Emerson I-0021, NGA 2000 User Manual

5 (1)

Rosemount Analytical

NGA 2000

Software Manual

MLT Analyzer

MLT Analyzer Module

(combined with NGA 2000 platform /

MLT analyzer / TFID analyzer

or customer-developed control unit)

Software Version 3.2.X

2nd Edition 07/98

Catalog No.: 90 003 482

Managing The Process Better

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

Rosemount Analytical

This Operation Manual includes information about the operation of the instrument.

Information about the additional indications and notes regarding maintenance, troubleshooting and repair are found in the accompanying Maintenance & Operation Manual.

Troubleshooting, component replacement and internal adjustments must be made by qualified service personnel only.

Fisher-Rosemount GmbH & Co does not take responsibility for any omissions or errors in this manual. Any liability for direct or indirect damages, which might occur in connection with the delivery or the use of this manual, is expressly excluded to the extend permitted by applicable law.

This instrument has left the works in good order according to safety regulations.

To maintain this operating condition, the user must strictly follow the instructions and consider the warnings in this manual or provided on the instrument.

Misprints and alterations reserved

©1998 by FISHER-ROSEMOUNT GmbH & Co. (ETC/PAD)

1st Edition: 04/98

2nd Edition: 07/98

Read this operation manual carefully before attempting to operate the analyzer !

For expedient handling of reports of defects, please include the model and serial number which can be read on the instrument identity plate.

Fisher - Rosemount GmbH & Co.

European Technology Center

Industriestrasse 1

D - 63594 Hasselroth • Germany

Phone + 49 (6055) 884-0

Telefax + 49 (6055) 884-209

Internet: http://www.processanalytic.com

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

Contents

1

Introduction

 

1 -

1

2

Structure of Menus

2 -

1

3

Startup and Operation, General Notes and Main Menu

3 - 1

3.1

Starting and Initializing ...................................................................................

3

-

1

3.2

Display and Function......................................................................................

3

-

2

3.3

"TAG" and Operating Keys ............................................................................

3

-

2

3.4

Lines and Softkey Functionality .....................................................................

3

-

3

3.5

Important Functions of the Softkeys...............................................................

3

-

4

3.6

Entering/Changing of Variables......................................................................

3

-

5

3.7

Starting a Function .........................................................................................

3

-

6

3.8

Main Menu .....................................................................................................

 

3

-

7

4

Basic Controls and Analyzer Module Calibration

4 -

1

4.1

Analyzer Channel Status................................................................................

4

-

3

4.1.1

Status Details –

Failures ...............................................................................

4

-

5

 

Maintenance requests ........................................................

4

-

7

 

Function controls ................................................................

4

-11

 

Measurements/Alarms........................................................

4

-13

 

Events.................................................................................

4

-15

 

Acknowledge and clear failures ..........................................

4

-19

 

Acknowledge and clear maintenance requests ..................

4

-23

 

Acknowledge and clear function controls............................

4

-27

4.1.2

Operational Settings.......................................................................................

4

-31

4.2

Single Component Display - Change of Channel...........................................

4

-33

4.3

Multi Component Display - Change of Channel .............................................

4

-35

4.4

Calibration Procedure Status .........................................................................

4

-37

4.5

Zero Calibration..............................................................................................

 

4

-39

4.6

Span Calibration.............................................................................................

 

4

-43

4.7

Flow Zero Gas................................................................................................

 

4

-47

4.8

Flow Span Gas...............................................................................................

 

4

-51

4.9

Flow Sample Gas...........................................................................................

4

-55

4.10

Flow Test Gas ................................................................................................

 

4

-59

4.11

Close all Valves..............................................................................................

 

4

-63

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

I

5

Analyzer and I/O-Module Expert Configuration

5 -

1

5.1

Analyzer Module Setup

5

-

3

5.1.1

Calibration Parameters...................................................................................

5

-

5

 

– Span gases .........................................................................................

5

-

6

 

– Tolerances ..........................................................................................

5

-

7

 

– Calibration procedure setup ................................................................

5

-

9

 

– Time controlled calibration ..................................................................

5

-12

 

– Calibration...........................................................................................

5

-15

 

– Advanced calibration methods ............................................................

5

-18

 

– Zero gases ..........................................................................................

5

-20

5.1.2

Alarm Parameters...........................................................................................

5

-21

5.1.3

Range Parameters .........................................................................................

5

-25

 

– Begin and end of ranges.....................................................................

5

-27

 

– Response times (t90) ...........................................................................

5

-28

 

– Autoranging control .............................................................................

5

-29

5.1.4

Cross Interference Compensation..................................................................

5

-31

5.1.5

Linearization ...................................................................................................

5

-33

5.1.6

Programmable Logic Control (PLC)................................................................

5

-37

5.1.7

Programmable Calculator ...............................................................................

5

-45

5.1.8

Measurement Display Configuration...............................................................

5

-49

5.1.9

Acknowledgement of Status Reports..............................................................

