20 , 3-15

(1,2)

GE03345

4- 12 , 3-15 4- 20 , 6-30

12- 20 , 3-15

2. Input and output ranges are selectable by dip switch selection. Refer to figure 10 for dip switch settings. Adjust dip switch settings and zero and span as necessary to achieve the desired input/output range.

3. If a current source other than the control device is used as the input source, disconnect the control device and connect the current source positive terminal to the transducer ‘‘+’’ terminal and the current source negative terminal to the transducer ‘‘- ’’ terminal.

If an external meter is used, connect the current source positive terminal to the transducer ‘‘+’’ terminal. Connect the meter positive terminal to the transducer ‘‘- ’’ terminal and the meter negative terminal to the current source negative terminal as shown in figure 8.

4. Check the supply pressure to ensure it is at the recommended pressure. Refer to table 1, the Specifications table, for supply pressure recommendations.

5. Adjust the input current to the low milliamperes dc.

6. The output pressure should be 0.2 bar (3 psig). If not, adjust the ZERO potentiometer until the output pressure is 0.2 bar (3 psig).

7. Adjust the input current to the high milliamperes dc.

8. The output pressure should be 1.0 bar (15 psig). If not, adjust the SPAN potentiometer until the output pressure is 0.8 bar (15 psig).

i2P-100 Transducer

Instruction Manual

Form 5777

September 2004

FIELD TERMINATOR AND ELECTRONICS CIRCUIT

COIL

ZERO AND SPAN CIRCUIT

{

DC CURRENT INPUT SIGNAL

DIAPHRAGM

EXHAUST

DIAPHRAGM

OUTPUT PRESSURE

A3877-2/IL

Figure 11. Type i2P-100 Transducer Schematic

CURRENT-TO-PRESSURE CONVERTER ASSEMBLY

MAGNET

BEAM

FLAPPER

NOZZLE

PNEUMATIC RELAY

RESTRICTION

VALVE PLUG

SUPPLY PRESSURE

9. Repeat steps 5 through 8 until the output pressure is within the referenced accuracy requirements without further adjustment.

10. If a current source other than the control device was used, disconnect the current source and reconnect the control device.

Principle of Operation

The converter module receives a standard dc current input signal from a control device to operate coils in a force balanced beam system which in turn, controls bleed air through an integral nozzle/flapper arrangement. The nozzle pressure provides the input signal to operate the relay as shown in figure

11. Relay output pressure is applied, through tubing, directly to the final control element or valve/actuator assembly.

Maintenance

Due to normal wear or damage from external sources such as debris in the supply medium,

periodic maintenance or repair of the transducer may be necessary. Maintenance of the transducer consists of troubleshooting, removal for inspection, and replacement of component parts, as well as removal and inspection of the external removable filter/restriction and cleaning or replacing as necessary (see figure 1).

WARNING

To avoid personal injury or property damage from the sudden release of pressure:

D Always wear protective clothing

and eyewear when performing any maintenance operations.

D Disconnect any operating lines

providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.

D Use bypass valves or completely

shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve.

D Use lock-out procedures to be

sure that the above measures stay in effect while you work on the equipment.

D Check with your process or safety

engineer for any additional measures that must be taken to protect against process media.

WARNING

CAUTION

When you replace components, use only components specified by the factory. Always use proper component replacement techniques, as presented

Instruction Manual

Form 5777 September 2004

i2P-100 Transducer

in this manual. Improper techniques can cause poor quality repairs and impair the safety features of the device.

The converter module and the electronics module are non-repairable. If troubleshooting or alignment attempts indicate a faulty converter or electronics module, replace the module or return the transducer to your Fisher sales office for repair.

Troubleshooting

Electrical

The following procedures require taking the control valve/actuator assembly out of service. Provide some temporary means of process control before taking the control valve out of service.

1. Ensure terminal lug connections from the control device to the transducer are of the correct polarity (refer to the electrical connection procedures in the Installation section of this manual).

2. At the transducer, ensure that the milliampere dc signal is applied, and ensure that it is within the 4 to 20 milliampere range.

4. Force the converter module to maximum output pressure with a 30 milliampere dc signal. Output pressure should build up to the approximate value of the supply pressure [maximum of 3.4 bar (50 psi)].

5. When the input current is removed, the transducer output pressure should drop to less than

0.14 bar (2 psig). If it does not, check to ensure the vent and exhaust air passageway is free from foreign material.

