Emerson HSR Data Sheet

Bulletin 71.1:HSR

March 2013

Type HSR Pressure Reducing Regulator for Residential, Commercial, or Industrial Applications

• High Capacity

• Compact Design

• High Capacity

Internal Relief

TYPE HSR ANGLE BODY

• Globe Bodies

• Angle Bodies

• Fixed Factor / PFM Accuracy

• Meets or Exceeds ANSI B109.4 / CGA 6.18 Requirements

TYPE HSR GLOBE BODY

www.sherregulators.com

D103087X012

Bulletin 71.1:HSR

Specications

The Specications section lists specications for Type HSR Pressure Reducing Regulators. Specications for a given regulator as it originally comes from the factory are stamped on the spring case nameplate.

Body Sizes (Inlet x Outlet) and End Connection Styles

3/4, 3/4 x 1, and 1 NPT

All sizes are available in Globe or Angle body.

Allowable Inlet Pressures

(1)

Emergency: 150 psig / 10.3 bar Maximum Operating Pressure: See Table 1

Allowable Outlet Pressures

(1)

Emergency (Casing): 25 psig / 1.7 bar Maximum Operating Pressure to Avoid Internal Parts Damage: 3 psi / 0.21 bar differential above

outlet pressure setting

Outlet Pressure Ranges

See Table 2

Orice Sizes

See Table 1

Typical Regulating Capacities

3/4 NPT Globe: See Table 8 3/4 x 1 NPT Globe: See Table 9 1 NPT Globe: See Table 10 3/4 NPT Angle: See Table 11 3/4 x 1 NPT Angle: See Table 12 1 NPT Angle: See Table 13 1% Pressure Factor Accuracy: See Tables 6 and 7

Flow and Sizing Coefcients

See Table 4

Internal Relief Performance

Approximate Internal Relief Start-To-Discharge Point: 6 to 12-inches w.c. / 15 to 30 mbar above

outlet pressure setting (Applies to 6 to 8-inches w.c. /

15 to 20 mbar and 8 to 10-inches w.c. /

20 to 25 mbar springs only)

Relief Performance: See Figures 3 and 4, and Table 14

Temperature Capabilities

-20 to 160°F / -29 to 71°C

Pressure Setting Adjustment

Adjusting Screw

Pressure Registration

Internal

Lockup Performance During Normal Operation

ORIFICE SIZE

Inches mm Inches w.c. mbar psi mbar

1/8

3/16

1/4 3/8 1/2

3.2

4.8

6.4

9.5 13

LOCKUP ABOVE

SETPOINT

1 1 2

2.5 3

2 2 5 6

LOCKUP ABOVE

SETPOINT

0.15

10.3

Spring Case Vent Connection

Standard: 1 NPT with removable screen Optional: 3/4 NPT with removable screen

Construction Materials

Body: Cast iron Body Gasket: Nitrile (NBR) Closing Cap: ASA thermoplastic (provides

UV-ray protection)

Adjusting Screw: Delrin

Diaphragm Case, Spring Case, Diaphragm Plate, Orice, and Valve Stem: Aluminum Pusher Post or Relief Valve Seat: Delrin

Diaphragm and Disk: Nitrile (NBR) Control Spring: Zinc-plated steel Relief Valve Spring: Stainless steel Relief Valve Spring Retainer: Stainless steel Vent Screen: Stainless steel Lever Pin: Stainless steel Spring Seat, Lever, and Other Metal Parts: Plated steel

Body Vent Mounting Positions

See Figure 5

Approximate Weight

4 pounds / 2 kg

Designed, Tested, and Evaluated Consistent With:

ANSI B109.4 / CGA 6.18

1. The pressure/temperature limits in this Bulletin and any applicable standard or code limitation should not be exceeded. Delrin® is a mark owned by E.I. du Pont de Nemours and Co.