5

-52

5.1.10

Concentration Measurement Parameters.......................................................

5

-54

5.1.11

Peak Measurement ........................................................................................

5

-55

5.1.12

Differential Measurement ...............................................................................

5

-57

5.1.13

Gasflow Setup ................................................................................................

5

-59

5.1.14

Pressure Compensation .................................................................................

5

-60

5.1.15

Flow Measurement .........................................................................................

5

-62

5.1.16

Temperature Measurement ............................................................................

5

-63

5.1.17

Loading/Saving Configuration Parameters .....................................................

5

-64

5.1.18

Inputs and Outputs .........................................................................................

5

-67

 

– Local SIO ............................................................................................

5

-68

 

– Local DIO ............................................................................................

5

-74

 

– Signal codes........................................................................................

5

-75

5.1.19

Delay and Average .........................................................................................

5

-79

5.1.20

Special Functions ...........................................................................................

5

-81

5.1.21

AK-Protocol Communication ..........................................................................

5

-82

II

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

5.2

I/O Module Controls

5 -83

5.2.1

SIO Module

5 -84

5.2.2

DIO Module(s)

5 -93

5.3

I/O Module Setup

5 -99

6

System Configuration

6 -

1

6.1

Diagnostic Menus...........................................................................................

6

-

3

 

6.1.1

Control Module Diagnostics.................................................................

6

-

4

 

6.1.2

Analyzer Module Diagnostics ..............................................................

6

-

5

6.2

Date and Time................................................................................................

6

-

6

6.3

Security Codes...............................................................................................

6

-

7

6.4

Network Module Binding ................................................................................

6

-

9

6.5

System Reset.................................................................................................

6

-11

6.6

System Modules.............................................................................................

6

-12

7

Display Controls

7 -

1

Index

Supplement: System Calibration

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

III

IV

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

1 Introduction

This software manual describes step by step how to operate successfully with the ½ 19" and 19" MLT analyzer module and analyzer of the NGA 2000 Series. Chapter two shows the structure of the MLT software menus. Chapter three describes the display and the keyboard of the analyzer. Chapter four describes the basic controls with detailed illustrations. So you can easily compare the actual display of the analyzer module with the illustrations of the manual.

Chapter five describes the expert configurations of the analyzer module and of the Input/ Output Modules (I/O modules). Chapter six describes the system configuration. The layout of both chapters is not as detailed as in chapter four. Normally, the way to a certain menu of the MLT software is described with the software catchwords you have to press to reach this menu. You will find the illustration of the corresponding LCD screen at the end of the catchword listing. After that you can read the meaning of the functions and variables of each expert or system configuration menu.

Some contents of the expert configurations are not important for each customer. It depends on the configuration of your NGA 2000 system, relative to the following components:

Control Module

CM

Analyzer Module

AM

Input/Output Modules

I/O's (SIO =Standard I/O, DIO = Digital I/O,

 

 

 

 

 

 

 

 

 

 

 

System Auto Calibration I/O, Analog Output with 3 Alarms I/O,

 

 

 

Auto Calibration I/O)

You can distinguish the following system units and SIO/DIO configurations:

System Unit

SIO/DIO-Configuration

Section

Page

 

 

MLT analyzer module (AM):

Þ 1 local SIO and 1 local DIO can be

 

· without front panel,

installed in the MLT analyzer

 

module

 

i.e. without control unit

5.1.18

Þ SIO and DIO can be configured

· can be combined with a platform,

p. 5-67

for the channels of the analyzer

an MLT analyzer, a TFID analyzer

 

module only

 

or a customer developed control

 

 

 

unit

 

 

Platform (CM Software):

Þ 1 SIO and up to 4 DIO's can be

 

· Control unit with front panel

installed in the platform (CM I/O)

5.2

Þ SIO and DIO can be configured

· Without measurement channels

p. 5-83

for all channels combined with the

 

 

 

platform

 

MLT analyzer (CM and MLT AM

Þ 1 SIO and 1 DIO can be installed

 

software):

in the MLT analyzer (CM I/O)

 

· Analyzer with front panel

Þ SIO and DIO can be configured

5.2

 

· CM and AM software in the same

for all channels combined with the

p. 5-83

MLT analyzer

analyzer,

 

 

 

i.e. all functions of the control unit

 

 

and of the AM are combined in one

 

 

controller board

 

 

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

1 - 1

The following illustrations shall make plain the connection between the hardware configuration and the software setup of the modules:

NGA 2000 System via Platform

 

Local

 

Analyzer

 

I/O's

Modules (AM's)

 

 

 

 

 

 

(see 5.1.18)

SIO

 

TFID

 

 

 

 

 

 

 

 

 

 

DIO

 

 

 

 

 

 

 

 

 

 

(see 5.1.18)

SIO

 

MLT

 

 

 

 

 

 

 

 

 

 

DIO

 

 

 

 

(additional

CLD

manuals)

(additional

PMD

manuals)

(additional

FID

manuals)

Control

Module (CM)

Platform

I/O

Modules

1 SIO (see 5.2.1)

4 DIO's (see 5.2.2)

max.