6. To inspect the relay assembly, refer to the Relay Maintenance procedures in this manual.

7. If the problem has not been resolved, see Converter Module Replacement in this manual.

Converter Module Replacement

Removal

Refer to figure 13 for key number locations.

1. Remove the housing cap (key 2) (the cap farthest away from the conduit). Note that the two set screws (key 8) need to be loosened to remove the cap.

2. Unscrew the two captive screws (key 52) and remove the converter module from the housing.

3. Inspect the O-ring (key 55) and replace if necessary.

3. Check switches and ensure that they are properly set. Refer to figure 10.

4. If the problem has not been resolved, see Electronics Module Replacement in this manual.

Pneumatic

Provide a 4 to 30 milliampere dc current source, supply pressure, and a gauge to monitor the output pressure when checking transducer operation. Refer to figure 13 for key number locations.

1. Ensure that supply pressure to the transducer meets your requirements [0.3 bar (5 psi) higher than upper range limit of output signal, with a maximum of

3.4 bar (50 psi)].

2. Ensure that the filter (key 11) and restrictor (key 10) are open and clean. Remove the two screws (key 14), the filter cap (key 13) and the O-ring (key 12) to access the filter and restrictor.

3. If a filter/regulator is used, ensure that it is working correctly. If not, ensure the dripwell is not plugged because of excessive moisture accumulation. If necessary, drain off any moisture, and clean or replace the filter element.

Replacement

1. Lubricate the O-ring (key 55) with a lubricating compound such as Dow Corning III before replacing the converter module in the housing.

2. Insert the converter module into position in the housing (key 1). Replace the two screws (key 52) and tighten them.

3. Replace the housing cap (key 2), making sure to re-tighten the two set screws (key 8).

4. Electrically calibrate the unit using the procedure in the Calibration section of this manual.

Electronics Module Replacement

Removal

Refer to figure 13 for key number locations.

1. Remove the housing cap (key 2) (the cap closest to the conduit). Note that the two set screws (key 8) need to be loosened to remove the cap.

2. Note the location of the wires, then remove the electrical wiring from the terminal block.

i2P-100 Transducer

Instruction Manual

Form 5777

September 2004

VALVE PLUG (KEY 39)

ONE OF THREE TABS ON VALVE PLUG

END OF SPRING COIL

BODY PLUG (KEY 32)

A6057-1/IL

Figure 12. Valve Plug, Inner Valve Spring and

Body Plug Assembly

INNER VALVE SPRING (KEY 35)

O-RING (KEY 42)

3. Remove the three screws (key 26) and remove the electronics module from the housing.

Replacement

1. Insert the electronics module into position in the housing (key 1). Replace the three screws (key 26) and tighten them.

2. Replace the electrical wiring removed in step 1 of the removal procedures. Do not overtighten the terminal screws. Maximum torque is 0.45 NSm (4 lbfSin).

3. Electrically calibrate the unit using the procedure in the Calibration section of this manual.

4. Replace the housing cap (key 2), making sure to re-tighten the set screw (key 8).

Relay Maintenance

Refer to figures 12 and 14 for key number locations.

Removal

1. Remove the four mounting screws (key 36, shown in figure 14) and remove the relay from the transducer. Be careful not to lose the bias spring (key 34) and input diaphragm (key 38).

2. Remove the body plug (key 32) that holds the inner valve spring (key 35) and valve plug (key 39) in place from the relay body assembly.

3. Remove the exhaust port assembly (key 33) from the relay assembly.

4. Inspect the springs, exhaust seat, valve plug, and other parts for wear or damage; replace as necessary. Note: the valve plug supply seat is an insert in the relay body (key 41). If this insert is bad, replace the relay body.

5. Make sure all parts of the relay are clean and that all passages are clear of foreign matter.

Assembly

1. Assemble the inner valve spring (key 35) onto the body plug (key 32) and fit the valve plug (key 39) onto the inner valve spring as shown in figure 12. To assure best alignment between the valve plug, inner valve spring, and body plug; fit the valve plug onto the inner valve spring so that one of the three tabs at the base of the valve plug sets at the end of the last coil of the inner valve spring.

2. Lubricate the O-ring (key 42) with Dow Corning III (key 37). Insert the assembled valve plug, inner valve spring, and body plug into the relay body (key

41). Compress the spring and thread the body plug (key 5) into place. Then, tighten the body plug.