Introduction

The Type HSR direct-operated, spring-loaded regulators provide economical pressure reducing control in a variety of residential, commercial, and industrial applications. These regulators can be used with natural, manufactured, or liqueed petroleum gases and have the same inlet and outlet pressure capabilities.

In addition, the Type HSR regulators have internal relief across the diaphragm to help minimize overpressure. Any outlet pressure above the start-to-discharge point of the nonadjustable relief valve spring moves the diaphragm off the relief valve seat, allowing excess pressure to bleed out through the screened spring case vent.

STEM

Bulletin 71.1:HSR

CONTROL (MAIN) SPRING

RELIEF VALVE SPRING

E0908

INLET PRESSURE

OUTLET PRESSURE

ATMOSPHERIC PRESSURE

VALVE DISK

ORIFICE

PUSHER POST

LEVER

Figure 2. Type HSR Pressure Regulator Operational Schematic

Table 1. Maximum Operating Inlet Pressure

ORIFICE SIZE

Inch mm psig bar

1/8

3/16

1/4 3/8 1/2

3.2

4.8

6.4

9.5 13

WIDE-OPEN C

FOR RELIEF SIZING

12.5

28.2

50.0 105 185

MAXIMUM OPERATING INLET PRESSURE TO OBTAIN GOOD REGULATING PERFORMANCE

125 100

60 30 20

8.6

6.9

4.1

2.1

1.2

Table 2. Outlet Pressure Ranges

OUTLET PRESSURE RANGE

Inches w.c. mbar Inch mm Inch mm

SPRING PART

NUMBER

SPRING

COLOR

4 to 6 10 to 15 T14398T0012 Orange Black 0.062 1.57 3.40 86.4

6 to 8 15 to 20 T14399T0012 Yellow Black 0.067 1.70 3.61 91.4

8 to 10 20 to 25 T14405T0012 Black Black 0.067 1.70 3.71 94.0

10 to 12.5 25 to 31 T14400T0012 Silver Black 0.072 1.83 4.10 104

12.5 to 20 31 to 50 T14401T0012 Gray Black 0.080 2.03 3.60 91.4

20 to 35 50 to 87 T14402T0012 Pink Black 0.093 2.36 3.52 88.9

1.25 to 2.2 psig 0.09 to 0.15 bar T14403T0012 Light Blue Red 0.105 2.67 3.66 94.0

STANDARD

CLOSING

CAP COLOR

SPRING WIRE DIAMETER SPRING FREE LENGTH

Table 3. Standard Outlet Pressures and Set Flows

OUTLET PRESSURE RANGE STANDARD OUTLET SET PRESSURE

Inches w.c. mbar Inches w.c. mbar

4 to 6 10 to 15 5 12

6 to 8 15 to 20 7 17

8 to 10 20 to 25 9 22

10 to 12.5 25 to 31 11 27

12.5 to 20 31 to 50 14 35

20 to 35 50 to 87 1 psi 0.07 bar

1.25 to 2.2 psig 0.09 to 0.15 bar 2 psi 0.14 bar

STANDARD SET GAS FLOW, SCFH / Nm3/h

Table 4. Flow and Sizing Coefcients

ORIFICE SIZE WIDE-OPEN RESIZING RELIEF SIZING

Inch mm C

1/8 3.2 12.5 0.36

3/16 4.8 28.2 0.81 0.82

1/4 6.4 50 1.43 0.82

35 0.78 3/8 9.5 105 3.00 0.79 1/2 13 185 5.29 0.79

IEC SIZING COEFFICIENTS

0.82

50 / 1.3

0.89

Bulletin 71.1:HSR

Table 5. Standard Inlet Pressures for Set Flows

Inches mm psi bar

1/8 3.2 60 4.1

3/16 4.8 50 3.5

1/4 6.4 30 2.1

3/8 9.5 15 1.0

For each orice size, the outlet pressure setting is made with the same inlet pressure regardless of outlet pressure. Example: 3/16-inch / 4.8 mm orice uses 50 psi / 3.5 bar inlet for 5-inches w.c.

through 2 psi / 12 mbar through 0.14 bar outlet settings.

1/2 13 10 0.69

ORIFICE SIZE INLET PRESSURE FOR SET FLOWS

Principle of Operation

Refer to Figure 2. When downstream demand decreases, the pressure under the diaphragm increases. This pressure overcomes the regulator setting (which is set by a spring). Through the action of the pusher post assembly, lever, and stem the valve disk moves closer to the orice and reduces gas ow. If demand downstream increases, pressure under the diaphragm decreases. Spring force pushes the pusher post assembly downward and the valve disk moves away from the orice. Type HSR regulators include an internal relief valve for overpressure protection. If the downstream pressure exceeds the regulator setting by 7-inches w.c. to 1.25 psig / 17 mbar to 0.09 bar, depending on the main spring used, the relief valve opens and excess gas escapes through the vent in the upper spring case.

Installation

The HSR Series regulators may be installed in any position. However, the spring case vent should be pointed downward. If gas escaping through the Type HSR internal relief valve could constitute a hazard, the spring case vent must be piped to a location where escaping gas will not be hazardous. If the vented gas will be piped to another location, obstruction-free tubing or piping at least equal to the vent, and the end of the vent pipe must be protected from anything that might clog it. Dimensions are shown in Figure 6.

Type HSR Flow Capacity for Pressure Factor Measurement

Tables 6 and 7 contain the ow capacities for the Type HSR at accuracies of +/- 1% of absolute pressure. This data can be used in applying the regulator in Pressure Factor Measurement (also called Fixed Factor Measurement) or other applications requiring better accuracy. Normally pilot operated regulators with high accuracy are required for these applications. However, as shown in the table, by ow testing and by limiting the droop on ow capacity, +/- 1% of absolute pressure is obtained.

Overpressure Protection

The wide-open Cg for relief sizing (see Table 1) along with the

capacity information should be used in choosing appropriate overpressure protection devices to ensure that none of the limits in the Specications section are exceeded.

Overpressuring any portion of a regulator or associated equipment may cause leakage, parts damage, or personal injury due to bursting of pressure-containing parts or explosion of accumulated gas. Regulator operation within ratings does not prevent the possibility of damage from external sources or from debris in the pipeline. A regulator should be inspected for damage after any overpressure condition.

Capacity Information

The high efciency ow-through design provides maximum capacity for a given orice size. Tables 8 through 1 give the HSR Series ow capacities at selected inlet pressures and outlet pressure settings. Flows are in SCFH (at 60°F and 14.7 psia) and Nm3/h (at 0°C and 1.01325 bar) of 0.6 specic gravity natural gas. To determine equivalent capacities for air, propane, butane, or nitrogen, multiply the listed SCFH capacity by the following appropriate conversion factor: air–0.775 for air, propane–0.628, butane–0.548, nitrogen–0.789. For gases of other specic gravities, multiply the given SCFH capacity by 0.775 and divide by the square root of the appropriate specic gravity. If capacity is desired in Nm3/h, multiply SCFH by 0.0268.

For Critical Pressure Drops

Use this equation for critical pressure drops (absolute outlet pressure equal to one-half or less than one-half the absolute inlet pressure).

Q = P

1(abs)Cg

(1.29)

where,

Q = gas ow rate, SCFH

C P1 = absolute inlet pressure, psia

= gas sizing coefcient

For Non-Critical Pressure Drops

For pressure drops lower than critical (absolute outlet pressure greater than one-half of absolute inlet pressure), use the following formula:

520 3417

Q =

GT C

gP1

SIN

where,

Q = gas ow rate, SCFH G = specic gravity of the gas T = absolute temperature of gas at inlet, °Rankine

C P C P = pressure drop across the regulator, psi

= gas sizing coefcient

= absolute inlet pressure, psia

= ow coefcient

Then, if capacity is desired in normal cubic meters per hour at 0°C and 1.01325 bar, multiply SCFH by 0.0268.

DEG

Ordering Information

Carefully review each specication and complete the Ordering Guide

on page 20. Send the Ordering Guide to your local Sales Ofce.

Bulletin 71.1:HSR

Table 6. Typical HSR Regulating Capacities for a 3/4 NPT Outlet Body Size with 1% Pressure Factor Accuracy

OUTLET PRESSURE

SETTING

SPRING RANGE

DROOP/BOOST

1 psig /

0.07 bar

Spring T14402T0012

Color: Pink +/- 1% ABS

2 psig /

0.14 bar

Spring T14403T0012

Color: Light Blue

+/- 1% ABS

1. Setpoint was established with an inlet of 10 psig / 0.69 bar. The regulators were not reset as inlet pressure was increased or decreased.

2. Setpoint was established with an inlet of 5 psig / 0.34 bar. The regulators were not reset as inlet pressure was increased or decreased. Gray areas show where indicated droop/boost would be exceeded regardless of capacity. Blank areas indicate where maximum operating inlet pressure is exceeded for a given orice.

INLET PRESSURE CAPACITIES IN SCFH / Nm3/h OF 0.6 SPECIFIC GRAVITY GAS

psig bar

2 3 5

15 20 30 40

50 60

80 100 125

5 10 15

20 30 40 50

60 80

100 125

0.14

0.21

0.34

0.69

1.0

1.4

2.1

2.8

3.5

4.1

5.5

6.9

8.6

0.21

0.34

0.69

1.0

1.4

2.1

2.8

3.5

4.1

5.5

6.9

8.6

(1)

1/8 / 3.2

3/16 / 4.8

220 / 5.9 350 / 9.4 570 / 15.3 770 / 20.6 200 / 5.4 380 / 10.2 520 / 13.9 830 / 22.2 1040 / 27.9 330 / 8.8 600 / 16.1 890 / 23.9 1400 / 37.5 1710 / 45.8

410 / 11.0 810 / 21.7 1250 / 33.5 1750 / 46.9 2150 / 57.6

510 / 13.7 1050 / 28.1 1520 / 40.7 2050 / 54.9 2380 / 63.8 660 / 17.7 1500 / 40.2 2020 / 54.1 2400 / 64.3

830 / 22.2 1850 / 49.6 2320 / 62.2

970 / 26.0 2120 / 56.8 2580 / 69.1 1130 / 30.3 2400 / 64.3 2850 / 76.4 1440 / 38.6 2600 / 69.7

1760 / 47.2 2700 / 72.4 2150 / 57.6

250 / 6.7 350 / 9.4 510 / 13.7 750 / 20.1

250 / 6.7 450 / 12.1 650 / 17.4 1020 / 27.3 1340 / 35.9

380 / 10.2 620 / 16.6 950 / 25.5 1350 / 36.2 1820 / 48.8

480 / 12.9 780 / 20.9 1210 / 32.4 1680 / 45.0 2120 / 56.8

650 / 17.4 1150 / 30.8 1680 / 45.0 2220 / 59.5

800 / 21.4 1500 / 40.2 1950 / 52.3

920 / 24.7 2020 / 54.1 2300 / 61.6 1100 / 29.5 2250 / 60.3 2550 / 68.3 1450 / 39.5 2500 / 67.0

1750 / 46.9 2750 / 73.7

2000 / 53.6

Orice Size, Inches / mm

(1)

1/4 / 6.4

220 / 5.9 390 / 10.5 570 / 15.3

200 / 5.4 300 / 8.0 400 / 10.7

(1)

3/8 / 9.5

(2)

1/2 / 13

(2)

Table 7. Typical HSR Regulating Capacities for a 1 NPT Outlet Body Size with 1% Pressure Factor Accuracy

OUTLET PRESSURE

SETTING

INLET PRESSURE

SPRING RANGE

DROOP/BOOST

1 psig /

0.07 bar

Spring T14402T0012

Color: Pink +/- 1% ABS

2 psig /

0.14 bar

Spring T14403T0012

Color: Light Blue

+/- 1% ABS

1. Setpoint was established with an inlet of 10 psig / 0.69 bar. The regulators were not reset as inlet pressure was increased or decreased.

psig bar 1/8 / 3.2

2 3 5

15 20 30 40

50 60

80 100 125

5 10 15

20 30 40 50

60 80

100 125

0.14

0.21

0.34

0.69

1.0

1.4

2.1

2.8

3.5

4.1

5.5

6.9

8.6

0.21

0.34

0.69

1.0

1.4

2.1

2.8

3.5

4.1

5.5

6.9

8.6

200 / 5.4 380 / 10.2 520 / 13.9 830 / 22.2 1150 / 30.8

330 / 8.8 600 / 16.1 890 / 23.9 1400 / 37.5 1980 / 53.1 410 / 11.0 810 / 21.7 1250 / 33.5 2050 / 54.9 2550 / 68.3 510 / 13.7 1050 / 28.1 1520 / 40.7 2600 / 69.7 3000 / 80.4 660 / 17.7 1500 / 40.2 2020 / 54.1 3450 / 92.5 830 / 22.2 1850 / 49.6 2500 / 67.0 970 / 26.0 2120 / 56.8 2900 / 77.7

1130 / 30.3 2500 / 67.0 3400 / 91.1 1440 / 38.6 3250 / 87.1 1760 / 47.2 3950 / 106 2150 / 57.6

250 / 6.7 450 / 12.1 650 / 17.4 1020 / 27.3 1450 / 38.9 380 / 10.2 620 / 16.6 950 / 25.5 1510 / 40.5 198 / 53.1 480 / 12.9 780 / 20.9 1210 / 32.4 1900 / 50.9 2350 / 63.0 650 / 17.4 1150 / 30.8 1780 / 47.7 2800 / 75.0 800 / 21.4 1500 / 40.2 2080 / 55.7 920 / 24.7 2020 / 54.1 2550 / 68.3

1100 / 29.5 2250 / 60.3 3000 / 80.4 1450 / 38.9 2800 / 75.0 1750 / 46.9 3500 / 93.8 2000 / 53.6

CAPACITIES IN SCFH / Nm3/h OF 0.6 SPECIFIC GRAVITY GAS

Orice Size, Inches / mm

(1)

3/16 / 4.8

(1)

1/4 / 6.4

(1)

220 / 5.9 390 / 10.5 570 / 15.3

220 / 5.9 350 / 9.4 570 / 15.3 770 / 20.6

200 / 5.4 300 / 8.0 400 / 10.7

250 / 6.7 350 / 9.4 510 / 13.7 750 / 20.1

3/8 / 9.5

(2)

1/2 / 13

(2)

Bulletin 71.1:HSR

Table 8. 3/4 NPT Globe Body Capacities

OUTLET PRESSURE

SETTING, SPRING

RANGE, DROOP,

AND BOOST

5-inches w.c. /

12 mbar

4 to 6-inches w.c. /

10 to 15 mbar

1-inch w.c. droop

2-inches w.c. boost

7-inches w.c. /

17 mbar

6 to 8-inches w.c. /

15 to 20 mbar

1-inch w.c. droop

2-inches w.c. boost

9-inches w.c. /

22 mbar

8 to 10-inches w.c. /

20 to 25 mbar

1-inch w.c. droop

2-inches w.c. boost

Gray areas indicate capacities limited by either droop or boost. Blank areas indicate where maximum operating inlet pressure is exceeded for a given orice.

INLET PRESSURE

psig bar 1/8 / 3.2 3/16 / 4.8 1/4 / 6.4 3/8 / 9.5 1/2 / 13

0.5 0.03 - - - - - - - - 190 / 5.1 240 / 6.4 285 / 7.6

1 0.07 95 / 92.5 220 / 5.9 250 / 6.7 330 / 8.8 400 / 10.7

2 0.14 150 / 4.0 250 / 6.7 335 / 9.0 490 / 13.1 650 / 17.4

3 0.21 185 / 5.0 290 / 7.8 430 / 11.5 600 / 16.1 750 / 20.1

5 0.34 235 / 6.3 400 / 10.7 580 / 15.5 900 / 24.1 1100 / 29.5

10 0.69 325 / 8.7 775 / 20.8 1050 / 28.1 1200 / 32.2

15 1.0 420 / 11.3 980 / 26.3 1295 / 34.7

20 1.4 500 / 13.4 1120 / 30.0 1380 / 37.0

30 2.1 655 / 17.6 1475 / 39.5

40 2.8 820 / 22.0 1785 / 47.8

50 3.5 945 / 25.3 2150 / 57.6

60 4.1 1100 / 29.5

80 5.5 1400 / 37.5

100 6.9 1700 / 45.6

0.5 0.03 70 / 1.9 120 / 3.2 170 / 4.6 240 / 6.4 300 / 8.0

1 0.07 100 / 2.7 180 / 4.8 240 / 6.4 340 / 9.1 430 / 11.5

2 0.14 130 / 3.5 250 / 6.7 330 / 8.8 510 / 13.7 630 / 16.9

3 0.21 170 / 4.6 340 / 9.1 420 / 11.3 680 / 18.2 770 / 20.6

5 0.34 220 / 5.9 420 / 11.3 650 / 17.4 900 / 24.1 960 / 25.7

10 0.69 330 / 8.8 730 / 19.6 1100 / 29.5 1310 / 35.1 1310 / 35.1

15 1.0 430 / 11.5 1000 / 26.8 1380 / 37.0 1520 / 40.7 1520 / 40.7

20 1.4 530 / 14.2 1200 / 32.2 1560 / 41.8 1620 / 43.4 1620 / 43.4

30 2.1 680 / 18.2 1550 / 41.5 1840 / 49.3 1750 / 46.9

40 2.8 850 / 22.8 1900 / 50.9 1950 / 52.3

50 3.5 970 / 26.0 2200 / 59.0 2000 / 53.6

60 4.1 1150 / 30.8 2280 / 61.1 2100 / 56.3

80 5.5 1450 / 38.9 2350 / 63.0

100 6.9 1750 / 46.9 1900 / 50.9

125 8.6 2100 / 56.3

1 0.07 - - - - 140 / 3.7 170 / 4.6 240 / 6.4 325 / 8.7

2 0.14 125 / 3.4 190 / 5.1 225 / 6.0 345 / 9.3 475 / 12.7

3 0.21 190 / 5.1 220 / 5.9 270 / 7.2 475 / 12.7 660 / 17.7

5 0.34 210 / 5.6 275 / 7.4 400 / 10.7 685 / 18.4 880 / 23.6

10 0.69 280 / 7.5 440 / 11.8 710 / 19.0 1235 / 33.1 1215 / 32.6

15 1.0 370 / 9.9 685 / 18.4 1235 / 33.1 1400 / 37.5 1400 / 37.5

20 1.4 485 / 13.0 945 / 25.3 1475 / 39.5 1540 / 41.3 1500 / 40.2

30 2.1 680 / 18.2 1475 / 39.5 1800 / 48.2 1690 / 45.3

40 2.8 835 / 22.4 1770 / 47.4 1925 / 51.6

50 3.5 990 / 26.5 2000 / 53.6 1960 / 52.5

60 4.1 1135 / 30.4 2155 / 57.7 2050 / 54.9

80 5.5 1440 / 38.6 2265 / 60.7

100 6.9 1750 / 46.9 2100 / 56.3

125 8.6 2120 / 56.8

CAPACITIES IN SCFH / Nm³/h OF 0.6 SPECIFIC GRAVITY NATURAL GAS

Orice Size, Inches / mm

- continued -

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