Other I/O's

NGA 2000 System via MLT Analyzer

 

Local

 

Analyzer

 

I/O's

Modules (AM's)

 

 

 

 

 

 

(see 5.1.18)

SIO

 

MLT

 

 

 

 

 

 

 

 

 

DIO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(see 5.1.18)

SIO

 

TFID

 

 

 

 

 

 

 

 

 

DIO

 

 

 

 

 

 

 

 

 

 

 

 

 

(additional

CLD

manuals)

(additional

PMD

manuals)

(additional

FID

manuals)

 

Control

System I/O

 

Module (CM)

 

Modules

 

 

 

 

 

 

 

(see 5.2.1)

 

AnalyzerMLT

 

 

1 SIO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 DIO

 

(see 5.2.2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 - 2

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

1 Introduction

NGA 2000 System via TFID Analyzer

 

Local

 

Analyzer

 

I/O's

Modules (AM's)

 

 

 

 

 

 

(see 5.1.18)

SIO

 

TFID

 

 

 

 

 

 

 

 

 

 

DIO

 

 

 

 

 

 

 

 

 

 

(see 5.1.18)

SIO

 

MLT

 

 

 

 

 

 

 

 

 

DIO

 

 

 

 

 

 

 

 

 

 

 

 

 

(additional

CLD

manuals)

(additional

PMD

manuals)

(additional

FID

manuals)

 

Control

System I/O

 

Module (CM)

 

Modules

 

 

 

 

 

 

 

(see 5.2.1)

 

AnalyzerTFID

 

 

1 SIO

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 DIO

 

(see 5.2.2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

1 - 3

1 - 4

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

07/98 X)].2.3 Software-(MLT e-[NGA 90003482(2)

2000 NGA

1 - 2

 

 

 

 

 

Main Menu

 

Section 3.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Analyzer module

 

Analyzer and I/O-

 

System configuration

 

 

calibration & basic

 

module expert

 

 

Display controls...

 

 

and diagnostics...

 

controls... (AM)

 

configuration...

 

 

 

 

 

 

 

 

Section 4

 

Section 5

 

Section 6

 

Section 7

- Calibration procedure

- Analyzer module

- System calibration... (CM)

status...

controls... (AM)

- Diagnostic menus...

- Zero calibration of all

- I/O module controls...

(AM, CM, I/O's: SIO, DIO

ranges

(I/O's: SIO, DIO)

and other I/O's)

- Span calibration of the

- Analyzer module setup...

- Date and time... (CM)

current range

(AM)

- Security codes...

- Current gas valve setting:

- I/O module setup...

(Lock of each level)

- Zero gas flow

(Other micro processor

- Network module binding...

- Span gas flow

controlled I/O's)

(AM, CM, I/O's: SIO, DIO

- Sample gas flow

 

and other I/O's)

- Test gas flow

 

- System reset... (CM)

- Closing all valves

 

- System modules... (CM)

 

 

- System tag (CM)

Notes:

 

 

-Display controls of the front panel LCD

-Front panel control (number of digits)

-Auxiliary lines (for the

single component display)

*Menu lines ending with three points (...) are followed by submenus with further functions and set-ups.

* All set-ups in the menu "Basic controls" are valid for the analyzer module (AM).

*At each menu point of the "Expert configuration" and "System configuration" you can find which functionality will be set up: AM (Analyzer Module), CM ( Control Module), I/O ( Input-/Output Module).

Menus of Structure 2

2 - 2

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

3 Startup and Operation, General Notes and Main Menu

3.1 Starting and Initializing

After switching on the MLT analyzer or analyzer module (in a platform or part of a NGA network), the initialization procedure will be performed. A self control of the analyzer modules or the analyzer is running. You can see a sequence of several displays. They show the status of initialization, revision notes of the MLT software and the tag:

(C) 1998 FISHER-ROSEMOUNT Analytical

 

NGA-2000 Control Module/Version 3.2.1

 

 

 

Initializing Network

 

 

Initializing network interface

 

LCDReset

 

Abort

 

 

F1

F2

F3

F4

F5

If you press the F1 key during the initializing, you will reset the LCD brightness and contrast to factory settings (see also section 7). Pressing the F3 key will abort the network initializing. Then you will have no connection to any analyzer module. Only the menus of the platform will be available.

At the end of the initializing procedure you can see the single component display of channel one (see illustration on next page). It is the origin to all the other channels, menus and submenus.

The instructions of the basic controls (chapter four) are all beginning with the single component display. The actual display might differ from the shown one because the customer can configure it according to his requirements (see section 5.1.8 p. 5-49 and section 7).

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

3 - 1

3.2 Display and Function

The LCD screen shows all measurement values of the analyzer and all customer instructions. You can operate with five function keys, four arrow keys (cursors) and the enter key. The function of each key depends on:

the type of analyzer/analyzer module used

the optional auxiliary modules (e.g. I/O boards) used

the individual menu displayed

In case of power failure all customer specific module parameters are saved by a batterypowered buffer.

3.3 "TAG" and Operating Keys

At the top left of each menu page you will find the tag of the current channel.

Typical tags:

MLT/CH1/R1: MLT Analyzer or Analyzer Module / CHannel 1 / Range 1 TFID-R1: Thermo FID Analyzer or Analyzer Module - Range 1

In this manual you will find normally "TAG" as general name. But in the specific MLT menu pages you will find "MLT".

TAG

 

 

 

 

 

 

37.50

 

 

 

ppm CH4

0.00

 

 

Range: 1

50.00

Failures:

 

 

No

 

 

 

Maintenance-Requests:

No

 

 

 

Temperature:

 

20.0 C

0.0

 

100.0

Operation:

 

Ready

 

 

 

Display

Status...

 

Main...

 

Channel

Calib...

F1

F2

 

F3

 

F4

F5

Cursor keys:

-key / -key:

Line up / line down within the same menu

Alteration of numbers, variables or digits

-key / -key:

Moving back/forwards between the pages of a menu

Selection of digits

Function Keys:

keys without defined functions

The current function depends on the menu selected

The softkey legend is shown on the display above the key

Enter Key:

To confirm a previously entered value (variable)

To start a selected function (Alternative: -key)

To go into a menu (via menu line)

3 - 2

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

3 Startup and Operation, General Notes and Main Menu

3.4 Lines and Softkey Functionality

Lines can be selected by the -key or the -key. The selected line is displayed white on black. You have four different types of lines in the menu:

Menu line... / Menu Softkey...

Line/Softkey lettering ending with three dots.

You will go to a submenu/further menu by pressing the softkey resp. by pressing the

8 -key or the -key in the menu line.

Function line / Function Softkey !

Line/Softkey lettering ending with an exclamation-mark.

You will start a function (e.g. calibration) by pressing the softkey resp. by pressing the 8 -key or the -key in the function line.

Line of variables:

Line ending with a colon.

Display of module parameters (variables).

Some parameters can be changed (e.g. begin of range), some parameters display only a status (e.g. temperature) and cannot be changed. These variables will be displayed below a line within the menu.

Text line

Line without any punctuation marks.

Only display of informations.

The following illustrations shall make plain the functionalities of lines and softkeys described above:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAG

 

 

 

 

 

 

 

 

 

 

37.50 ppm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-- Analyzer Module Calibration --

 

 

 

 

 

 

 

 

 

 

Menu Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Calibration procedure status...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Function Lines

 

 

 

 

 

Start zero calibration procedure !

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Start span calibration procedure !

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Time & Date:

 

 

 

12:50:55 June 16, 1998

 

 

 

 

 

 

 

Lines of Variables

 

 

 

Valve position:

 

 

 

 

 

 

Samplegas

 

 

 

 

 

 

 

 

 

 

Expected zero gas:

 

 

 

 

 

 

0.00 ppm

 

 

 

 

 

 

 

(These here cannot

 

 

Expected span gas:

 

 

 

 

 

 

50.00 ppm

 

 

 

 

 

 

 

be changed)

 

 

Span gas name:

 

 

 

 

 

 

 

Methane

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measure

 

Status...

 

Channel

 

Back...

 

Valves...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F1

 

F2

 

F3

 

F4

F5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

3 - 3

Text Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAG

 

-- Calibration Procedure Status

 

 

37.50 ppm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Procedure status:

 

 

 

 

 

 

 

 

Ready

 

 

 

 

 

 

 

 

 

 

Remaining procedure time:

 

 

 

 

 

 

 

0 s

 

 

 

 

 

 

 

 

 

 

Current/expected gas flow:

 

 

 

Samplegas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Concentration in span gas units:

 

 

 

37.50 ppm

 

 

 

 

 

 

 

 

 

 

----------------------Last zero calibration:

 

Results

----------------------

 

 

 

 

Success

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Last span calibration:

 

 

 

 

 

 

 

 

Success

 

 

 

 

 

 

 

 

 

 

Last zero calibration was:

Fri 05 - 29 - 1998 13:32:06

 

 

 

 

 

 

 

 

 

 

Last span calibration was:

Fri 05 - 29 - 1998 13:37:23

 

 

 

 

 

 

 

 

 

 

Successful zero+span calibrated ranges:

1+2+3+4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measure

 

Cancel !

 

 

...

 

Back

 

 

More...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F1

 

F2

F3

 

F4

 

 

F5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Function Softkey

Menu Softkeys

3.5 Important Functions of the Softkeys

Display

Change from the single component display to the multi component display.

F1 in the single component display.

Measure

Change from all menus and submenus to the single component display of the channel selected.

F1.

Status (see section 4.1 p. 4-3!)

Change to the menu "Analyzer Channel Status":

Display of the most important parameters and information about the status of the current channel or module.

If available: F2.

Main (see section 3.8 p. 3-7!)

Change from the single component display to the main menu.

F3 in the single component display.

Channel

Scrolling through the channels in the same menu. In the main menu and the single component display you can move among all channels of the connected analyzers and analyzer modules. In the submenus you can only move among the channels of the current analyzer or analyzer modules.

If available: F3 (F4 in the single component display).

3 - 4

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

3 Startup and Operation, General Notes and Main Menu

Lock

Lock of all three operation levels from the main menu, if a security code is activated in the system configuration level (see section 6.3 p. 6-7).

F4 in the main menu.

Calib (see section 4.4 p. 4-37 and 5.1.1 p. 5-15!)

Change from the single component display to the menu "Analyzer module calibration".

F5 in the single component display.

MFG Data (see section 3.8 p. 3-7/8!)

Change from the main menu to the menu "Module Manufacturing Data": Further submenus are available with informations about the control module and

analyzer module data, such as address of the manufacturer, serial number of the modules or the software and hardware revisions.

F5 in the main menu.

Back

Moving back to the last menu page selected (Alternative: -key) or reset of a changed but not confirmed parameter to the former value.

If available: F4 for moving back, F2 for reset.

More

Changing to a further menu page.

If available: F5.

3.6 Entering/Changing of Variables

8 -key

If you have already selected a line of variables (displayed white on black) and press the 8 -key, only the parameter will be selected and can be changed.

If you press the 8 -key again, the new value will be confirmed.

-key / -key

Function depends on the variable selected: - Changing the parameter values

-Scrolling among variables selected

-Changing of digits or characters

Increasing or decreasing of numbers.

-key / -key

Selection of digits within a number.

For some variables you can change the quantity of digits or characters.

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

3 - 5

3.7 Starting a function

If you press the 8 -key or the -key in a function line, you will be asked to confirm the order in the following way:

TAG

 

 

 

37.50 ppm

 

-- Confirmation Required --

 

 

Do you really want to do this ??

 

 

Press "Yes" or "Back..."

 

 

Yes

 

Back...

 

F1

F2

F3

F4

F5

If you will press the F2 key, the function will start immediately.

If you will press the F4 key, you will go back to the last menu page.

Note: If you don't want to be asked before the start of each function, you can configure it in the menu "Measurement Display Configuration" in the expert configuration level (see section 5.1.8 p. 5-49). Select "No" in the line "Display confirmation menus". Then, each function will start directly after the order is done and no confirmation will be required.

3 - 6

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

3 Startup and Operation, General Notes and Main Menu

3.8 Main Menu

If you press the F3 key (Main...) or the -key in any single component display, you will change to the "Main Menu". From there you can change to all operating levels of your MLT analyzer or analyzer module to set up and control the parameters of measurement, calibration and data transfer !

Via the F5 key (MFG Data) you can change to several submenus, where you will find a lot of important data about the control module (MLT analyzer or platform) and the analyzer module, such as service address or serial number !

Ramifications from the Main Menu:

TAG

 

 

 

95.00 ppm

 

 

 

-- Main Menu --

 

 

Analyzer module calibration & basic controls...

 

See chapter 4 !

Analyzer and I/O-module expert configuration...

 

See chapter 5 !

System configuration and diagnostics...

 

See chapter 6 !

Display controls...

 

 

 

See chapter 7 !

Time & Date:

 

14:01:45 25 May 1998

To setup see 6.2 p. 6-6

System tag:

 

 

Fisher-Rosemount

Factory Setting

Measure

Status...

Channel

Lock...

MFG Data

 

F1

F2

F3

F4

F5

 

F1

F2

F3

F4

F5

Changing to the single component display of the

+ Section 3.1 p. 3-1/2 !

current channel

 

Changing to the menu "Analyzer Channel Status" of

+ Section 4.1 p. 4-3 !

the current channel

 

Scrolling through all channels of the connected

+ See channel tag !

analyzers and analyzer modules

 

Lock of any operating level by security code

+ Section 6.3 p. 6-7 !

Changing to the menu "Module Manufacturing Data"

+ See next pages !

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

3 - 7

Emerson I-0021, NGA 2000 User Manual

Ramifications from the menu "Module Manufacturing Data":

1. Control module data:

TAG

 

 

 

95.00 ppm

 

-- Module Manufacturing Data --

 

Control module data...

 

 

 

Analyzer module data...

 

 

 

Measure

 

<<<

Back...

>>>

F1

F2

F3

F4

F5

TAG

 

 

 

95.00 ppm

(C) Copyright Fisher-Rosemount Analytical Inc., 1998

Manufactured by: Rosemount Analytical Inc. 4125 East La Palma Avenue Anaheim, CA 92807-1802 /USA Tel: (714) 986-7600

FAX: (714) 577-8739

Measure

 

 

Back...

 

F1

F2

F3

F4

F5

2. Analyzer module data:

TAG

 

 

 

95.00 ppm

 

-- Module Manufacturing Data --

 

Control module data...

 

 

 

Analyzer module data...

 

 

 

Measure

 

<<<

Back...

>>>

F1

F2

F3

F4

F5

TAG

95.00 ppm

(C) Copyright Fisher-Rosemount GmbH & Co, 1998

Manufactured by:

Fisher-Rosemount GmbH & Co

Industriestrasse 1

D-63594 Hasselroth / Germany

Tel. (+49) 6055 884-0

FAX. (+49) 6055 884-209

Measure

 

Or...

 

Back...

 

More...

F1

F2

F3

F4

F5

TAG

 

 

 

95.00 ppm

 

-- Control Module Version Information --

Serial number:

 

 

CM 4711

Manufacturing date:

 

 

14.05.1998

Hardware revision:

 

 

ACU02 R: 3.2.2

Software revision:

 

 

3.2.1/P001

Revision date:

 

 

May 29 1998

Revision time:

 

 

12:35:00

Phrase dictionary version:

 

P001/1

Language:

 

 

English

Measure

 

 

Back...

F1

F2

F3

F4

F5

TAG

 

 

 

95.00 ppm

(C) Copyright Fisher-Rosemount GmbH & Co, 1998

Manufactured by:

Fisher-Rosemount GmbH & Co

Industriestrasse 1

D-63594 Hasselroth / Germany

Tel. (+49) 6055 884-0

FAX. (+49) 6055 884-209

Measure

 

 

Back...

More...

F1

F2

F3

F4

F5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAG

 

 

 

 

 

 

 

 

 

95.00 ppm

 

 

 

 

 

 

 

 

 

 

-- Analyzer Module Version Information --

 

 

 

 

 

 

 

 

Serial number:

 

 

 

 

 

 

AM 4712

 

 

 

 

 

 

 

 

Manufacturing date:

 

 

 

 

14.05.1998

 

 

 

 

 

 

 

 

Hardware revision:

 

 

 

ACU02 R: 3.2.2

 

 

 

 

 

 

 

 

Software revision:

 

 

 

 

3.2.1 / P001

 

 

 

 

 

 

 

 

Revision date:

 

 

 

 

May 29 1998

 

 

 

 

 

 

 

 

Revision time:

 

 

 

 

12:41:18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measure

 

 

 

 

 

Back...

 

 

More...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F1

F2

F3

F4

 

F5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAG

 

 

 

 

 

 

 

 

 

95.00 ppm

 

 

 

 

 

 

 

 

 

 

 

-- Hardware Configuration --

 

 

 

 

 

 

 

 

 

 

 

 

Measurement system:

 

 

 

 

 

PSV-System

 

 

 

 

 

 

 

 

RAM-memory:

 

 

 

 

242748 Bytes

 

 

 

 

 

 

 

 

Local SIO module installed:

 

 

 

 

Enabled

 

 

 

 

 

 

 

 

Serial interface adaptor:

 

 

 

 

RS-232

 

 

 

 

 

 

 

 

Heater installed:

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

Local DIO module installed:

 

 

2

 

 

 

 

 

 

 

 

Sensor system revision:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measure

 

 

 

Channel

 

Back...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F1

F2

F3

F4

 

F5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3 - 8

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

4 Basic Controls and Analyzer Module Calibration

In the chapter "Basic Controls and Analyzer Module Calibration" the most important measurement and calibration functions of your MLT analyzer or analyzer module are described.

All steps are figured with detailed illustrations and operation instructions. In the left column you can see display and keyboard of the NGA front panel. The keys you have to press are illustrated in black. In the right column you can read the instructions and notes. All instructions will begin with any single component display and will end with the corresponding single component display after the setups are done. So you can easily compare the actual display of the analyzer or analyzer module with the illustrations of the manual.

Example: You want to change from the single component display of channel 1(CO2) to the single component display of channel 2 (CO).

Picture one shows the starting situation: single component display of CO2.

Picture two shows the result you get if you press the F4 key (Channel): single component display of CO.

Left column:

Right column:

Display and keyboard

Instructions and notes

MLT25/CH1/R2

 

 

 

 

 

2.50

 

 

 

%CO2

0

 

 

Range: 2

 

5.00

Temperature:

 

25.0 C

0.0

 

100.0

Maintenance-Requests:

No

 

 

 

Any_Alarms:

 

No

 

 

 

Operation:

 

Ready

 

 

 

Display

Status...

 

Main...

 

Channel

Calib...

F1

F2

 

F3

 

F4

F5

MLT25/CH2/R2

 

 

 

 

 

95.00

 

 

 

ppm CO

0

 

 

Range: 2

 

250

Temperature:

 

25.0 C

0.0

 

100.0

Maintenance-Requests:

No

 

 

 

Any_Alarms:

 

No

 

 

 

Operation:

 

Ready

 

 

 

Display

Status...

 

Main...

 

Channel

Calib...

F1

F2

 

F3

 

F4

F5

ÞChange to the single component display of another channel

F4

Press

Example:

Changing from

CO2 (Channel 1) to

CO (Channel 2)

ÞNext instruction or step

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

4 - 1

4 - 2

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

4.1 Analyzer Channel Status

TAG

 

 

 

 

 

 

37.50

 

 

 

ppm CH4

0.00

 

 

Range: 1

50.00

Failures:

 

 

No

 

 

 

Maintenance-Requests:

No

 

 

 

Temperature:

 

20.0 C

0.0

 

100.0

Operation:

 

Ready

 

 

 

Display

Status...

 

Main...

 

Channel

Calib...

F1

F2

 

F3

 

F4

F5

TAG

 

 

 

 

 

 

 

37.50 ppm

 

 

-- Analyzer Channel Status --

 

 

 

 

 

 

 

Status details...

 

 

 

 

Operational settings...

 

 

 

 

 

 

 

 

 

Hours of operations:

 

164

Operation status:

 

 

 

Ready

Events:

 

 

 

 

 

 

 

No

Alarms:

 

 

 

 

 

 

 

No

Failures:

 

 

 

 

 

 

 

No

Maintenance requests:

 

 

 

No

Function control/Service:

 

 

 

No

 

 

 

 

 

 

 

 

 

Measure

 

RawMeas

 

 

Channel

 

Back...

 

F1

F2

 

F3

 

F4

F5

TAG

 

 

 

 

 

 

37.50

 

 

 

ppm CH4

0.00

 

 

Range: 1

50.00

Failures:

 

 

No

 

 

 

Maintenance-Requests:

No

 

 

 

Temperature:

 

20.0 C

0.0

 

100.0

Operation:

 

Ready

 

 

 

Display

Status...

 

Main...

 

Channel

Calib...

F1

F2

 

F3

 

F4

F5

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

 

 

NGA 2000

ÞChange to the menu "Analyzer Channel Status"

F2

Press

In the menu "Analyzer Channel Status" you can find status informations of the current channel.

Via the menu lines "Status details..." and "Operational settings..." you can change to further submenus.

(see 4.1.1 p. 4-5...30 and

4.1.2p. 4-31/32)

ÞChange to the single component display

F1

Press

Note:

Via the F2 key you can change to submenus containing the primary and secondary raw measurements.

ÞBack in the single component display

4 - 3

4 - 4

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

4.1.1 Analyzer Channel Status - Status Details

Failures

TAG

 

 

 

 

 

 

37.50

 

 

 

ppm CH4

0.00

 

 

Range: 1

50.00

Failures:

 

 

No

 

 

 

Maintenance-Requests:

No

 

 

 

Temperature:

 

20.0 C

0.0

 

100.0

Operation:

 

Ready

 

 

 

Display

Status...

 

Main...

 

Channel

Calib...

F1

F2

 

F3

 

F4

F5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAG

 

 

 

 

 

 

 

 

 

37.50 ppm

 

 

 

 

 

 

 

 

 

 

-- Analyzer Channel Status --

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Status details...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operational settings...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hours of operations:

 

 

 

 

 

164

 

 

 

 

 

 

 

Operation status:

 

 

 

 

 

 

Ready

 

 

 

 

 

 

 

Events:

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

Alarms:

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

Failures:

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

Maintenance requests:

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

Function control/Service:

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measure

 

RawMeas

 

Channel

 

Back...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F1

F2

F3

 

F4

F5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAG

37.50 ppm

-- Status Details --

Failures...

Maintenance requests...

Function controls...

Measurements/Alarms...

Events...

Acknowledge and clear failures !

Acknowledge and clear maintenance requests !

Acknowledge and clear function controls !

Measure

 

 

Back...

 

F1

F2

F3

F4

F5

ÞChange to the menu "Analyzer Channel Status"

F2

Press

ÞChange to the submenu "Status Details"

Press

or

ÞChange to the "List of Possible Failures (page 1 of 2)"

Press

or

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

4 - 5

 

 

 

 

 

Þ Change to the

MLT25/CH2/R2

 

 

37.50 ppm

second menu page

 

-- List of Possible Failures(1/2) --

 

 

One or more failures:

 

 

No

F5

Configuration replaced by factory setting:

No

Press

Chopper fail:

 

 

No

 

Raw signal too high:

 

 

No

 

Detector signal communication failed:

No

 

Raw signal too low:

 

 

No

 

(reserved)

 

 

 

 

 

(reserved)

 

 

 

 

 

Temperature measurement:

 

No

 

Invalid pressure measurement:

 

No

 

Measure

 

 

Back...

More...

 

F1

F2

F3

F4

F5

 

 

 

 

Þ Change to the

MLT25/CH2/R2

 

37.50 ppm

single component

-- List of Possible Failures(2/2) --

 

display

External Input:

 

No

F1

Linearization underflow:

 

No

Linearization overflow:

 

No

Press

Measure

Back...