3. Insert two of the mounting screws (key 36) into two opposite holes of the relay body (key 41). Hold the screws in place while assembling the following parts on the relay body. The screws serve as studs to align the parts as they are being assembled.

4. When replacing the exhaust port assembly (key 33), make sure all passages and screw holes are aligned and that the hole in the center of the exhaust port assembly fits over the valve plug (key 39). Place the exhaust port assembly on the relay body (key 41). Hold assembled parts in place.

5. Make sure the tabs on the body block (key 40) align with the tabs on the relay body (key 41) and that the side with 5 holes faces the relay body. Place the body block on the assembled parts. Hold assembled parts in place.

Instruction Manual

Form 5777 September 2004

i2P-100 Transducer

6. When replacing the input diaphragm (key 38), make sure all passages and screw holes are aligned. Place the input diaphragm on the body block (key 40). Hold assembled parts in place.

7. Install the bias spring (key 34) into the transducer housing assembly (key 1). Make sure the tabs on the body block and relay body align with the tab on the transducer housing assembly. Place the assembled parts onto the transducer housing assembly. Thread the two mounting screws (key 36) into the transducer housing assembly. Install the remaining two mounting screws. Tighten all mounting screws to 2 NSm (20 lbfSin).

8. Perform the procedure in the Calibration section of this manual.

Parts Ordering

A serial number is assigned to each transducer and stamped on the nameplate. Always refer to this serial number when corresponding with your Fisher sales office regarding spare parts or technical information. When ordering replacement part, also specify the complete 11-character part number from the Parts list.

Note

Use only genuine Fisher replacement parts. Components that are not supplied by Fisher should not, under any circumstances, be used in any Fisher instrument. Use of components not supplied by Fisher will void your warranty, might adversely affect the performance of the instrument, and might jeopardize worker and workplace safety.

Note

Parts List (see figure 13)

Housing

Key Description Part Number

1 Housing, Aluminum 2 Cover (2 req’d) 48B6515X022 3 Configuration Label GE03345X012 4* O-Ring (2 req’d) 1K1810X0102 6 Feed Thru (2 req’d) GE03087X012 7 Wire Retainer (2 req’d) 16A2821X012 8 Set Screw (2 req’d) 1B4556X0012 9* O-Ring GC070193X13 10 Restrictor, Primary 10C2233X012 11* Filter 10C2246X012 12* O-Ring 14A1968X032 13 Filter Cap GB0122X0012 14 Machine Screw (2 req’d) 19B0821X012 15 Flame Arrestor GE06959X012 16 Flame Arrestor GE02963X012 17 Sealant, Silicone (not furnished with transducer) 18 Loctite 271 Sealant or equivalent (not furnished

with transducer) 19 Adhesive 55 O-Ring 1C8538X0162 69 Nameplate, CSA approvals, aluminum - - 70 Screw (2 req’d) 1P426928982 71 Vent Assembly GE06162X012 76 Pipe Plug 1H5137X0012

*Recommended spare parts

i2P-100 Transducer

Instruction Manual

Form 5777

September 2004

NOTE:

APPLY LUBRICANT/SEALANT/ADHESIVE

30C2230-A / IL

Figure 13. Type i2P-100 Transducer Assembly

PWB/Cup Assembly

24* PWB/Cup Assembly GE10168X012 97 Machine Screw (2 req’d) GE11776X012 98 Machine Screw GE11777X012

Relay Assembly (see figure 14)

41 Relay / Body Assembly GE03512X012 42 O-Ring 1E5477X0062 36 Machine Screw, fill hd (4 req’d) 1H1581X0012 32 Body Plug 11B2363X012 33 Exhaust Port Assembly 11B2364X012 34 Spring 11B2369X012 35 Spring 11B6843X012 38 Upper Diaphragm 21B2362X012 39 Valve Plug 21B2370X012 40 Body Block 31B2356X012

I/P Converter Assembly

43* I/P Converter Assembly 30C2218X012

Gauge/Pipe Plug

23 Pipe plug, use when gauge is not specified (not shown)

Alloy steel pl 1C333528992

Stainless steel 1C3335X0032 23 Gauge, (not shown)

0- 30 psig/0 - 0.2 MPa/0- 2 bar 11B8579X022

0- 60 psig/0 - 0.4 MPa/0- 4 bar 11B8579X032

*Recommended spare parts

Instruction Manual

Form 5777 September 2004

NOTE:

APPLY LUBRICANT/SEALANT/ADHESIVE

30C2258-B/ IL

i2P-100 Transducer

Figure 14. Type i2P-100 Relay Assembly

Key Description Part Number

Diagnostic Connections

FlowScanner diagnostic system hook-up

Includes pipe tee, pipe nipple, pipe bushings, connector body, and body protector. See figure 7 for part identification. Also, part number provides correct quantities of each item.

