Emerson HSRL Instruction Manual

Asia Pacific Only
Instruction Manual
May 2013
HSRL Series
Figure 1. Type HSRL Series Regulators
WARNING
!
Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion
and/or  re causing property damage and
personal injury or death.
Fisher® equipment must be installed, operated, and maintained in accordance with federal, state, and local codes and Fisher instructions. The installation in most states must also comply with NFPA No. 54 and 58 standards.
Only personnel trained in the proper procedures, codes, standards, and regulations of the LP-Gas industry should install and service this equipment.
Things to tell the gas customer:
1. Show the customer the vent or vent assembly or vent tube. Stress that this opening must remain unobstructed at all times. Tell the customer to check the vent opening after a freezing rain, sleet storm, or snow to make sure ice has not formed in the vent.
2. Show the customer the shutoff valve on the container. The customer should close this valve immediately if gas is smelled, appliance pilot lights fail to stay on or appear higher than usual or any other abnormal situation occurs.
3. Tell the customer to call your company to service the regulator if the regulator vents gas or a leak
develops in the system. Only a quali ed gas
service person should install or service the regulator.
D103744X012
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HSRL Series
Specications
Tables 1 to 3 list the specications for these regulators. Contact the factory if the regulator is to be used on any
service other than LP-Gas, natural gas, or air. The following information is located on the spring case:
Type number, orice size, spring range, and date of manufacture.
Body Size and End Connection Styles
3/4, 1, and 1-1/4 NPT
Allowable Inlet Pressure
(1)
Emergency: 150 psig / 10.3 bar Maximum Operating Pressure: See Table 1
Allowable Outlet Pressure
(1)
Emergency (Casing): 25 psig / 1.7 bar Maximum Operating Pressure to Avoid Internal Parts Damage: 3 psi / 0.21 bar differential above
Outlet Pressure Range
9 to 13 inches w.c. / 22 to 32 mbar
Temperature Capabilities
-20 to 160°F / -29 to 71°C
Pressure Registration
Internal
Approximate Weight
5.5 pounds / 2.5 kg
outlet pressure setting
1. The pressure/temperature limits in this Instruction Manual or any applicable standard limitation should not be exceeded.
Table 1. Maximum Operating Inlet Pressure
ORIFICE SIZE
Inch mm psig bar
3/8 9.5 105 30 2.1
1/2 13 185 20 1.4
WIDE-OPEN C
RELIEF SIZING
FOR
g
MAXIMUM OPERATING INLET PRESSURE TO OBTAIN
GOOD REGULATING PERFORMANCE
Table 2. Relief Performance
ORIFICE SIZE
Inch mm psig bar
3/8 9.5 15 1.0
1/2 13 9 0.6
MAXIMUM ALLOWABLE INLET PRESSURE IF OUTLET PRESSURE IS
HELD AT OR BELOW 2 psig / 140 mbar WITH DISC REMOVED
Table 3. Capacity, Connection Sizes, and Vent Orientation
END
CONNECTION
3/4-inch FNPT HSRL-BFC
1-inch FNPT HSRL-CFC
1-1/4-inch FNPT HSRL-EHC 4,110,000 14.5 psig / 1.0 bar 12 inches w.c. / 30 mbar
1. Capacities based on 2 inches w.c. / 5 mbar droop.
TYPE NUMBER
CAPACITY BTU/HR
PROPANE
2,100,000 10 psig / 0.69 bar 11 inches w.c./ 27 mbar
(1)
INLET PRESSURE
SETTING
OUTLET PRESSURE
SETTING
3/4-INCH NPT SCREENED VENT
STANDARD LOCATION
Over Inlet
2
Asia Pacific Only
VENT POINTED DOWN
VENT POINTED DOWN
Figure 2. Regulator with Vent Pointed Down
3 FEET /
0.91 meter
HSRL Series
Introduction
Scope of the Manual
This Instruction Manual covers Installation and Maintenance for the HSRL Series regulators, which are second stage regulators used on LP-Gas vapor service applications. They are not to be used on liquid service.
Description
The HSRL Series regulators are second stage low pressure regulators, provide low pressure, inches of water column, delivery pressures. They are normally set at 11-inches w.c. / 27 mbar pressure. They have high capacity internal relief valve construction.
Installation
WARNING
!
All vents should be kept open to
permit free fl ow of air in and out of
the regulator. Protect vent openings against the entrance of rain, snow, ice formation, paint, mud, insects, or any other foreign material that could plug the vent or vent line.
LP-Gas may discharge to the atmosphere through the vent. An obstructed vent which limits air or
gas fl ow can cause abnormally high
pressure that could result in personal injury or property damage. Failure to use a vent line on Indoor Installations can cause a hazardous accumulation of gas which could result in personal injury or property damage.
General Installation Instructions
Before installing the regulator:
• Check for damage, which might have occurred
in shipment.
• Check for and remove any dirt or foreign material,
which may have accumulated in the regulator body.
Replace old pigtails. Blow out any debris, dirt or copper sulfate in the copper tubing and the pipeline.
Apply pipe compound to the male threads of the pipe before installing the regulator.
• Make sure gas  ow through the regulator is in the
same direction as the arrow on the body. “Inlet” and “Outlet” connections are clearly marked.
3
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