 

 

F1

F2

 

F3

 

F4

F5

 

 

 

 

 

 

 

 

Þ Back in the single

TAG

 

 

 

 

 

 

component display

37.50

 

 

 

ppm CH4

of the current

 

 

 

channel

 

 

 

 

 

 

 

0.00

 

 

Range: 1

50.00

 

Failures:

 

 

No

 

 

 

 

Maintenance-Requests:

No

 

 

 

 

Temperature:

 

20.0 C

0.0

 

100.0

 

Operation:

 

Ready

 

 

 

 

Display

Status...

 

Main...

 

Channel

Calib...

 

F1

F2

 

F3

 

F4

F5

 

4 - 6

 

 

 

 

 

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

4.1.1 Analyzer Channel Status - Status Details

Maintenance Requests

TAG

 

 

 

 

 

 

37.50

 

 

 

ppm CH4

0.00

 

 

Range: 1

50.00

Failures:

 

 

No

 

 

 

Maintenance-Requests:

No

 

 

 

Temperature:

 

20.0 C

0.0

 

100.0

Operation:

 

Ready

 

 

 

Display

Status...

 

Main...

 

Channel

Calib...

F1

F2

 

F3

 

F4

F5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAG

 

 

 

 

 

 

 

 

 

37.50 ppm

 

 

 

 

 

 

 

 

 

 

-- Analyzer Channel Status --

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Status details...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operational settings...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hours of operations:

 

 

 

 

 

164

 

 

 

 

 

 

 

Operation status:

 

 

 

 

 

 

Ready

 

 

 

 

 

 

 

Events:

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

Alarms:

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

Failures:

 

 

 

 

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

Maintenance requests:

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

Function control/Service:

 

 

 

 

 

 

 

No

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measure

 

RawMeas

 

Channel

 

Back...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F1

F2

F3

 

F4

F5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TAG

37.50 ppm

-- Status Details --

Failures...

Maintenance requests...

Function controls...

Measurements/Alarms...

Events...

Acknowledge and clear failures !

Acknowledge and clear maintenance requests !

Acknowledge and clear function controls !

Measure

 

 

Back...

 

F1

F2

F3

F4

F5

ÞChange to the menu "Analyzer Channel Status"

F2

Press

ÞChange to the submenu "Status Details"

Press

or

ÞChange to the line "Maintenance requests..."

Press or as often as necessary to get the menu line "Maintenance requests..." white on black.

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

4 - 7

 

 

 

 

 

Þ Change to the

TAG

 

 

 

37.50 ppm

"List of Possible

 

-- Status Details --

 

Maintenance

Failures...

 

 

 

 

Requests

Maintenance requests...

 

 

 

(page 1 of 2)"

Function controls...

 

 

 

 

Measurements/Alarms...

 

 

 

 

Events...

 

 

 

 

 

Acknowledge and clear failures !

 

 

Press

 

 

 

Acknowledge and clear maintenance requests !

 

 

Acknowledge and clear function controls !

 

 

Measure

 

 

Back...

 

or

F1

F2

F3

F4

F5

 

 

 

 

Þ Change to the

MLT25/CH2/R2

 

37.50 ppm

second menu page

-- List of Possible Maintenance Requests(1/2) --

 

One or more maintenance requests:

 

No

F5

 

Press

Too much hours of operation:

 

No

Zero calibration - deviation too high:

 

No

 

Span calibration - deviation too high:

 

No

 

Measurement too noisy for zero calibration:

No

 

Measurement too noisy for span calibration:

No

 

Measure

Back...

More...

 

F1

F2

F3

F4

F5

 

 

 

 

 

 

Þ Change to the

MLT25/CH2/R2

 

 

37.50 ppm

single component

 

-- List of Possible Maintenance Requests(2/2) --

display

External Input:

 

 

No

F1

 

 

 

 

 

 

 

 

 

 

Press

Measure

 

Back...

 

 

F1

F2

F3

F4

F5

 

4 - 8

 

 

 

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

4.1.1 Analyzer Channel Status - Status Details

Maintenance Requests

 

 

 

 

 

 

 

Þ Back in the single

TAG

 

 

 

 

 

 

component display

37.50

 

 

 

ppm CH4

of the current

 

 

 

channel

 

 

 

 

 

 

 

0.00

 

 

Range: 1

50.00

 

Failures:

 

 

No

 

 

 

 

Maintenance-Requests:

No

 

 

 

 

Temperature:

 

20.0 C

0.0

 

100.0

 

Operation:

 

Ready

 

 

 

 

Display

Status...

 

Main...

 

Channel

Calib...

 

F1

F2

 

F3

 

F4

F5

 

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

NGA 2000

4 - 9

4 - 10

NGA 2000

90003482(2) [NGA-e (MLT-Software 3.2.X)] 07/98

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