Note

If the Type i2P-100 Transducer is used in a valve assembly with a positioner, no hook-up for diagnostic testing is required for the Type i2P-100. The hook-up for diagnostic testing should be installed at the positioner.

Side Output

For units with gauges

SST fittings 12B8040X052 Brass fittings 12B8040X062

For units without gauges

SST fittings 12B8040X072 Brass fittings 12B8040X082

Key Description Part Number

Mounting Parts

Yoke Mounting

Type 470 size 23 through 64

80 Mounting Bracket, steel 3P426825022 81 Washer, steel pl (4 req’d) 1B865928982 82 Cap Screw, steel pl (4 req’d) 1A381624052

480 Series actuator boss

80 Mounting Bracket, steel 3P426825022 81 Washer, steel pl (4 req’d) 1B865928982 82 Cap Screw, steel pl (4 req’d) 1A381624052 83 Screw, steel pl (2 req’d) 1C5958X0022 85 Mounting Bracket, Steel 3L276725092 86 Hex Nut, steel pl (2 req’d) 1A352724122

Type 585C size 25 and 50

80 Mounting Bracket, steel 3P426825022 81 Washer, steel pl (4 req’d) 1B865928982 82 Cap Screw, steel pl (4 req’d) 1A381624052 83 Screw, steel pl (2 req’d) 1A352624052

i2P-100 Transducer

Instruction Manual

Form 5777

September 2004

Key Description Part Number

Type 585C (470) size 60, 68, 100, and 130 ; Type 657 and 667 size 30, 34, 40, 45, 50, 60, 70, 80 & 87; Type 1051 and 1052 size 40, 60 and 70; Type 1061all sizes

80 Mounting Bracket, steel 3P426825022 81 Washer, steel pl (4 req’d) 1B865928982 82 Cap Screw, steel pl (4 req’d) 1A381624052 83 Screw, steel pl (2 req’d) 1C870224052 84 Spacer 1K766824092

Casing Mounting

Type 657 and 667 size 30, 34, 40, 45, 50 and 60

80 Mounting Bracket, steel 1F401225072 81 Washer, steel pl (2 req’d) 1B865928982 82 Cap Screw, steel pl (2 req’d) 1A381624052 83 Screw (req’d) 1A582824052

Type 657 and 667 size 70

80 Mounting Bracket, steel 1F401225072 81 Washer, steel pl (2 req’d) 1B865928982 82 Cap Screw, steel pl (2 req’d) 1A381624052 83 Screw (req’d) 1A368324052

Key Description Part Number

Type 1051 and 1052 size 20, 33, 40, 60 and 70

80 Mounting Bracket, steel 1F401225072 81 Washer, steel pl (2 req’d) 1B865928982 82 Cap Screw, steel pl (2 req’d) 1A381624052 83 Screw (req’d) 1A582824052

Type 1250 and 1250R all sizes

80 Mounting Bracket, steel 30B1265X022 81 Washer, steel pl (2 req’d) 1B865928982 82 Cap Screw, steel pl (2 req’d) 1A381624052 87 Washer 10B6610X012 91 U-Bolt (2 req’d) 19A7930X012 92 Hex Nut (req’d) 19A4838X012

Pipestand Mounting

80 Mounting Bracket, steel 3P426825022 81 Washer, steel pl (4 req’d) 1B865928982 82 Cap Screw, steel pl (2 req’d) 1A381624052 88 Pipe Clamp, steel pl 1P427028982

Surface Mounting

80 Mounting Bracket, Steel GE07077X012 82 Cap Screw 1B6098X0012

N97

FlowScanner and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division of Emerson Electric Co. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and maintenance of any Fisher product remains solely with the purchaser and end-user.

Emerson Process Management

Fisher

Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 128461

www.Fisher.com

Emerson i2P-100 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual